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Industrie 4.0 – What is it?
…
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Industrie 4.0 & Internet of Things
Internet of
Things
Industrie
4.0
Industrie 4.0 represents the opportunity
for manufacturing businesses to reinvent
their processes by leveraging a
confluence of new technologies in the
process of building their products – it
specifically has its roots in a reference to
the 4th industrial revolution
Internet of Things represents the
opportunity available to companies in
leveraging smart, connected, devices
in building, distributing and managing
their products and services for
customers – it will deliver both
efficiency and new methods of
creating value for customers
Industrial Automation “Industrial IoT” / Industry 4.0
“Internet of Things” Smart Devices, Personal Area Networks
Connected Family Connected Car Connected Health
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Powering the transformation…
Connect
with billions of
things to gain new
insights
Transform
the way you make
decisions and take
action
Re-imagine
your customer’s
experience
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SAP & IoT / Industrie 4.0
UltraLite DB
Event Stream Processor
Business model and/or value added services
R & D
Customer experience
Real-time supply chain
Co-operation in business networks
Employee tools
Responsive connected manufacturing
I4.0/IoT enabled business processes
response/optimisation
SAP HANA IoT platform
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Industry 4.0/Industrial IoT Value Chain Transparency, Flexibility, Individualization and Integration are key principles
R&D Sales Manufacturing Aftermarket Service Supply Chain
Smart Data
Track &
Trace
Adaptive
Logistics
Performance based
Contracting
Smart
Products
Digital
Product Memory
Resilient
Production
Energy
Management
Remote Service
Management Predictive
Maintenance
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Connected Manufacturing as Nucleus for Industrie 4.0
SAP Perspective
Industrie 4.0 starts with Manufacturing
Pragmatic approach means continuous
improvements of manufacturing
E2E Improvement; Manufacturing is not
isolated
Leverage latest Technologies and IT
capabilities;
Connectivity as an enabler
Consider the human factor and social
changes
New business scenarios/models (e.g.Digital
Object Memory, Products as a Service,
Outcome based Billing, etc.)
Connected Logistics
Digital Object Memory,
Asset Information
Network
Predictive Maintenance,
Product as a Service
Connected
Manufacturing
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Context of Industrie 4.0 along Systems & Business Partners
Integration Scenarios
Shop Floor to Top Floor
Machine to Machine
e-commerce Integration
Machine Cloud
Direct Replenishment
…
1
2
3
4
5
6
Service
Provider
E-Commerce Consumer/
customer
4
Machine Layer
SAP Manufacturing
Execution Suite
(ME,MII; PCo)
SAP ERP, PLM, APO
Supplier
1
2
5
3 4
Machine Cloud
3
3
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Combined Machine Data & Business Data analytics
OEE & Energy mngt.
Service
Provider
E-Commerce Consumer/
customer
Machine Cloud
Performance Management
ERP
SAP ME / MII
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Engineering to Execution
Handling of Engineering Data in SAP PLM (SAP Engineering Control Center)
Handover Engineering Data to Manufacturing leveraging 3D Models (SAP Visual Manufacturing Planner)
Service
Provider
E-Commerce Machine Cloud Consumer/
customer
PLM
ERP
SAP ME / MII
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Planning &Scheduling of Production
Production Preparation & Dispatch
Plan to Execution
Service
Provider
E-Commerce Machine Cloud Consumer/
customer
ERP
APO
SAP ME / MII
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Production Execution with 3D Work Instructions
Manufacturing execution
Service
Provider
E-Commerce Machine Cloud Consumer/
customer
ERP
SAP ME / MII
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Predictive Maintenance & Service
Predictive Maintenance
Device connectivity
Condition Monitoring
Alert Management
Vibration analysis
Predictive/Machine learning toolset
Rule engine*
Integration to back-end systems
& processes
Product Network
Service
Provider Subcontractor /
Supplier
Maintenance
Manager / Planner /
Supervisor / Worker
Customer
Consumer
Hana Cloud
Platform
Machine Layer
SAP MII,PCo
SAP ERP
SAP WorkManager
Supplier
E-Commerce
SAP Predictive
Maintenance & Service
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Business Networks - Business Processes Beyond Traditional
Boundaries
Shared
Model
Database Global
Equipment
Registry
Business Partner
Network Services
Service Bulletins,
Recalls & Warranty Manage
Equipment as a Service
Usage based
Design Enhancements
Quality, Inspection
& Calibration
Results Sharing
MRO Visual
Spare Parts content
Job Catalogue & Task Lists
Visual Work Instructions
Visual audit and
name plate recognition
Analyse Equipment
performance
Business Context
for Predictive Maintenance
Collaborative work execution
& results sharing
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Product Network
SAP Asset Information Network
Ariba
Fieldglass
Integration between manufacturer
and business partners
Outsourcing / External processing
Active Subcontracting
Vendor Managed Inventory
Tracking & Tracing (Genealogy, QM, Documents, Certificates,
Process Parameters, EAM instructions
etc.)
Product Network Machine Cloud
Service
Provider Subcontractor /
Supplier
Plant Manager / Planner
/ Supervisor / Quality
operator / Worker
Customer
Consumer
Hana Cloud
Platform
Machine Layer
SAP Manufacturing
Execution Suite
SAP ERP, S4/HANA
SAP PLM
Supplier
E-Commerce
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SAP Predictive
Maintenance
& Service
Condition Monitoring Alerting
Vibration Analysis Predictions
SAP Connected
Manufacturing (Smart
Factory) Real-time shop floor visibility
Intelligent one piece production
SAP Asset
Intelligence Network
Up to date service documentation
Spare parts / Replacement
Performance Benchmarking
Manufacturer Asset Operator
SAP Digital Transformation IoT Enablement of Existing M2M Systems and Processes
Service
Technician
Ariba
Fieldglass
Concur
Connected policing
Connected healthcare
Connected cities Connected home
Connected car
Connected family
I4.0/IoT will touch almost every aspect of life & business
Connected retail
Connected asset management
Responsive supply
chains
Connected logistics
Predictive maintenance
Connected buildings
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What is Your Road Map?
Maturity vs. internal Strategy
Use case(s)
Use case(s) Identification
PoC ?
Business case (ROI/TCO, …)
Build vs Buy
I4.0/IoT platform(s) vs. Apps/Solutions
We can help you along your roadmap
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SAP‘s involvement in Industrie 4.0 initiatives
German Plattform Industrie 4.0
Industrial Internet Consortium (IIC)
Other SAP activities and memberships
Consortia & Organizations Standardization
Leading Body Minister Gabriel, Minister Wanka, Siemens, Telekom,…
Bernd Leukert
Working Group Standardization
WG Research
WG Security
WG Legal
WG Education
Steering Committee Dr. Hans Joerg Stotz
Steering Committee Dr. Tanja Rueckert
WG Technology
WG Architecture
WG Stanards
WG Security
…
Activities close to market e.g. Testbeds
Testbeds
(planned)
Industrie du Futur (France)
Made in China 2025
Alliance for IoT Innovation (EU)
German-Austrian Working Group …
Intl. Electrotechnical Commission (IEC) Market Strategy Board Bernd Leukert
W3C
OPC Foundation Board of Directors Veronika Schmid-Lutz
Object Management Group (OMG) Board of Directors Mark Crawford
OASIS Steering Committee Sanjay Patil
Cloud Foundry Foundation Board Sanjay Patil