11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 1
Leonard Lübbers, IT
Schuler Pressen GmbH
Dr. Tom-David Graupner, Expert Sales
Dassault Systemes Deutschland GmbH
DARMSTADT, NOVEMBER 20TH 2019
HOW SCHULER PRESSEN USES
ADVANCED SEARCH TOOLS TO
EFFICIENTLY FIND AND REUSE PARTS
FORMING THE FUTURE
SCHULER CORPORATE PRESENTATION
CAD AT SCHULER
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 3
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USA (5 users)
China (12 users)
Germany (300 users)
Brazil (45 users)
France (3 users)
Mexiko (2 users)
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3DExperience R2014x in production
Requirements:
Approx. 10.000 design parts (65.000 instances)
Approx. 36.000 purchased and standard parts (530.000 instances)
Approx. 11.000 drawings
Design at 4 to 5 sites in parallel
CATIA, 3DVIA, DELMIA, EXALEAD OnePart
Ongoing migration to 3DExperience R2019x
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„Winkel“
„Halter“
„Platte“
“Support”
„Bracket“
„Bügel / Buegel“
„Lasche“
If you don't know the part, you won't find it
Cluster and standardize part diversity with Machine Learning
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Automotive Supplier
800 Designers, 11.000 employees, 15 sites
20.000 Standard Parts
150.000 Catalog Parts
350.000 Engineering Parts
~500k parts
~5k new parts/y
Displayed: ~500 Parts
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Industry Minimum Average Maximum
Industrial
Equipment 900 € 1.200 € 1.600 €
Automotive
Supply Chain 1.300 € 4.500 € 7.000 €
Aerospace
Supply Chain 4.000 € 6.000 € 9.000 €
High
Tech 300 € 1.000 € 2.500 €
New Part Introduction Lifecycle Costs
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EXALEAD Sourcing & Standardization Technology 3D-xCAD fingerprint technology enables shape comparisons, and
extracts design features of
all relevant CAD formats
Data Fusion technology Consolidate ERP data, and
PDM docs, drawings and metadata
with Office docs etc.
Machine Learning technology Automatic part clustering for
Semi-automatic standardization
Search, Visualization,
Navigation, and Collaboration
technology 3D Viewing, Tagging, Sharing, …
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Part Procurement
Engineering Standardization
Sourcing & Standardization Key Players
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Part Procurement
Engineering Standardization
Sourcing & Standardization Key Players
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Part Procurement
Engineering Standardization
Sourcing & Standardization Key Players
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EXALEAD Sourcing & Standardization Apps
OnePart Reduce for
Purchasing & Standardization Increase purchasing volumes trough part
clustering, Outliner identification, Deduplication
of parts, Enforce proffered part usage
OnePart Reuse for
Engineering Empower e.g. Engineering with
insights for better decision making and
finally for higher part reuse
PartSupply online Service
for Purchasing/SupplyChain Online part catalog with 35M parts for better
make-or-buy decision making
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PartSupply | Online Part Catalog Download Service Online Part Catalog https://partsupply.3dexperience.3ds.com/welcome
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Share your standard, catalogue and engineering parts with your suppliers and contractors
PartSupply Enterprise | Service for Part Upload
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PLM & CAD Integrations for Engineering
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Optimization levers in Procurement and Engineering Master Data Mgt. &
Standardization
Deduplication of standard
& catalog parts through
automatic 3D part
clustering leads to volume
increase
Less parts/suppliers to
administrate in stock, IT,
procurement,
Part Reuse driven by Procurement
Higher reuse of preferred
standard & preferred
catalog parts leads to
higher volume per supplier
Mitigate risk, increase
quality and save time by
reusing well known parts
Strategic Parts Procurement
Supplier consolidation
through automatic part
clustering: buy more similar
parts from less vendors and
enforce higher volume
discounts
Identify cost outliers of
similar parts and challenge
part price quotations
Define and enforce
preferred standard &
catalog part consumption in
Engineering
Engineering Efficiency
Simplify Engineering
process by using
overarching search &
decisions tools across
multiple data-silos e.g.
xCAD, xPDM and xERP
Intuitive fault tolerant
search enables quick make
or buy decisions and leads
to 15% efficiency increase
in Engineering and finally to
more time for innovation
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 23
HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO
EFFICIENTLY FIND AND REUSE PARTS
EXALEAD ONEPART
Leonard Lübbers, IT
Schuler Pressen GmbH
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MOTIVATION
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 24
MOTIVATION FOR IMPLEMENTING A SEARCH TOOL
Custom-made parts and products
Huge and increasing number of parts
Little transparency of existing parts
Analysis of process cost:
new parts cost 2 – 3 times more than reused parts
Analysis of reuse of parts
little reuse of purchased parts and machined parts
WHAT IS THE NEED FOR A SEARCH TOOL?
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GOAL
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 25
GOALS FOR IMPLEMENTING A SEARCH TOOL
Increase reuse of parts
Cost savings through efficiency in the process chain
Existing parts and solutions become transparent
Focus: simple parts
FINDING PARTS SHOULD BE EASIER THAN RE-DESIGNING
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Engineering
USE CASES
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ENGINEERING, PROCESS PLANNING, PURCHASING, STANDARDIZATION
Process Planning
Find similar parts and reuse information to
create work plan
Purchasing
Find similar parts for supplier information
Standardization
Analyze clusters
Find and delete duplicates
Find part for reuse
Find part to copy
Find preferred part
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 27
DEMO
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Search bar
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FIND PARTS TO REUSE
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 29
SEARCH BAR
Search through all information
part name
part number
material
Standard
…
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FIND PARTS TO REUSE
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 30
FACETS
Apply filters
search facets or
navigate through facets
applied filters reduce the
number of results
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FIND PARTS TO REUSE
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DETAILS
More details for selected item
3D preview
Information from multiple
sources
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FIND AND COMPARE SIMILAR PARTS
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 32
3D SIMILARITY
Similar parts are in the results
tab
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FIND AND COMPARE SIMILAR PARTS
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 33
COMPARE
similar attributes (grey)
different attributes (blue)
… in regard to the reference
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FIND AND COMPARE SIMILAR PARTS
11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 34
GRAPH VIEW
Cluster arrangement in graph view – similar parts
are close, different parts are far from each other
clusters
THANK YOU
FOR YOUR ATTENTION
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