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ELECTRONIC
INSTRUMENTATION
SYSTEM
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To introduce electronic instrumentation systems so the students will acquire an ability to make accurate and meaningful measurements of mechanical and thermal quantity.
Electronic Instrumentation System
Introduction
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Mechanical quantity:
strain, force, pressure, moment, torque, displacement, velocity, acceleration, flow velocity, mass flow rate, volume flow rate, frequency, and time.
Thermal quantity:
temperature, heat flux, specific heat, and thermal conductivity
Electronic Instrumentation System
Quantity
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The Electronic Instrumentation
System
Electronic Instrumentation System
Power supply Transducer
Conditioning
circuit
Amplifier
Recorder Data
processor
Engineering
analysis
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Electronic Instrumentation System
Power supply Transducer
Conditioning
circuit
Amplifier
Recorder Data
processor
Engineering
analysis
Power supply provides the energy to drive
the transducer.
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Electronic Instrumentation System
Power supply Transducer
Conditioning
circuit
Amplifier
Recorder Data
processor
Engineering
analysis
The transducer is an analog device that
converts a change in the mechanical or
thermal quantity being measured into a
change of electrical quantity
E.g. Δ strain --- Δ resistance
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Electronic Instrumentation System
Power supply Transducer
Conditioning
circuit
Amplifier
Recorder Data
processor
Engineering
analysis
Signal conditioners are electronic circuit that
convert, compensate, or manipulate the
output from the transducer into a more
usable electrical quantity.
E.g. Δ resistance --- Δ voltage using a
Wheatstone bridge
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Electronic Instrumentation System
Power supply Transducer
Conditioning
circuit
Amplifier
Recorder Data
processor
Engineering
analysis
Amplifiers are required in the system when
the voltage output from the transducer-signal
conditioner combination is small.
Amplifier with gains of 10 to 1000 are used to
increase these signals to levels (1-10 V) that
are compatible with the voltage-measuring
devices used in the system.
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Electronic Instrumentation System
Power supply Transducer
Conditioning
circuit
Amplifier
Recorder Data
processor
Engineering
analysis
Recorders are voltage-measuring devices
used to display the measurement in a form
that can be read and interpreted. Recorders
may be analog (oscilloscopes and magnetic
ape recorder) or digital (numerical array).
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Electronic Instrumentation System
Power supply Transducer
Conditioning
circuit
Amplifier
Recorder Data
processor
Engineering
analysis
Data processors are used with instrument
systems that incorporate analog-to-digital
converters (A/D) and provide the output
signal representing the measurement in a
digital code. The output from the processor
is displayed in graphs or tables. Example:
computer.
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Electronic Instrumentation System
Power supply Transducer
Conditioning
circuit
Amplifier
Recorder Data
processor
Engineering
analysis
An engineering analysis is conducted to
evaluate new or modified designs of a
machine component, structure, electronic
system, or vehicle to ensure efficient and
reliable performance when the prototype is
placed in operation.
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Electronic Instrumentation System
Power supply
Transducer
Conditioning
circuit Amplifier
Recorder
Data
processor
The electronic
instrumentation
system to
measure cutting
torque
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Electronic Instrumentation System
Power supply
Thermocouple
Amplifier
Recorder
Data
processor
The electronic
instrumentation
system to
measure
temperature
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Electronic Instrumentation System
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Electronic Instrumentation System
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Electronic Instrumentation System
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CHARACTERISTICS AND
ERROR
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Gambaran proses pengukuran
Menghasilkan Informasi
(Perubahan variabel-variabel)
Pengamat: orang yang
memerlukan informasi
Menghubungkan antara proses dan pengamat,
mengubah sinyal menjadi yang dapat terbaca oleh
pengamat dengan standar unit tertentu
Nilai sebenarnya dari variabel
proses
Nilai terukur (hasil pengukuran)
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Static characteristics
These characteristics are used to define the performance criteria for the measurement of quantities that remain constant.
Dynamic characteristics
These characteristics are concerned with the relationship between the system input and output when the measured quantity is varying rapidly.
