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Comparison of commercial and new developed adsorbent materials for pre-combustion CO2
capture by pressure swing adsorption
TCCS-6Trondheim, Norway15.06.2011
Johanna Schell, Nathalie Casas, Lisa Joss, Marco Mazzotti - ETH Zurich, Switzerland
Richard Blom, SINTEF Materials and Chemistry, Oslo, Norway
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 2
CO2CO2, H2
CO2 capture in an IGCC power plant
Gasifier Shift CO2 / H2separation
Gas turbine Steam cycleASU
CO2compressionCoal
Air air
CO2
electricity
O2 H2
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 3
CO2 to storage:
H2 to gas turbine:
CO2 / H2 separation by PSA promising
Pressure 35 bar
CO2 fraction 40%
H2 fraction 60%
CO2 purity > 95%
Capture > 90%
Pressure 110 bar
H2 purity ≈ 94%
Pressure ≈ 25 bar
CO2 capture in an IGCC power plant
CO2 / H2separation
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 4
PSA cycle possibilities
High pressure product
Low pressure product
LPHP HPLPLP HP
Classical Skarstorm cycle used to produce high purity high p product (e.g. H2)
consists of 4 basic steps: Pressurization with Feed Adsorption Countercurrent blowdown Purge with high pressure product
In more advaced cycles more steps are applied, e.g.:
Pressure equalization Purge with other than product Cocurrent blowdown …Steps can be combined in multiple ways
Complex process design
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 5
ApproachMaterials
Commercial and new materials
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 6
Static experimentsRubothermMSB
ApproachMaterials
Commercial and new materials
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 7
Static experimentsRubothermMSB
Approach
TI
PI
TI
TI
PI
Col
umn
TI
TI
TI
TIC
110 cm
85 cm
60 cm
40 cm
10 cm
TI
Two column PSA setup
Dynamic experiments
MaterialsCommercial and new materials
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 8
Static experimentsRubothermMSB
Approach
TI
PI
TI
TI
PI
Col
umn
TI
TI
TI
TIC
110 cm
85 cm
60 cm
40 cm
10 cm
TI
Two column PSA setup
Dynamic experiments
Process modelingMass, energy and momentum balances, Isotherms & EOS
voidsadsorbent
ε ∗
(1 )ε ∗−icu
inP T
sTwT
MaterialsCommercial and new materials
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 9
Static experimentsRubothermMSB
Approach
Model-based Process Design TI
PI
TI
TI
PI
Col
umn
TI
TI
TI
TIC
110 cm
85 cm
60 cm
40 cm
10 cm
TI
Two column PSA setup
Dynamic experiments
Process modelingMass, energy and momentum balances, Isotherms & EOS
voidsadsorbent
ε ∗
(1 )ε ∗−icu
inP T
sTwT
MaterialsCommercial and new materials
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 10
Static experimentsRubothermMSB
Approach
Model-based Process Design TI
PI
TI
TI
PI
Col
umn
TI
TI
TI
TIC
110 cm
85 cm
60 cm
40 cm
10 cm
TI
Two column PSA setup
Dynamic experiments
MaterialsCommercial and new materials
Process modelingMass, energy and momentum balances, Isotherms & EOS
voidsadsorbent
ε ∗
(1 )ε ∗−icu
inP T
sTwT
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 11
Commercial material Activated carbon AC AP3-60, Chemviron, Germany
New adsorbent material (SINTEF) USO-2-Ni MOF (Ni2(1.4-bdc)2(dabco)∙4DMF∙0.5H2O) Mesoporous silica MCM-41
Adsorbent materials
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 12
Commercial material Activated carbon AC AP3-60, Chemviron, Germany
New adsorbent material (SINTEF) USO-2-Ni MOF (Ni2(1.4-bdc)2(dabco)∙4DMF∙0.5H2O) Mesoporous silica MCM-41
Adsorbent materials
New materials synthesized as powder For process application: formulation as pellets crucial No well established method 4 Different formulation methods investigated Particle size: 35 -70 mesh
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 13
Static experimentsRubothermMSB
Approach
Model-based Process Design TI
PI
TI
TI
PI
Col
umn
TI
TI
TI
TIC
110 cm
85 cm
60 cm
40 cm
10 cm
TI
Two column PSA setup
Dynamic experiments
MaterialsCommercial and new materials
Process modelingMass, energy and momentum balances, Isotherms & EOS
voidsadsorbent
ε ∗
(1 )ε ∗−icu
inP T
sTwT
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 14
Equilibrium measurements
Isotherm measurements using Rubotherm MSB
CO2 H2 N2 Mix
ACT 25-140°C 25-65°C 25-140°C 25°C
p 0.1-210 bar 0.1-140 bar 0.05-200 bar 5-120 bar
MOFT 25-140°C 25-65°C - -
p 0.1-125 bar 1-115 bar - -
MCM-41T 25-140°C In progress - -
p 0.2-154 bar - -
Exp. excess Isotherms
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 15
Equilibrium measurements
Isotherm measurements using Rubotherm MSB
CO2 H2 N2 Mix
ACT 25-140°C 25-65°C 25-140°C 25°C
p 0.1-210 bar 0.1-140 bar 0.05-200 bar 5-120 bar
MOFT 25-140°C 25-65°C - -
p 0.1-125 bar 1-115 bar - -
MCM-41T 25-140°C In progress - -
p 0.2-154 bar - -
Exp. excess Isotherms
Excess Absolut
Parameter Fitting
Selection Isotherm eq.
