A South African Company to be Proud of
NewCodeMotor Protection and
Control Relay with Communication
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
2
MODBUS RTU
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
3
PROFIBUS DP
MODBUS RTU
32 Unit MMIThe 32 Unit MMI offers an exceptional user friendly interface to up to NewCode relays. The system integrator or operator will have access to the NewCode actual and parameter data without the use of a laptop or PC
• Control motor Function
• Standard Amp Meter
• Easy Trip Navigation
• Fully Customisable
• Automation Capabilities
• Modbus, Profibus and Ethernet
NewCode Motor Protection Control and Communication Relay 4
• ThermalOverload• LockedRotor• RunningStall–Jam• VectorialStall-StartStall• UnbalancedCurrent• SinglePhasing• MinimumLoad–Underload-DryRun• EarthLeakage• EarthFault• Short-circuit• StartsperHourLimitation• Overvoltage–Undervoltage• PhaseRotation• OverFrequency–UnderFrequency• Main-CircuitInsulationFailureLock-Out
• PowerFactorMeasurement• PowerConsumptionMeasurement• StatisticalData• 1400EventRecordswithtimeanddatestamp• 35LastFaultRecordswithtimeanddatestamp
• Timers• RealTimeClock(24Hour)• StarterControllerLogic• LogicFunctionBlocks• 7FieldInputs• MotorParameterCalculator• 4ProgrammableOutputs• 3PhaseRecorder• On-boardSimulatorforTraining/Commissioning• MultipleCommunicationProtocols
The NewCode relay is fully configurable with the aid of frontend software or a man machine interface unit (MMI). Event records can also be downloaded with the aid of the laptop for further analysis. All the settings can be password protected. The relay has an onboard database where time and date stamped records are kept. Two types of records are kept namely fault records (35 last faults) and event records (1400 events). In the case of event records, the user has limited access rights (read only). The front-end also has a data recorder and a spectrum analyser which could be used to analyse motor performance and supplied power quality respectively. The spectrum analyser can detect harmonics up to the 9th harmonic on any of the three phase currents. The relay detects earth leakage currents with the aid of the external core balance current transformer and is configurable to operate in inverse definite minimum time (IDMT) or instantaneous definite time (IDT) mode. A unique feature is added to the relay in the form of simulation. This function could be used for personnel training or relay functionality testing.
Protection Features:
About
Management Features:
Configurable Automation Features:
TheNewCodeRelayisanISO9001:2008compliant,three-phasemotorprotectionrelay,designedandmanufacturedinSouthAfrica.Itisamicro-controllerbasedprecisioninstrumentforthree-phaseinductionmotorprotectionwithadvancedcontrollogicfeaturesaswellasmultiplemotorstartercontrolcircuitconfigurations.Therelayisdesignedforthelowvoltagemotorprotectionmarket.Thecurrenttransformers,includingthecorebalancecurrenttransformersareexternal.Certainmodelscaterforcombinedcurrentandcorebalancecurrenttransformers,maximumfexibilityismaintainedbyallowingseparateC.B.C.T’swithinterposingcurrenttransformerswithasoftwareselectable,1to10ampsecondarywinding,Class1,5VA.
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
5
NEWCODE PROFINETPROFINET Cyclic Message Structure:• 1to4CyclicOut(FromPLC)bytestoNewCode• 1to2bytesarebitconfigurableintheNewCode.• 2to4areusedtodrivethe4to20mAoutputs.• 4to21CyclicIn(ToPLC)wordsselectable.• 2Wordmessagesbitsareconfigurable.
PROFINET :• AcycliccommunicationsameasoldF880structure
toeasedatatableupgrade.• Canbeusedinstar,ringorlinenetworktopology.• NewCoderealtimeclocksynchronizationfor• EventandfaulttimestampinginNewCoderelay
FRAM.
