Download - IRN 7.5 - 15 HP (5.5 - 11 kW)

C.C.N. :80445331REV. : ADATE : NOVEMBER2008

IRN 7.5 - 15 HP (5.5 - 11 kW)

PARTS CATALOGUE

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Parts Catalogue Contents

CONTENTSENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5MOTOR/AIREND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9TANK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10DRYER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12ELECTRICAL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14INSTRUMENTATION / CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16DOCUMENTATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17CONVERSION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18KIT, PORO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19KIT, HIGH DUST INLET FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19RECOMMENDED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ABBREVIATIONS & SYMBOLS#### ContactIngersoll Randforserialnumber WC Watercooledmachine->#### UptoSerialNo. AC Aircooledmachine####-> FromSerialNo. ERS Energyrecoverysystem* Notillustrated T.E.F.C. Totallyenclosedfancooledmotor(IP54)† Option O.D.P. Opendripproof(motor)NR Notrequired ppm partspermillionAR AsrequiredSM Sitemaster/SitepackHA Highambientmachine

4 http://air.ingersollrand.com

FOREWORD PARTS CATALOGUE

General

Thismanual,whichcontainsanillustratedpartsbreakdown,hasbeenpreparedasanaidinidentifyingandorderingpartsforthemachine.Alloftheparts,listedinthepartsbreakdown,aremanufacturedwiththesameprecisionastheoriginalequipment.

Ingersoll RandCompanyservicefacilitiesandpartsareavailableworldwide.ThereareIngersoll RandCompanyBranchOfficesandauthoriseddistributorslocatedintheprinciplecitiesoftheUnitedStates.InCanada,ourcustomersareservicedbytheCanadianIngersoll RandCompany,Limited.TherearealsoIngersoll RandCompanysubsidiariesandauthoriseddistributorslocatedintheprinciplecitiesthroughouttheworld.

Description

Theillustratedpartsbreakdownidentifiesthevariousassemblies,sub-assembliesanddetailedpartswhichmakeupthismachine.

Aseriesofillustrationsshoweachpartclearlyandinit’scorrectlocationrelativetotheotherpartsintheillustration.Eachpartinanillustrationisreferencedwithanumber.Thenumber,descriptionandquantityneededperassemblyarelistedinnumericalorderonthefollowingpages.

How to use this parts manual

Locatethedesiredillustration.

Locatethepartontheillustrationbyvisualidentificationandnotethereferencenumber.

Findthereferencenumberonthetabulatedpage,alongwiththePartNumberandDescription.

How to order parts

Inorderthatallavoidableerrorsbeeliminatedwhenorderingparts,pleasespecifythefollowing:

ThemodelnumberoftheunitasshownontheCompressorDataPlate.

TheserialnumberoftheunitasshownontheCompressorDataPlate.

Thepartnumberofthismanual.

Thepartnumber,descriptionandquantityneededexactlyaslisted.

Themotordatacodeshownonthemotordataplate.

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ENCLOSURE

Item ccn Qty. Description Item ccn Qty. Description1 42579870 1 Sub-base 11 228672�8 1 Panel,electrical

2 22058580 4 Cover 12 2242��9 1 Cover

� 2286725� 1 Panel 1� 92�68687 AR Screw

4 22598072 1 Enclosure 14 22489041 1 Panel

5 22�55226 2 Handle 15 22�6�725 1 Prefilter

6 22544944 4 Latch 16 22�9�177 1 Grille

7 22489017 1 Panel,front 17 22489066 1 Housing,blower

8 2286�82� 1 Panel,rear 18 22489058 1 Housing,blower

9 22�80�98 1 Support 19 224890�� 1 Panel,blowerguard

10 22597246 1 Panel,access


ENCLOSURE (CONT.....)

