Pars Marine Industry Co. Company Profile [2018-R20]
Pars Marine Industry Co (PMC) is a leading company in project performing
and equipment supplying of Industries.
Main Office: Address: 2nd, No.8, Ararat St, Kordestan highway, Niayesh Highway, Tehran, Iran Tel. / Fax: +98 021 880 588 51~2
Factory: Address: No. 67/3, Khordad St, Negarestan Blvd, Shams Abad Industrial City, Tehran, Iran Tel. / Fax.: +98 021 562 334 40 Email: [email protected] Website: www.parsmarineco.com
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Table of Contents
1. COMPANY INTRODUCTION .......................................................................... 5
2. PHILOSOPHY OF PMC .................................................................................... 6
3. FOUNDATIONS ................................................................................................. 7
4. CULTURE AND LEADERSHIP ....................................................................... 9
5. ORGANIZATION .............................................................................................. 9
6. PMC FACILITIES ........................................................................................... 11
7. MAJOR BUSINESSES: .................................................................................... 16
7.1 Process Packages solutions: ............................................................................ 16
7.2 Electro-Chlorination Packages: ....................................................................... 19
7.3 Upstream Solutions: ........................................................................................ 19
7.3.1 EOR Solutions: .......................................................................................... 20
7.3.2 MOS & MOT Solutions: ............................................................................ 22
7.4 Pumping Solutions: .......................................................................................... 27
7.5 Equipment Supply Solutions: ........................................................................... 28
7.5.1 Valves: ....................................................................................................... 28
7.5.2 Pumps: ....................................................................................................... 29
7.5.3 Mixer: ........................................................................................................ 30
7.5.4 Navigation Systems: .................................................................................. 30
7.5.5 Flare Systems: ........................................................................................... 30
7.5.6 Oilfield Equipment: ................................................................................... 31
7.5.7 Instruments: ............................................................................................... 32
7.5.8 Modular Pump Skid: .................................................................................. 32
7.6 Construction & Installation Solutions: ............................................................. 33
7.7 Offshore Solutions: .......................................................................................... 34
7.7.1 ROV: ......................................................................................................... 34
7.7.2 DMT: ......................................................................................................... 35
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8. REFERENCES (summary of main activities) .................................................. 36
8.1 South Pars Gas Field Development – Phase 14 – Onshore: ............................ 36
8.2 South Pars Gas Field Development – Phase 12 – Onshore –EPC2: ............... 37
8.3 South Pars Gas Field Development – Phase 12 – Onshore –EPC2: ............... 38
8.4 South Pars Gas Field Development – Phase 12 – Onshore –EPC2: ............... 39
8.5 Kharg Island: ................................................................................................... 40
8.5.1 Main Activities: ......................................................................................... 40
8.6 South Pars Gas Field Development – Phase 12 – Offshore Part: .................... 42
8.7 Siri Oil Field Refurbishment for Drilling Platforms: ........................................ 43
8.8 Khorasan Direct Reduction Plant: ................................................................... 44
8.8.1 Main Activities: ......................................................................................... 44
8.9 South Pars Gas Field Phase 9&10 (SPD 10/11): ............................................. 47
8.9.1 Main Activities: ......................................................................................... 47
8.10 South Pars Gas Field Phase 9&10 (SPD 10/11): .......................................... 48
8.10.1 Main Activities: ...................................................................................... 48
8.11 Salman Offshore Facilities (EPCII): ............................................................ 52
8.11.1 Main Activities: ...................................................................................... 52
8.12 Crude Oil Storage Tanks (3 x 500,000 BBL): ................................................ 53
8.12.1 Main Activities: ...................................................................................... 53
8.13 MTBE Storage Tanks (3 x 100,000 BBL): ..................................................... 54
8.13.1 Main Activities: ...................................................................................... 54
8.14 Crude Oil Storage Tanks (3 x 300,000 BBL): ................................................ 56
8.14.1 Main Activities: ...................................................................................... 56
8.15 Equipment Supply: ........................................................................................ 57
9. QUALITY POLICY ......................................................................................... 59
9.1 COMMITMENT: .............................................................................................. 59
9.2 LEVELS OF RESPONSIBILITY: ...................................................................... 59
9.3 TEAM WORK: ................................................................................................. 59
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9.4 BUSINESS EXCELLENCE: ............................................................................. 59
10. HSE POLICY ................................................................................................ 60
10.1 PURPOSE: ................................................................................................... 60
10.2 INTRODUCTION: ........................................................................................ 60
11. STANDARDS & SOFTWARES .................................................................... 63
12. AWARDS ....................................................................................................... 64
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1. COMPANY INTRODUCTION
PMC is a fully private Company and comprises of an outstanding professional
advisors and project construction team. The Company was established and
officially registered in the year 2003 to carryout EPCI (Engineering, Procurement,
Construction and Installation) Projects:
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2. PHILOSOPHY OF PMC
The following principles form essential pillars of the corporate philosophy for PMC:
• PMC does not support any unethical business practices, corruption fraudulence
etc. in its way to conduct business. All employees are committed to the highest
standards in business ethics. Sound co-operation with the customer is essential for the
success of a project. For this reason, PMC attaches great importance to reliability and
to the strict observance of contract stipulations and target dates.
• PMC focuses on the wishes of its customer in detail and proposes optimal
solutions, which correspond to state of the art technology.
• PMC pays special attention to functionality, operation and maintenance, safety
and environmental sustainability, as well as economic efficiency and durability of the
planned installations.
• PMC places great emphasis on having satisfied employees, and therefore also on
long-term job security, and a positive working atmosphere.
• PMC respects the environment protection and social aspects.
• PMC continuously strives to improve quality and efficiency of work and services
provided.
• PMC handles orders according to the principles of strict confidentiality and
secrecy towards third parties.
• PMC’s professional team has been involved in numerous major projects in Iran,
working for clients in different organizational structures, as Project Manager
responsible for detail design, construction supervision, commissioning and start-up.
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3. FOUNDATIONS
Vision: Pars Marine Industry Co. will be the preferred supplier
o f solutions for a regional energy market.
