![Page 1: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/1.jpg)
Energy Systems Optimization Current and Future International Practices
Jigar V. Shah October 19, 2011 Beijing
![Page 2: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/2.jpg)
Topics
• What is Energy Systems Optimization (ESO)? • Why does ESO matter? • International practices - current and future • Performance evaluation practices • Brief introduction to international experts
![Page 3: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/3.jpg)
IIP at a glance….
OUR MISSION To significantly reduce GHG emissions by giving business leaders and policymakers access to effective practices, technologies and tools to advance industrial productivity.
WHAT WE DO • Share best practices • Policy assistance • Financial expertise • Technical support • Research funding
WHO WE ARE • A non-profit established by the ClimateWorks Foundation in 2010 • Strategically linked to a global network of groups addressing climate change • Work in partnership with industries, governments, financial institutions etc.
IIP At A Glance….
![Page 4: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/4.jpg)
OUR PARTNERSHIP WITH ENERGY FOUNDATION
• Energy Foundation’s industry program and IIP have complimentary strategies
• In China IIP works in close coordination with Energy Foundation’s industry program
• IIP brings global best practice knowledge, experts, and partners in areas Energy Foundation identifies as important for mutual effort
![Page 5: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/5.jpg)
Industry continues to be the largest energy consuming sector in the world
Courtesy IEA
![Page 6: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/6.jpg)
Energy efficiency has already taken root in industry……
Courtesy IEA
![Page 7: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/7.jpg)
What is Energy Systems Optimization?
• Design and operation of industrial processes – To maximize production and profitability – To minimize energy use
![Page 8: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/8.jpg)
Why does ESO matter?
Considering just the motor…….. Courtesy UNIDO
![Page 9: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/9.jpg)
Why does ESO matter?
Considering motor and pump…….. Courtesy UNIDO
![Page 10: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/10.jpg)
Why does ESO matter?
Considering motor, pump, and discharge valve… Courtesy UNIDO
![Page 11: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/11.jpg)
Why does ESO matter? • Now if you take one more step… • Add in a power plant for electricity supply…… • Overall efficiency is 4%!!!!! For impact, we need to look at the entire system
![Page 12: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/12.jpg)
What are the elements of ESO?
• Energy Management System • Metering and measurements • Heat and material balances • Process control and optimization • Process integration • Performance evaluation • Design and operating guidelines, standards,
and training
![Page 13: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/13.jpg)
International practices Current Future Barriers
• Varies by sector – cement, iron and steel, refining, petrochemicals
• Multinationals have well established systems
• Licensors of technology play an important role
• Plant certification schemes have important elements – ISO 50001 – GSEP (Global
Superior Energy Performance)
• Lack of awareness
• Inability to invest resources
• Age of plant and technology
• Size of plant • Practice in the
sector and country
![Page 14: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/14.jpg)
Performance evaluation
![Page 15: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/15.jpg)
USEPA’s Energy Performance Index
![Page 16: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/16.jpg)
Solomon Energy Intensity Index
![Page 17: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/17.jpg)
CSI Energy Consumption Per Region (2009)
![Page 18: Energy Systems Optimization (ESO) - iipnetwork.org€¦Varies by sector – cement, iron and steel, refining, petrochemicals • Multinationals have well established systems • Licensors](https://reader031.vdocuments.mx/reader031/viewer/2022022017/5b857d6f7f8b9a317e8e3ad2/html5/thumbnails/18.jpg)
International Experts
Jimmy Kumana Refining
Professor Mahalec Refining
Vilnis Vesma Performance Evaluation
Professor Worrell Iron and Steel
Dr. Arvind Thekdi Iron and Steel
Mike Brown Iron and Steel