Product Information PAGE 212.07.2016
CONTENTGeneral Information– Advantages– Working Range– Technical Data
Kaltenbach Flamecutting 2114/28– Standard Equipment– Optional Equipment
Software – Standard Equipment– Optional Equipment
Transport System– Standard Equipment– Optional Equipment
Product Information PAGE 412.07.2016
KF 3114/28Bild durch Klicken auf Symbol hinzufügen
Machine built with passionMultiple applications in one machine High flexibility with full automationReliable processes High productivity Long-lasting high-quality and heavy constructionUser-friendly latest nesting software to save time and materialFast service support via webcam and helpdeskLower maintainance and personal costs
Product Information PAGE 512.07.2016
WORKING RANGEInput
Length: 500-6.000 mm*Width: 220 – 3.100 mmThickness: 6 – 100 mm
Weight■ 10.000 kg per piece■ 2000 kg/m
OutputLength: 60 – 2.000 mm*Width: 60 – 3.100 mm
Output – Discharge Table
Length: 60 - 400 mmWidth: 60 - 400 mm* Adjustable according to options
Product Information PAGE 612.07.2016
TECHNICAL DATABild durch Klicken auf Symbol hinzufügen
KF 3114/28Weight:
13tMachine Dimension:
15,5 x 9 x 5 mWorking height above floor:
800 mmCompressed air connection:
8 barAir consumption:
350 NL/minElectrical Power Supply:
400 V, 50 Hz
Product Information PAGE 712.07.2016
TECHNICAL DATAProcessing Head for drilling, milling, contour marking, countersinking and tapping
Drive Performance 34,5 KW
Feed Rate 2000 mm/min
Rotation Speed 150 - 3.500 RPM
Positioning of Processing Head 36 m/min
Material Positioning Speed 30 m/min
Tool Changer 14/28 pieces
Product Information PAGE 912.07.2016
STANDARD EQUIPMENTRoller conveyor in solid welded constructionMeasuring Carriage■ NC-controlled■ Plate positioning ■ 3 collets for plates up to 100mm
Longlasting construction for high load capacity Precise material positioning by 3 grippers Material fixation from 2 sides by several clamps
Product Information PAGE 1012.07.2016
STANDARD EQUIPMENTLateral Gripper■ NC-controlled■ Measuring plate length■ Passes through machine during processing■ 2 collets for plates up to 100mm
Precise plate length measuring Lateral gripper for less material slippage and vibration Higher quality and longer tool lifetime
Product Information PAGE 1112.07.2016
STANDARD EQUIPMENTMachine in solid welded constructionHigh torsinal rigidity of machine portalLinear guiding for positioning of processing unit
Long-life construction for sustainable investments Reliable and accurate positioning of processing head High drilling performance possible
Product Information PAGE 1212.07.2016
STANDARD EQUIPMENTMachine Housing■ Housing of danger zone for proctection of hot chips and dangerous
arcs■ Processing area viewable via viewing window ■ Light curtain to guarantee a high safety ■ Operating cabinat directly adjacent to machine by swivel arm
Work safety of highest standards High operating comfort due to viewing windows, swivel arm
and light barriers close to the machine
Product Information PAGE 1312.07.2016
PROCESSING INFORMATION
Standard■ Drilling■ Tapping■ Countersinking■ Oxygen Cutting
Optional■ Milling■ Contour Marking ■ Hard Stamping■ Plasma Cutting
High diversity of operations on one machine Cost reduction by eliminating need for several machines for
each operation High automatisation for personel costs reduction
Product Information PAGE 1412.07.2016
STANDARD EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Processing Head■ Positioning of processing head via pre-clamped rack and pinion
combination■ Constand feed speed via ball bearing spindle and servo-motor■ Programmable feeds and rotation speeds
Accurate and fast positioning Better processing quality and longer tool lifetime Performance parameter can be adjusted according to
customers favorite tool supplier High rotations rate for milling
Product Information PAGE 1512.07.2016
STANDARD EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Processing Head (continuation)■ Internal and external drill cooling via minimum quantity lubrication■ Cooling is actived only during processing■ Feed connected for minimum consumption and maximum cooling
Minimal consumption for lower costs Cooling for longer tool lifetime Higher environmental protection Lower disposal costs Less contamination of good pieces
Product Information PAGE 1612.07.2016
STANDARD EQUIPMENTDownholder■ Plate edge detection via laser■ Self-adjusting downholder directly adjacent to processing position■ Integrated height measuring for fast approach