Strategy: To be a trustable company is our strategy to achieve our
vision.
PMC
Strengths:
A unique team of experts & highly qualified engineers
and technicians covering all the disciplines: process,
mechanical, piping, electrical, instrumentation, safety,
automation, engineering procurement, quality control
and project management gives us the ability of
executing EPCI Projects and Technical support through
the entire life of our products.
Integrated
deliveries:
Project Management and Control System
Equipment Supply
Inspection and Testing
Engineering
Fabrication
Commissioning
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5. ORGANIZATION
ManagingDirector
BusinessDevelopment
Production Logistics QC / QA
QC
HSE
QA Process
Accounting / HR Engineering
Mechanical
Piping
Electrical & Control
Instrument
Structure
Oil / Gas Wells
R&D
Drafting
Sourcing
Purchasing
Customs
Shipping Coordination
Marketing
Sales
After Sales Services
Adminstration
Accounting
IT
Knowledge & Skills
Development
Supply Chain
Manufacturing
Operation
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6. PMC FACILITIES
PMC owns a two stairs office in one of the best locations of Tehran with the area of
more than 400 square meters.
Engineering, marketing, commerce, finance as well as the management departments
are located in head office.
Besides a factory of about 5000 Square meters with covering area of more than 1500
m2 very near to the Tehran international airport is acquired by PMC from
2008.fabrication, operation and QC activities are conducted in this facility.
Field equipment:
Item No. Type of Equipment QTY.
1 Compressor 750,950, SAND BLAST SET 4
2 Hydraulic Jack 50t,20t 15
3 Chain block 10t,5t,3t 75
4 Tractor 5
5 Grind Machine (small) 250
6 Drilling Machine (Stationary, Handy) 50
7 Truck Crane 45t 1
8 Truck Crane 10t,5t 4
9 Truck (heavy , light) 5
10 Megger Test, Multi Meter… 10
11 Press Cable Shoe (Manual & Hydraulic) 20
12 Calibration Units (Temp. Press. …) As required
13 Various Gauges 10 Sets
14 Automatic Welding Machine 4
15 Flame cutting Machine 10
16 Welding machine (Rectifier ) and acc. 220
17 Pre-Heat & Post Weld Heat Flame set 6
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18 Plasma cutting machine 4
19 Pipe Bending Machine 8
20 Pipe Cutter Machine 8
21 Welders and Fitters Safety Gear As required
22 Hydro test Equipment 2
23 Container, Movable office 40
• Shop facilities (Joint Member):
Item No. Title QTY.
1 Area of Factory 5000 m2
2 Roofed Area 1300 m2
3 Area of Moving Overhead Crane 1000 m2
4 Office 200 m2
5 Electrical Power 250 Amp
6 Copy Milling 1 Unit
7 Plasma Cutting Machinery 1 Unit
8 Press T 80 1 Unit
9 Saw 500 1 Unit
10 Spark (63,100A) 1 Unit
11 Radial Drill 70 1 Unit
12 Boring 1000 1 Unit
13 Die Cast T 250 1 Unit
14 Injection T 200 1 Unit
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7. MAJOR BUSINESSES:
PMC has developed five major businesses in last 15 years including supplying goods
and services:
7.1 Process Packages Solutions (CIP, Electro-chlorination, Filtering, Nitrogen …)
7.2 Upstream Solutions (EOR, MOT, Coil Tubing, Casing)
7.3 Pumping Solutions (Centrifugal, Positive Displacement)
7.4 Equipment Supply Solutions (Valve, Instrument, Mixer, Pump...)
7.5 Construction and Installation Solutions
7.6 Offshore solutions (ROV, Winches)
7.1 Process Packages solutions:
PMC designs and manufactures Chemical Injection Systems and Skid Mounted
Packages worldwide.
Offering full responsibility for complete engineered chemical injection systems,
PMC incorporates the latest technology in controlled volume metering pumps
providing precision dosing at a variety of flows and pressures.
Our specialized industries:
▶ Oil & Refineries
▶ Oil & Gas Topsides
▶ Wellhead Facilities
▶ Petrochemical plant
▶ Power Plants, Boiler
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Positive Metering systems (PMS) is a leading worldwide company supplying
chemical injection systems and skid mounted packages and after over 25 years of
experience and considerable effort PMS systems are now in operation all over the
world and also in Iran it has done projects with well-known companies such as POGC,
IOOC, IOEC, Kala Naft, Tarh o Palayesh and etc.
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PMC & PMS are joined together in design and manufacturing of chemical
injection packages and the split of work between these companies are as below:
• Basic design of the package and the required equipment (pumps, instruments and
…) is provided by PMS and also the package is fully guaranteed by them
• All the fabrication and assembling process is done in PMC’s workshop and this
provides the possibility of “Easy Inspection” of the package by the client.
7.2 Electro-Chlorination Packages:
Ti Anode Fabricators Pvt. Ltd. was
incepted with well-equipped latest in- plant facilities & qualified engineers to
offer Quality, Economy & Delivery of electro chemical equipment, Engineering
equipment and Turnkey Projects under single platform to:
• Chlor-alkali & Desalination application.
• Cathodic Protection (Impressed Current) application.
• Semi-conductors, Anodizing, & Metal Finishing application.
• Steel processing & pickling application.
• Instrumentation engineering application.
• Defense, Atomic, Aero & Space, & Ship Building application.,
• Electro-chlorination application.
• Chemical, Paper, Petrochemical & fertilizer application.
• Prawn Hatcheries application.
• Drugs & Pharmaceutical application.
7.3 Upstream Solutions:
The oil and gas industry is usually divided into three major sectors: upstream (or
&
Ti Anode
Fabricators
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exploration and production- E&P), midstream and downstream. The upstream sector
includes searching for potential underground or underwater crude oil and natural gas
fields, drilling exploratory wells, and subsequently drilling and operating the wells
that recover and bring the crude oil or raw natural gas to the surface.
7.3.1 EOR Solutions:
Enhanced oil recovery (abbreviated EOR) is the implementation of various techniques for
increasing the amount of crude oil that can be extracted from an oil field. Enhanced oil
recovery is also called tertiary recovery (as opposed to primary and secondary recovery).
