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MAHARASHTRA STATE BOARD OF TECHNICAL
EDUCATION, MUMBAI
A
Project Report
On
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N#me o$ Stuent%&
Uner 'ui#nce o$N#me o$ t(e 'uie
Dep#rtment o$ )))))**En+ineerin+
P#m#&(ri Dr* itt(#-r#o i.(e P#ti- In&titute o$ Tec(no-o+! /
En+ineerin+ 0Po-!tec(nic1, Loni 234546I 1
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078 "78 1*sample of cover page /page :1
MAHARASHTRA STATE BOARD OF TECHNICAL
EDUCATION, MUMBAI
A
Project Report
On
Add your Project Title
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N#me o$ Stuent%&
Uner 'ui#nce o$N#me o$ t(e 'uie
Dep#rtment o$ Mec(#nic#- En+ineerin+2
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P#m#&(ri Dr* itt(#-r#o i.(e P#ti- In&titute o$ Tec(no-o+! /
En+ineerin+ 0Po-!tec(nic1, Loni 23454607837"7834 1
Pr#9#r# Rur#- Euc#tion Societ!:&
P#m#&(ri Dr* itt(#-r#o i.(e P#ti- In&titute o$ Tec(no-o+! /
En+ineerin+ 0Po-!tec(nic1, Loni
CERTIFICATE
Certified that the project report entitled
_______________________________________________ has been
successfully completed by:
1.
2.
3.
as partial fulfillment of iploma course in !!!!!!!!!!!!!!!!!!!! under the
M#(#r#&(tr# St#te Bo#r o$ Tec(nic#- Euc#tion, Mumb#i during the
academic year 78 "78 *
"he said #or$ has been assessed by us and #e are satisfied that the same
is up to the standard envisaged for the level of the course% and that the said #or$
may be presented to the e&ternal e&aminer.
'(pace for (ign) '(pace for (ign)
"ype ame of +uide "ype ame of
,- 'UIDE HOD
3
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'ame (ign of rof. .+.i$am
0&ternal 0&aminer) PRINCIPAL
Institute Code: Institute Code:
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PA'E; 4
ac$no#ledgement '(450)
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INDEX
Sr. no.
Name of the topic
Page
No.
3Introduction
5
7Component ued
38
4!eign Conideration
37
2"aterial election
72
>"anufacturing
75
6Aem#ly
43
5Cot $timation
42
?Ad%antage & !iad%antage
4?
@'earning S(ill
28
38Concluion
27
33 )eference 22
;
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Chapter no* +
INT),!-CTI,N
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I"=->C"I-
"he energy is most important thing. "he every #or$ is done by using of
energy
"here are t#o type of energy
1. =ene#able energy
2. on rene#able energy
"he non ?rene#able energy is mostly used but it is limited in our #orld so #e
#ant to save that energy. so the conservation of energy is most important .
@y inspiring of energy conservation #e ma$e a one energy saver
machine -ur #orld is automation #orld in present also #e have many buildings
more of them have lift for transporting the people up do#n. for using of thismotion #e create a machine
In that machine #e use the motion of lift is controlled by pump means
the do#n#ards motion it is transmitted to the reciprocating pump pump
drive #ater is pumped.
F#ctor& in con&ier#tion o$ project:
1) Compatibility #ith the objective and plan.
2) vailability of needed scientific and engineering s$ills in = .
3) Critical technical problems li$ely to emerge.
) 4ar$et prospects and potential of the proposed ne# product.
) vailability of production s$ills needed.
;) 8inancial return e&pected.
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"he objective of our project is to enable the human to have the ability to move around
the place #ith absolute ease% #ith the use of lift #ith #ater pumping .
S#-ient $e#ture& o$ t(e project:
1. Control the motion of lift using pump
2. "ransportation the one place to another place
3. 0asy to use
. >ptoD $g load carrying capacity.
. 7ater delivered uptom
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Chapter no* .
C,"P,N$NTSC,"P,N$NTS
-S$!-S$!