PROFINET Configuration
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
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PROFINET Variable Table, PROFINET Test Tab and NewCode Setup
NewCodeMMI420-FPR0415
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
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Auxiliary Power SupplyVoltage requirements : 110 - 230 V AC/DCPower requirements : 2,5 Watt
Operating EnvironmentTemperature : -20°C - 65°CRelative humidity : < 85%
Communication ProtocolsProfibus DPV-1, Modbus, CanBus
Input Converter Class : Class 1 Rating : 0,1 VA Frequency Response : 40 to 66 Hz
Overload Trip Delay Curves Class 3 – 40 to IEC 60255-8 Specification
Unbalance / Single Phasing Setting Level Setting : 5 – 50% Ie (M.F.L.) Trip Delay : 1 to 10 seconds
Underload Detection Range : 10 to 100% of Max Load Setting Trip Delay : 1 to 10 seconds Priming Time Available : 1 to 200 seconds Power Factor Setting : 0.1 to 1 on Minimum Load Setting
Auto Reset Limiter Auto Reset limited to only 3 times per hour
Maximum Load Current SettingLevel Setting Accuracy : ± 2% Linearity : ± 2% Repeatability : ± 1% Detection Level : ± 2% Calibration : Amps
4X Output Relays : 5 Amps 220 V AC Configuration : Form C (Common, NC / NO) : Fully configurable Fault Indication Operation : Latch LED on Trip, record on event and fault records : Clear LED on Resetting Running Stall Protection Detection Level : 110 to 300% of Max LoadTrip Delay Adjustable : 0.100 - 1 second
Three phase current measurementRange : 1 – 400 AmpsDynamic range : 0% to 1000%
Voltage Range : 110 V, 380 V, 400 V, 525 V, 550 V, 680 V, 950 V, 1100 V, 3 K 3 V / 110 V, 6 K 6 V / 110 V, 11 KV / 110 VRange selection : manual or automatic selection at power up
Earth Leakage Range : 30 mA to 3 AmpsTrip Time : Inverse Definite Minimum Time (IDMT) and Instantaneous Definite Time (IDT)Real Time Clock24hr clock (year, month, day, hours and minutes)Battery back-up (5 days)Time & date stamping (fault and event records)Insulation ResistanceMeasurement range : 1 to 99 kOhmResolution : 1 kOhm
Power Factor Range : 0 to 100% (phase angle 0 to 90°)
Standards compliance and certifications
ISO 9001:2008 : Quality management
CISPR 22:1-15 : Radiated emissions
CISPR 22:1-15 : Conducted emissions (Power Leads)
IEC 61000-4-2 : Electrostatic discharge immunity test
IEC 61000-4-3 : Radiated, radio-frequency, electromagnetic field immunity test
IEC 61000-4-4 : Electrical fast transient / burst
IEC 61000-4-5 : Surge immunity test
IEC 61000-4-6 : Immunity to conducted disturbances, induced by radio-frequency fields
IEC 61000-4-11 : Voltage dips
IEC 61000-3-2 : Harmonic current emissions
IEC 61000-3-3: Voltage changes, voltage fluctuations and flicker
Technical Specifications
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
8
Thermal Curves
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
9
Frontend Actual Readings Frontend Settings
Starter Configuration Statistical Screen
Test Screen Actual Data Recorder
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
10
Electrical Connection Diagram for NewCode Relay
Connection Diagram for Expanded I/O Module
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
11
Electrical Connection Diagrams for 4-20 mA and RTD Modules
NewCode Current module dimensions for 5, 10, 25 and 50 Amps
NewCode Current module dimensionsfor 100 and 300 Amps
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
12
Dimensions WHY WAIT TO AUTOMATE?
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
13
THE QUESTIONAre you waiting to replace your MCC to automate?You can automate your existing MCC...