Characteristics of Measurement Systems
Characteristics of Measurement Systems
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Karakteristik Sistem
Pengukuran
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Accuracy
It is the difference between the measured and the true value of a quantity.
When a meter is said to be accurate to 1%, this means that a reading taken anywhere along one of its scales will not be in error by more than 1% of the full scale.
Sensitivity (a scale factor)
This is the relationship between a change in the output reading for a given change of the input. An instrument with a large sensitivity will indicate a large movement of the indicator for a small input change.
Linearity
The instrument is linear when incremental changes in the input and output are constant over the specified range.
Characteristics of Measurement Systems
Static Characteristics
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Example:
An ammeter is specified as being accurate to 0.1% of its full- scale reading. If the 50 mA scale is used to measure currents of (a) 20 mA and (b) 40 mA, what is the error in the readings?
Solution:
Error = 0.1% x 50 mA = ± 0.5 mA at all readings
% error = ((measured value – true value) / (true value)) x100%
% error for 20 mA reading:
% error = ((20 ± 0.5) – 20) / (20)) x 100% = ± 0.25%
% error for 40 mA reading:
% error = ((40 ± 0.5) – 40) / (40)) x 100% = ± 0.125%
The higher the reading the smaller the error. Therefore, always use the smaller possible range when making reading with an analog meter.
Characteristics of Measurement Systems
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Resolution
It is defined as the smallest input increment change that gives some small but definite numerical change in the output.
Threshold
If the instrument input is very gradually increased from zero there will be a minimum value required to give a detectable output change. This minimum value defines the threshold of the instrument.
Repeatability
The ability of measuring instrument to give identical indication, or response, for repeated application of the same value of the measurand under stated condition of use.
Characteristics of Measurement Systems
Static Characteristics
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Hysteresis
This is the algebraic difference between the average errors at corresponding points of measurement when approached from opposite direction, i.e. increasing as opposed to decreasing values of the input.
Drift
This is variation in the output of an instrument which is not caused by any change in the input; it is commonly caused by internal temperature changes and component instability.
Zero stability
A measure of the ability of the instrument to return to zero reading after the measurand has returned to zero and other variations such as temperature, pressure, etc. have been removed.
Characteristics of Measurement Systems
Static Characteristics
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Dead band
This is the largest change in the measurand to which the instrument does not respond. It is produced by friction, backlash or hysteresis in the instrument.
Readability
This is defined as the ease with which readings may be taken with an instrument.
Range
The scale range is defined as the difference between the nominal values of the measurand quantities corresponding to the terminal scale marks. It is expressed in the form ‘A’ to ‘B’ where A is the minimum scale value and B the maximum scale value.
The instrument range is the total range of values which an instrument capable of measuring. In a single range instrument this corresponds to the scale range.
Characteristics of Measurement Systems
Static Characteristics
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Error of measurement: the difference between the absolute true value and the result of a measurement of quantity such as temperature, displacement, etc.
Well-designed electronic instrumentation systems limit the error.
Causes of errors:
- Accumulation of accepted error in each element.
- Improper functioning of any element in the system.
- Effect of the transducer on the process.
- Dual sensitivity of the transducer.
- Other less obvious sources.
Errors
Errors of Measurement
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2. KESALAHAN BISA TIMBUL SBG AKIBAT DARI :
Akumulasi dari kesalahan yang diterima dari
setiap elemen pada sistem pengukuran
Adanya elemen dari sistem pengukuran yang
tidak berfungsi secara semestinya
Efek transduser pada proses
Sensitivitas ganda dari transduser
Beberapa sumber kesalahan lainnya
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AKUMULASI DARI KESALAHAN
YANG DITERIMA
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INSTRUMEN YANG TIDAK BERFUNGSI
DENGAN SEMESTINYA
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EFEK TRANSDUSER PADA PROSES
Transduser harus dipilih dan ditempatkan
pada proses yang tidak mengganggu jalan
proses pengukuran. Untuk itu transduser
harus kecil dan ringan dari komponen yang
diamati, karena transduser mengambil
sedikit tenaga dari proses.
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DUAL SENSITIVITY EROR
Transduser biasanya didisain untuk
mengukur kuantitas tunggal.