C-4-" -"I"E >=->(
1D
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5 shape column Bm "o ma$e a frame
(Auare bar 2m "o support the frame
(proc$et #heel ;nos 8or transmission
chain m 8or drive to sproc$et #heel
Circular shape rod 1ft 2nos 8or arrangement of sproc$et #heel
pipe 3m 8or supply of #ater
7ood *ft 1Dmm
thic$
8or circular shape cran$
iston cylinder 1.*3D 8or pump the #ater
4otor 12v 8or going to lift up side
"joint 2nos 8or pipe fitting
ut bolt 2 8or tightening of frame
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Chapter no* .
!$SI/N
C,NSI!$)ATI,N
12
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Introduction*
"his chapter describes some of the design techniAue used by
designers of comple& structures. 4athematical models and analysis are briefly describe and
detail description is given of the finite ? element method of structural analysis. (olution
techniAues are presented for static% dynamic model analysis problems. s part of the design
procedure the designer must be analyses the entire structure and some of its components. "o
perform this analysis the designer #ill develop mathematical models of structure that are
appro&imation of the real structure% these models are used to determine the important
parameters in the design. "he type of structural model the designer uses depends on the
information that is needed and the type of analysis the designer can perform.
"hree types of structural models are
1. Ri+i Member&;"he entire structure or parts of the structure are considered
to be rigid% hence no deformation can occur in these members.
2. F-eib-e member&: "he entire structure or parts of the structure are modeled
by members that can deform% but in limited #ays. 0&les of this members
trusses% beams and plates.
3. Continuum: continuum model of structure is the most general% since fe# if
any mathematical assumptions about the behaviour of the structure need
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'ENERAL PROCEDURE IN MACHINE DESI'N
"he general steps to be follo#ed in designing the machine are as follo#ed.
i) reparation of a statement of the problem indicating the purpose of
the machine.
ii) (election of groups of mechanism for the desire motion.
iii) Calculation of the force and energy on each machine member.
iv) (election of material.
v) etermining the siFe of component dra#ing and sending for
manufacture.
vi) reparation of component dra#ing and sending for manufacture.
vii) 4anufacturing and assembling the machine.
viii) "esting of the machine and for functioning.
1
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DESI'N
In this machine follo#ing parts needs to design
Fr#me 0co-umn cripp-in+ /cru&(in+ 1
Sproc.et =(ee-
Cr#n.
C!-iner / Pi&ton
H!r#u-ic circuit
1
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DESI'N OF FRAME;" "he column of frame is G5H section
imension of section is 2.*2.*35ength of column 1DDmm
5e of column 253DDD
rea of the section is 13.cm3
4oment of inertia I&&D;.D3mm3
Iyy
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SPROCET
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1B
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12.
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Outer i#meter o$ c!-iner;" 3*24cm
Intern#- i#meter o$ c!-iner;" 3*2cm
Len+t( o$ c!-iner;" 48cm
So,
Amount o$ =#ter e-i9ere 7 c!-iner 9o-ume
o-ume o$ c!-iner;"
o-ume o$ c!-iner;" 357cm4
Tot#- #mount o$ =#ter e-i9ere;" 7357 46@*2>cm4
But
3cm48*883-it
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22
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CRAN
C!-iner -en+t(; 48cm
Stro.e -en+t( ; 7?cm
TDC; 3mm
BDC; 7@mm
Di#meter o$ cr#n. &to.e -en+t( G i&t#nce
bet=een TDC -o=er e+e o$ cr#n.
Di&t#nce bet=een TDC -o=er e+e ;"5*>cm
So cr#n. i#meter;" 4>*> cm
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HDRALIC CIRCUIT
2
T, S0ST$"
,-T'$
IN'$T N,N
)$T-)N
1A'1$
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Chapter no* 2
"AT$)IA'
S$'$CTI,N
2
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"he proper selection of material for the different part of a machine is the main
objective in the fabrication of machine. 8or a design engineer it is must that he be familiar
#ith the effect. "he Choice of material for engineering purposes depends upon the follo#ing
factors:
1. vailability of the materials.
