Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
CNC Design Your Partner for Gear Industry
Company Profile:
� Established 1984 with offices in five countries
� 120 People with > 80 Engineers
� Siemens Motion Control Solution Partnerfor more than 20 years .� More than 1500 Projects around the worldover 30 countries .
Core Competencies:
� Electrical Drive Technology
� Machine Tools - so we can also upgrade your machine tools! (ask us about our CNC Retrofit solutions for gear cutting, gashing, grinding and measuring)
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
MAAG – synonym for gear cutting machines
MAAG Gear Cutting Machines
�Accurate and Powerful.
�
�Helical and spur gears and pinions.
�
�Profiles cut by generating mode
�
�Models SH250, SH450, SH600, SH1200
�
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
MAAGCut – New Life for your MAAG Gear Shaper
Maag SH250/450/600/1000/1200 machines are held in high regard worldwide for their accuracy and flexibility in cutting of large gears and pinions. Most machines are now >20 years old but still are the key machines for production.
MAAGCut is a proven CNC Conversion Solution for MAAG Gear Shaping Machines.
SH250/300 SH450/500 SH600
SH600/735 SH1200L
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
MAAGCut – New Life for your MAAG Gear Shaper
What you get with MAAGCut:
�Siemens Sinumerik 840D CNC System
�Digital AC servomotors and linear scales
�New Electrical Cabinet and Operator Console
�MAAGCut Cutting software and operator screens
�Turnkey Installation Mechanical and Electrical
�Short downtime
�Worldwide service and support
�Increased productivity(30%)
�Machine reliability
�On-board gear measuring
�Tool life monitoring
�Workpiece protection
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
MAAGCut – Fully Engineered Solution
CNC Design is providing a fully engineered solution as you would expect for a new machine.
Project Documentation:
�Mechanical Drawings using 3D CAD
�New Electrical Diagrams in electronic format to JIS/DIN standards.
�Machine Operation Manual.
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
Complete Siemens 840D CNC Solution
Advantages:
� Standard parts from the world’s biggest automation company
�
� Worldwide Service
�
� Ongoing Spares availability.
�
Sinumerik 840D a powerful and flexible controller
Digital drives and Servo Motors
New servomotors and linear scales
Complete electrical design
PLC, NC and HMI development
Customized operator interface
Complete installation
Short machine down-time
Turn-key solution
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
MAAGCut – Complete Transformation
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
New Operator Controls
Redesign the operating area �15” Colour LCD screen improving usability of the machine
�Machine control panel
�Customized operating interface to suit customer’s needs
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
Hand Held Unit - for Easy Set Up
Hand held unit
New Operating Panel
Obsolete control drum
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
MAAGCut Operator Interface
Customised operating system Design oriented for quick setup and easy manual operation
Many features assisting the operator:
On-the-fly variable cutting speeds modification
On-the-fly number of strokes modification
Absolute encoders
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
MAAGCut - Gear Measuring -
On-board gear measuring system
3D probe measuring pitch, run-out, profile and lead
Easy probe installation
Integrated measuring screens into the cutter operating area
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
Operator Display – Measuring Test Results
Viewing of results on the screen
Easy interaction with graphs such as zooming for analysing the data
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
Customer Measurement Reports
Report generation for pitch, run-out, profile and lead
Reports in PDF format for easy handling
Results analysed with either AGMA2000/AGMA2015/ISO/DIN
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
Service support
Local service
- Mechanical
- Electrical
- Siemens Repair Service Contract world wide
Web based support
- Remote diagnosis
- Support for service and operation
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
Maag Gear Shaper - Retrofit Results
High Reliability:�All new electrical system �Elimination of many mechanical parts. �Extends life of machine for > 10 years.�Worldwide Service support
Better Control of Cutting:�Programmable Cutting speeds and strokes�Cutting times reduced�Accurate cutting of gears�Increased cutting power�Cutting of double helix gears.
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
Maag Gear Shaper - Retrofit Results
Improved Usability:�Dramatically reduced setup times (75%)�Flexibility in making changes even while cutting.�Easy recovery from interruption of cutting cycle.�Operator does not need to do any programming�Very easy to operate
Rapid Payback:�Faster cutting cycles: 30% faster stroking�Higher cutting power: limited only by tooling capacity�Short Installation Time�Cost effective and simple maintenance
Options Available�On board gear measuring �CNC electronic crowning�Head angle servo-control�Tool wear monitoring�Retract on power failure
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
Maag Gear Cutter – References
During the last 10 years, CNC Design installed our solution for MAAG machines as following:
Australia:
1xSH250/300, 1xSH450/500, 2xSH600/735
Japan:
1xSh250/300, 1xSH600/735
USA:
1xSH250, 2xSH600, 1xSH1200
South Africa:
1xSH1200L
Confidential
Motion Control SolutionsMAAG Gear Shaping Machine CNC Conversion
CNC Design – Solutions for Gear Industry
… or in the seas!
• MAAGCut - Gear Shaping Machine – CNC Conversion
•
� MAAGCut - Gear Shaping Machine – Gear Measuring
�
� Hoefler 5 axis Gear Grinding Machine – CNC Upgrade
�
� Pfauter 5 axis Gear Grinding Machine – CNC Upgrade
�
� GEARTest - Gearbox Tester 0.5 to 4.5 MW
�
� GEARGash Gashing Head for conversion of HBM or Hobber (under development)
Confidential
MAAG Gear Shaping Machine CNC Conversion
Name: Sorin Purdea
Department: Machine Tool Solutions
Address: 1K Marine Parade
Abbotsford, Australia 3067
Mail: [email protected]
Thank you