Ex : Tekanan/Suhu
Tapi transduser juga bisa sensitif terhadap
lebih dari satu kuantitas seperti transduser
tekanan yang digunakan berpengaruh
terhadap gaya dan suhu. Hal ini akan
mengakibatkan dual sensitivitas eror.
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KESALAHAN LAIN
Efek kabel
Elektronik noise
Kesalahan operator
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PROSEDUR UTK MEMINIMUMKAN KESALAHAN
DLM SISTEM PENGUKURAN
Memilih transduser secara hati-hati dengan mempertimbangkan berat, kebutuhan energi sehingga tidak mengganggu proses
Memeriksa akurasi setiap elemen dan memimimumkan kesalahan
Melakukan kalibrasi setiap instrumen
Mengamati dengan seksama proses dan lingkungan dimana proses pengukuran akan dilakukan
Variasi suhu dihindari sehingga tidak tejadi dual sensitivitas eror dengan menghubungakan sistem dengan kabel pembungkus dengan rapi
Hindari elektronik noise dengan menggunakan filter dan penutup
Periksa kesalahan total dari sistem untuk sumber input yang dipakai
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Error of quantity: the difference between the specified quantity and the measured quantity without reference to any uncertainty in the measurement.
The uncertainty: the range within which the true value of the quantity measured is likely to lie at a given level of probability.
Example:
Specified shaft diameter = 40.00 mm
Result of measurement = 40.10 mm
Absolute error = result of measurement – specified size
= 40.10 mm – 40.00 mm
= + 0.10 mm
Relative error = (absolute error) / (specified size)
= + 0.10 / 40.00
= 0.0025 or 0.25%
Errors
Errors of Quantity
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Method of elimination or reduction:
Careful attention to detail when making measurements.
Awareness of instrument limitations.
Use two or more observers to take critical data.
Taking at least three readings to reduce possible occurrence of gross
errors
Be motivated to the importance of correct results
Measurement Errors: how to estimate, reduce, or eliminate them
Human errors
Examples:
Misreading instrument, erroneous calculations,
improper choice of instrument, incorrect
adjustment, or forgetting to zero, neglect of
loading effects
Not possible to estimate their value mathematically
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Method of elimination or reduction:
Careful calibration of instruments
Inspection of equipment to insure proper operation
Applying correction factors after finding instrument error.
Use more than one method of measuring parameter
System errors
Examples: bearing friction, calibration error, damaged equipment, loss
during transmission
How to estimate: compare with more accurate standard, determine if error is
a constant or proportional error
Equipment errors
Errors
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Method of elimination or reduction:
Seal equipment and components under test
Maintain constant temperature and humidity by air conditioning
Shield component and equipment against stray magnetic fields
Use of equipment that is not effected greatly by environmental changes
System errors
Examples: Change in temperature, humidity, stray electric and magnetic field
How to estimate: careful monitoring of changes in the variables and
Calculating expected changes
Environmental errors
Errors
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Method of elimination or reduction:
Careful design of measurement apparatus to reduce unwanted interface
Use of statistical evaluation to determine best true estimate of
measurement readings
Random errors
Example: unknown events that cause small variations in measurement
How to estimate: take many readings and apply statistical analysis to
Unexpected variations
Errors
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The following quantities can be calculated using statistics:
Average or mean value of a set of measurements
Deviation from the average value
Standard deviation
Probability of error size in one observation
Statistical Evaluation of Measurement Data and Errors
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Sample mean:
n = sample size
Deviation from the average value:
n
x
x
n
i
i 1
xxd i
Statistical Evaluation of Measurement Data and Errors
Sample variance (σ2):
It is the average of the squared deviations from the mean
1
)(1
2
2
n
xxn
i
i
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Sample standard deviation (s):
It is the most generally useful measure of variance; where s
is expressed in the same unit as the observations.
The probable error, r, that will occur if only one
measurement is taken:
r = ± 0.675 σ
1
)(1
2
n
xxn
i
i
Statistical Evaluation of Measurement Data and Errors
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The most important factor in the performance of a measuring system is that the full effect of an input signal (i.e. change in measured quantity) is not immediately shown at the output but is subject to some delay in response. It is known as measurement lag.
