HATTATHATTAT HOLDINGHOLDING
YOUR SOLUTION SUPPLIERSINCE 1973
BUSINESS UNITSBUSINESS UNITS
ENERGYREAL ESTATEAGRICULTUREAUTOMOTIVE DEFENSE
HATTAT HOLDINGHattatTarım
HemaTRW
Diamond ofIstanbul
HattatEnerji
HemaOtomotiv
Hema Endustri
Hema MetalFoundry
FOUNDRY
CERKEZKOY SITE
MILE STONESMILE STONES
19731973Hema Hidrolik was founded by Hattat brothers in December 1973
19761976First Pump manufacturing in 1976
11978978In 1978 first hydraulic lift
cover manufacturing
19198282In 1982 Mehmet Hattat acquired all the shares of the company
19841984In 1984 First commercial vehicle steering system production with ZFLS
119929921992 Production of LCV & Passenger Car Brake system with Continental Teves
19961996Joint Venture with TRW for passenger cars & light commercial vehicle steering systems in 1996
MILE STONESMILE STONES
199819981998 Name changes
into Hema Endustri AS
20012001Transfer of DBH site from
UK Poole November 2001
20022002Production of Agricultural Tractors 2002
20042004November 7, 2004: Foundation of Hema Energy
20042004August 2004 Groundbreaking ceremony for Diamonds of Istanbul
20082008August 2008 Valtra A &MF 4400 production
Hema Metal Foundry
2009
20132013Transfer of DAIMLER
Gear Steering site from Germany
20092009
• OPEN AREA 1,250,000 sqm• COVERED AREA 169.000 sqm
HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises
Empty Available Plant24.000 sqm
Tractor Plant
Foundry
HEMA EndüstriR&D
HEMA EndüstriAr&Ge
HEMA FOUNDRY
New Steering Plant
ALUMINUMFOUNDRY
Tractor Plant Empty Available Plant24.000 sqm
• OPEN AREA 550.000 sqm• COVERED AREA 200.000 sqm
CUSTOMERS
HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises
HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises
2355 Employees in 2355 Employees in ÇÇerkezkerkezkööy Premisesy Premises( as of JAN / 2015 )( as of JAN / 2015 )
HUMAN RESOURCESHUMAN RESOURCES
Total EmployeeTotal Employee White CollarWhite Collar
White Collar%26
Blue Collar%74
R & D%12
Engineer%31
Others %57
HEMA ENDUSTRI TURNOVER BY PRODUCTHEMA ENDUSTRI TURNOVER BY PRODUCT
2014
HEMA ENDUSTRI TURNOVER BY TERRITORYHEMA ENDUSTRI TURNOVER BY TERRITORY
2014
HEMA ENDUSTRI HEMA ENDUSTRI -- GLOBAL SALESGLOBAL SALES
HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises
Felixstove, UK
Augusta, USA
Nuevo Laredo,,MEXICO
Mumbai, IndiaPurch. Office
Hangzhou, ChinaPurch. Office
Almedia, Brasil
HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy y PremisesPremises
Arnsberg, Germany
Sao Paolo, Brasil
HEMA ENDUSTRI WAREHOUSES & PURCHASING OFFICES
HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises
AUTOMOTIVE COMPANIES
SYMBOL X 35MEGANE II CLIO III BC 85 FLUENCE L38 MEGANE III B32
DUSTER
DOBLO ALBEA MINI CARGO PALIO LINEA
TRANSIT TRANSIT CONNECT TOURNEO COURIER
Joint Venture with TRW since 1996
DOBLOPALIO
PEUGEOT J10
“A Breaking System Specialist” since 1996
TRANSIT CONNECT TOURNEO COURIER TRUCK
MEGASTAR
LUBLIN Z160mCLIO 4
Brands
Hattat Garden
Hattat Garden Series Tractors;
Economic fuel consumption
Special Dimension
Automatic lift
Hydraulic brake
Hattat Compact
Hattat Compact Tractors;
Appropriate transportation and field work
With different transmission alternatives
With low fuel consumption
Ergonomic platform
Automatic lift with features to meet the different expectations.
Hattat Farm
Hattat Farm Tractors;
High engine power.
With low fuel consumption
Large Cabin and the viewing angle
Large fuel tank
Long transmission life
HEMA ENDUSTRI PRODUCTSHEMA ENDUSTRI PRODUCTS
VALVESVALVES
PUMPSPUMPSLIFT COVERSLIFT COVERS4WD 4WD AXLESAXLES
ENGINE COMPONENTSENGINE COMPONENTSTRANSAXLESTRANSAXLES
STEERINGSTEERINGSYSTEMSSYSTEMS
POWERTRAIN SYSTEMS & COMPONENTSPOWERTRAIN SYSTEMS & COMPONENTS
Front Live Axles,
• ROBUST & MODULAR DESIGN.
• UP TO 100 HP TRACTOR APPLICATIONS, 55 KN STATIC LOAD.
