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NPPD Carbon Project /
Monolith Update
Power Summit October 19, 2019John SwansonGeneration Strategies ManagerNebraska Public Power District (NPPD)
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Topics
2
• Background
• Department of Energy (DOE) Projects
– Carbon Capture (C3DC) Phase 1
– Carbon Capture (C3DC) Phase 2
– CarbonSAFE Phase 1 and 2
• Monolith Update
Power Summit 10/19/19
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Commercial Carbon Capture Design
and Costing (C3DC) Phase 1
• C3DC is an ongoing, DOE funded,
project for the design of a 300 MW
slipstream CO2 capture plant at
Gerald Gentleman Station (GGS)
Unit 2
• ION Clean Energy (ICE), Sargent &
Lundy, Koch Modular Systems, and
NPPD staff
• Engineering effort is focused on an
integrated design
• Results expected 4th Quarter 2019 Power Summit 10/19/19 3
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Commercial Carbon Capture Design
and Costing (C3DC) Phase 2
• “Commercial Carbon Capture
Design & Costing: Part 2 (C3DC2)”– Awarded September 2019
• Integrated design for a 600 MW CO2
capture plant on GGS Unit 2
• Project Period of Performance:
October 1, 2019 – March 31, 2021
• Funding– DOE-NETL: $4,593,486
– ION & Partners: $1,148,372
4Power Summit 10/19/19 NETL = National Energy Testing Laboratories
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C3DC2 Study Project Team and Roles
5
ION Clean Energy
• Award Recipient
• Technology Developer
• Process Design and Project Management
Nebraska Public Power District
• Host Site (GGS)
• Power Generation Engineering,
Operational and Financial Expertise
Sargent and Lundy
• World Renowned Engineering Firm
• Conducted the Petra Nova FEED
• All Balance of Plant Engineering
• Overall Cost Estimate Development
Koch Modular Process Systems
• Carbon Capture pilot experience and
expertise
• Capture Process Oversight, Design and
Costing
Siemens (Formerly Dresser-Rand / Ramgen)
• Compressor Technology Provider
• Supersonic CO2 Compressor Design &
Costing
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CarbonSAFE Phase 2
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• DOE funded program for CO2 stacked storage
(CO2 sequestration and enhanced oil recover in the same
field) and a CO2 pipeline
• Battelle National Labs in Columbus, Ohio, is the principle
investigator
• Team consists of petroleum companies, ethanol plants,
power plants
• Meeting with NDEE, NO&GCC, NPPD to discuss CO2
options in Nebraska Power Summit 10/19/19 NDEE = Nebraska Department of Environment and Energy
NO&GCC = Oil & Gas Conservation Commission
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CarbonSAFE Phase 2
7Power Summit 10/19/19
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Monolith Update
8Power Summit 10/19/19
• ~85% of procured
equipment, structural steel,
piping, and equipment have
arrived at site
• ~50% of construction is
complete
• ~300 Fagan craft on site
• Initial production anticipated
in the first quarter of 2020
• Electricity demand will
increase in late Q1 2020
• First Carbon Black sale in
Q2 2020
Q1 = 1st Quarter
Q2 = 2nd Quarter
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9Power Summit 10/19/19
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10Power Summit 10/19/19
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Power Summit 10/19/19
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Power Summit 10/19/19
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Monolith Update
Company Overview
• Monolith headquarters is now located
downtown Lincoln
• ~70 employees in Nebraska
– 15 who moved from California to Nebraska
– Created 55 new jobs
• Only ~10 employees remain in California
• Three locations in Nebraska:
– Headquarters downtown Lincoln
– Olive Creek near Hallam
– Monolith Technical Center
–State-of-the-Art facility where
Carbon Black performance is tested
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Sheldon Station Unit 2 Conversion –Current Status
• Babcock & Wilcox (Barberton, OH)– Sheldon Station Unit 2 original equipment manufacturer (OEM)
– Initial designs for firing arrangement and boiler surface
– Initial emissions profile – needed for permitting
– Initial arrangement of back-end equipment
• Sargent & Lundy (Chicago, IL)– NPPD’s owners engineer
– Responsible for needed permit development
– Completion of regulatory review
– Initial design for new fuel lines (HRG/NG) to Sheldon Unit 2 Boiler
14Power Summit 10/19/19
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Questions?
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Power Summit October 19, 2019