System Response
System Response
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For a zero order system the equation is:
y(t) = K F(t)
where K is the static sensitivity or steady state gain.
The output, y(t), exactly follows the input forcing function, F(t), in time and that y(t) is amplified by a factor, K.
In fact, instrument manufacturers often provide values for the steady-state gains of their instruments. These values are obtained by performing static calibration experiments.
System Response
Zero Order Systems
Y
F
K = slope
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Many measuring elements or systems can be represented by a first order differential equation (i.e. dx/dt, dy/dx, etc.)
Example of the first order transducers is mercury in glass thermometer or thermocouple which is used in temperature measurement.
Consider a thermometer initially at room temperature that is immersed into hot water. The temperature of hot water is represented by the following equation:
Thw is temperature of hot water; T, m, and CV are temperature, mass, and specific heat at constant volume of mercury; t is time
System Response
First Order Systems
dt
dT
hA
mCTT v
hw
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Instruments with a moving elements controlled by a spring and probably fitted with some damping device are of second order type. These instruments are represented by a second order differential equation (d2x/dt2, d2y/dx2).
For a mass supported by a spring and a shock absorber, the input force applied to the system or the forcing function F(t):
m = mass, y = vertical displacement, k = spring constant, γ = the damping coefficient, t = time
System Response
Second Order Systems
yd
d
kd
d
k
mtF
k t
y
t
y
2
2
)(1
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KARAKTERISTIK STATIK SISTEM
PENGUKURAN
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KARAKTERISTIK STATIK SISTEM
PENGUKURAN
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KARAKTERISTIK STATIK SISTEM
PENGUKURAN
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Karakteristik Statik Sistem
Pengukuran
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Resolusi, Stabilitas dan
Sensitivitas
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Resolusi, Stabilitas dan
Sensitivitas
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Resolusi, Stabilitas dan
Sensitivitas
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Karakteristik Statik Sistem
Pengukuran
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Karakteristik Statik Sistem
Pengukuran
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Karakteristik Statik Sistem
Pengukuran
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Karakteristik Statik Sistem
Pengukuran
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Linearitas dan Non Linearitas
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Linearitas dan Non Linearitas
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Linearitas dan Non Linearitas
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Contoh
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Error Reduction Techniques
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Error Reduction Techniques
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Error Reduction Techniques
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Karakteristik Dinamik Sistem
Pengukuran
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Karakteristik Dinamik Sistem
Pengukuran
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Kalibrasi
• Kalibrasi - membandingkan alat ukur dgn referensi
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Kalibrasi
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BASIC ELECTRONICS:
OVERVIEW
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In the design and application of an instrument system a number of analog and digital circuits are used.
This chapter contains a review of the basic electronics concepts and laws that are useful in using and understanding modern instrumentation systems.
Concepts and Definitions
Quantity Symbol Units Abbrev. Alternate
Charge q coulomb C (A.s)
Current I ampere A (C/s)
Voltage v volt V (W/A)
Electric force Fe newton N
Electric field E joule J (N.m)
Electric potential Φ Joule/coulomb J/C
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Charge (q) the integral of the current with respect to time.
A charge of 1 C is transferred in 1 s by a current of 1 A
Current (I) The amount of charge that moves per unit time through or between materials.
By convention, current is considered to flow from the anode (+) to the cathode (-)
Concept and Definitions
t
dtiq0
.
dt
dqi
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Electric Force (Fe) The electric force acting between the charges on the bodies:
Where: K = 1/(4o), o= 8.854187817 x 10-12, q1, q2 = charges of the two bodies, R = distance between the bodies. F in N
Electric Field (E)
E in N/C.
The work required to move a charge of 1 C through a unit electric field of 1 N/C a distance of 1 m is 1 J.
Concept and Definitions
2
21..
R
qqkFe
q
FE e
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Electric Potential (Φ) The electric field potential energy per unit charge. Electric potential is in J/C or V.
Electric Resistance (R) and Resistivity (ρ)
R = resistance in Ω, ρ = resistivity in Ω.m, L = length of wire in m, A = cross sectional area of wire in m2.
