185184 www.enerpac.com 185184 www.enerpac.com184
Enerpac Bolting Tools
ENERPAC 's Bolting Solutions cater to the complete bolting work-flow, ensuring joint integrity in a variety of applications throughout the industry:
Joint AssemblyFrom simple pipe alignment to complex joint positioning of large structural assemblies, our comprehensive line of joint assembly products range from hydraulic and mechanical alignment tools to PLC-controlled multi-point positioning systems.
Controlled TighteningEnerpac offers a variety of controlled tightening options to best meet the requirements of your application. From mechanical torque multipliers to hydraulically driven square drive wrenches and from low profile torque wrenches to inter-connectable bolt tensioning tools; we offer the products you need for accurate and simultaneous tightening of multiple bolts.
Joint SeparationEnerpac also provides hydraulic nut splitters and a variety of mechanical and hydraulic spreading tools for joint separation during inspection, maintenance and decommissioning operations.
High quality bolting solutions from the brand you can trust. See how Enerpac can make your bolting work-flow more accurate, safer and efficient.
Torque Tightening
See our ‘Yellow Pages’ for information on torque tightening.
Bolting Integrity Software
Visit www.enerpac.com to access our free on-line bolting software
application and obtain information on tool selection, bolt load calculations and tool pressure settings. A combined application data sheet and joint completion report is also available.
To close this document, click the button at the end of each page.
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184184
E
S
BSH
W
PMU
ZU4T
ZE4TZE5T
PTA
ZA4T
ATM
FSHFSM
FS
NCNS
Bolting Tools & Pumps Section Overview
1015 - 10.845 Nm750 - 8000 Ft.lbs
Manual Torque Multipliers
1898 - 34.079 Nm1400 - 25.140 Ft.lbs
Square Drive Hydraulic Torque WrenchesRigid steel design & maximum versatility
19 - 155 mm3/4 - 6 1/8 inch
Heavy-Duty Impact SocketsSquare drive
2712 - 20.337 Nm2000 - 15.000 Ft.lbs
Hexagon Hydraulic Torque WrenchesRigid steel design & low profile
Selection MatrixTorque Wrenches - Pumps - Hoses
Flow: 0,34 l/minPower: 0,37 kW
Portable Electric Torque Wrench PumpsCompact Economy
Flow: 0,90 l/minPower: 1,25 kW
Portable Electric Torque Wrench PumpsZ-Class innovation
Flow: 0,82-1,64 l/minPower: 1,1 - 2,2 kW
Electric Torque Wrench PumpsZ-Class innovation
Flow: 0,33 l/minAir: 1130 l/min
Air Driven Torque Wrench PumpsPortable and Compact
Flow: 0,90 l/minAir: 2840 l/min
Air Driven Torque Wrench PumpsZ-Class innovation
0,3 - 0,5 ton(3 - 45 kN)
Flange Alignment ToolsMechanical and Hydraulic
8 - 14 ton(72 - 125 kN)
Step-type Industrial SpreadersMechanical and Hydraulic
5 - 10 ton(45 - 101 kN)
Pin-type Hydraulic Flange Spreaders
10 - 75 mm hex.70 - 130 mm hex.
Hydraulic Nut CuttersHydraulic Nut Splitters
Capacity Tool type and functions Series Page
Join
t A
ssem
bly
and
Join
t S
epara
tion
Contr
olle
d T
ighte
nin
g a
nd L
oose
nin
g
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187www.enerpac.com 187www.enerpac.com
E290PLUSE291E391E392E393E492E493E494E495
10151355162529804340298043406780
10845
75010001200220032002200320050008000
• High-efficiency planetary gear sets achieve high output torque from low input torque
• Operator protected by anti-backlash device
• Torque multiplier accuracy ± 5%
• Reversible, tighten or loosen bolts
• Reaction bar or reaction plate style
• Angle-of-turn protractor standard on E300-Series models
• Reaction plate models offer increased versatility with reaction point locations
• E300 and E400-Series have replaceable shear drives, providing overload protection of internal power train
• One replacement shear drive is included with each E300 and E400-Series models.
Accurate, Efficient Torque MultiplicationWhen accurate make-up or break-out of stubborn fasteners requires high torque
E-Series, Manual Torque MultipliersShown from left to right: E291, E393, E494
Typical Torque Multiplier Applications
• Locomotives• Power plants• Pulp and paper mills • Refineries• Chemical plants• Mining and construction• Off-road equipment• Shipyards• Cranes.
Enerpac Reaction Bar Torque Multiplier E393 used to manually torque bolts up to 4300 Nm.
ModelNumber
Torque Multiplier
Type
Reaction Bar
Multiplier
Output Torque Capacity
(Nm) (Ft.lbs)
Reaction Plate
Multiplier
SELECTION CHART
MTW-250 Manual Torque Wrench
Available to power manual torque multipliers.
Technical information: • 1/2" Square Drive• 60-330 Nm (45-250 Ft.lbs)
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186 www.enerpac.com186 www.enerpac.com
308411271219234219234256208
227303200162173162173189154
3,3 : 13,3 : 16 : 1
13,6 : 118,5 : 113,6 : 118,5 : 126,5 : 152 : 1
½
½
½
½
½
½
½
½
½
¾
¾
¾
1
1
1
1
1½
1½
L1 L2 R
7171
100103103124124143148
8484
102146165140163222273
218442498498498356356378386
–––––
140140178178
–––––
1241248989
–––––
32324248
1,82,54,16,98,37,88,8
15,422,8
E290PLUSE291E391E392E393E492E493E494E495
LD H
––E391SDKE392SDKE393SDKE392SDKE393SDKE494SDKE495SDK
ESeries
Maximum Output Torque:
1015 - 10.845 NmTorque Ratio:
3,3:1 - 52:1
Angle-of-Turn Protractor
E391, E392 and E393 models include an angle-of-turn protractor (scale) to tighten fasteners using a “torque turn” method. Allows accurate measuring a specific number of degrees of rotation.