TypicalexistingwiringdiagramofFWD/REVstarter
This is all done with your existing:• Switchgearandcontrolgearinventory
• Staff-whiletrainingandupskillinginuseofPLCandMMItechnology
• Maintenancebudgetwithimprovedplantavailability
...with minimal wiring changes• Useexistingmaintenancestaffforchanges
• ImprovesafetybyaddingaseparateMMI/PLC
• CheckstatusofallstartersonMCCfromsafelocationwithinsubstation
• Start/Stopdrivefromasafelocationinsubstation
No need to open panel door to measure• Statusofinterlock,supplyvoltageorcurrent-all
fromMMIdisplay
• SetupNewCodeprotectionrelaywiththroughdoorIrDAcommunications
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D D
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B B
A A
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NewElec Pretoria (Pty) Ltd298 Souter StreetPretoria00486
Why wait to automate SchematicCAP-DOL-WTA-01 00C
2015/07/30 02:37:43 PMNC_WWTA_DOL Reversal_P05.1_00_14_C.SchDoc
Title
Size: Number:Date:File:
Revision:Sheet ofTime:
A4Disconnect Wire ST = Shunt Trip Coil
MC = Motor Contactor
POWER CIRCUIT
L1
L2
L3
Neutral
380/525VAC
380/525VAC
380/525VAC
Overload
Circuit Breaker
220VAC
Control CB
Fuse
CONTROL CIRCUIT
FWD
Motor
REV
FWD
U WV
EM 3 ~
Overload
18
ST
FWD
16
17
8
9
14
10
16
17
12
17
Neutral
REV
REV
REV13
12
FWD
FWDStart
REVStart
Stop
15
15
17
11
ORIGINAL CONTROL AND POWER CIRUITS
Part 1 of 2
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WHY WAIT TO AUTOMATE?
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
14
THE SOLUTIONNewElec is willing to assist your maintenance staff on site, every step of the way.• FromyourexistingMCCschematicdiagrams,identifythedifferentstartercomponents
• Suggestmodificationswhileconsultingwithyourelectricalmaintenancestaff
• FinalisationofcircuitconnectionstoprovidePLCControl/SCADAinterface
• AssistmaintenancestaffinreplacingexistingprotectionrelaywithintelligentNewCodeMotorProtectionRelayofyourchoice
THE RESULT• Existingplantcontrolwithoptionalautomatedcontrolwhichcan
nowbelinkedtoLocalcontrolHMIor
• CentralisedcontrolSCADA
• Improvedpersonnelsafety
• NoneedtoopenMCCcubicleduringfaultfinding
• Comprehensiveprotection,earthleakageaswellasfrozencontactor
• IRDAthroughdoorcommunicationNewCodeconfiguration
• NewCodememorymoduleretainsrelayconfigurationsettings
• StandardHMI/PLCmoduleextractscustomizedshiftreports
• Directlinktoengineering/foreman/productionsupervisor/desktop
• Maintenancestaffdirectlyinvolvedincommissioning
• Maintenancestaffabletotakeownershipandcontinuewithproductionoptimization
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NewElec Pretoria (Pty) Ltd298 Souter StreetPretoria00486
Why wait to automate SchematicCAP-DOL-WTA-01 00C
2015/07/30 02:30:17 PMNC_WWTA_DOL Reversal_P04_00_14_C.SchDoc
Title
Size: Number:Date:File:
Revision:Sheet ofTime:
A4
Newcode
U WV
EM 3 ~
Earth
Motor
17181920
30
31
32
Core Balance CT
NTL
Input 1
Input 2
Input 3
Input 4
Input 5
25
3
2
7 12
Relay 1
Relay 3
Relay 2
Relay 4
4 8
6
11
10
1615
14
29
110-220V
AC
Earth
Network
DB9
Profibus
Profibus RS485
17
MTR
NTL
262728
Input 6
Input 7
Com
mon
2122S1
S2
CT Ribbon Cable
23
Insulatio
n Lo
ckout
TBUS Rack Connector
RTD
1RTD
2
Pin 67 & 68To RTD Module
Earth
POWER CIRCUITL1
L2
L3
Neutral
380/525VAC
380/525VAC
380/525VAC
Overload
Circuit Breaker
18
ST
FWD16
17
17
REV15
17
Voltage Converter
CT Block
NC 50 33
34
35
Module(1000 to 525 V)
CONTROL CIRCUIT
REV
FWD14
12
REV13
12
FWD
FWDStart
REVStart
Stop
FWD
16
17Neutral
REV
15
220VAC
Control CB
Fuse
8
9
11
10
1516
ST
18
17 17
24
Earth
S1S2Ins L
ock
Relay
NewCode Motor Protection Control and Communication Relay
A South African Company to be Proud of
15
AccessoriesExternal Memory Module (Part number: FPR0407)Theexternal,pluggablememorymodulestorestherelaysetting,logicfunctionsettingsandstarterconfigurations.Thememorymoduleisupdatedbytherelayeachtimeanyofthesesettingsarechangedviathefront-endsoftwareordoormountedMMI.Themodule isintendedtoaidfieldmaintenancepersonnelinthesetupofareplacementrelayshouldarelayneedtobechanged.