• LIMITED SLIP DIFFERENTIAL WITH 45% LOCK RATIO.
• MODULAR THREE-PIECE AXLE WHICH OFFERS THE POSSIBILITY OF DIFFERENT
FLANGE-TO-FLANGE OPTIONS BY INTERCHANGEABLE AXLE HOUSING.
AXLESAXLES
1-CYLINDER BLOCK
2-CYLINDER HEAD
3-ADAPTOR PLATE
4-CRANKSHAFT
5-LUBRICATION PUMP
6-BALANCER UNIT
7-OIL SUMP
8-TIMING GEARS
ENGINE PRODUCTS & COMPONENTSENGINE PRODUCTS & COMPONENTS
Only Silver Medal Supplier for Engine Components in Europe for CAT !
HYDRAULIC SYSTEMS AND COMPONENTSHYDRAULIC SYSTEMS AND COMPONENTS
• Second Largest Gear Pump Supplier in Europe !
• One out of Every four Tractor manufactured in EU & US are equipped with HEMA Pumps !
• First Silent Helical Gear Pump Producer in the World !
• Largest Gear Pump in Single Section !
• Low noise & pulsation• Aluminum & cast iron body• Helical & spur gears• High efficiency• Available from 1.2 cc to 240 cc• Flexible design, international mounts & connections.• Integrated valve capabilities, priority flow divider
with relief valve
HEMA PUMPSHEMA PUMPS
•Enhanced spool metering performancefor improved control
•Comprehensive spool andcontrol options, Port Protection
•Parallel, tandem, series & mixed circuits •Conversion and individual relief valve options
HEMA VALVESHEMA VALVES
• Design & development of hydraulicLiftcover for worldwide agriculturalequipment manufacturers.
• Hydraulic and electronic liftcovers withdraft and position control.
• Design & development of hydraulicLiftcover for worldwide agriculturalequipment manufacturers.
• Hydraulic and electronic liftcovers withdraft and position control.
HEMA LIFTCOVERSHEMA LIFTCOVERS
HEMA STEERING SYSTEMSHEMA STEERING SYSTEMS
• FRONT AXLE LOAD FRONT AXLE LOAD 15001500 / 8500 KG/ 8500 KG
•• ROTATION RATIO 18,8:1 / 26,2:1ROTATION RATIO 18,8:1 / 26,2:1
•• WORKING TEMPWORKING TEMPEERATURE RATURE --4400°°C / 1C / 12200°°CC
•• MAX WORKING PRESSURE 170 BARMAX WORKING PRESSURE 170 BAR
HEMA STEERING SYSTEMSHEMA STEERING SYSTEMS
Bus & Coach Truck LT & Mini Bus
VEHICLES STEERED BY HEMAVEHICLES STEERED BY HEMA
STEERING BUSINESS FIGURESSTEERING BUSINESS FIGURES
Second Largest Steering Systems manufacuter in Europe !
New steering gear plant with220.000 Gear Capacity
12.500m²
Acquisition of ThyssenKrupp-Presta
NEW STEERING GEAR PLANTNEW STEERING GEAR PLANT
MANAGEMENT PLANNING & CONTROL SYSTEMMANAGEMENT PLANNING & CONTROL SYSTEMMANAGEMENT PLANNING & CONTROL SYSTEM
Version 6.0
RESOURCE PLANNINGRESOURCE PLANNING
The modules to be used wIth SAP;The modules to be used wIth SAP;
•• FI FI (FinancIal Accounting) (FinancIal Accounting) •• FA (Fixed Assets) FA (Fixed Assets) •• CO (Controlling) CO (Controlling) •• SD (Sales and Distribution) SD (Sales and Distribution) •• MM (Materials Management) MM (Materials Management) •• PP (Production Planning) PP (Production Planning) •• QM (Quality Management) QM (Quality Management) •• HR (Human Res.) HR (Human Res.) •• CS (Customer Service) CS (Customer Service) •• WM (Warehouse Management) WM (Warehouse Management)
•• SPECIAL DESIGNS FOR CUSTOMER REQUIREMENTSSPECIAL DESIGNS FOR CUSTOMER REQUIREMENTS
•• DESIGN STEPS COMPLYING WITH ISO/TS 16949 QUALITY SYSTEM REQUIREDESIGN STEPS COMPLYING WITH ISO/TS 16949 QUALITY SYSTEM REQUIREMENTS.MENTS.