Shearable Square Drive
Provides overload protection on E300- and E400-series multiplier’s power train by shearing at 103-110% of rated capacity. Internal shear pin prevents tool from falling off bolt.
Selector Pawl
Models with anti-backlash protection have directional selector pawls. Set the pawl for clockwise or counter-clockwise rotation.
Manual Torque Multipliers
Manual Torque Multipliers
Enerpac manual torque multipliers provide efficient torque multiplication in
wide clearance applications and when external power sources are not available. Manual torque multipliers are used in most industrial, construction, and equipment maintenance applications. Hydraulic torque wrenches are better suited for tight tolerance, flange and repetitious bolting applications.
Use Reaction Bar Models:
• where space is limited,• where multiple reaction points
are available,• when portability is desirable.
Use Reaction Plate Models:• above 4300 Nm output torque,• on flanges and applications
where neighbouring bolt or nut is available to react against
• when extreme reaction forces are generated.
Reaction Bar Type 1)
CAUTION!
Never use impact air tools for power driving torque multipliers. Torque multiplier drive train damage will occur.
Output Ratio Accuracy:
± 5 %
Input Torque 2)
(Nm) (Ft.lbs)
Torque Ratio
InputFemaleSquareDrive
S1(inch)
S2(inch)
Over-load
protec-tion
Anti-Back-lash
Dimensions (mm)
(kg)
ModelNumber
Reaction Plate Type 1)
1) E200 and E400-series do not have an Angle-of-Turn Protractor (scale).2) User must verify manual torque wrench accuracy prior to use to ensure accurate final output torque.
NoNoYesYesYesYesYesYesYes
NoNoNo YesYesYesYesYesYes
Hydraulic Torque Wrenches
Enerpac offers a complete range of square drive and hexagon cassette torque wrenches.
Output MaleSquare Drive
ReplaceableShear DriveModel Nr.
BSH-Series Sockets
Heavy-Duty Impact Sockets for power driven torqueing equipment.
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189www.enerpac.com 189www.enerpac.com
THQ-706TTHQ-712T
Square Drive Hydraulic Torque Wrenches
Rigid Steel Design
The ProfessionalSquare Drive Solution
S-Series, Square Drive WrenchesThis product range has been designed using state-of-the-art
CAD techniques to bring you the most advanced square drive torque wrench on the market.
To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging.
Simplicity• 360° click-on, multi-position reaction arm• Push button square drive release to quickly reverse the
square drive for tightening or loosening• Fine tooth ratchet prevents tool “lock-on”• Single 360° hydraulic swivel manifold, complete with
screw lock couplings, increases wrench and hose manoeuvrability.
Design• Compact, high strength uni-body construction for a
small operating radius• Robust design with minimal parts enables easy on-site
maintenance without special tools• Lightweight, ergonomic design for easy handling and an
easy fit, even in applications where access is limited• Optimised strength-to-weight ratio• Fast operation due to the large nut rotation per wrench
cycle (35 degree rotation angle) and rapid return stroke.
Reliability• All wrenches are nickel-plated for excellent corrosion
protection and improved durability in harsh environments.
Accuracy• Constant torque output provides high accuracy across
the full stroke• Uni-body construction ensures accuracy by reducing
internal deflections.
From left to right: S3000, S6000, S1500
Torque Wrench Hoses
Use Enerpac THQ-700 Series torque wrench hoses with S-Series torque wrenches to ensure the integrity of your
hydraulic system.
6 m long, 2 hoses12 m long, 2 hoses
TSP - Pro Series Swivel
Featuring Tilt & Swivel technology the TSP provides 360° X-axis rotation and 160° Y-axis rotation.
How to Order:
Order as an accessory which can be fitted to existing S-Series wrenches.
Factory fitted to new S-Series wrenches: Add suffix “P” to the torque wrench model number. Example: S1500-P.
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188188
3948577187
637790
111143
110134179196244
95126162185240
136172201226292
25,033,042,049,563,5
2,75,08,5
15,031,0
¾
1
1½
1½
2½
189843398144
14.91434.079
S1500S3000S6000S11000S25000
140032006010
11.00025.140
A B C D FE G H
6990
112132182
119159187227292
SD15-012SD30-100SD60-108SD110-108SD250-208
192
Double-actingSquareDriveHydraulicTorqueWrenches
SSeries
Maximum Torque at 700 bar:
34.079NmSquare Drive Range:
¾- 2½ inchNose Radius:
25,0-63,5mmMaximum Operating Pressure:
700bar
UseonlyHeavyDutyImpactSockets
For power driven torqueing equipment, according to ISO2725 and ISO1174;
DIN 3129 and DIN 3121 or ASME-B107.2/1995.
TorqueWrenchPumpSelectionMatrix
For optimum speed and performance see the torque wrench and pump matrix.
Size(inch)
(Nm) (Ft.lbs)
MaximumTorqueat700bar
TorqueWrenchModelNumber*
Dimensions(mm)
See “Yellow Pages” section for torque conversions.* To order a S-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: S1500-P.
(kg)
ModelNr.(included with wrench)
SquareDrive
TORQUEWRENCHSELECTION(basedonsocketsizerange1)
Torq
ueR
ang
e (N
m)
SocketSizeRange1 (mm)
The rigid steel design of S-Series torque wrenches
guarantee durability, reliability and safety.