Insulation Lock-out Module (Part number: FPR0216)Theinsulationresistanceofthemotorismeasuredwhileinastatic(notinservice)condition.Iftheresistancedropsbelow20kiloohms,therelaywilltripandpreventastart-up.
Expanded I/O Module (Part number: FPR0412)Thisisanexpansionmodulewith4programmableoutputrelaysand8digitalinputs(allwithLEDstatusindication).TheunitconnectstotherelayviaaT-Busconnectorandderivespowerfromtherelay’sownpowersupply.
RTD Expansion Module (Part number: FPR0413)Thisisanexpansionmodulewith4RTDinputswhichcanacceptaNTC,PTC,PT100orPT1000input.TheunitconnectstotherelayviatheT-Busconnectorandderivespowerfromtherelay’sownpowersupply.
4-20 mA Module (Part number: FPR0414)Thisisanexpansionmodulewith2inputloopsand2outputloopsfor4-20mAsignals.Runningampsorthermalcapacity,oranyanalogsignal,canbesentoutthoughtheoutputloops.Similarly,anyanaloginputcanbesenttotheNewCoderelayforcontrolpurposes.
NewCode Motor Protection Relay Product Code
NewCode Motor Protection Relay FPR0400NewCode MK1 Motor Protection Relay FPR0400NewCode MK2 Motor Protection Relay FPR0650Current Module:
NC-300-CBCT-110/550 (30-300 Amp 110-550 Volt Converter) FPR0401
NC-100-CBCT-110/550 (10-100 Amp 110-550 Volt Converter) FPR0402
NC-01-110/550 (0.1-1 Amp 110-550 Volt Converter) FPR0403
NC-05-110/550 (0.5-5 Amp 110-550 Volt Converter) FPR0404
NC-25-110/550 (0.25-25 Amp 110-550 Volt Converter) FPR0405
NC-50-110/550 (5-50 Amp 110-550 Volt Converter) FPR0406
NC-Core Balance CT-43MM BTX0004
NC-Core Balance CT-60MM BTX0001
NC-Core Balance CT-100MM BTX0002
NC-Core Balance CT-150MM BTX0003
NC-Core Balance CT-190MM BTX0005
NC-MM-I2C-TBUS (External Settings Memory Model) FPR0407
NC-CT-CAB-1000-1m (Current Converter to NC Conn Cable) FPR0408
NC-CT-CAB-1000-500mm (Current Converter to NC Conn Cable) FPR0409
NC-CT-CAB-1000-300mm (Current Converter to NC Conn Cable) FPR0410
NC-CT-CAB-1000-100mm (Current Converter to NC Conn Cable) FPR0411
NC-Expanded-I/O (4 outputs relays and 8 differential inputs) FPR0412
NC-RTD-04 RTD/PTC Temp Module (PTC, NTC, PT100, PT1000) Selectable FPR0413
NC-Insulation Lockout Module (400 – 1100 Volt direct connection) FPR0216
NC-4-20mA-Module (2x 4-20 mA In loops , 2x 4-20 Out loops) FPR0414
NC-Volt-Converter (1100 Volt to 525 Volt) FPR0208
NC- MMI FPR0415
Ordering information
A South African Company to be Proud of
Physical Address:
298SoutterStreet,
PretoriaWest
Tel:+27123271729
Fax: +27(0)123271733
Toll Assist:0860103041
www.newelec.co.za
NewCodeMotor Protection and
Control Relay with Communication