2. (uitability of materials for the #or$ing condition in service.
3. "he cost of materials.
. hysical and chemical properties of material.
. 4echanical properties of material.
"he material selected should #ith stand it. nother criteria for selection of metal
depend upon the type of load because a machine part resist load more easily than a live load
and live load more easily than a shoc$ load.
(election of the material depends upon factor of safety% #hich in turn depends upon the
follo#ing factors.
1. =eliabilities of properties
2. =eliability of applied load
3. "he certainty as to e&act mode of failure
. "he e&tent of simplifying assumptions
. "he e&tent of localiFed
;. "he e&tent of initial stresses set up during manufacturing
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4"0=I5 >(0
COMPONENT MATERIAL
8=40 C(" I=-
C=K 7--
I0 5("IC
CE5I0= 4.(
-LL50 lastic
ut bolt 4.(
CI=C>5= =- C(" I=-
(=-C0" 4.(
C,I 4.(
" M-I" C(" I=-
2
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Chapter no* 3
"AN-4ACT-)IN/
2B
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"he process of conversion of ra# material in to finished products using the
three resources as 4an% machine and finished subcomponents.
4anufacturing is the term by #hich #e transform resource inputs to create
>seful goods and services as outputs. 4anufacturing can also be said as an
intentional act of producing something useful . "he transformation process is
(ho#n belo#
Input conventional process out put
It s the phase after the design. ,ence referring to the those values #e #ill plan
"he various processes using the follo#ing machines:
i) >niversal lathe
ii) +rinding machine
iii) o#er sa#
iv) rill machine
v) 0lectric arc #elding machine% etc.
2
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31 COMPONENT; FRAME
MATERIAL;" M.S. V - ANGLE
(=.
-
0(C=I"I-
-8
-0="I-
4C,I0>(0
C>""I+ 40(>=040"
1
Cutting the
angle in to
length as per
d#g
+as
cutting
machine
+as
cutter(teel rule
2
Cutting the
angle in to
number of
piece as perd#g
+as
cutting
machine
+as
cutter(teel rule
3
8iling
operation can
be performed
on cutting
side and bring
it in
perpendicular
C.(.
@ench
vice8ile "ry sAuare
7eld the
angles to the
reAuired siFe
as per the
dra#ing
0lectric
arc
#elding
machine
"ry sAuare
rilling the
frame at
reAuired
points as perthe dra#ing.
=adial
drill
machine
"#ist
drill6ernier caliper
3D
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.5 C,"P,N$NT* (,8" -8 (=-CK0"
"AT$)IA'*6 M.S. CIRCULAR ROD
7-ANTIT0 * 2
25 Component* Connecting pin
"aterial* M.S
7uantity* 2
(r no
De&cription o$
t(e
opr#tion
4/C
>se
Migs and
fi&tureToo- U&e
4easuring
Inst.
"ime
=eAured
1 "urning Lathe Chuck(ingle point
tool Varnier 1 min
2 Facing Lathe Chuck Single pointtool
Varnier 10 in
! C"ape#ing Lathe ChuckC"ape#ing
tool$ % in
31
(r De&cription o$ 4/C >se Migs and Too- U&e 4easuring "ime
o the operation 8i&tures Inst =eAuired
1 8acing 5athe Chuc$ (ingle pt. 6ernier 3D 4in
cutting tool Calliper
2 (tep turnig 5athe Chuc$ rills 6ernier 3D 4in
Calliper
3 "hreading 5athe @ench 6ice Knurling 1D 4in
"ool
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Chapter no* 8
ASS$"9'0
32
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Fi#&t o' all (e a)e ain '#ae o' li't *+ c,tting &,a#e #o)& *+
ga& c,tting (el)ing p#oce&&e&.
/"en oint t"e ci#c,la# #o) to t"e &p#ocet ("eel
/"en t"e &p#ocet ("eel &"a't attac"e) to t"e '#ae
/"en t"e ot"e# &p#ocet al&o attac"e) to it& place
/"en t"e c"ain i& appl+ to t"e all &p#ocet&.
