Cutler-HammerJanuary 2001Vol.2, Ref. No. |OU9]
NEMA Contactors & StartersFactory Modifications / Accessories
33-133
A200 Line
Factory ModificationsTable 33-213. A200 Factory Modifications
Modifications
ControlCircuit
OverloadRelays(Substitu-tions)
Description
1 Extra Auxiliary Contact (1NO-1NC)Non-reversing,Reversing, 2-Speed Unwired
2 Extra Auxiliary ContactNon-reversing,Reversing, 2-Speed Unwired
3 Extra Auxiliary ContactNon-reversing, Unwired
4 Extra Auxiliary ContactNon-reversing, Unwired
Wired for Separate Control (NC)
Omit Control Wiring (NC)
Ambient Compensated withAuto Reset (NC)
Fast Trip — Ambient Compensated(Specify Motor FLA)
Overload Relay Alarm Contact(NO) per overload
CatalogNumberSuffix
J1
J2
J3
J4
C
X
D
D7
E
NEMA Size
00-1 2 3 4 [5 6 7 8 9
Adder U.S. $
80.160.
60.320.
240.
320.
N/C
175.
N/C
145.
36.
80.160.
60.320.
240.
320.
N/C
175.
N/C
145.
36.
80.160.
60.320.
240.
320.
N/C
175.
N/C
145.
36.
80.160.
60.320.
240.
320.
N/C
175.
N/C
145.
36.
80.160.
60.320.
—
—
N/C
175.
N/C
145.
36.
80.160.
60.320.
—
—
N/C
175.
N/C
145.
36.
80.160.
60.320.
—
—
N/C
175.
—
—
—
240.480.
480.960.
—
—
N/C
175.
—
—
—
240.480.
480.960.
—
—
N/C
175.
—
—
—
Accessories and Field Modification Kits
Type J Auxiliary Contact
Type J Auxiliary Contact• Capable of being field mounted in a
contactor or starter (Classes A200,A900 Sizes 00 - 6, V200, V201 vacuumand definite purpose controllers).
Provides two separate electricalcontact sets which wire verticallyand are color coded; black desig-nates NC and silver designates NO.Please note that the vertical wiringis contrary to the horizontal wiringof the L-56 auxiliary contacts.Designed to fit within dimensions ofstarter; no additional panel space isrequired.Provides circuit isolation (no polar-ity restrictions) and single breakbifurcated contacts.
Table 33-214. Auxiliary Contact Ratings
Voltage Make Break
NEMAA600
120 -600V AC72 -120V AC28- 72V AC
7200 VA60A60 VA
720 VA720 VA
10A
NEMA R300
28 -300V DC 28 VA 28 VA
Table 33-215. Auxiliary Contact Types
ContactType
INOand INC2NC2ND1 Coil ClearingNCandINO
Max.
4444
CatalogNumber
J11J02J20J1C
PriceU.S. $
58.58.58.58.
Discount Symbol 1CD1C
CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog E:T»W
Vacuum Contactors & StartersNEMA, Special Purpose, Mining Rating
Cutler-HammerJanuary 2001
Vol. 2, Ref. No. [0300]
Accessories
Lug Sizes• Size 4 —12-4/0• NEMA Size 5 & 6 and 320A, 540A & 610A — Supplied
without Line or Load Lugs.
Table 36-4. Lug Kits — Consist of 6 Lugs
Size
5 and 320A
6, 540Aand610A
Description
1/0-500kcmil
1/0 - 500 kcmil Db.e Barrel
CatalogNumber
C325KAL8
C325KAL9
Priceu.s.s
150.00
270.00
Field Modification Kits
Auxiliary Electrical Contacts
Size 4 — Three Type J auxiliary contacts maybe mounted onthe top of Size 4 contactors to provide six auxiliary, isolated600V, 10A contacts for use in control circuits.
Sizes 5-6 — Two Type J auxiliary contacts may be mountedon each side of Size 5 and 6 contactors to provide four auxil-iary, isolated 600V,10A contacts for use in control circuits.