Item ccn Qty. Description Item ccn Qty. Description20 2205�4�� 4 Cap,(beige) 29 96716105 10 Screw

21 22548051 1 Panel,top �0 �9917489 2 Screw

22 22�82154 1 Cover �1 22545099 2 Washer

22524540 1 CoverBP �2 22�98572 1 Grommet

225282�6 1 CoverBP(TAS) �� 22597652 1 Cover

2� 2��80422 8 Cap �4 �9117�12 1 Cover

26 22544951 2 Latch �5 22850457 2 Keeper,Latch

27 92512540 4 Rivet �6 2�07�299 12 Rivet

28 2255615� 1 Panel,instrument(TAS)

22�80042 1 Panel,instrument(Withoutairtreatmentsystem)


MOTOR/AIREND ASSEMBLY

Item ccn Qty. Description Item ccn Qty. Description1-2 22465918 1 Airend 12 “Seenote” 1 Driveassembly(Lowvoltage)

2 222�76�0 1 Plate,drive “Seenote” 1 Driveassembly(Highvoltage)

� 96740188 4 Washer 1� 22�11609 4 Screw

4 22�55�41 4 Mount,airend 14 22�65209 1 Ring

5 96726971 8 Washer 15 2240�869 1 Deflector(Lowvoltageonly)

6 96704416 4 Nut 16 22475826 2 Screw

7 222886�� 1 Support 17 96716105 2 Screw

8 96702824 2 Screw 18 96705199 2 Washer

9 96728�16 2 Washer 19 96742747 2 Nut

10 96712252 4 Screw

11 22975551 1 Motor,(Lowvoltage)

22975569 1 Motor,(Highvoltage) NOTE:See“CONVERSIONKITS”section.


COOLING SYSTEM

Item ccn Qty. Description Item ccn Qty. Description1 22517767 1 Cooler,Oil/Air 27 8555957� 1 Hoseassembly2 22�77857 2 Pad 28 96746078 1 Elbow� �9917489 4 Screw 29 22519672 1 Hoseassembly4 2246��68 1 Actuator �0 96746060 1 Connector5 22856991 1 Cage �1 85560167 1 Hoseassembly6 22186696 1 Spring �2 9598456� 1 Elbow7 92490�58 AR Tube(Nylon) �� 22�80216 1 Valve,check8 8924�778 1 Filterassembly �4 22�78665 1 Valve,relief(ASME)9 952�5156 1 Clamp 22401590 1 Valve,relief(PED)

10 229�7742 1 Valve,inlet �5 920679�� 1 Elbow11 546�6501 2 Gasket �6 22601926 1 Adaptor12 92788959 1 Connector �7 22275879 1 Highairtemperatureswitch1� 92�545�9 1 Nipple �8 �9404165 1 ‘O’Ring14 22995427 1 Valve,blowdown �9 89246078 1 Seal,Spacer15 920679�� 1 Elbow 40 2�1�44�0 1 Valve,minimumpressure16 96708060 4 Screw 41 -17 �9�29602 1 Filter 42 96746086 1 Tee18 �9�2894� 1 Nipple 4� 22708440 1 Hoseassembly19 22�88045 1 Element,separator 44 22182265 1 Cap20 222�281� 1 Stem 45 �9�24496 1 Sight-glass21 95025466 1 ‘O’Ring 46 950221�� 1 ‘O’Ring22 22�05965 1 Connector 47 96704671 4 Washer2� 22456214 1 Manifold 48 22471817 1 Baffle24 96746052 1 Connector 49 22476618 1 Adaptor25 95992871 1 Elbow 50 22456�88 1 Valve,drain26 22186688 1 Plug 51 22476667 1 Plug


COOLING SYSTEM

Item ccn Qty. Description Item ccn Qty. Description1 22�54047 1 Support 7 22482210 1 Blower

2 96704408 4 Screw 8 96745559 4 Washer

� 967042�4 4 Nut 9 96740980 1 Screw

4 96714�40 4 Screw 10 96742788 1 Washer

5 9672757� 4 Washer 11 96740287 1 Washer

6 22�62180 1 Motor50/60Hz.(Highvoltage) 12 5474742� 1 Cone

22�8�491 1 Motor60Hz.(Lowvoltage) 1� �9917489 4 Screw


TANK ASSEMBLY

Item ccn Qty. Description Item ccn Qty. Description1 22�25500 1 Tank80Gal. 8 225�2246 1 Tubeassembly80Gal

22�48296 1 Tank120Gal. (Withoutairtreatmentsystem)

22�48�04 1 Tank272Litre. 225�5520 1 Tubeassembly80Gal(TAS)