These wrenches can be powered by the portable
ZU4T-Series pumps.
Page:
Drive Unit Pro Series Swivel (page 191) Reaction Arm (page 191) Extended Reaction Arm (page 191)
Square Drive Allen Drive (page 190) Short Reaction Arm (page 190)
1) See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
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191www.enerpac.com 191www.enerpac.com
SDA15-008SDA15-010SDA15-012SDA15-014SDA15-100
481935161918971897
6667717477
SDA30-010SDA30-012SDA30-014SDA30-100SDA30-102SDA30-104–
93516192568382843364336
–
778083868889–
SDA60-010SDA60-012SDA60-014SDA60-100SDA60-102SDA60-104–
93516192568382854547480
–
858992959798–
SDA110-104SDA110-106SDA110-108SDA110-110SDA110-112
74809953
12.92014.90514.905
115117118122125
SDA250-108SDA250-110SDA250-112SDA250-114SDA250-200SDA250-204––––
12.92016.42320.50825.23030.61734.079
––––
141145148149151154
––––
SDA15-14SDA15-17SDA15-19SDA15-22SDA15-24
SRA15
6441152160618971897
1417192224
6668707374
67,5 65
SDA30-17SDA30-19SDA30-22SDA30-24SDA30-27SDA30-30SDA30-32
SRA30
1152160624863232433643364336
17192224273032
77798284858788
80,0 74
SDA60-17SDA60-19SDA60-22SDA60-24SDA60-27SDA60-30SDA60-32
SRA60
1152160624863232460063087656
17192224273032
86889193949697
91,5 89
SDA110-30SDA110-32SDA110-36SDA110-41SDA110-46
SRA110
63087656
10.89414.90514.905
3032364146
112114117121127
127,5 106
SDA250-36SDA250-41SDA250-46SDA250-50SDA250-55SDA250-60SDA250-65SDA250-70SDA250-75SDA250-85
SRA250
10.89416.09822.73029.19434.07934.07934.07934.07934.07934.079
36414650556065707585
140144148151154158161164168175
158,5 135
½
⅝
¾
⅞
1
⅝
¾
⅞
1
1⅛
1¼
–
⅝
¾
⅞
1
1⅛
1¼
–
1¼
1⅜
1½
1⅝
1¾
1½
1⅝
1¾
1⅞
2
2¼
––––
C1 H1
SDA-Series, Allen Drives
ForSSeries
Model Number
Model Number
Torque Wrench
Optional Allen Drives, Imperial
MaximumTorque
(Nm)
HexagonSize 1)
(inch)
Dim.
B1(mm)
Model Number
Optional Allen Drives, Metric Short Reaction Arm for Allen Drives
MaximumTorque
(Nm)
HexagonSize 1)
(mm)
Model Number
Dim.
B1(mm)
Dimensions(mm)
Maximum Torque at 700 bar:
34.079 Nm
Hexagon Size Allen Drive:
14 - 85 mm
Drive Unit Pro Series Swivel Reaction Arm Extended Reaction Arm Square Drive Allen Drive Short Reaction Arm
Hexagon Size Allen Drive:
½ - 2¼ inch
S1500(1898 Nm)
S3000(4339 Nm)
S6000(8144 Nm)
S11000(14.911 Nm)
S25000(34.079 Nm)
1) See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
Click Here To CloseThis PDF Document.
190190
S1500, S3000S6000, S11000, S25000
TSP100TSP200
0,20,2
S1500S3000S6000S11000S25000
A
RTE15RTE30RTE60RTE110RTE250
B C D
706733747769813
152152152152152
636647659675685
58576576
100
4,65,57,711,217,3
E
600600600600600
S1500
A
SRS151SRS152SRS153SRS301SRS302SRS303SRS601SRS602SRS603SRS1101SRS1102SRS1103SRS2501SRS2502SRS2503
B C D
97122147111137162148173198151176201183208233
8798109104119133134149163158173187225240254
128139150170185200198213228233248262314329344
242424343434393939464646505050
0,81,01,21,62,02,52,32,73,44,45,15,87,68,4
10,0
E
343434484848626262767676
100100100
180016401533391837123574784274547175146501395713391335383204930750
S3000
S6000
S11000
S25000
RTE-Series
SRS-Series
700700
TSP-Series
Accessories for S-Series Torque Wrenches
TSPRTESRSSeries
• Featuring Tilt and Swivel technology• 360° X-axis and 160° Y-axis rotation• Increases tool fit in restricted
access areas• Simplifies hose placement.
TSP-Series, Pro Series Swivels
Model Number
For Torque Wrench Model Number
(kg)
To order an S-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: S1500-P.
• Full torque rated• Increases tool fit in restricted access areas.
RTE-Series, Reaction Tube Extensions
Dimensions (mm)Model Number
For Torque Wrench Model Number (kg)*
Dimensions (mm)Model Number
For Wrench Model (kg)*
Max. Torque
(Nm)
• Lightweight interchangeable design.
SRS-Series, Extended Reaction Arms
MaximumPressure
(bar)
* Weights indicated are for the accessories only and do not include the wrench.
* Weights indicated are for the accessories only and do not include the wrench.