Enhanced Oil Recovery (EOR) or “Tertiary Oil Recovery”, as the name suggests, is the
third and final stage implemented in recovering all the crude oil possible from an oil
reservoir.
There are a number of techniques currently used for Enhanced Oil Recovery, each of
which has varying implications on cost, efficiency and safety. Of all the techniques,
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Surfactant Water Injection EOR is receiving more attention in recent years, primarily due
to its increasing cost effectiveness against the backdrop of rising oil prices.
Types of Enhanced Oil Recovery
Oil production can be broken down into three phases: Primary, Secondary and Tertiary (or
Enhanced Oil Recovery). Each phase requires an increasing amount of technology and
energy to recover the oil. This, in turn, increases the cost of well production. With
increasing global demand and oil prices the costs associated with more expensive
techniques are fast becoming less of an issue.
Primary & Secondary Recovery
Primary recovery relies on naturally occurring pressure within the oil reservoir to drive oil
to the surface. This method typically leaves around 85%-95% of the oil behind.
Secondary oil recovery introduces external energy to the oil reservoir when naturally
occurring pressure is no longer sufficient to bring oil to the surface. It does this by injecting
water (water-flooding) or by pumping compressed gasses into the reservoir. The success
of secondary oil recovery is limited by the characteristics of the oil reservoir itself and can
become ineffective early on. Secondary oil recovery leaves anywhere between 50% - 80%
of the oil unrecovered.
PMC with its partner Sonnek Engineering is active in WATER INJECTION – EOR with
the best technology for IRAN oil fields, Not Only WATER INJECTION-EOR
SOLUTIONS for increasing oil production is our goal; But Also, WATER DISPOSAL
SOLUTIONS is one of our main targets in IRAN Market.
Having a strong/Flexible/Modular water injection packages besides the comprehensive
water treatment technology and reputable Austrian reservoir engineering company besides
a well-known consultancy company, make us a trustable partner for our clients as EOR
SOLUTION Provider in a firm chain from A to Z, CASE STUDY SCHEMATIC.
Looking to our international track in both EOR and Water Disposal ensure clients that an
experienced partner with global high technology with local manufacturing makes a perfect
selection to cooperate in projects.
PMC is the exclusive partner of SONNEK Company in Iran
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7.3.2 MOS & MOT Solutions:
7.3.2.1 Mobile Oil Separator (MOS) and Mobile Oil Treater (MOT):
In order to avoid burning oil in drilling and work over wells, acidizing and test wells,
MOS and MOT are utilized.
→
→ MOS is used to separate oil and gas in order to be pumped towards cluster and
consists of the following equipment: 2-Phase Separator (can be modified to 3-Phase
Separator), Demulsifier Package, Gas Oil Storage Tank, Nitrogen Package, Diesel
Generator, Instrument Air System Package and Porta Cabin.
→ In MOT, first oil is treated then sand and water are separated and after adding
specific chemicals, oil is transported to the production plant. MOT Unit has to consist
of the following equipment:
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Desander, 3-Phase Separator, Desilter, Dehydrator, and Booster Pumps with
Compressed Air Tank Agitator, N2 Cylinders, Generator Diesel Devices, Fire
Distinguisher Equipment and Porta Cabin.
7.3.2.2 Completion:
→ Completion Equipment and Technology Services
→ Wellhead Equipment and Services
→ Sand Control Services
7.3.2.3 Production Enhancement:
→ Conventional Simulation Technology
→ Positioning Hydro jet Fracturing Technology
→ Coiled Tubing Perforation with Annulus Fracturing Technology
→ Artificial Lift
→ Production Profile Modification and Waste Shutoff
→ Enhanced Oil Recovery
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7.3.2.4 Well Intervention:
→ Workover
→ Coiled Tubing/Nitrogen
→ Nitrogen Convertor
→ Snubbing
→ Slick line
→ Swabbing
→ Wellhead and Xmas-Tree Maintenance
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7.3.2.5 Well Surveillance:
→ Wireline Logging
→ Bond Logging
→ Production Logging
→ Mud Logging
→ Wireline Services
→ Well Testing
→ Drill Stem Test
→ Bottom Hole Pressure / Temperature Survey
→ Bore Hole Sampling and PVT Lab Analysis
→ Permanent Installed Down Hole Monitoring
→ Artificial Lift Behavior Monitoring
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7.3.2.6 For Treating The Oily Water For Re-injection:
The CPF system separate the oil and waste water, this waste water is high salt
pollution for environment, but this kind water is useful for secondary oil
recovery, because the compatibility is suitable for the stratum than the clear
surface water. We can provide the owner all the equipment or construct this
system (EPC).
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7.4 Pumping Solutions:
BUNGARTZ CENTRIFUGAL PUMPS – from the submerged pump and magnet-
coupled chemical pumps to horizontal slurry pumps – master difficult and complex
pumping tasks around the world, and are virtually cavitation-free and self-ventilating.
Amongst other things, they are resistant to solids, dry-running, self-regulating, wear-
resistant, low-maintenance, and have a high level of intrinsic safety. Designed for the
application, they are suitable for boiling, polymerising, crystallising and toxic media
in all Atex zones.
CHALLENGE:
Bungartz considers itself a supplier of pumping systems and solutions. Nowadays,
difficult and complex feed tasks appear in nearly all branches of the chemical and
petrochemical industry, in power plant technology and in environmental protection.
Here innovative, tailor-made and robust solutions are in demand. The Bungartz special
centrifugal pumps for extreme operations undertake those jobs, which are too
demanding for others. They are applied to problems which defeat standard pumps.
Bungartz pumps solve problems when dealing with:
shaft seals
poor feed conditions
challenging pumping media
gas containing liquids
liquids close to boiling point
corrosive and / or abrasive pumping media
sophisticated plant technology
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7.5 Equipment Supply Solutions:
PMC is a well-known company in delivering various types of equipment including but
not limited to: pumps, electro motors, valves and instrument for oil, gas and power
industries. Any received enquiry is processed by our commercial/engineering
department to fit the customer's need.