22�48�12 1 Tank500Litre. 225�225� 1 Tubeassembly120Gal

2 95458808 1 Nipple (Withoutairtreatmentsystem)

922559�4 1 Nipple 225�5546 1 Tubeassembly120Gal(TAS)

� �2106569 1 Valve,ball 22524599 1 Tubeassembly272Litre(Withoutairtreatmentsystem)

9�179661 1 Valve,ball 225�555� 1 Tubeassembly272Litre(TAS)

4 �9155650 2 Elbow 225�2261 1 Tubeassembly500Litre

5 95667�41 1 Nipple (Withoutairtreatmentsystem)

6 226129�1 1 Valve,drain 225�5561 1 Tubeassembly500Litre(TAS)

7 959�76�7 1 ElbowNPT 85560886 1 HoseassemblyBP(TAS)

92176692 1 ElbowBSPT


TANK ASSEMBLY (CONTD.....)

Item ccn Qty. Description Item ccn Qty. Description9 9527954� 1 ElbowNPT-1/2 15 �714�542 1 Elbow

* 92106210 1 ConnectorBSPT-�/4 16 950�7412 1 Bush,reducing

10 96719869 4 Screw 92�54�80 1 Bush,reducing

11 967�99�� 4 Lockwasher 17 �2027120 1 Valve,drain

12 22457824 2 BracketEDV 92258706 1 Valve,drain

1� 92�68687 4 Screw 18 �9124821 AR Tube(Nylon)

14 22052450 1 Valve,safety(ASME) 19 �9156419 2 Connector

22401590 1 Valve,safety(PED)


DRYER ASSEMBLY

Item ccn Qty. Description Item ccn Qty. Description1 425787�2 1 DryerX101560Hz 19 95245�61 � Bush,reducing

42578740 1 Dryer50Hz 20 22601�89 � Elbow

2 96717525 2 Screw 21 9527954� 1 Elbow

� 2254871� 1 Panel 22 225��749 1 Tubeassembly

4 22487110 1 Gauge,pressure 2� 9595�949 2 Bush,reducing

5 22420�76 1 Adaptor 24 922559�4 1 Connector

6 92490�58 AR Tube(Nylon) 25 95497285 1 Tee

7 5440�266 1 Elbow 26 225��72� 1 Tubeassembly

8 2249587� 1 Bracket 27 16545998 1 Elbow

9 96701958 2 Screw 28 42515825 1 Filter

10 96705199 2 Washer * 88�4299� 1 ElementIRGP64

11 �9917489 1 Screw 29 22420046 1 Adaptor

12 850�8412 2 Gasket �1 225�2519 1 Bracket

1� 95279�78 5 Adaptor �2 92�68687 2 Screw

14 85560209 1 Hoseassembly �� 225�2501 1 Bracket

15 22410674 1 Clamp �4 42515957 1 Filter

16 54450176 � Valve,ball * 88�4�025 1 ElementIRHE64

17 959�4279 5 Nipple

18 95828661 1 Cross

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DRYER ASSEMBLY (CONTD.....)

Item ccn Qty. Description Item ccn Qty. Description�5 9527954� 1 Elbow 42 9672757� 2 Lockwasher

�6 225��7�1 1 Tubeassembly 4� �9156419 1 Connector

�7 22�596�2 1 Transducer,pressure 44 22�596�2 1 Transducer,pressure

�8 22601�71 � Adaptor 45 22420046 1 Adaptor

�9 22602197 2 Valve,check 46 22410674 1 Clamp

40 22480107 1 Manifold 47 �9917489 1 Screw

41 96706809 2 Screw 48 �714�542 1 Elbow


ELECTRICAL PANEL ASSEMBLY

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22884209Revision C


ELECTRICAL PANEL ASSEMBLY (CONTD .....)