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193www.enerpac.com 193www.enerpac.com
A/F
BSHSeries
Hexagon Size:
19 - 155 mm | ¾" - 6⅛ "
BSH7519BSH75088BSH75094BSH7527BSH7530BSH75125BSH75131BSH7535BSH75144BSH7538BSH75156BSH75163BSH7543BSH75175BSH7546BSH75188BSH75194BSH75200––––
¾"⅞"
15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"
1 11/16"1 ¾"1 3/16"1 ⅞"
1 15/16"2"––––
BSH1019BSH10088BSH10094BSH1027BSH1030BSH10125BSH10131BSH1035BSH10144BSH1038BSH10156BSH10163BSH1043BSH10175BSH1046BSH10188BSH10194BSH10200BSH10206BSH10213BSH10219BSH10225
¾"⅞"
15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"
1 11/16"1 ¾"
1 13/16"1 ⅞"
1 15/16"2"
2 1/16"2 ⅛"2 3/16"2 ¼"
BSH10231BSH10238BSH10244BSH10250BSH1065BSH10263BSH10269BSH1070BSH10281BSH10288BSH1075BSH10300BSH10306BSH10313BSH10319BSH10325BSH10338BSH10350BSH10363BSH1095BSH10388–
2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"
2 11/16"2 ¾"
2 13/16"2 ⅞"2 15/16
3"3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"
–
BSH15144BSH1538BSH15156BSH15163BSH1543BSH15175BSH1546BSH15188BSH15194BSH15200BSH15206BSH15213BSH15219BSH15225BSH15231BSH15238BSH15244BSH15250BSH1565BSH15263BSH15269BSH1570
1 7/16"1 ½"1 9/16"1 ⅝"
1 11/16"1 ¾"
1 13/16"1 ⅞"
1 15/16"2"
2 1/16"2 ⅛"2 3/16"2 ¼"2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"
2 11/16"2 ¾"
BSH15281BSH15288BSH1575BSH15300BSH15306BSH15313BSH15319BSH15325BSH15338BSH15350BSH15363BSH1595BSH15388BSH15100BSH15400BSH15105BSH15419BSH15425BSH15110BSH15438BSH15450BSH15463
2 13/16"2 ⅞"
2 15/16"3"
3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"
3 15/16"4"
4 ⅛"4 3/16"4 ¼"4 5/16"4 ⅜"4 ½"4 ⅝"
BSH25244BSH25250BSH2565BSH25263BSH25269BSH2570BSH25281BSH25288BSH2575BSH25300BSH25306BSH25313BSH25319BSH25325BSH25338BSH25350BSH25363BSH2595BSH25388BSH25100BSH25400BSH25105
BSH25419BSH25425BSH25110BSH25438BSH25450BSH25463BSH25475BSH25488BSH25500BSH25513BSH25519BSH25525BSH25538BSH25140BSH25575BSH25150BSH25600BSH25613––––
4 13/16"4 ¼"45/16"4 ⅜"4 ½"4 ⅝"4 ¾"4 ⅞"5"
5 ⅛"5 3/16"5 ¼"5 ⅜"5 ½"5 ¾"5 ⅞"6"
6 ⅛"––––
2 7/16"2 ½"
2 13/16"2 ⅝"
2 11/16"2 ¾"
2 11/16"2 ⅞"
2 15/16"3"
3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"
3 15/16"4"
4 ⅛"
BSH7519BSH7524BSH7527BSH7530BSH7532BSH7536BSH75163BSH7546BSH7550––––––––––
BSH1019BSH1024BSH1027BSH1030BSH1032BSH1036BSH10163BSH1046BSH1050BSH1055BSH1060BSH1065BSH1070BSH1075BSH1080BSH1085BSH1090BSH1095BSH10100
BSH1536BSH15163BSH1546BSH1550BSH1555BSH1560BSH1565BSH1570BSH1575BSH1580BSH1585BSH1590BSH1595BSH15100BSH15105BSH15110BSH15115––
BSH2565BSH2570BSH2575BSH2580BSH2585BSH2590BSH2595BSH25100BSH25105BSH25110BSH25115BSH25120BSH25125BSH25135BSH25140BSH25145BSH25150BSH25155–
65707580859095
100105110115120125135140145150155
–
36414650556065707580859095100105110115
––
192427303236414650556065707580859095100
192427303236414650––––––––––
A/F(inch)
IMPERIAL SOCKETS
¾" Square Drive 1" Square Drive 1½" Square Drive
Model Number
2½" Square DriveA/F
(inch)Model Number
A/F(inch)
Model Number
A/F(inch)
Model Number
A/F(inch)
Model Number
A/F(inch)
Model Number
A/F(inch)
Model Number
A/F(mm)
¾" Square Drive
Model Number
A/F(mm)
Model Number
A/F(mm)
Model Number
A/F(mm)
Model Number
METRIC SOCKETS
BSH-Series, Heavy-Duty Sockets
• Heavy-duty impact sockets
• Supplied with “Pin and Ring”
Select the Right Torque
Choose your Enerpac Torque Wrench using the untightening rule of thumb:
Loosening torque equals about 250% of tightening torque.
1" Square Drive 1½" Square Drive 2½" Square Drive
1) See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
Hexagon Bolt and Nut Sizes
See the table of hexagon sizes of bolts, nuts and related thread diameters.
Click Here To CloseThis PDF Document.
192192
Bolting Application Ideas
S6000onaHighVolumePumpUnit
High vibration requires long studs to be accurately tightened to the calculated preload.
During maintenance quick turnaround times are essential; S Series wrenches are chosen as they
provide a large angle of nut rotation per stroke, offering speed and accuracy in a compact ergonomic tool.
Enerpac professional series steel torque wrenches provide reliable controlled tightening solutions across the industry.
S3000SquareDriveTorqueWrenchonWindTowererectionandmaintenance
S3000 used to connect wind tower segments during assembly and maintenance. A robust but compact solution
is required for tightening of bolts on wind tower sections. Large numbers of fasteners require precise application of
torque to ensure joint integrity is achieved and maintained.