Less waste Less vibration for higher processing quality and longer tool
lifetime Lower downtime due to fast approach and plate thickness
measuring
Product Information PAGE 1712.07.2016
STANDARD EQUIPMENTTool Changer■ Automatic chain tool changer for 14 tools■ Two-hands-method for tool changing needed■ Automatic length measuring of tools by self-cleaning laser■ LCD display that shows operator in which slot which tool has to be
inserted■ Tool changer next to operator position
Outstanding flexibility by 14 tools Reduction of injury probability for high work safety Good accessibility High comfort and fast tool handling
Product Information PAGE 1812.07.2016
STANDARD EQUIPMENTRotating Chip Brush■ Metallic Brush for wipping of chips from milling and drilling■ Heavy construction■ Automatic height positioning for ideal surface pressure■ Extenable container collects chips for easy handling
Soiling of machine and surrounding area is reduced Preperation for reliable cutting processes
Product Information PAGE 1912.07.2016
STANDARD EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Autogenous Torch Unit■ Automatic height adjustment and ■ Remote controlled ignition of torch■ Clearance control before cutting■ Type: ESAB Multijet for acetylen, propane, natural gas, mixed gas■ Cutting Depth:
300 mm■ Cutting Speed:
800 mm/min■ Customers can renounce a autogenour torch unit
Perfect cutting quality Cooperation with well-known technology partner Low processing costs
Product Information PAGE 2012.07.2016
STANDARD EQUIPMENTFlame Cutting Area■ Fire bricks protect machine and environment■ Extendable slag container on rollers below flame-cutting slot■ Container can be filled with water automatically
Reliable protection for machine and surrounding High comfort by rollers and automatic water refill
Product Information PAGE 2112.07.2016
STANDARD EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Hinged Conveyor Section■ Automatic removal of small part■ Possible dimensions of small parts
• Length: 60-400 mm• Width: 60-400 mm
■ Parts can be collected in a extendable container or can transported via conveyor see optional equipment
Full automation Easy handling of good pieces
Product Information PAGE 2212.07.2016
OPTIONAL EQUIPMENTExtendable Container for good pieces■ Container collects good pieces that are disposed via hinged
conveyor section■ Container can be moved manually on rolls■ 2 Container boxes with can be coupled
Full automatisation Collection and easy handling of small parts Container is easy transportable (e.g. via crane)
KF31-3
Product Information PAGE 2312.07.2016
OPTIONAL EQUIPMENTGood piece conveyor■ Steel plate conveyor in light design■ Removal of small parts ■ Discharge onto table, roller, pallet etc. of customer■ Discharge height about 800mm
Highest automatisation Parts are available and accessable directly after
processing
KF31-4
Product Information PAGE 2412.07.2016
OPTIONAL EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Contour Marking Function ■ Marking device for letters, figures and lines■ Tool is driven by compressed air■ Input of marking data via nesting software or DSTV import■ Speed:
max. 18.000 RPM■ Marking Depth:
0,5-1,0 mm■ Marking Speed:
max. 15-130 mm/s
Fast marking of universal forms Visible even after painting, shot blasting or galvanizing
KF31-7
Product Information PAGE 2512.07.2016
OPTIONAL EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Contour Marking Tool ■ High Speed tool for contour marking■ Tool optimized for Kaltenbach machines
High performance processing due to carbide tool Optimized for Kaltenbach machines
KF31-8
Product Information PAGE 2612.07.2016
OPTIONAL EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Marking System■ Marking letters and numbers on workpieces like order-, position- or
drawing numbers■ Charakters: 0-9, A-Z,
Punctuation Marks■ Charakter Height:
10 mm■ Charakter Depth:
0,5-1,0 mm
Fast marking (about 1. sec per letter) Easy part tracing Visible even after painting, shot blasting or galvanizing
KF31-6
Product Information PAGE 2712.07.2016
OPTIONAL EQUIPMENTDownholder Roller■ Roller for holding down a plate for milling bigger areas■ Material is movable during processing■ Chips are removed by metal comb
Widespread reduction of vibration for best qualityLonger tool life time
KF31-11
Product Information PAGE 2812.07.2016