Our scope of supplying is included but not limited to:
7.5.1 Valves:
From Brunnbauer-Armaturen (AUSTRIA)
- Pressure Reducing Valves, Check valves, Butterfly Valves, Control and Shut-off
Valves, Globe valves, Ball valves, Diaphragm Valve and Gate Valves
- Registered in AVL ICOFC.
- In Iran Only For: "Chemical Industry"
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7.5.2 Pumps:
Special Pumps for Special Usage:
7.5.2.1 Bungartz.de:
Dosing & Metering Pumps (API 675), Progressive Cavity Pumps/Centrifugal
Pumps
7.5.2.2 Positive Metering Systems Int. (UK) + SONNEK (Austria):
(Pulsation Damper + Calibration Pot + Pressure safety valve)
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7.5.3 Mixer:
Mixers (Static &Dynamic) by FillWorth (UK), GREC (Italy)
7.5.4 Navigation Systems:
Navigation aids for production and living quarter top sides and platforms by
Pharos Marine (UK).
7.5.5 Flare Systems:
Complete flare solutions by Prematechnik (Germany)
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7.5.6 Oilfield Equipment:
From PARVEEN (INDIA)
→ Well Heads, X-Mas Trees, Gate Valves & Manifolds
→ Wireline Pressure Control Equipment & Tool String
→ Coil Tubing Pressure Control Equipment, Tubing Heads, Hangers and Tools
→ Treating Irons, Unions, Swivels & Circulating Heads
→ Flanges Studs & Nuts Ring Gaskets Pipe Fitting and Pipes, Butterfly Valve,
Check Valve, Pipeline Valve, Plug Valve, Ball Valve, Mud Valve
→ Tubular, Drilling & Workover Tools, Cementing Equipment
→ Gas Lift Equipment
→ Downhole Flow Control
→ Completion Equipment and Tool
→ Sucker Rod Pressure Control Equipment & Tools
→ Well Testing Equipment
→ Fishing & Milling Tool
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7.5.7 Instruments:
→ Differential and Pressure & Temp. Gauge, Thermowell, RTD:
♦ General Instruments
→ Flow Element
♦ General Instruments
→ Manifold Valves & Fittings
♦ General Instruments
→ Control Valve, MOV
♦ Petrol Valve
7.5.8 Modular Pump Skid:
PMC's proven systems increases oil production by high pressure water injection
into onsite flood oil wells.
PMC- SONNEK’s proven systems cover the whole line of produced water on oil
and gas fields starting with water treatment after oil production all the way down
to high pressure injection into onsite flood wells.
Interfacing problems between systems of different suppliers are prevented and all
items are delivered as Plug & Pump containerized
modules or skid solutions.
An international team supplies from a single source:
♦ Engineering and system design
♦ Production
♦ Factory acceptance test
♦ Commissioning and start-up on site
♦ Service and maintenance
The Plug & Pump approach enables the customer to have the systems ready for
use immediately after installation, and to react quickly to unplanned changes on
the field by simply moving or exchanging modules. Until today, more than 70
turnkey systems were supplied for produced water, working worldwide and
trouble-free.
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7.6 Construction & Installation Solutions:
PMC offers services in different disciplines such as Piping (onshore/offshore),
Equipment installation, Electrical & instrumentation, Steel structure, Civil etc.
We offer wide range of construction activities in Industrial Projects:
Refineries, Petrochemical Plants, Steel Complex, Mine and Cement Plants, Power
Plants, Water Treatment as EPC contractor or including different disciplines: Piping,
Electrical & Instrumentation, Steel Structure, Equipment Installation, …
We do work in Offshore Platforms, Jackets, Services, as construction contractor as
well as pre-commissioning & Commissioning Team; besides, providing Well Services
like Well Testing, ROV Services.
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7.7 Offshore Solutions:
7.7.1 ROV:
PMC provides the most valued of subsea ROV services and deck
winches/equipment.
Our Offshore ROV Services provided in joint with “Total Marine Technology-
TMT” Australia as a ROV designer and manufacturer including but not limited to:
♦ Drilling Support
♦ Subsea Completions
♦ Field Intervention
♦ Pipe lay Barge Support
♦ Field Construction
♦ Field Abandonment
♦ Environmental Surveys
♦ IMR - Inspection Maintenance Repair
PMC is the exclusive partner of TMT Australia in Iran.
TMT is a member of SAPURA KENCANA.
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7.7.2 DMT:
WINCHES - The 100% custom designed DMT winches, are built to withstand the
harshest marine conditions and comply with the most stringent performance criteria in
any desired configuration.
DECK EQUIPMENT - Besides the main activity, winch production, DMT offers a wide
range of Mooring Equipment like Chocks, Warping Rollers, (double) Bollards and Fair
leads.
OFFSHORE SOLUTIONS - DMT Offshore Solutions combine our top quality winches
with state of the art monitoring and control systems. Delivered on a turnkey basis we
provide complete mooring systems offshore companies can rely on.
SPECIAL PROJECTS - In our business activity SPECIAL PROJECTS we serve a wide
variety of companies with project based assignments in steel manufacturing.
PMC is the partner of DMT for winches and marine equipment.
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8. REFERENCES (summary of main activities)
8.1 South Pars Gas Field Development – Phase 14 – Onshore:
Methanol, Anti Foam, Demulsifier, Corrosion, PH control, (QTY. 19) Project Start: June 2011, Iran, Project in Progress
Owner: NIOC (POGC) , IDRO
Client: IPMI
Are joined together in this project and by combining and sharing their experiences
and individual field of expertises has made an ultimate solution for injection package
design projects.
The objective of this project is to design, manufacture, test, supply, install and pre-
com of the 19 Numbers of Demulsifier, Corrosion, PH control, Anti Foam injection
packages for the Phase 12-EPC2 of South Pars Gas Field Area. These packages will
be installed on Onshore Facilities. The fabrication of these packages are being done
by PMC in IRAN and the engineering and the pumps and the instruments will be
provided by the PMS and PMC all the activities are done under the supervision of the
PMS and the whole packages are guaranteed by the PMS as well.
&
Pars Marine
Industry Co.