The Enerpac S-Series wrench was selected as it offers simple and reliable operation while providing
accurate and repeatable results.
W4000LowProfileTorqueWrenchonanANSIPipeFlange
Throughout the Oil and Gas, Petrochemical and Processing Industries, pipeline joints, valves, pumps and machinery present challenges for controlled bolting.
The restricted access on this pipeline elbow was easily overcome by the selection of an Enerpac W-Series Torque Wrench.
The W-Series Wrenches offer reliability and control resulting in even and consistent torque being applied to all bolts.
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W-Series, Low Profile Hexagon WrenchesShown: Drive units with interchangeable cassettes
Simplicity• No tools are needed for changing the hexagon cassettes• Innovative, pinless wrench construction incorporates
quick release cylinder and automatic crank engagement• Single 360° hydraulic swivel manifold complete with
screw lock couplings increases wrench and hose manoeuvrability.
Design• Cylinders and low profile cassettes have been engineered
to give ultra slim, compact low clearance tooling with a small nose radius
• Robust design with minimal parts enables easy on-site maintenance without special tools
• Nut sizes covered range from 30 - 115 mm (1⅛ - 4⅝ inch)• Optimized strength-to-weight ratio• Fast operation due to the large nut rotation per wrench
cycle (30 degree rotation angle) and rapid return stroke.
Reliability• All wrenches are nickel-plated for excellent corrosion
protection and improved durability in harsh environments• All wrenches are fitted with bronze bushings to ensure
the ratchet will never seize in the sideplates, thus eliminating costly repairs.
Accuracy• Constant torque output provides high accuracy across
the full stroke• In-line reaction foot ensures accuracy by reducing
internal deflections.
W-Series, Low Profile Torque WrenchesThis product range has been designed using state-of-the art
CAD techniques to bring you the most advanced low profile torque wrench on the market. Safety, quality, toughness and reliability are built in.
During the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging.
Torque Wrench Hoses
Use Enerpac THQ-700 Series hoses with W-Series torque wrenches to ensure the integrity of your hydraulic system.
6 m long, 2 hoses12 m long, 2 hoses
TSP - Pro Series Swivel
Featuring Tilt and Swivel technology the TSP provides 360° X-axis rotation and 160° Y-axis rotation.
How to Order
Order as an accessory which can be fitted to existing W-Series wrenches.
Factory fitted to new W-Series wrenches: Suffix the wrench model number with "P" e.g.: W2000-P.
Rigid Steel Design
The Professional Low Profile Solution
THQ-706TTHQ-712T
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196
196
Double-Acting Hydraulic Hexagon Torque Wrenches
Hexagon Cassettes and Reducer Inserts
Maximum versatility with the full range of interchangeable
hexagon cassettes and hexagon reducing inserts is available in metric and inch sizes.
WSeries
Maximum Torque at 700 bar:
20.337 Nm
Torque Wrench Pump Selection Matrix
For optimum speed and performance see the torque wrench and pump matrix.
Hexagon Range * Maximum Torque
at 700 bar
Drive Unit Model Number **
Dimensions (mm)(see pages 196-200 for dimensions H, G and S)
Weight(drive unitwithout hexagoncassette)
(kg)
* With in-line reaction foot.** To order a W-series wrench fitted with the TSP swivel, suffix the model number with "-P". Example: W2000-P.
Page:
Theserigidsteelwrencheswithlowprofileinterchangeablehexagoncassettesguaranteedurabilityandmaximumversatilityinboltingapplications.
To
rque
Ran
ge
(Nm
)
Hexagon Size Range 1) (mm)
DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION
Page:
Hexagon Cassette (p. 196-200) Drive Unit Pro Series Swivel (page 201) Extended Reaction Arm (p. 201) Reducer Insert (page 196-200) Reaction Paddle (page 201)
Hexagon Range:
30 - 115 mmNose Radius:
31 - 87,5 mmMaximum Operating Pressure:
700 bar
SELECTION CHART
(Nm)(mm) (inch) (Ft.lbs)
Minimum Torque
(Nm) (Ft.lbs) A B C D E F
1)Seepage254fortableofhexagonsizesofbolts,nutsandrelatedthreaddiameters.
30 - 6036 - 8550 - 10565 - 115
1 ⅛ - 2 ⅜
1 5/16 - 3 ⅜
1 ⅞ - 4 ⅛
2 7/16 - 4 ⅝
27125423
10.84620.337
200040008000
15.000
W2000W4000W8000W15000
271542
10842033
200400800
1500
109136172207
141167205240
148178208253
32415363
24334250
20202520
1,42,03,05,0
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Optional Hexagon Reducing Insert (see pages 196-200)
Drive Unit
Interchangeable Hexagon Cassette
W2000, Inch-Cassettes & Reducer Inserts
SELECTION CHART
HexagonSize 1)
S(inch)
Drive Unit
Model Number
Model Number
NoseRadius
H(mm)
HexagonReducer
(inch)
Model Number
Dim.
G(mm)
WSeries
Maximum Torque at 700 bar:
2712 NmHexagon Range:
1⅛ - 2⅜ inchMaximum Operating Pressure:
700 bar
(kg)
HexagonReducer
(inch)
Model Number
HexagonReducer
(inch)
Model Number
Hexagon Bolt and Nut SizesSee the table for hexagon sizes of bolts, nuts and related thread diameters.