Table 36-5. Auxiliary Electrical Contacts
ContactArrangement
1NO, INC2ND2NC
Catalog Number
J11J20J02
PriceU.S.S
58.0058.0058.00
Table 36-6. Horizontal Mechanical Interlock
Size
456
Catalog Number
180C113G04180C113G16180C113G17
PriceU.S.S
68.0068.0068.00
Heater CoilsTable 36-7. Heater Coil Selection lor Type B Overload Relay
Motor Full Load Current in Amperes for Use with 3 Heaters Only
Open Starter
Ambient CompensatedOverload Relay
HeaterCatalog Number®
PriceU.S. S
Size4and160A
Size 5 and 320A with 300/5 Current Transformers
Size 6 and S40A with 600/5 Current Transformers
12.8-14.114.2-15.515.6-17.117.2-18.919.0-20.8
20.9 - 22.9
23.0-25.225.3-27.827.9-30.630.7 - 33.5
33.6-37.537.6-41.541.6-46.346.4-5051 -55
56-6162-6667-7374-7879-84
85-9293-101
102-110111-122123-129130-133—
FH68FH69FH70FH71FH72
FH73FH74FH75FH76FH77
FH78FH79FH80FH81FH82
FH83FH84FH85FH86FH87
FH88FH89FH90FH91FH92FH93FH94
10.7010.7010.7010.7010.70
10.7010.7010.7010.7010.70
10.7010.7010.7010.7010.70
10.7010.7010.7010.7010.70
10.7010.7010.7010.7010.7010.7010.70
107-117118-129130-141142-155156-170
171-187188-205206-224225-244245-263
264 - 292293-318319-350
FH23FH24FH25FH26FH27
FH28FH29FH30FH31FH32
FH33FH34FH35
10.7010.7010.7010.7010.70
10.7010.7010.7010.7010.70
10.7010.7010.70
236-259260-283284-310311-340341-374
375-411412-448449 - 489490 - 527528 - 585586 - 600
FH24FH25FH26FH27FH28
FH29FH30FH31FH32FH33FH34
10.7010.7010.7010.7010.70
10.7010.7010.7010.7010.7010.70
© Three are required per overload relay.
Discount Symbol 1CD-1C
E:T*M For more information contact Cutler-Hammer at: www.ch.cutler-hammer.cam/catalog CAT.201.01.T.E
Cutler-HammerJanuary 2001Vol. 2, Ref. No. 10137]
NEMA Contactors & StartersStarters — Non-reversing and Reversing
33-121
A200 Line
ContentsDescription
Starters — Non-reversing andReversing
Product Description —Sizes 00-4
Product Description —Sizes 5-9. .
Features and Benefits . . . .
Instructional Leaflets
Dimensions andShipping Weights
Product Selection —Non-reversing,Sizes 00-9
Product Selection —Reversing,Sizes 00-9
Starters — Two-SpeedTechnical DataFactory ModificationsAccessories and Field
Modification KitsRenewal Parts .
Page
33-121
33-121
33-12133-12233-122
33-123
33-126
33-127
33-128
33-129
33-133
33-133
33-136
Size 1 Starter
Product Description —Sizes 00-4GeneralMagnetic starters are used for full-voltage, across-the-line starting andstopping of squirrel cage motors. Theycan be operated locally or remotely bymanual or automatic pilot devices.
NEMA Sizes 00-4;
Three-Phase, 1-1/2 -100 hp
These starters use Class A201 contac-tors as described on Page 33-115.Contactor features are enhancedthrough the ability to provide positivemotor protection in the form of severaltypes of overload relays. See Pages33-141-33-149
Type B Overload Relay, Manual Reset Only
Supplied as standard on Class A200and A900 starters (two-speed). The bi-metallic overload relay offers ambientcompensation and trip-to-test feature(relay contact status check) as stan-dard. In addition, an isolated normally-open contact is available in kit form forcustomer mounting. Type B overloadrelays are manual reset only.
Type A Overload Relay, Manualor Automatic Reset
This is an optional overload relay,offering the capability of field conver-sion to automatic reset. It is availableas an ambient compensated or non-compensated type.
Non-reversing Starters
Non-reversing starters are supplied asopen devices. All starters are suppliedwith a normally-open holding circuitinterlock.
Class A200 starters are available as ULlisted or recognized components, aswell as with CSA certification.
Reversing Starters
For reversing applications (ClassA210), a starter and a contactor electri-cally and mechanically interlocked aresupplied on a common baseplate.Reversing starters are used to start,stop and reverse AC squirrel cagemotors and for primary control ofreversing wound-rotor motors.
For plugging or inching, when opera-tions exceed five times per minute,decreased horsepower ratings inaccordance with NEMA Standard ICS2-321 are recommended.