Positive Metering
System
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8.2 South Pars Gas Field Development – Phase 12 – Onshore –EPC2:
Demulsifier, Corrosion, PH control, Anti Foam (QTY. 10)
Project Start: April 2011, Iran, Project Delivered
Owner: NIOC (POGC) , Petro Pars
Client: DAELIM-KOREA
Are joined together in this project and by combining and sharing their experiences
and individual field of expertises has made an ultimate solution for injection package
design projects.
The objective of this project is to design, manufacture, test, supply, install and pre-
com of the 10 Numbers of Demulsifier, Corrosion, PH control, Anti Foam injection
packages for the Phase 12-EPC2 of South Pars Gas Field Area. These packages will
be installed on Onshore Facilities. The fabrication of these packages are being done
by PMC & PMS and the engineering and the pumps and the instruments will be
provided by the PMS all the activities are done under the supervision of the PMS and
the whole packages are guaranteed by the PMS as well.
&
Pars Marine
Industry Co.
Positive Metering
System
Pars Marine Industry Co.
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8.3 South Pars Gas Field Development – Phase 12 – Onshore –EPC2:
Phosphate, Oxygen scavenger, Amin Dosing, Hypochlorite, Biocide, Potable
water (QTY. 5) Start: April 2011, Iran, Project Delivered
Owner: NIOC (POGC) , Petro Pars
Client: SAZEH
Are joined together in this project and by combining and sharing their experiences
and individual field of expertises has made an ultimate solution for injection package
design projects.
The objective of this project is to design, manufacture, test, supply, install and pre-
com of the 5 Phosphate, Oxygen scavenger, Amin Dosing, Hypochlorite, Biocide,
Potable water packages for the Phase 12-EPC2 of South Pars Gas Field Area. These
packages will be installed on Onshore Facilities. The fabrication of these packages
are being done by PMC & PMS and the engineering and the pumps and the
instruments will be provided by the PMS all the activities are done under the
supervision of the PMS and the whole packages are guaranteed by the PMS as well.
&
Pars Marine
Industry Co.
Positive Metering
System
Pars Marine Industry Co.
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8.4 South Pars Gas Field Development – Phase 12 – Onshore –EPC2:
Chemical, Corrosion, MEG, Anti Foam (QTY. 20)
Start: April 2011, Iran, Project Delivered
Owner: NIOC (POGC) , Petro Pars
Client: NARGAN
Are joined together in this project and by combining and sharing their experiences
and individual field of expertises has made an ultimate solution for injection package
design projects.
The objective of this project is to design, manufacture, test, supply, install and pre-
com of the 20 Chemical, Corrosion , MEG, Anti Foam Injection packages for the
Phase 12-EPC2 of South Pars Gas Field Area. These packages will be installed on
Onshore Facilities. The fabrication of these packages are being done by PMC & PMS
and the engineering and the pumps and the instruments will be provided by the PMS
all the activities are done under the supervision of the PMS and the whole packages
are guaranteed by the PMS as well.
&
Pars Marine
Industry Co.
Positive Metering
System
Pars Marine Industry Co.
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8.5 Kharg Island:
NGL- Slug Catcher
Project Start: Aug 2009, Iran, Project Delivered
End User: IOOC
Client: IRASCO-IRITEC
8.5.1 Main Activities:
8.5.1.1 Piping:
Description: Spool Fabrication, Spool Erection, Installation of Sliding
& fix support, Hydro Test & Pipe Flushing, NDT, Painting and, Shop
Engineering, Fix Support Manufacturing, Pre-com, Commissioning, Major
Materials: API 5L Gr. X52, ASTM A333Gr.6, ASTM A860 WPHY52,
ASTM A420 WPL6, ASTM A 694 F52 (about 8000 inch.dia) Size: 40’,
32”, 12”
Foundation had been handed over and the Sliding and Fix support were
installed and erected on them for laying spool and pipe. According to shop
drawing and ISO drawing whole supports, pipes and spools shall be slag
copper blasted and then settled on their position with zero tolerance.
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8.5.1.2 QA / QC:
• Generating Welding, Painting, PWHT, I.T. P …. Procedures
• Supervision of Welder Qualifying Tests
• Supervision during dimension hand over, Painting, welding, …
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8.6 South Pars Gas Field Development – Phase 12 – Offshore Part:
Chemical Injection & Corrosion Inhibitor Injection Packages
Project Start: October 2009, Iran, Assalouyeh Project Delivering
Owner: NIOC (POGC) , Petro Pars
Client: IOEC
Are joined together in this project and by combining and sharing their
experiences and individual field of expertises has made an ultimate solution for
injection package design projects.
The objective of this project is to design, manufacture, test, supply, install and
pre-com of the 3x2 chemical & Corrosion Inhibitor injection packages for the
Phase 12 of South Pars Gas Field Area. These packages will be installed on three
Wellhead Platforms SP12A & SP12B SP12C Well Head platforms. The
fabrication of these packages are being done by PMC and the engineering and
the pumps and the instruments will be provided by the PMS all the activities are
done under the supervision of the PMS and the whole packages are guaranteed
by the PMS as well.
&
Pars Marine Industry Co. Positive Metering System
Pars Marine Industry Co.
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8.7 Siri Oil Field Refurbishment for Drilling Platforms:
Chemical Injection Packages
Project Start: Feb 2009, Iran, Siri Project Delivered
Owner: IOOC
Are joined together in this project and by combining and sharing their
experiences and individual field of expertises has made an ultimate solution for
injection package design projects.
The objective of this project is to design, manufacture, test, supply, install and
pre-com of the seven chemical injection packages for the Siri island “C” & “D”
oil filed developments. These packages will be installed on DP-A, DP-B, DP- C,
DP-D, DP-E, DP-F and NOSRAT drilling platforms. This venture has been
participated in several tenders and hope to extend it’s attendance for this field.
&
Pars Marine Industry Co. Positive Metering System
Pars Marine Industry Co.