/"en c#an attac"e) to t"e '#ae eac" c#an i& eccent#ic at
110)eg#ee
On t"e e)ge o' c#an t"e #o) o' pi&ton attac"e).
/"e c+lin)e# i& 'i3e) on a '#ae
/"e en) o' c"ain i& attac"e) to t"e ,p&i)e o' li't anot"e# en) i&
attac"e) to *otto o' li't
/"e lo(e# &i)e o' li't t"e one &p#ing i& attac"e) to #e&i&t t"e loa)
On t"e )i&c"a#ge o' t"e c+lin)e# non #et,#n 4al4e i& attac"e) &o(ate# #e4e#&e 'lo( i& a4oi)e)
/"e *ot" c+lin)e#& )i&c"a#ge i& a))e) toget"e# *+ appl+ing / oint
A& t(e project #&&emb-! t#.e& p-#ce
3
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Chapter no* :
C,ST
$STI"ATI,N
3
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Co&t e&tiation a+ *e )e'ine) a& t"e p#oce&& o' 'o#eca&ting t"e e3pen&e& t"at
,&t *e inc,##e) to an,'act,#e a p#o),ct. /"e&e e3pen&e& tae into a
con&i)e#ation all e3pen)it,#e in4ol4e) in a )e&ign an) an,'act,#ing (it" all #elate)
&e#4ice& 'acilitie& &,c" a& patte#n aing tool aing a& (ell a& a po#tion o' t"e
gene#al a)ini&t#ati4e an) &elling co&t&.
PURPOSE OF COST ESTIMATING5
1. /o )ete#ine t"e &elling p#ice o' a p#o),ct 'o# a ,otation o# cont#act &o a& to
en&,#e a #ea&ona*le p#o'it to t"e copan+.
2. C"ec t"e ,otation &,pplie) *+ 4en)o#&.
!. Dete#ine o&t econoical p#oce&& 6 ate#ial to an,'act,#e t"e p#o),ct.
7. /o )ete#ine &tan)a#)& o' p#o),ction pe#'o#ance t"at a+ *e ,&e) to cont#ol t"e
co&t.
BASICALLY THE BUDGET ESTIMATION IS OF TYPES:
1. Mate#ial co&t
2. Mac"ining co&t
!. La*o,# co&t
7. O4e#"ea) co&t
3;
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Cost of project= A! "#ter$#% cost& B! M#c'$($() cost& C! L#*o+r cost
& D! O,er'e#- cost
Mate#ial co&ting 8A9 i& 'ollo(ing5
SR
NOPART NAME .TY
COST
e#c'!
Cost
Rs/!
0 (=-CK0"( 1 023 423
2 >" @-5" 25 0 25
6 =@ 7 033 733
7 >4 2 733 833
5 (=I+ 0 033 033
1 " M-I" 6 25 45
4 -LL50 0 223 223
8 C,I 7M 025 533
9 L-ANGLES 8M 53 733
03 :I:E 7M 53 233
03 O/;ER MA/ERIAL 2533
tot#% 5973 Rs/
"-"5 5@->= C-(" 'C): "-"5 7-=KI+ ,->=( N 0= ,->= C-("
: BD ,->=( N;D =s.
: BDD =s.
3
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Chapter no* ;
A!1ANTA/$S &
!ISA!1ANTA/$S
3
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A!1ANTA/$S
It $s #+to"#t$c/
E#s; to oper#te/
It ITATIONAL ENEGRY/
Pro,$-es "#?$"+" co"fort $( %$ft/
E(er); -e"#(- $s -ecre#ses /
/
A%% t'e s;ste" '#,e 'e#,; -+t; /
Co"p#ct $( s$@e #(- e#s; $(
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Chapter no* +=4I
dvanced manufacturing by ,aFara Chaudhari
esign data by (+
###.seg#ay.com
###.#i$ipidea.com
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