Mathematical description of adsorption equilibrium
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 16
AC: pure component isotherms
CO2N2H2
AC AC AC
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 17
25°C
45°C
45°C25°C
45°C
25°C
H2
CO2
N2
Isotherm parameters used for: Absolute adsorption Heat of adsorption (Clausius Clapeyron) Prediction of binary adsorption, e.g.:
o Empirical binary isotherm (e.g. Langmuir)o IAST
Cyclic capacity evaluation of suitability
AC: pure component isotherms
CO2N2H2
AC AC AC
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 18
Comparison: pure component isotherms
AC
MCM-41MOF
CO2 isotherms at 25°C
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 19
Comparison: pure component isotherms
AC
MCM-41MOF
MOF
MCM-41AC
Zeolite [1]
CO2 isotherms at 25°C Cyclic capacitypAds = 1.5 MPa, pDes varying
[1] Xiao et al., Adsorption 14 (2008)
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 20
Static experimentsRubothermMSB
Approach
Model-based Process Design TI
PI
TI
TI
PI
Col
umn
TI
TI
TI
TIC
110 cm
85 cm
60 cm
40 cm
10 cm
TI
Two column PSA setup
Dynamic experiments
MaterialsCommercial and new materials
Process modelingMass, energy and momentum balances, Isotherms & EOS
voidsadsorbent
ε ∗
(1 )ε ∗−icu
inP T
sTwT
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 21
( ) ( ) ( )ν ενγε ε ε∗ ∗ ∗
=
∂∂∂∂ ∂ ∂ + + − −∆ + − − = ∂ ∂ ∂ ∂ ∂ ∂ ∑s L L
w1g gg
21 0z
nj
jj i
nuTT h KT TH T Tt t C t C z zr C
( ) ενε ε∗ ∗
∂∂ ∂ ∂∂ + + − = ∂ ∂ ∂ ∂ ∂ Li
1 0z
ii i iucc n cDt t z z
1. Mass balances species i
Model equations of an adsorption column
Accumulation Convection Dispersion
2. Energy balances
Heat of adsorption Exchange wallAccumulation Convection
( )∗∂= −
∂ pi
i i in k a n nt
( ) ( )=
∂∂= −∆ + −
∂ ∂∑ s pss
1s s
1 nj
jj
n h aTH T T
t C t C
Dispersion
Exchangegas - solid
Heat of adsorption
3. Constitutive equations
1. Non linear adsorption isotherm:
2. Equation of State: Ideal gas law
3. Pressure: Ergun equation
voidsadsorbent
ε ∗
(1 )ε ∗−icu
inP T
sTwT
Acc
Linear driving force
*i( , , )
iin n p T y∗ =
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 22
1. Non linear adsorption isotherm:
2. Equation of State: Ideal gas law
3. Pressure: Ergun equation
1. Mass balances species i
2. Energy balances
Linear driving force
( ) ( ) ( )ν ενγε ε ε∗ ∗ ∗
=
∂∂∂∂ ∂ ∂ + + − −∆ + − − = ∂ ∂ ∂ ∂ ∂ ∂ ∑s L L
w1g gg
21 0z
nj
jj i
nuTT h KT TH T Tt t C t C z zr C
( ) ( )=
∂∂= −∆ + −
∂ ∂∑ s pss
1s s
1 nj
jj
n h aTH T T
t C t C
( )∗∂= −
∂ pi
i i in k a n nt
( ) ενε ε∗ ∗
∂∂ ∂ ∂∂ + + − = ∂ ∂ ∂ ∂ ∂ Li
1 0z
ii i iucc n cDt t z z
Model equations of an adsorption column
voidsadsorbent
ε ∗
(1 )ε ∗−icu
inP T
sTwT
3. Constitutive equations
*i( , , )
iin n p T y∗ =
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 23
Static experimentsRubothermMSB
Approach
Model-based Process Design TI
PI
TI
TI
PI
Col
umn
TI
TI
TI
TIC
110 cm
85 cm
60 cm
40 cm
10 cm
TI
Two column PSA setup
Dynamic experiments
MaterialsCommercial and new materials
Process modelingMass, energy and momentum balances, Isotherms & EOS
voidsadsorbent
ε ∗
(1 )ε ∗−icu
inP T
sTwT
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 24
Experimental setup: 2-column Lab PSA
Breakthrough experiments
PSA cycles including p equalization
Fully automated
Premixed gases
Column insulation and heating
p and T measurements
Product streams online analyzed by MS
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 25
Breakthrough and PSA experiments
Breakthrough experiments Fit the missing
model parameters
H2
CO2
10 cm
40 cm 60 cm 85 cm110 cm
T = 25°Cp = 15 bar