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8.8 Khorasan Direct Reduction Plant:
Modules 1 Done - Module 2 Done
Project Start: April 2008, Iran, Neyshabour Project Delivering
Owner: IMPADCO-IRITEC
Client: PAMICCO
8.8.1 Main Activities:
8.8.1.1 Piping, Ducting:
Description: Spool Fabrication, Spool Erection, Hydro Test & Pipe Flushing,
NDT, Painting and Insulating, Designing Secondary Supports, Support
Manufacturing, Pre-com, Commissioning, Duct Fabrication. Major
Materials: CS – SS – Alloy Steel (about 280,000 ID)
Size: ½” to 64”
In this field of activity QC department designs and issues all the welding
procedures (WPS) by considering the specification and standards
requirements, then destructive and non-destructive tests will be done to
support the prepared WPS’s. After this Engineering department will find the
best way of spool generation by using the PDMS software, at this time the
execution department will play its role by beginning the fabrication and
installation of spools. After solving some unavoidable problems and closing
the loops they will be ready for hydro_ testing. This activity is one of the
time-consuming and important parts of the project performance. Hydrostatic
and pneumatic testing is the way to ensure that the qualification of the
execution is satisfactory.
Pars Marine Industry Co.
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8.8.1.2 Equipment Installation:
Description: Handling, surveying and leveling of all of the Blower Area,
Stack Area, Furnace Area and Recuperation Area equipment.
Pars Marine Industry Co.
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8.9 South Pars Gas Field Phase 9&10 (SPD 10/11):
Commissioning
Project Start: Jan 2008, Iran, Persian Gulf Project Finalized
Owner: P.O.G.C
Client: I.O.E.C
8.9.1 Main Activities:
8.9.1.1 Piping Hook Up:
Description: Erection of shore prefabricated spools, on the Installed deck
in Persian Gulf (OFFSHORE), Punch Clearing, Pre-commissioning,
Commissioning, Well-Head Facilities Installation.
Major Materials: CS – SS – CuNi – Inconel
Size: ½” to 72”
Pars Marine Industry Co.
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8.10 South Pars Gas Field Phase 9&10 (SPD 10/11):
Commissioning
Project Start: May 2006, Iran, Khoram Shahr Project Completed: Nov 2007
Owner: P.O.G.C
Client: I.O.E.C
8.10.1 Main Activities:
8.10.1.1 Piping, HVAC:
Description: Spool Fabrication, Spool Erection, Hydro Test & Pipe
Flushing, NDT, Painting and Insulating, Designing Secondary Supports,
Support Manufacturing, Onshore Pre-com, Offshore Commissioning. Duct
Fabrication (stainless steel & galvanized), Installation, Damper and other
related parts manufacturing.
Major Materials: CS (18000 ID), S.S (25000 ID), Inconel (45000 ID), Cu-
Ni (25000 ID)
Size: ½” to 36”
All the materials and joints has been taken into Consideration for designing
the welding procedure (WPS) to full fill the specification requirements and
after finalizing the NDT, the sample sent to lab for doing the DT to ensure
passing all the tests(PQR).
Pars Marine Industry Co.
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By using the appropriate gages, the restricted tolerances are maintained in
range. Engineering department is then responsible for issuing the best way
to dividing the shop and field part to achieve maximum speed and reliable
way to doing the Fabrication activity by using the PDMS software.
Quality Control (QC) department will play a very important role to lead the
whole team towards doing the best by checking the documents, issuing the
NDT requisition for performance check, inspection of any activity before,
after and during execution; besides is responsible to be sure of quality
Satisfaction of Third Party and Client.
Execution department is the main Department in this project and is
responsible to move the project align. The QC and the Engineering advises
to be completed in time, after taking some progress in the fabrication step
the erection of the fabricated spools and valves is started and more personnel
will face in the new line of action. After solving some unavoidable problems
and closing the loops they will be ready for hydro_ testing. This activity is
one of the time-consuming and important parts of the project performance.
Hydrostatic and pneumatic testing is the way to ensure that the qualification
of the execution is satisfactory. Sandblast and Painting are another row of
execution to complete the job.
Pars Marine Industry Co.
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8.10.1.2 Equipment Installation:
Description: Handling, Surveying and Leveling of all topside Equipment
like: Drums, Chemical Packages, Tanks, Filters, Hydraulic Units, Safety
equipment, Pig launchers, Valves etc. (about 2000 Tons)
Pars Marine Industry Co.
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8.11 Salman Offshore Facilities (EPCII):
Project Start: Feb 2005, Iran, Bandar Abbas Project Completed: Oct 2007
Owner: Petro Iran
Client: Sadra-Saff Consortium
8.11.1 Main Activities:
8.11.1.1 Electrical & Instrument:
Decks: Living Quarter LQ3 - Wellhead 2SKA - Wellhead 2SKB -
Wellhead 2SKC
Description: Shop Engineering (PDMS), Support Manufacturing, Ladder-
Tray, Cabling, Connection, Equipment Installation, Pre-com, Navigation,
DCS, Offshore Commissioning
8.11.1.2 Piping:
Deck: Living Quarter LQ3
Description: Shop Engineering (PDMS), Issuing all Isometrics, Designing
Secondary Supports, Support Manufacturing, Spool Fabrication, Spool
Erection, Hydro Test and pipe flushing, Onshore Pre-com, Offshore
Commissioning.
Major Materials: Cu-Ni, CS, SS, Inconel, CS-Inconel Clad, Galvanized
Size: ½” to 24”
Pars Marine Industry Co.
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8.12 Crude Oil Storage Tanks (3 x 500,000 BBL):
Project Start: Feb 2005, Iran, Isfahan Project Completed: Dec 2005
Owner: Isfahan Refinery
Client: NeyrPerse
8.12.1 Main Activities:
8.12.1.1 Piping:
Civil: Shop Engineering and execution the concrete pipe sleepers, Valve
Boxes, road crossing and stands for pipes.
Equipment: Installation and erection Pumps, MOVs, Mixers, Valves,
strainer.
Engineering: Issuing all the Isometrics, Test Packages, As built
drawing.
Description: support Manufacturing, Spool Fabrication, Spool Erection,
Hydro Test, Painting and Sand Blasting.
Major Materials: CS (API 5L)
Size: ½” to 32”
Pars Marine Industry Co.