Item ccn Qty. Description Item ccn Qty. Description1 222882�7 1 BLOCK,POWER(PROJECTX) 19 967�8828 2 SCREW,MACHINEPANHEAD

TYPEHM5X10.0LONG2 22628416 1 BLOCK,POWER1-POLE600V

� 228672�8 1 PANEL,ELECTRICALNIRVANA7-15HP/5-11KW

20 2 RELAY,SOLIDSTATE

21 96705405 6 SCREW,M4X16PHILLIPSPANHD.1�M2AB158M�4 96705405 8 SCREW,M4X16PHILLIPSPAN

HD.1�M2AB158M� 22 �2�4212� � LUG,GROUNDING

5 2207182� 1 BLOCK,TERMINALFUSE 2� 92�68687 � TAPTITESCREWM6x1x12LG

6 1 HOLDER,FUSE(1-POLE) 24 22429294 1 DECAL,LINECONNECTIONS�PHASE7 22540694 9 BLOCK,TERMINALDINRAIL

MOUNTED 25 22477244 2 DECAL,GROUNDSYMBOL

8 22541064 2 STOP,DINRAIL 26 2250016� 1 JUMPER,TWOT/BA/B#1492-CJJ6-29 22546899 1 STOP,ENDBARRIER(DINRAIL

MOUNTED) 27 2255941� 1 DECAL,PEGROUNDSYMBOL

10 1 FUSE,9AOR6A 28 22628242 1 DECAL,LINECONNECTIONSNEUTRAL11 22867402 1 RAIL,DIN�00mm(11.81”)LONG

12 1 FUSE,200MAOR100MA 29 22628259 150MM

TRUNKING,WIRE/CABLE20mmDIA.1� 2�096142 1 BARRIER,END

14 �9252911 � BLOCK,TERMINALGND.(A-BP/N1492-WG4)

�0 22628259 �00MM

TRUNKING,WIRE/CABLE20mmDIA.

15 967�8828 2 SCREW,MACHINEPANHEADTYPEHM5X10.0LONG

�1 1 DECAL,FUSEREPLACEMENT9AOR6A

16 22541064 2 STOP,DINRAIL �2 1 DECAL,FUSEREPLACEMENT200mAOR100mA17 2286004� 1 RAIL,DIN100mm(�.94”)LONG

18 1 STARTER,MANUAL �� 2�096449 0.1 MARKER,IECSNAP-1N,1-8

�4 22�901�2 4 GROMMET,INSULATION.812”I.D.X1.25”O.D.


INSTRUMENTATION / CONTROL PANEL

Item ccn Qty. Description Item ccn Qty. Description1 225�94�1 1 Decal(Withoutairtreatment

system)4 22�58501 1 Indicator,poweron

5 2261�889 1 Button,emergencystop

22�55�25 1 Decal(TAS) 6 22454540 1 Indicator,dewpoint(TAS)

2 2��61199 1 Indicator,service

� 22546725 1 Switch,ON/OFF


DOCUMENTATION

80442981 Manual, Operation and Maintenance (Americas)

80442999 Manual, Operation andMaintenance (Europe)

80442999 Manual, Operation and Maintenance (Asia−Pacific)

80443005 Manual, Parts catalogue


CONVERSION KITS

ccn Description

Intellikey Kits

USA22974570 Kit,Intellikey(IRN−7−115−LV/IRN−7TAS−100−LV)

22974588 Kit,Intellikey(IRN−7−115−HV/IRN−7TAS−100−HV)

22974596 Kit,Intellikey(IRN−7−150−LV/IRN−7TAS−1�0−LV)

22974604 Kit,Intellikey(IRN−7−150−HV/IRN−7TAS−1�0−HV)

22974612 Kit,Intellikey(IRN−10−115−LV/IRN−10TAS−100−LV)


229746�8 Kit,Intellikey(IRN−10−150−LV/IRN−10TAS−1�0−LV)


2297465� Kit,Intellikey(IRN−10−200−HV/IRN−10TAS−175−HV)



22974687 Kit,Intellikey(IRN−15−150−LV/IRN−15TAS−1�0−LV)


2297470� Kit,Intellikey(IRN−15−200−LV/IRN−15TAS−175−LV)

ESA22974711 Kit,Intellikey(IRN−5−8−LV/IRN−5TAS−7−LV)


229747�7 Kit,Intellikey(IRN−5−10−LV/IRN−5TAS−9−LV)









229748�6 Kit,Intellikey(IRN−11−10−LV/IRN−11TAS−9−LV)