•• APPLICATION OF PROTOTYPES IN PLACEAPPLICATION OF PROTOTYPES IN PLACE
•• PERFORMANCE AND DURABILITY TESTS IN HEMAPERFORMANCE AND DURABILITY TESTS IN HEMA
R&DR&D
PHDPHD : 2: 2
ENGINEER MSC.ENGINEER MSC. : 4 : 4
TECHNICIANTECHNICIAN : 13: 13
ENGINEERENGINEER : 53: 53
DRAFTMANDRAFTMAN : 18 : 18
TOTALTOTAL : 90: 90
R&D EmployeesR&D Employees
••PUMP RIGS PUMP RIGS ::44••HYDRAULIC LIFT COVER RIGS HYDRAULIC LIFT COVER RIGS :4:4••STEERING UNIT RIGS STEERING UNIT RIGS :3:3••VALVE RIGSVALVE RIGS :2:2••FATIGUE TEST RIGSFATIGUE TEST RIGS :1:1TRANSMISSION & AXLE TEST BENCHTRANSMISSION & AXLE TEST BENCH :1:1
R&D TEST CAPABILITYR&D TEST CAPABILITY
MEASURING AND TEST EQUIPMENTSMEASURING AND TEST EQUIPMENTS
• LABORATORY MEASUREMENT DEVICES (Various)• SALT SPRAY TEST BENCH (2 Chambers) • INTERNAL CLEANLINESS MEASUREMENT ROOM• PHYSICAL & CHEMICAL LABORATORIES
LeanLean
6 Sigma6 Sigma
•• Total Quality ManagementTotal Quality Management
•• Otonom MaintenanceOtonom Maintenance
•• Preventive MaintenancePreventive Maintenance
•• Just in Time ProductionJust in Time Production
•• KanbanKanban
•• 3 Master Black Belt 3 Master Black Belt
•• 22 Black Belt22 Black Belt
•• 25 Green Belt25 Green Belt
•• 184 Yellow Belt184 Yellow Belt
QUALITY SYSTEM APPLICATIONSQUALITY SYSTEM APPLICATIONS
More than 80 ongoing projects..More than 80 ongoing projects..
• ISO-TS 16949 – Automotive Management Systems
• ISO 14001 - Enviromental
• ISO 9001 - Management Systems
• OHSAS 18001 - Health and Safety
• AQAP 2110 - NATO Certification
• DAIMLER-MERCEDES CATEGORY “1”
• FORD Q1
• CATERPILLAR SQEP SILVER MEDAL
• AS9100 AVIATION QUALITY MANAGEMENT SYSTEM
ALL NECESSARY CERTIFICATION
QUALITY CERTIFICATESQUALITY CERTIFICATES
HEMA METAL FOUNDRYHEMA METAL FOUNDRY
HEMA METAL FOUNDRYHEMA METAL FOUNDRY
HEMA METAL FOUNDRYHEMA METAL FOUNDRY
KEY FIGURESKEY FIGURES
PLANT AREAPLANT AREA : 22.560 m: 22.560 m²²
PRODUCTION CAPACITYPRODUCTION CAPACITY : 60.000 ton /yr: 60.000 ton /yrWith additional moulding lines (2012)With additional moulding lines (2012) : 120.000 ton/yr: 120.000 ton/yr
CAST WEIGHT /Box for LINE 1CAST WEIGHT /Box for LINE 1 : app. max 350 kg: app. max 350 kgCAST WEIGHT /Box for LINE 2CAST WEIGHT /Box for LINE 2 : app. max 150 kg : app. max 150 kg (Engine Blocks, Axle Bodies, Gearbox & Housings etc.)(Engine Blocks, Axle Bodies, Gearbox & Housings etc.)
MATERIAL GRADES (ISO)MATERIAL GRADES (ISO) : EN GJL 20 : EN GJL 20 –– 30 30 -- DIN GG20DIN GG20--3030: EN GJS 40 : EN GJS 40 –– 70 70 -- DIN GGG40DIN GGG40--7070
HEMA METAL FOUNDRYHEMA METAL FOUNDRY
NEW ALUMINIUM FOUNDRY NEW ALUMINIUM FOUNDRY -- HPDC HPDC
ALUMINIUM FOUNDRY ALUMINIUM FOUNDRY -- HPDC HPDC
HEMA METAL FOUNDRYHEMA METAL FOUNDRY
•• MELTING :MELTING :•• 20 ton/20 ton/dayday MeltingMelting CapacityCapacity StackStack FurnaceFurnace, , StrikowestofenStrikowestofen•• 1600 kg/1600 kg/ladleladle InductionInduction FurnaceFurnace, , IndugaInduga
•• CapacityCapacity : 1500 ton/: 1500 ton/YearYear•• StrikowestofenStrikowestofen AutomaticAutomatic PouringPouring SystemsSystems
•• HPDC CASTING :HPDC CASTING :•• 1200 ton, 1200 ton, CastCast--MasterMaster USAUSA•• 1200 ton, IDRA, 1200 ton, IDRA, ItalyItaly, 2 , 2 unitsunits•• 900 ton, 900 ton, PrincePrince, , HollandHolland, 2 , 2 unitsunits•• 400 ton, 400 ton, BuhlerBuhler, , GermanyGermany
ALUMINIUM FOUNDRY ALUMINIUM FOUNDRY -- HPDC HPDC
HEMA METAL FOUNDRYHEMA METAL FOUNDRY
THANK YOU !THANK YOU !