It is related to the temperature of the material (T) and coefficient of thermal expansion ()
Concept and Definitions
A
LR
)](1[
)](1[
oo
oo
TTRR
TT
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Electric Power (P)
P in J/s or W
Electric Capacitance (C)
Capacitance is in coulombs per volt or in the farad (F).
Electric Inductance (L) L = Φ/I
L is in the henry (H)
Concept and Definitions
VqC /
RiP
ViP
2
.
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Circuit Elements
Resistor
Capacitor
Transistor
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Inductor
Voltage source
Current source
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SENSOR AND SIGNAL
CONDITIONING
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DEFINITION
STRAIN
GAGES:
…………………………………………………………….
TRANSDUCER:
……………………………………
Thin metal foil grids that can be
adhesively to the surface of
a component or structure.
Electromechanical devices that convert a mechanical change,
such as displacement or force, into a change in an electrical
signal that can be monitored as voltage after conditioning.
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Torque, moment or
moment of force, is the
tendency of a force to
rotate an object about an
axis. Just as a force is a
push or a pull, a torque
can be thought of as a
twist.
Any influence that
causes an object to
undergo a change in
speed, a change in
direction, or a
change in shape.
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STRAIN GAGES
To identify the strain gages
applications in transducers for
force measurements
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1 Automotive Auto test measure devices: pedal, shifting, multi
axial
2 Bending Beam Measures force, pressure, and displacement
3 Column/Canister Conventional and miniature column designs for
compression measurement
4 Donut Tension or compression, designed for space limited
clamp force measurement
5 Fold Back Beam Compact precision bending beams designed for
original equipment manufacturers applications
6 Force Sensor
Economical original equipment manufacturers
bending beam designed for force, pressure, and
displacement
7 Load/Force Washer Compact hollow design for fastener clamp force
measurement
8 Load Button Compression only designed for space limited
applications
9 Medical Related Rehab force measurements, original equipment
manufacturers bending beams, multi axis sensors
10 Overload
Protection
Designed to help protect sensors from accidental
and or excess forces
11 Pancake Low profile, high precision, tension or compression
Load Cell
12 S Beam/ Z beam Inline Load Cell, primarily for tension measurement
13 Thread female
mount
Various tension or compression internal thread
mount Load Cell
14 Thread male mount Various tension or compression stud mount
threaded Load Cell
15 Thru hole Tension or compression, designed for space limiting
clamp force measurement
Selection of Load Cells can be
categorized by the following styles:
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VARIOUS EXAMPLES OF STRAINS GAGES APPLICATIONS
IN TRANSDUCERS FOR FORCE MEASUREMENTS
Car Door Test Bag Filling Machine Tank Dispensing
Wind Tower Suspension Bridge Tank / Silo / Hopper
Viscosity / Liquid
Separation
Assembly line /
Automation
Dual Tank Level
Controller
Closed Loop Feedback Wireless Shoe Sensor Snow Shoe Test
Hydraulic Press Miniature Load Cell Medical Bag
Food Packaging Batch Weighing Mass Flow Meter
Biometric Windsurf Crane Weighing
Bite Force Application
for Dementia Study
Tube Expansion
Measurement Musculoskeletal Testing
Force Testing /
Material Testing /
Concrete Crush Test
Wire Tension /
Compression
Measurement
Bolt Fastening /
Clamping
Measurement
Pedal Force Testing Press