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8.13 MTBE Storage Tanks (3 x 100,000 BBL):
Project Start: March 2004, Iran, Isfahan Project Completed: Nov 2005
Owner: Isfahan Refinery
Client: NeyrPerse
8.13.1 Main Activities:
8.13.1.1 Electrical & Instrument:
Cabling: Shop engineering, Cabling for MOVs, MIXERs, Lighting system,
Earthing system and … from substation to JBs, Arranging, Tagging,
Termination and all related works for Electrical and Instrument systems.
MCC Boards: Installation, erection, Termination, Glanding and all related
works.
Civil: Doing all trenches and execution of PLP and FLP foundation, JBs and
Panels foundation, Road crossing and any related activities. Equipment:
Installation and erection of any equipment PLP, FLP, JB, Local Control
Panels and Tank Lightings.
Most of the so-called works are in Hazardous Area and using explosion
proof materials and equipment.
8.13.1.2 Piping:
Civil: Shop Engineering and execution the concrete pipe sleepers, Valve
Boxes, Hydrant Boxes, road crossing, Pump Housing and stands for pipes.
Equipment: Installation and erection Pumps, Hydrants, MOVs, Mixers,
Valves, strainer.
Engineering: Surveying and modifying the drawings according to site and
Issuing all the Isometrics, Test Packages, As built drawing. Description:
Support Manufacturing, Spool Fabrication, Spool Erection, Hydro Test,
Sand blast, Painting
Major Material: CS (API 5L)
Size: ½” to 12”
Pars Marine Industry Co.
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8.14 Crude Oil Storage Tanks (3 x 300,000 BBL):
Project Start: Jan 2003, Iran, Isfahan Project Completed: Feb 2005
Owner: Isfahan Refinery
Client: NeyrPerse
8.14.1 Main Activities:
8.14.1.1 Electrical & Instrument:
Cabling: Shop engineering, Cabling for MOVs, MIXERs, Lighting system,
Earthing system and … from substation to JBs, Arranging, Tagging,
Termination and all related works for Electrical and Instrument systems.
MCC Boards: Installation, erection, Termination, Glanding and all related
works.
Civil: Doing all trenches and execution of PLP and FLP foundation, JBs and
Panels foundation, Road crossing and any related activities. Equipment:
Installation and erection of any equipment PLP, FLP, JB, Local Control
Panels and Tank Lightings.
Most of the so-called works are in Hazardous Area and using explosion
proof materials and equipment.
8.14.1.2 Piping:
Doing some complementally activities for pre-commissioning of the
previously done piping.
Pars Marine Industry Co.
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8.15 Equipment Supply:
Row Projects Name Owner Client Main Activities Start -
Finish Place
1
South Pars Gas Field
Development – Phase
17&18 (Onshore
Facilities)
POGC IDRO-IPMI
supply of transmitters
–
Utility Area
"Rosemount"
2013-
2014
Iran,
Assalouyeh –
Phase 17&18
2
South Pars Gas Field
Development – Phase
17&18 (Onshore
Facilities)
POGC IDRO-IPMI
supply of
transmitters–
Flare Area
"Rosemount"
2013-
2014
Iran,
Assalouyeh –
Phase 17&18
3
South Pars Gas Field
Development –
Phase12 – Gas
Processing (EPC 3)
POGC Petropars-
Nargan
Supply of Two years
spare part for
chemical injection
packages
2015-
2015
Iran,
Assalouyeh –
Phase 12
4
South Pars Gas Field
Development –
Phase12 – Gas
Processing (EPC 3)
POGC Petropars-
Nargan
Supply of
Instruments -
"Rosemount,
Fisher,E&H"
2015-
2015
Iran,
Assalouyeh –
Phase 12
5
South Pars Gas Field
Development –
Phase12 – Liquid
Processing And
Utilities Project (EPC
2)
POGC Petropars-
Daelim
Supply of Two years
spare part pertinent to
chemical injection
packages
2015-
2015
Iran,
Assalouyeh –
Phase 12
6
South Pars Gas Field
Development –
Phase12 – Liquid
Processing And
Utilities Project (EPC
2)
POGC Petropars-
Sazeh
Supply of Two years
spare part pertinent to
chemical injection
packages
2015-
2015
Iran,
Assalouyeh –
Phase 12
7
South Pars Gas Field
Development –
Phase12 – Liquid
Processing And
Utilities Project (EPC
2)
POGC Kayson
Supply of Two years
spare part pertinent to
Dosing Pumps
2016-
2016
Iran,
Assalouyeh –
Phase 12
8 Kavian Olefin Plant
Kavian
Petrochemical
Plant
Kavian
Petrochemical
Plant
Supply of
"Rosemount"
Transmitters (Qty.40)
2015-
2015
Iran,
Assalouyeh –
Pars Special
Economic
Energy zone
9 Kavian Olefin Plant
Kavian
Petrochemical
Plant
Kavian
Petrochemical
Plant
Supply of
"Rosemount" RTD &
Thermocouple
(Qty.135)
2015-
2015
Iran,
Assalouyeh –
Pars Special
Economic
Energy zone
10 Kavian Olefin Plant
Kavian
Petrochemical
Plant
Kavian
Petrochemical
Plant
Supply of "E&H"
Transmitter & Sensor
(Qty.48)
2015-
2015
Iran,
Assalouyeh –
Pars Special
Economic
Energy zone
Pars Marine Industry Co.
