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ORAP® New User Orientation
March 4, 2007
Carlos Garcia
Strategic Power Systems, Inc.
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Who is Strategic Power Systems (SPS)?Who is Strategic Power Systems (SPS)?
Information Technology and Reliability Engineering Co.
– Compiling Reliability, Availability and Maintainability (RAM) data
Focus
– Gas and Steam Turbine Plants• Power Generation• Oil and Gas
Industry Methodology
– Common coding structure (EBS & KKS)
– IEEE and ISO standards
– NERC and WEC compliant
– Strong support from EPRI
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SPS & WTUISPS & WTUI
SPS Supports WTUI
GE Aero ORAP Contract
Legend
SPS Installs 1st ORAP LINK™ at CP&L
SPS Introduces ORAP Parts Tracking™SPS Introduces 1st
PC Based Entry Tool SPS IntroducesORAP Interactive™web-based reporting
SPS moves to Charlotte, NC
Introduced Parts Tracking & Configuration Management Module in ORAP
SPS IncorporatedAlbany, NY
SPS Introduces ORAP Cycles Tracking™
WTUI Founded
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SPS notetakersat WTUI
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Base ORAPBase ORAP®
Proprietary database
– Operating and maintenance information on total plant equipment
Benchmarking
– Customer and market reports
Participants submit data on a monthly basis
Quarterly reports provided to participants
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Data RequirementsData Requirements Event Data:
- Begin Date/Time/End Date
- Outage Type (Forced, Scheduled, Unscheduled, Derating)
- Component (Equipment that caused the Event)
- Outage Mechanism (Failure or Maintenance Reason)
- Detailed Narrative (Symptom, Corrective Action Performed and Root Cause of Outage)
Operational Data:
- Service Hours
- Reserve Hours
- Attempted and Successful Starts
- MW Hrs Generated or Hp, ETC
Counter Reading Data:
- Total Service Hours
- Factored Hours/Equivalent Hours
- Total MW Hrs Generated
- Total Starts, ETC
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Data OutputData Output
Compares plant component data on a yearly basis
Compares all your unit(s) maintenance factors and % on a per year basis
RAM Benchmarking
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ORAP BenefitsORAP Benefits Preventative Maintenance
– Trends across the Fleet
– Breakdown by components and sub-components (total plant)
– Availability
– Reliability
– Service Factor
– Starting Reliability
– Outage Factors
– Mean Time Values
Benchmarking– Your unit vs. total Fleet in ORAP
– Your unit vs. Best in Class Performers in ORAP
Forecasting… e.g. Hot Section Overhauls
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Revenue OpportunityRevenue Opportunity
Extended Intervals Between Maintenance & Engine Removals
Determine Source of Downtime… Frequency & Duration
Define Parts Life Limits Empirically
ORAP Provides Critical Information That Helps You Better Understand Your Business
ORAP Will Help Your Business Be Profitable
Industry Expectations… Return on Investment Must Result In…
– 5% reduction in inventory…
– 5% reduction in planned maintenance…
– 25% reduction in unreliability…
– 10% reduction in RO costs…
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Who Uses ORAP… Just a SampleWho Uses ORAP… Just a Sample
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Why ORAP?Why ORAP? Largest and Most accurate RAM database
– All OEM Gas and Steam Turbines
– All markets
Benchmarking
– Your unit vs. the Fleet and Best in Class
Close Relationship with OEMs
– ORAP supports design and quality efforts with many OEMs
Customer Focus
– Value-added service supporting participants and OEMs
Open minded
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Questions?Questions?
www.spsinc.com
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Visit our Booths! – 517 & 616 Visit our Booths! – 517 & 616
Register to WIN an Apple iPod Nano and a AMEX gift Card!
Join ORAP here at WTUI
– We will send everything you need to your email
$100 American Express Gift Card
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Detailed ORAP Detailed ORAP
ScreenshotsScreenshots
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Event DataEvent Data
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Input - Events ScreenInput - Events Screen
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Input – Counter DataInput – Counter Data
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Input – Operational DataInput – Operational Data