![Page 88: ELECTRONIC INSTRUMENTATION SYSTEMtep.fateta.unand.ac.id/images/MATERI_KULIAH/Bahan_Ajar/Instrument... · lebih dari satu kuantitas seperti transduser tekanan yang digunakan berpengaruh](https://reader031.vdocuments.mx/reader031/viewer/2022022117/5ca000fd88c99312188c6f7c/html5/thumbnails/88.jpg)
Dual Tank Level Controller Bag Filling Machine Tank Dispensing Wind Tower Tank / Silo / Hopper Viscosity / Liquid Separation Assembly line / Automation Miniature Load Cell Food Packaging
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STRAIN GAGES
To identify the strain gages
applications in transducers for
torque measurements
![Page 90: ELECTRONIC INSTRUMENTATION SYSTEMtep.fateta.unand.ac.id/images/MATERI_KULIAH/Bahan_Ajar/Instrument... · lebih dari satu kuantitas seperti transduser tekanan yang digunakan berpengaruh](https://reader031.vdocuments.mx/reader031/viewer/2022022117/5ca000fd88c99312188c6f7c/html5/thumbnails/90.jpg)
1 Air Tool Reaction Designed as an integral part of nut-runner for
automation assembly
2 Flange to Flange
Reaction Flange mounted reaction Torque Sensor
3 Hex Drive Rotary
Slip ring and non-contact rotary torque
measurement for in-line application and
available with encoders
4 Screw driver reaction Used in low torque fastener torque auditing
assembly
5 Shaft to Shaft Rotary
Slip ring and non-contact rotary torque
measurement for in-line application and
available with encoders
6 Shaft to Shaft Reaction Shaft mounted reaction torque transducers
7 Square Drive Rotary
Slip ring and non-contact rotary torque
measurement for in-line application, available
with encoders
8 Square Drive to Flange
Reaction
Designed for auditing torque measuring devises
and fastener auditing tools
9 Square Drive to Square
Drive Reaction
Female square drive mounted reaction torque
transducers
10 Torque Wrench
Reaction Commonly used for fastener torque auditing
Selection of Torque Cells can be
categorized by the following styles:
![Page 91: ELECTRONIC INSTRUMENTATION SYSTEMtep.fateta.unand.ac.id/images/MATERI_KULIAH/Bahan_Ajar/Instrument... · lebih dari satu kuantitas seperti transduser tekanan yang digunakan berpengaruh](https://reader031.vdocuments.mx/reader031/viewer/2022022117/5ca000fd88c99312188c6f7c/html5/thumbnails/91.jpg)
VARIOUS EXAMPLES OF STRAINS GAGES
APPLICATIONS IN TRANSDUCERS FOR
TORQUE MEASUREMENTS
Precision &
Maintenance
Assembly Line
/ Automation
Reaction
Torque Sensor
Peristaltic
Pump
Prosthetic
Limbs
Torque
Verification
Break Torque /
Peak Torque
Motor Test
Stand
Torque
Screwdriver
Rotating Torque
Monitoring
System
![Page 92: ELECTRONIC INSTRUMENTATION SYSTEMtep.fateta.unand.ac.id/images/MATERI_KULIAH/Bahan_Ajar/Instrument... · lebih dari satu kuantitas seperti transduser tekanan yang digunakan berpengaruh](https://reader031.vdocuments.mx/reader031/viewer/2022022117/5ca000fd88c99312188c6f7c/html5/thumbnails/92.jpg)
ROTATING TORQUE
MONITORING
SYSTEM
ASSEMBLY LINE /
AUTOMATION
REACTION TORQUE
SENSOR
BREAK TORQUE /
PEAK TORQUE
MOTOR TEST
STAND
PRECISION &
MAINTENANCE 1 2 3 4 5 6
![Page 93: ELECTRONIC INSTRUMENTATION SYSTEMtep.fateta.unand.ac.id/images/MATERI_KULIAH/Bahan_Ajar/Instrument... · lebih dari satu kuantitas seperti transduser tekanan yang digunakan berpengaruh](https://reader031.vdocuments.mx/reader031/viewer/2022022117/5ca000fd88c99312188c6f7c/html5/thumbnails/93.jpg)
STRAIN GAGES
To identify the strain gages
applications in transducers for
combination of force and torque
measurements
![Page 94: ELECTRONIC INSTRUMENTATION SYSTEMtep.fateta.unand.ac.id/images/MATERI_KULIAH/Bahan_Ajar/Instrument... · lebih dari satu kuantitas seperti transduser tekanan yang digunakan berpengaruh](https://reader031.vdocuments.mx/reader031/viewer/2022022117/5ca000fd88c99312188c6f7c/html5/thumbnails/94.jpg)
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Load Cells and torque cell,
utilizing one of the
most advanced technologies
in the Sensor Industry.
There are many
other applications other
than describe before
in force and torque
measurements