Metric Sizes
For metric sizes of hexagon cassettes and reducer inserts see:
1) See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
545454545454585858616161636363696969–
656565–
313131313131343434373737393939424242–
454545–
1 ⅛
1 3/16
1 ¼
1 5/16
1 ⅜
1 7/16
1½
1 9/16
1 ⅝
1 11/16
1 ¾
1 13/16
1 ⅞
1 5/16
22 1/16
2 ⅛
2 3/16
–2 ¼
2 5/16
2 ⅜
–
–––––
17/16 - 1⅛ ––
1⅝ - 1¼
––
113/16 - 17/16
––
2 - 1⅝
––
23/16 - 113/16
–––
2⅜ - 22⅜ - 1½
––––––––
1⅝ - 13/16
––
113/16 - 1¼
––
2 - 17/16
––
23/16 - 1⅝
–––
2⅜ - 1⅞
2⅜ - 17/16
2,12,12,12,12,12,12,22,22,22,22,22,22,22,22,22,32,32,3–
2,22,22,2–
–––––W2107R102––W2110R104––W2113R107––W2200R110––W2203R113–––W2206R200W2206R108
––––––––W2110R103––W2113R104––W2200R107––W2203R110–––W2206R114W2206R107
–––––––––––––––––W2203R107–––W2206R113–
W20
00
W2102W2103W2104W2105W2106W2107W2108W2109W2110W2111W2112W2113W2114W2115W2200W2201W2202W2203–W2204W2205W2206–
–––––––––––––––––
23/16 - 17/16
–––
2⅜ - 113/16
–
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W40
00W4000-Series, Inch-Cassettes & Reducer Inserts
HexagonSize 1)
S(inch)
Drive Unit
Model Number
Model Number
HexagonReducer
(inch)
Model Number
Nose Radius
H(mm)
Dim.
G(mm)
Maximum Torque at 700 bar:
5423 NmHexagon Range:
15/16 - 3⅜ inchMaximum Operating Pressure:
700 bar
WSeries
(kg)
HexagonReducer
(inch)
Model Number
HexagonReducer
(inch)
Model Number
1) See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
373737373737404040424242444444474747–
505050–
535353555555–
595959––
62626262
1 5/16
1 ⅜
1 7/16
1 ½
1 9/16
1 ⅝
1 11/16
1 ¾
1 13/16
1 ⅞
1 15/16
2
2 1/16
2 ⅛
2 3/16
2 ¼
2 5/16
2 ⅜
–2 7/16
2 ½
2 9/16
–2 ⅝
2 11/16
2 ¾
2 13/16
2⅞
2 15/16
–3
3 1/16
3 ⅛
––
3 3/16
3 ¼
3 5/16
3 ⅜
616161616161646464676767737373717171–
767676–
787878828282–
848484––
86868686
–––––––––––
2 - 1⅞
––
23/16 - 1⅝
––
2⅜ - 22⅜ - 1⅜
27/16 - 22½ - 2
29/16 - 23/16
29/16 - 2––
2¾ - 2⅜
––
215/16 - 29/16
215/16 - 23 - 23/16
–3⅛ - 2¾
3⅛ - 25/16
3⅛ - 2⅛
––––
––––––––––––––
23/16 - 17/16
––
2⅜ - 113/16
––
2½ - 17/16
29/16 - 2⅛
29/16 - 213/16
––
2¾ - 23/16
––
215/16 - 2⅜
–––
3⅛ - 29/16
3⅛ - 2¼
3⅛ - 2––––
––––––––––––––
23/16 - 1¼
––
2⅜ - 17/16
–––
29/16 - 21/16
–––
2¾ - 2⅛
––
215/16 - 23/16
–––
3⅛ - 2⅜
3⅛ - 23/16
–––––
3,73,73,73,73,73,73,83,83,83,93,93,94,04,04,04,14,14,1–
4,14,14,1–
4,24,24,24,34,34,3–
4,44,44,4––
4,54,54,54,5
W4105W4106W4107W4108W4109W4110W4111W4112W4113W4114W4115W4200W4201W4202W4203W4204W4205W4206–W4207W4208W4209–W4210W4211W4212W4213W4214W4215–W4300W4301W4302––W4303W4304W4305W4306
––––––––
––W4200R107––W4203R110––W4206R200R4206R106W4207R200W4208R200W4209R203W4209R200––W4212R206––W4215R209W4215R200W4300R203–W4302R212W4302R205W4302R202––––
––––––––––––––W4203R107––W4206R113––W4208R113W4209R202W4209R113––W4212R203––W4215R206–––W4302R209W4302R204W4302R200 ––––
–––––––––––
––W4203R104––W4206R107–––W4208R201–––W4212R202––W4215R203–––W4302R206W4302R203
––––
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SELECTION CHART
HexagonSize 1)
S(inch)
W8000-Series, Inch-Cassettes & ReducersMaximum Torque at 700 bar:
10.846 NmHexagon Range:
17•8 - 4⅛ inchMaximum Operating Pressure:
700 bar
Drive Unit
Model Number
Model Number
(kg)
HexagonReducer
(inch)
Model Number
WSeries
Nose Radius
H(mm)
Dim.