Two-Speed Starters, A900sFor across-the-line starting of two-speed constant hp, constant torqueand variable torque squirrel cagemotors, two-speed starters (ClassA900) are available. These startersconsist of two starters, one for eachmotor speed, mechanically and electri-cally interlocked and wired for manualspeed selection by means of pushbut-tons. Auxiliary relays may be added toprovide automatic acceleration ordeceleration.
Starters for two-speed, two indepen-dent winding motors consist of two-,three- or four-pole starters electricallyand mechanically interlocked. Startersfor two-speed, single reconnectablewinding motors consist of one three-pole and one five-pole starter mechan-ically and electrically interlocked.
Size 5 Starter
Product Description —Sizes 5-9
NEMA Sizes 5-9;Three-Phase 75 to 1600 hpNon-reversing (Class A200), andreversing (Classes A210, A250) fullvoltage starters are used for across-the-line starting of squirrel cage induc-tion motors. They are used withmotors rated above 50 hp at 230V, andabove 100 hp at 460 through 600V.
Sizes 5 and 6 starters use Class A201contactors as described on Page 33-116. In addition to standard motorstarters, special application devicesare available: Sizes 5 and 6 starterswith integrally rectified AC to DC coilsfor applications where low voltageproblems are prevalent are available.
Class A200 starters are UL listedand recognized and also carry CSAcertification.
Front Removable Parts — All operat-ing parts can be removed quickly andeasily from the front. Straight-throughwiring and conveniently located con-nection points for external wires andcables minimize installation time.
Type B Block Type Thermal OverloadRelay — Dependable overload protec-tion is assured by these snap-action,manual reset relays. Automatic resetType A relays are available as anoption.
Technical Data Pages 33-129-33-132
CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog F:T-W
33-122NEMA Contactors & StartersStarters — Non-reversing and ReversingA200 Line
Cutler-HammerJanuary 2001
Vol. 2, Ref. No. [0138]
Types of StartersClass A200, Sizes 5 and 6 — Non-reversing starters contain an ACmagnetically-operated Size 5 or Size 6line contactor and block Type B three-pole overload relay, along with threecurrent transformers. A control relaywhose contacts handle the coil currentof the starter is provided with Size 6starters.
Class A200, Sizes 7, 8 and 9 — Non-reversing starters contain a DCoperated line contactor, DC power sup-ply, block Type B three-pole overloadrelay with three current transformersand a control relay.
Class A960/A970/A980 Multi-SpeedStarters: Refer to Page 33-128.
Features and Benefits
Sizes 00-4• Straight-Through Wiring, Up-Front,
Out-Front Terminals for ease ininstallation.
• Unique Accessory MountingCavities reduce panel spacerequirements.
• Snap-in Accessories for applicationflexibility.
• Vertical and Horizontal Interlockingcapability increases applicationflexibility.
• Ambient Compensated OverloadRelays available as standard, offer-ing superior motor protection invariable motor/controllerenvironments.
• Isolated Normally Open RelayContact available in kit mountingform on Type B Overload Relay.
Sizes 5-9• Rectified AC/DC Coils available
to reduce premature drop-out or"kiss" problems due to inherent lowvoltage conditions.
• Clapper Design armature assemblypivots on needle bearings resultingin quick, smooth opening and clos-ing of the magnet.
• Stainless Steel Kick-Out Springassures quick, positive drop-outtime.
• Front Removable Parts all currentcarrying parts front removable foreasy inspection and maintenance.
Instructional Leaflets16958 Sizes 00 - 1, 3-Pole Motor
Controller
16956 Sizes 00-1,2-Pole, Single-Phase Motor Controller
16959 Size 2, 3-Pole MotorController
16957 Size 2, 2-Pole, Single-PhaseMotor Controller
15465C Sizes 3 and 4J MotorController
17000C Size 4, Model K MotorController
17054C Size 5 Motor Controller
17055C Size 6 Motor Controller
Technical Data Pages 33-129-33-132
F;T*M For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E
Cutler-HammerJanuary 2001
Vol. 2, Ref. No. [0305]
Vacuum Contactors & StartersNEMA, Special Purpose, Mining Rating
Product SelectionWhen Ordering Specify
m Catalog Number• Heater Pack if ordering a Starter, order in quantities of three• Any required Accessories
Table 36-9. NEMA Rated Product Selection
NEMASize
4
5
6
AmpereRating
135
270
540
MotorVoltage
200230380460575
200230380460575
200230380460575
MaximumHorsepowerRating
405075
100100
75100150200200
150200300400400
Magnet12
Coil Voltage
110/120
220/240
440/480
110/120
220/240
440/480
110/120
220/240
440/480
Contactor Non-reversing
Catalog Number
V201K4CJ
V201K4CK
V201K4CU
V201K5CJZ1
V201K5CKZ1
V201K5CUZ1
V201K6CJZ1
V201K6CKZ1
V201K6CUZ1
PriceU.S. $
1,865.