Drive Kits22975718 Drive,shippableLV

22975726 Drive,shippableHV

Stator / Drive Kits22975528 Stator/Drive,(shippable)1−15HP/5−11KWLV

229755�6 Stator/Drive,(shippable)1−15HP/5−11KWHV

2297554� Kit,stator

LV=200−2�0V,HV=�80−460V


KIT, PORO

ccn Description22877708 ASSY,POROELECTRICALPANEL

�5275494 HUB

�91001�6 MODALRMHORNW/WEATHERRESISTANTBACKBOX

�9108949 LOCKNUT,.50INCHSEALING

�91467�� 1/2”HOLEPLUG

92�68687 SCREW,TPGM6X1.0X14LG

95785192 NIPPLE,EXTRASTRONG.50X1.25LONG

�9129085 WIRE,16GA-(RED)

�9146790 WIRE,16GA-GREEN

�920476� WIRE,16GA-BLUE

22847602 FUSE,1.25AMPTIMEDELAY,CLASSCC-600V

22847610 FUSE,.6AMPTIMEDELAY,CLASSCC-�80-415V

�919�289 FUSE,TIMEDELAY1AMPCLASSCC

81291601 FUSE,.5AMPCLASSCCTIMEDELAY

22847628 DECAL,FUSEREPLACEMENT1.25A600V

228476�6 DECAL,FUSEREPLACEMENT1A600V

22847644 DECAL,FUSEREPLACEMENT.6A600V

22847651 DECAL,FUSEREPLACEMENT.5A600V

22140545 DECAL,NOTICE,PORO

92978964 DECAL,POWEROUTRESTARTOPTION

WITH REVISION CONTROL2�0890�0 DECAL,ELECT.SCHEMATIC�WIREW/P.E.60Hz

2�089048 DECAL,ELECT.SCHEMATIC4WIREW/NEUTRAL&PE50Hz

8044�955 MANUAL,PORO,FIELDRETROFITNIRVANA7.5-15hp/5.5-18kw

KIT, HIGH DUST INLET FILTER

ccn Description2289818� HOSE,INLET,2”ID,FLEXABLE

229276�6 DECAL,HIGHDUST

229�2560 INSTRUCTION,SHEETUNIGYPHASE11HIGHDUST

22978852 ASSY,FILTERHIGHDUST

952�5156 CLAMP,HOSEWORMDRIVESTAINLESSSTEEL

967�7564 NUT,HEXFLANGELOCKSERRATEDM6-1.00

96742689 BOLT,HEXFLANGEM6-1.00X16.0LONG


RECOMMENDED PARTS

ccn DescriptionStart Up Kit

2��521�1 Kit−Startup

Maintenance Kits2��52198 Kit−2000Hour(Withoutairtreatmentsystem)

2��52206 Kit−2000Hourw/Highdustfilter(Withoutairtreatmentsystem)

2��52214 Kit−2000Hour(TAS)

2��52222 Kit−2000Hourw/Highdustfilter(TAS)

2��522�0 Kit−8000Hour(Withoutairtreatmentsystem)

2��52248 Kit−8000Hourw/Highdustfilter(Withoutairtreatmentsystem)

2��52255 Kit−8000Hour(TAS)

2��5226� Kit−8000Hourw/Highdustfilter(TAS)

Repair Kits22596548 Kit−Thermalvalverebuild

42595710 Kit−Shaftsealrepair

Option Kits22555122 Kit−Remotefaultindicator

22452619 Filter−EMC(lowvoltage)

2248960� Kit−Lineconditioning(highvoltage)

22608491 Kit,sequencing

Coolant92692284 UltraPluscoolant5L

�8459582 UltraPluscoolant20L

928�7095 UltraPluscoolant1L

Coolant Check88176�67 KIT−ULTRAPLUSCHECK1xSAMPLE

Spare Parts8817191� Element,airfilter

�9�29602 Filter,coolant

22�88045 Cartridge,separator

22�6�725 Prefilter

22546725 Switch,on/off

22�58154 Button,emergencystop

22�58501 Indicator(Green)

22401590 Valve,safety(PED)

22�78665 Valve,safety(ASME)

88�4299� Element,filterIRGP64

88�4�025 Element,filterIRHE64

Download - IRN 7.5 - 15 HP (5.5 - 11 kW)

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