G(mm)
HexagonReducer
(inch)
Model Number
HexagonReducer
(inch)
Model Number
1) See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
454545484848515151535353565656585858616161–
66666666666674747474747480808080
17/8
115/16
2
21/16
2⅛
23/16
2¼
25•16
2⅜
27•16
2½
29•16
2⅝
211•16
2¾
213/16
27•8
215•16
3
31/16
3⅛
–33•16
3¼
35/16
33/8
37⁄16
3½
39/16
35•8
311•16
3¾
313/16
37•8
315/16
4
41/16
4⅛
–––––––––––
29•16 - 2––
2¾ - 23•16
––
215/16 - 2⅜
––
3⅛ - 29•16
3⅛ - 2–––––
3½ - 3–––
3¾ - 3⅛
–37•8 - 3⅛
––––
–––––––––––
––
––
215•16 - 23•16
––
3⅛ - 2⅜
–––––
3½ - 215•16
–––
3¾ - 215•16
–37•8 - 215•16
––––
–––––––––––
––
––
––
3⅛ - 23/16
–––––
3½ - 2¾
–––
3¾ - 2¾
–
––––
8,18,18,18,18,18,18,18,18,18,18,18,18,17,97,97,97,97,98,08,08,0–
8,28,28,28,28,28,28,88,88,88,88,88,89,39,39,39,3
787878808080838383868686858585858585909090–
929292929292103103103103103103110110110110
W8114W8115W8200W8201W8202W8203W8204W8205W8206W8207W8208W8209W8210W8211W8212W8213W8214W8215W8300W8301W8302–W8303W8304W8305W8306W8307IW8308W8309W8310W8311W8312W8313W8314W8315W8400W8401IW8402
–––––––––––W8209R200––W8212R203––W8215R206––W8302R209W8302R200–––––W8308R300–––W8312R302–W8314R302––––
–––––––––––––––––W8215R203––W8302R206––––––W8308R215–––W8312R215–W8314R215––––
W80
00
–––––––––––
––
––
––W8302R203
–––––W8308R212–––W8312R212––––––
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W15000-Series, Inch-Cassettes & Reducer Inserts
SELECTION CHART
HexagonSize 1)
S(inch)
Maximum Torque at 700 bar:
20.337 NmHexagon Range:
27•16 - 4⅝ inchMaximum Operating Pressure:
700 bar
Drive Unit
Model Number
Model Number
(kg)
HexagonReducer
(inch)
Model Number
WSeries
Nose Radius
H(mm)
Dim.
G(mm)
HexagonReducer
(inch)
Model Number
HexagonReducer
(inch)
Model Number
1) See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
595959595959626262656565707070707070757575757575818181818181888888888888––
27•16
2½
29•16
2⅝
211•16
2¾
213/16
27/8
215•16
3
31•16
3⅛
33/16
3¼
35⁄16
3⅜
37/16
3½
39•16
3⅝
311/16
3¾
313•16
37•8
315•16
4
41•16
4⅛
43•16
4¼
45•16
4⅜
47•16
4½
49•16
45•8
––
–––––––––
3 - 2⅛
–3⅛ - 29•16
–––––
3½ - 215•16
–––
3¾ - 3⅛
–37•8 - 3⅛
–––
4⅛ - 3½
–4¼ - 3½
–––––
4⅝ - 315/16
4⅝ - 3½
–
–––––––––––––––––
3½ - 2¾
–––
3¾ - 215•16
–37•8 - 215/16
–––
4⅛ - 35/16
–4¼ - 31⁄8
–––––
4⅝ - 37•8
––
–––––––––––––––––––––––––––
4⅛ - 3¼
–––––––
4⅝ - 3¾
––
13,613,613,613,613,613,613,713,713,713,813,813,814,114,114,114,114,114,114,614,614,614,614,514,514,814,814,814,814,814,815,115,115,115,115,115,1
––
898989898989919191939393979797979797102102102102102102103103103103103103115115115115115115
––
W15207W15208W15209W15210W15211W15212W15213W15214W15215W15300W15301W15302W15303W15304W15305W15306W15307IW15308W15309W15310W15311W15312W15313W15314W15315W15400W15401IW15402W15403IW15404W15405W15406W15407W15408IW15409IW15410I––
–––––––––W15300R202–W15302R209–––––W15308R215–––W15312R302–W15314R302–––W15402R308–W15404R308–––––W15410R315W15410R308–
–––––––––––––––––W15308R212–––W15312R215–W15314R215–––W15402R305–W15404R302–––––W15410R314––
W15
000
–––––––––––
–––––––––––––––W15402R304–––––––W15410R312––
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Hexagon Range:
30 - 115 mmMaximum Operating Pressure:
700 barDrive Unit
Model Number
Model Number
HexagonSize 1)
S(mm) (kg)
HexagonReducer
(mm)
Model Number
Model Number
HexagonReducer
(mm)
Model Number
HexagonReducer
(mm)
W-Series, Metric Cassettes and Reducers
Nose Radius
H(mm)
Dim.