OPTIONAL EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Chip Conveyor■ Replaces chip container■ Ensures continuous chip removal■ Drop height is 950 mm above floor ■ Container has to be provided by customer
Full automation for less manual interventionsReliable and easy chip removal conceptMinimizing human mistakes
KF31-12
Product Information PAGE 2912.07.2016
OPTIONAL EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Plasma Flame Cutting■ Quick coupling equipment for easy exchange of wear parts■ Automatic height control ■ Plasma and Autogenous cutting can both be used ■ Two different systems from Hypertherm are available
Fast change possible for low downtimes High process reliability Individual adjustments according to customer need
possible Hypertherm as experienced and well-kown cooperation
partner
Product Information PAGE 3012.07.2016
OPTIONAL EQUIPEMENTPlasma Flame Cutting (Continuation) ■ Plasma flame cutting can reach higher feed
rates regarding to plate thickness
Perfect supplement to oxygen cutting unit
High feed rates for thin material
Product Information PAGE 3112.07.2016
OPTIONAL EQUIPMENTHPR 260 XD
Cutting Thickness■ Unalloyed Steel up to 60 mm■ Econmical up to 32 mmCutting Speed■ Max. 6500 mm/minNozzles and wear parts■ 130, 200 and 260 ampereOutput current■ 30-260 ampere
HPR 400 XD
Cutting Thickness■ Unalloyed Steel up to 80 mm■ Econmical up to 38 mmCutting Speed■ Max. 6500 mm/minNozzles and wear parts■ 130, 200, 260 and 400
ampereOutput current■ 30-400 ampere
KF31-13
KF31-14
Product Information PAGE 3212.07.2016
OPTIONAL EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Dust clearing system with preliminary filter■ Dust collection bag with 100 l volume (other volumes by request)■ Filter with 6 flame resistiant cartridges■ Automatic filtration system■ Filter area
121,8 m²■ Air intake volume
4700 Nm³/h■ Drive motor
5,5 kW
System of Kaltenbach Perfect matching to plate processing center Powerful extraction
KF31-15
Product Information PAGE 3312.07.2016
OPTIONAL EQUIPMENTSwitchboard Cabinet■ Heater for temperatures < 5°C■ Cooler for temperatures > 35°C
Hydraulic Power Pack■ Heater for temperatures < 5°C■ Cooler for temperatures > 35°C
Working in every environment
KF31-17KF31-20
KF31-18KF31-19
Product Information PAGE 3412.07.2016
OPTIONAL EQUIPMENTSecond processing headSecond marking unitSecond plasma cutting unit HPR 260 XDSecond plasma cutting unit HPR 400 XD
Parallel processing for doubling efficency Enormous increase of productivity Higher fixcost degression per part
KF31B2KF31-6/2
KF31-13/2KF31-14/2
Product Information PAGE 3612.07.2016
STANDARD EQUIPMENTSoftware in General
Workflow: Parts import – Nesting – NC-file Generation – ProcessingIntuitive graphical user interface (GUI)Easy understandable error message for minimizing operations mistakes
Manuel control of all maschine components Fast learning of functionality Easy use
Product Information PAGE 3712.07.2016
STANDARD EQUIPMENTSoftware in General
Automatic feed and tool management via tool managerAutomatic collisions avoidanceEasy controlling and recording of productivity with reports
Management of individual tools High process safety Warning if tool life time is exceeded
Product Information PAGE 3812.07.2016
STANDARD EQUIPMENTSoftware in General
Common-Cut techology for nesting one cutting line for two different partsProcessing steps are visualized
Low scrap rates Precise tracking and simulation of processing In case of an error (e.g. drill breakage) very processing
step can be selected and repeated
Product Information PAGE 3912.07.2016
STANDARD EQUIPMENTLantek Expert II Cut Plus
Operation data is recorded for further analysisInteractive automatic or manual contour nestingIndividual macros can be created. Pre-programmed macros are availableCollision controll of machine components
Software from well-known supplier Nesting is optimized with a few steps Easy handling High process reliability
Product Information PAGE 4012.07.2016
STANDARD EQUIPMENTLantek Expert II Cut Plus (continued)
Common cut for waste reductionAutomatic stock rest piece generationIntegrated database for material and stock rest pieces
Low scrab rates Comfortable management of rest pieces Parts which are often produced are easy to handle
and quickly accessable
Product Information PAGE 4112.07.2016
Lantek Expert II Cut Plus (continued) Calculation of part surface area, weight, cutting time and costList- and label printingAutomatic of the number of nested and not nested parts