1,865.
1,865.
3,760.
3,760.
3,760.
10,500.
10,500.
10,500.
Contactor Reversing
Catalog Number
V211K4CJ
V211K4CK
V211K4CU
V211K5CJZ1
V211K5CKZ1
V211K5CUZ1
V211K6CJZ1
V211K6CKZ1
V211K6CUZ1
PriceU.S. $
5,000.
5,000.
5,000.
8,560.
8,560.
8,560.
21,400.
21,400.
21,400.
Starter ' Non-reversing
Catalog Number
V200M4CJC
V200M4CK
V200M4CU
V200M5CJC
V200M5CK
V200M5CU
V200M6CJC
V200M6CK
V200M6CU
PriceU.S. $
2,050.
2,050.
2,050.
4,715.
4,715.
4,715.
12,350.
12,350.
12,350.
'T1 Starters use Type B overload relay. Refer to Heater Coil Selection Table, Page 36-4. Prices do not include Heater Packs.<?' Coils are rated for 50/60 Hz applications.
Table 36-10. Special Purpose Product Selection
AmpereRating
160
320
540®
610®
MotorVoltage
200230380460575800
1500
200230380460575795
1500
200230380460575795
1500
200230380460575795
1500
MaximumHorsepowerRating
5060
100125150200400
100125200250300400800
150200300400500700
1300
150200300400500700
1300
Magnet 'CoilVoltage
110/120
220/240
380/415
440/480
110/120
220/240
380/415
440/480
110/120
220/240
380/415
440/480
110/120
220/240
380/415
440/480
ContactorNon-reversing
CatalogNumber
V201KRCJ
V201KRCK
V201KRCH
V201KRCU
V201KTCJZ1
V201KTCKZ1
V201KTCHZ1
V201KTCUZ1
V201KVCJZ1
V201KVCKZ1
V201KVCHZ1
V201KVCUZ1
V201KZCJZ1
V201KZCKZ1
V201KZCHZ1
V201KZCUZ1
PriceU.S.S
1,865.
1,865.
1,865.
1,865.
3,760.
3,760.
3,760.
3,760.
10,500.
10,500.
10,500.
10,500.
10,500.
10,500.
10,500.
10,500.
Contactor Reversing
CatalogNumber
V211KRCJ
V211KRCK
V211KRCH
V211KRCU
V211KTCJZ1
V211KTCKZ1
V211KTCHZ1
V211KTCUZ1
V211KVCJZ1
V211KVCKZ1
V211KVCHZ1
V211KVCUZ1
V211KZCJZ1
V211KZCKZ1
V211KZCHZ1
V211KZCUZ1
PriceU.S.S
5,000.
5,000.
5,000.
5,000.
8,560.
8,560.
8,560.
8,560.
21,400.
21,400.
21,400.
21,400.
21,400.
21,400.
21,400.
21,400.
Starter Non-reversing
CatalogNumber
V200MRCJ
V200MRCK
V200MRCH
V200MRCU
V200MTCJC
V200MTCK
V200MTCH
V200MTCU
V200MVCJ
V200MVCK
V200MVCH
V200MVCU
—
—
—
PriceU.S.S
2,350.
2,350.
2,350.
2,350.
5,210.
5,210.
5,210.
5,210.
12,350.
12,350.
12,350.
12,350.
—
—
—
Starter Reversing '
CatalogNumber
V210MRCJ
V210MRCK
V210MRCH
V210MRCU
V210MTCJC
V210MTCK
V210MTCH
V210MTCU
V210MVCJ
V210MVCK
V210MVCH
V210MVCU
—
—
—
PriceU.S.S
6,230.
6,230.
6,230.
6,230.
10,490.
10,490.
10,490.
10,490.
24,490.
24,490.
24,490.
24,490.
—
—
—
3 Starters use Type B overload relay. Refer to Heater Coil Selection Table, Page 36-4. Prices do not include Heater Packs.4 Coils are rated for 50/60 Hz applications.® The 540A device does not carry CE or IEC ratings.?' Consult Cutler-Hammer for status of UL and CSA ratings.
Discount Symbol 1CD-1C
CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog E:T«M