G(mm)
SELECTION CHART
WSeries
1) See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
313131343434394245–
373740424447505355
59–
6245485156565861–
66–
7474808059596265707575
81818888
303236384146505560–
364146505560657075–
80–
8550556065707580–
85–
909510010565707580859095
100105110115
545454585861636965–
616164677371767882
84–
8678808385858590–
92–
1031031101108989919397102102
103103115115
––––
41 - 3046 - 3250 - 3655 - 4160 - 46
–––––
55 - 3660 - 4665 - 5070 - 5575 - 6075 - 5080 - 7080 - 50
––––––
75 - 5580 - 60
–85 - 65
––
95 - 75––––––––
95 - 75
––––
––––
41 - 24–
55 - 3660 - 41
–––––
55 - 3260 - 3665 - 46
–––
80 - 65––––––––
80 - 55–
85 - 60––––––––––––
––––
2,12,12,12,22,22,22,22,32,2
3,73,73,83,94,04,14,14,24,3
4,4
4,58,18,18,18,17,97,98–
8,2–
8,88,89,39,313,613,613,713,814,114,514,6
14,814,815,115,1
––––
41 - 3246 - 3650 - 4155 - 4660 - 5060 - 36
–––
50 - 3655 - 4160 - 5065 - 5570 - 6075 - 6575 - 5580 - 7580 - 55
––––
65 - 5070 - 5575 - 6080 - 6580 - 5085 - 7085 - 5590 - 7595 - 80
–––––
80 - 6585 - 7090 - 7595 - 80
–105 - 90110 - 95115 - 100
W20
00W
4000
W80
00W
1500
0
W2103W2104W2107W2108W2110W2113W2200W2203W2206–W4107W4110W4113W4200W4203W4206W4209W4212W4215W4215W4302W4302W4085MW8200W8203W8206W8209W8212W8215W8302–W8085M–W8090MW8312W8315W8402W15209W15212W15215W15302W15085MW15090MW15312
W15315W15402W15405W15115M
––––W2110R104W2113R107W2200R110W2203R113W2206R200W2206R107–––W4200R107W4203R110W4206R200W4209R203W4212R206W4215R209W4215R203W4302R215W4302R203––––W8209R200W8212R203W8215R206W8302R209W8302R200W8085R070MW8085R055MW8090R075MW8312R302–––––W15302R209W15085R070MW15090R75MW15312R302
–W15402R090MW15110R095MW15115R100M
––––W2110R103W2113R104W2200R107W2203R110W2206R113–––––W4203R107W4206R113W4209R200W4212R203W4215R206W4215R200W4302R212W4302R200––––––W8215R203W8302R206–W8085R065M––W8312R215––––––
–W15312R215
––––
––––W2110R024M––W2203R107W2206R110–––––W4203R104W4206R107W4209R113–––W4302R209––––––––W8302R203–W8085R060M––––––––––––
––––
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Accessories for W-Series Torque Wrenches
• Full torque rated• Increases tool fit in restricted access areas.
• Lightweight interchangeable design• Allows for offset reaction when in-line reaction
is not available.
Model Number
Dimensions (mm)For Torque Wrench Model Number
WTE-Series, Extended Reaction Arm
Hexagon Cassette Drive Unit Pro Series Swivel Extended Reaction Arm Reducer Insert Reaction Paddle
TSPWTEWRPSeries
TSP-Series
• Featuring Tilt and Swivel technology• 360° X-axis and 160° Y-axis rotation• Increases tool fit in restricted access areas• Simplifies hose placement.
TSP-Series, Pro Series Swivels
Model Number
For Torque Wrench Model Number
(kg)
To order a W-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: W2000-P.
MaximumPressure
(bar)
(kg)*
Model Number
Dimensions (mm)For TorqueWrench Model Nr. (kg)*
WRP-Series, Low Profile Reaction Paddles
WTE-Series
WRP-Series
* Weights indicated are for the accessories only and do not include the wrench.
* Weights indicated are for the accessories only and do not include the wrench.
566685
102
W2000, W4000W8000, W15000
TSP100TSP200
0,20,2
700700
398436449498
76746672
CBA
W2000W4000W8000W15000
WTE20WTE40WTE80WTE150
2,64,67,612,0
84109137165
A
W2000W4000W8000W15000
WRP20WRP40WRP80WRP150
0,40,82,03,9
16212632
B
35475769
C
45596987
D
148190223257
E
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203
188
194
PMU-10427-Q
PMU-10427-Q
PMU-10422-Q
PMU-10422-Q
PTA-1404-Q
PTA-1404-Q
Selection Matrix
Optimum Torque Wrench and Pump Combinations
IMPORTANT!
Always make sure that the torque scale on the pump matches the torque wrench size for accurate torque
settings. Valid only for PMU, PTA and ZA4T-Series torque wrench pumps.
Torque Wrench Couplers
See the “System Components” in this catalogue for ordering couplers for hydraulic torque wrenches.
ZU4T-Series Electric Torque Wrench Pump
Utilizing a universal motor, the ZU4T-Series has excellent low voltage characteristics. It works well with long extension cords or generator driven electrical power supplies. A field proven, efficient design ensures this pump is dependable and will draw less current — lowering your operating costs.
The ZU4T-Series pumps are available in Pro and Classic formats.
ZU4T Pro pumps have an LCD feature to display torque or pressure, selectable torque wrench, and self diagnostics – premium features not available on any other pump.
ZU4T Classic pumps feature an analog gauge and a basic electrical package to deliver durable, safe and efficient hydraulic power. ZE4T and ZE5T-Series Electric Torque Wrench Pump
The ZE-Series features premium options, such as the LCD to display torque or pressure values, and self diagnostics. These pumps utilize an induction motor, making the ZE-Series the coolest and quietest pumps in their class. ZA4T-Series Air Torque Wrench Pump
Utilizing the highly efficient design of the Z-Class pumping element, this air driven pump is best suited to power medium to large size torque wrenches.
PMU-Series
ELECTRIC PUMPS
700 bar Torque WrenchesModel Number
ZU4T-SeriesFor optimum speed and performance Enerpac recommends the following system set-up with wrench-pump-hose combinations.
Flow at rated pressure:0,33 l/min115V, 1 ph
Flow at rated pressure:0,33 l/min230V, 1 ph
THQ-706T (6m)THQ-712T (12m)
Any ZU4T-Series pump may be used.
ZE4T, ZE5T-Series
800 bar Torque Wrench Pumps
Pumps are available for higher pressure wrenches. See pump product pages.
PTA-Series ZA4T-Series THQ-Series
Flow at rated pressure:1,0 l/min
115V, 1 ph230V, 1 ph
Flow at rated pressure:
0,82-1,64 l/min115V, 1ph
230V, 1 or 3 ph
Flow at rated pressure:0,33 l/min
Flow at rated pressure:1,0 l/min
AIR DRIVEN PUMPS TWIN HOSES
Any ZE-Series pump may be used.
Any ZA4T-Series pump may be used.
S1500S3000S6000S1100S25000W2000W4000W8000W15000
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