Analysis of several process parameters e.g. for cost calculations
Easy material tracking Reliable and clear software design
STANDARD EQUIPMENT
Product Information PAGE 4212.07.2016
STANDARD EQUIPMENTDrawing module
2D-CAD-module for creation of nesting plans
InterfaceDSTV NC data importDXF module import/exportDWG Auto-CAD import
Easy data handling via interfaceCompatible with many data formats for universal use
Product Information PAGE 4312.07.2016
STANDARD EQUIPMENTLantek Postprocessor
Generation of NC-file for machine control
Also included …One license for hard- and softwareData interface for network data exchangeAntivirus Protection
Not included …NetworkConnection cable and installationOffice PC with operating system and network cardNetwork software, driver and installation
Product Information PAGE 4412.07.2016
OPTIONAL EQUIPMENTAdditional Lantek software license for office computer■ Workflow: programming parts in office - transfer to machine -
machine operator processes parts■ Higher machine utilisation■ Office computer has to be provided by customer
Slitting of programming and production via software Higher machine utilisation Intuitive use of software
KFSO-1
Product Information PAGE 4512.07.2016
OPTIONAL EQUIPMENTLantek-WOS-Module■ Workshop organization system with real time
recording■ Monitoring of operation data: open nesting orders,
plate data, processing time etc.■ Recording of actual processing time
Production control in real time Complete transparency Error analysis for process optimization possible
KFSO-2
Product Information PAGE 4612.07.2016
OPTIONAL EQUIPMENTLantek-WOS-Module■ Status information of processes and actual
occurences during process (e.g. downtime, errors)
■ Comparison of real processing costs with calculated costs
Performance of machine can be controlled Analysis tools for cost calculations
provided
KFSO-2
Product Information PAGE 4712.07.2016
OPTIONAL EQUIPMENTService Contract for LANTEK■ Required for updates■ Functionality of software is guaranteed■ Has to be bought, if Lantek is used
Qualified contact persons Fast solving of problems
KFSO-3
Product Information PAGE 4812.07.2016
OPTIONAL EQUIPMENTInstallation and Training for LANTEK■ 1-day installation and 3-day training■ Necessary if Lantek nesting software is used
Intensive training of operator Ready for operation from the very beginning Implementation of customer individual requirements Clarifing of customer questions
KFSO-4
Product Information PAGE 4912.07.2016
OPTIONAL EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Lantek milling module■ Software module to handle milling applications with the
nesting software■ Milling of slotted holes and areas
Powerful milling of several forms Lantek provides milling strategies for best results
KFSO-6
Product Information PAGE 5112.07.2016
STANDARD EQUIPMENTBild durch Klicken auf Symbol hinzufügen
Infeed side 6mMeasuring Carriage and lateral gripper
Product Information PAGE 5212.07.2016
OPTIONAL EQUIPEMENTInfeed Side
Extension of infeed side by 6m (to 12m)
Powerful, fast and solide transport system
KFT31-4
Product Information PAGE 5312.07.2016
OPTIONAL EQUIPEMENTInfeed Side
Cross Transport Field ■ Space for 2 plates parallel to each other■ Length of material: 2,2 - 6m ■ Drive performance: 2,2 kW■ Transport in both directions possible■ Weight per piece: 7,5t
10,0 t
Powerful, fast and solide transport system
KFT31-5
KFT31-6
Product Information PAGE 5412.07.2016
OPTIONALE AUSRÜSTUNGInfeed Side
Extension of Cross Transport Field by 6m■ Length of material : 2,2-12 m■ Weight per Piece: 7,5t
10,0 t
Powerful, fast and solide transport system
KFT31-5/2KFT31-6/2
Product Information PAGE 5512.07.2016
OPTIONALE AUSRÜSTUNGAbfuhrseite
Extension of Outfeed Side by 2m
Necessary for automated working Stable construction
KFT31-1
Product Information PAGE 5612.07.2016
OPTIONAL EQUIPMENTAdditional safety light grill barrier■ 3 transmitters and receivers■ Evaluation unit■ Max. tracing range 40m
Additional working area which can be actived or deactiveted
Increases flexibility for lager good pieces Working safety accourding to CE ensured
KFT31-7
KF
Product Information PAGE 5712.07.2016
OPTIONAL EQUIPMENTAlignment plate ■ For short rests (about 2.000 mm)■ Placed at the first conveyor next to the machine■ Pneumatic lift- and lowerable via push button■ Plates have to be placed manually
Processing of small parts possible
KFT31-8