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 26
Breakthrough and PSA experiments
Breakthrough experiments Fit the missing
model parameters
PSA experiments Validate the PSA
simulation tool Exp. testing of
full PSA cycles
H2
CO2
10 cm
40 cm 60 cm 85 cm110 cm
H2
CO2
H2
CO2H2 rich product CO2 rich product
T = 25°Cp = 15 bar
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 27
Static experimentsRubothermMSB
Approach
Model-based Process Design TI
PI
TI
TI
PI
Col
umn
TI
TI
TI
TIC
110 cm
85 cm
60 cm
40 cm
10 cm
TI
Two column PSA setup
Dynamic experiments
MaterialsCommercial and new materials
Process modelingMass, energy and momentum balances, Isotherms & EOS
voidsadsorbent
ε ∗
(1 )ε ∗−icu
inP T
sTwT
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 28
Process Design criteriaCO2 to storage:
H2 to gas turbine
CO2 purity > 95%
Capture > 90%
Pressure 110 bar
CO2 / H2separation
Feed
Specifications & boundary conditions: CO2 purity and capture rate purge with the feed co-current blowdown
Minimize energy penalty (compression costs): no repressurization increase CO2 desorption pressure
Investments cost: max. 3 p-equalization steps
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 29
Process Design criteriaCO2 to storage:
H2 to gas turbine
CO2 purity > 95%
Capture > 90%
Pressure 110 bar
CO2 / H2separation
Feed
Specifications & boundary conditions: CO2 purity and capture rate purge with the feed co-current blowdown
Minimize energy penalty (compression costs): no repressurization increase CO2 desorption pressure
Investments cost: max. 3 p-equalization steps
For fixed material, T and pDes: process performance dependent on tads, tblow & tpurge
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 30
CO2 purity
CO2 capture rate
Influence of the adsorption step time (AC) Change of time of the adsorption step Time of blowdown and purge step already optimized
T = 308 KpDes = 1 bar
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 31
CO2 purity
CO2 capture rate
T = 308 KpDes = 1 bar
Change of time of the adsorption step Time of blowdown and purge step already optimized
Trade-off Better shown as pareto front
T = 308 KpDes = 1 bar
Influence of the adsorption step time (AC)
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 32
AC comparison: process conditions Different desorption pressures T = 308 K
pDes = 2 bar
pDes = 1 bar
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 33
AC comparison: process conditions Different desorption pressures T = 308 K
Different process temperatures pDes = 1 bar
pDes = 2 bar
pDes = 1 bar T = 308 K
T = 338 K
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 34
Comparison: AC MOF MOF with “real” physical properties
compared to theoretical MOF T = 308 K, pDes = 1 bar
theoretical MOF
“real” MOF
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 35
Comparison: AC MOF MOF with “real” physical properties
compared to theoretical MOF T = 308 K, pDes = 1 bar
Theoretical MOF compared to AC T = 308 K, pDes = 1 bar
“real” MOF
theoretical MOF
AC
theoretical MOF
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TCCS-6 – Trondheim 15.06.2011 Schell, Casas, Joss, Blom, Mazzotti 36
Conclusions
PSA for pre-combustion very promising because of boundary conditions and
process specifications
Model-based process design beneficial due to various process configurations
Model parameters have to be determined in a reliable way
Pareto front to compare different process conditions and materials
MOF shows promising behavior however material formulation very important
for process performance