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11 Kavian Olefin Plant
Kavian
Petrochemical
Plant
Kavian
Petrochemical
Plant
Supply of "E&H"
Transmitter & Sensor
(Qty.23)
2015-
2015
Iran,
Assalouyeh –
Pars Special
Economic
Energy zone
12 Fire Pump Panel West Ethylene West Ethylene
Supply of Fire Pump
Panel- "Tonotech-
Canada"
2016-
2016 Iran-Ahwaz
13 Pressure Safety valve West Ethylene West Ethylene
Supply of Pressure
Safty Valve (Qty.3)-
"EFS Spain"
2016-
2016 Iran-Ahwaz
14 Annubar Flow
Element
Marun
Petrochemical
Plant
Marun
Petrochemical
Plant
Supply of Flow
Ement "Simer-Italy"
2015-
2015
Iran-
Mahshahr
15 Micro Motion
Transmitter
Marun
Petrochemical
Plant
Marun
Petrochemical
Plant
Supply of "Emerson"
Parts For Micro
Motion Transmitter
2012-
2013
Iran-
Mahshahr
16 Piston Injection Pump NIOC IOOC
Supply of "Dousero"
Piston Injection
Pump (Qty.4)
2015-
2015 -
17
South Pars Gas Field
Development –
Phase12
POGC PetroPars-
IOEC
Supply of Electro
Motor Pump &
Pulsation Damper &
PCV & Pressure
Gauge
2014-
2014
Iran,
Assalouyeh –
Phase 12
Pars Marine Industry Co.
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9. QUALITY POLICY
9.1 COMMITMENT:
• Pars marine industry is committed to challenging goals for controlling
quality and ensuring that customer expectations are met. Conformance with
contractual requirements and statutory regulations is a minimum
requirement for all areas of work.
• The quality system shall meet the requirements of ISO 9001 and similar
standards.
9.2 LEVELS OF RESPONSIBILITY:
• The company president is responsible for establishing company quality
policy and quality objectives
• Vice presidents are responsible for local quality objectives and conditions
which allow people to effectively progress the work and the check the
quality.
• Personal responsibility lies with each individual to check their work, report
quality problems and seek improvement opportunities.
9.3 TEAM WORK:
• Stakeholders such as employees, clients and subcontractors shall be
encouraged to cooperate in identifying quality problems and making
improvements.
• Open discussion of problems shall be rated as high value in our organization
engagement of our people in team work; learning and improvement shall
be recognized and supported.
9.4 BUSINESS EXCELLENCE:
• Pars Marine Industry Co. shall develop competent organization a “Zero
defects Mindset “, supported by quality specialist and effective quality
system.
• Our aim is conformance with customer equipment and expectations.
• Defects are not and acceptable product of our work.
Pars Marine Industry Co.
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10. HSE POLICY
10.1 PURPOSE:
• The purpose of this document is to give all companies within the Pars
Marine Industry’s useful guidance related to managing health, safety and
environmental matters.
• Our position is that all our companies must have a certifiable HSE
management system in place.
10.2 INTRODUCTION:
• The principles and management practices which provide the basis to
manage health, safety and the environment effectively the important issues
we need to look at continual improvement arrangements, benchmarking
opportunities and details of the feedback process.
• How far your company can put these principles into practice will depend
on the size, dangers, and product or services you provide and how good
your current arrangements are.
• The parts of the health, safety and environment system, you must carry out
an initial review of your existing arrangement for health, safety and the
environment.
• You should review your existing system against the information in this
document. This review process will give you a benchmark from which you
can assess measure future improvement.
• This review should compare your current arrangements with: The specific
requirements of this document, Legal requirements, the effectiveness of
your resources related to managing health, safety and the environment
• Putting the requirements into practice and effective they are; you could use
the information gathered from this status review as the “base information”,
which you should use in the planning process. All our companies must use
the following three-level approach.
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Level ONE: The Zero Mindset.
Level TWO: Health, Safety and the Environment policy statement.
Level THREE: How you will achieve your own and corporate aims.
The Zero Mindset
Our commitment:
We believe that all injuries, occupational illnesses, material loss and
damage to the environment are preventable.
We shall continuously reduce the health and environmental impact of
business nothing takes priority over safety.
To achieve zero, we shall:
Demonstrate through action that HSE is prioritized.
Create a good and stimulating work environment.
Think, plan, observe and evaluate as we proceed.
Recognize those that proactively contribute to HSE improvement.
Leadership:
HSE attitudes, behavior and performance are continually measured.
Sharing of experience and learning are achieved through benchmarking,
best practice identification, networking, training and proactive
participation.
The HSE staircase – where are you?
On what step are you and your team?
How are you and your team going to improve your HSE performance?
Excellent HSE performance
HSE in heart” Demonstrate HSE”
HSE in mind” Talk HSE”
HSE on paper
Unaware
Level One
Pars Marine Industry Co.
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Standard Corporate
Our business is distinguished by trust, openness and long – term
relationships with customers, employees, suppliers and society as a
whole.
We plan our work and carry it out in a safe way, which protects human
life and health, the environment and equipment.
We maintain our position on the market through learning, continuous
improvement and the excellent quality of our products and services.
Level Two
Company Specific
You need identify the director or key senior manager who will have
overall responsibility for creating the policy and putting it into
practice.
Explain the responsibilities of managers and staff.
Recognize and encourage the involvement of employees and
safety representatives.
Outline the basis for effective communications.
Show how you will allocate resources.
Make sure the leaders plan and regularly review and develop
the policy.
Make sure all employees are involved and provide any
necessary specialist advice.
Make sure we consider legal requirements.
Level three provides the arrangement for each principal
company. It shows the criteria for successfully putting into
practice the requirements.
Level Three
Pars Marine Industry Co.
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11. STANDARDS & SOFTWARES
Using the various worldwide standards let us be able to perform
the engineering tasks in an excellent way.
Being up to date is us in front window to success in all of us
engineering disciplines.
For modeling purposes we use: Solid Works, Pro-E, Unigraphics,
PDMS.
For analyzing purposes, we use: Cosmos, Cesar II, Auto Pipe, Ansys,
Pipe Net.
Common Using Standards: DIN, ASTM, NFPA, API, AWWA, JIS,
ASME, IPS.
For planning purpose, we use Primavera Project Planner.
Target Corporate
And Finally
The planning process involves the following:
Prepare a list of aims and choose your main aims from reviews and risk
assessments.
You should be to trace your aims to the policy statement and the criteria
for success.
Look at one main aim at a time and choose your outcome indicators to
decide if you have achieved your main aims and the plan has been
effective.
Develop a plan to achieve your main aim. You should draw up planning
targets. You can use the targets later to check whether you have fully
put the plan into practice.
Put the plan into practice.
Measure separately and review the plan.
Level Four