ELECTR
ICA
LC
IRC
UIT
DIA
GR
AM
MA
NU
AL
0000017581E
lectricalCircuitD
iagrams
Revision
1July
2015
Electrical Circuit Diagrams320041004200430044007300
Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532 USA
© 2015 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
75007400
760085008600
Start Date: 03/11/2004 End Date: 09/30/2005
TABLE OF CONTENTS
TABLE OF CONTENTS2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER
IDENTIFICATION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.10. RELAY FUNCTIONS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.11. LAMP BULB CHART, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER
IDENTIFICATION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.1. ACCESSORY, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.2. BATTERY FEEDS, CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143.3. BATTERY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.4. 1708 DATA LINK CHASSIS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163.5. SWITCH DATA LINK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193.8. GROUNDS CHASSIS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.9. GROUNDS CHASSIS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213.10. GROUNDS IP, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223.11. GROUNDS IP, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233.12. IGNITION CAB, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243.13. IGNITION CAB, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.14. IGNITION FEEDS, CHASSIS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.15. START, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.2. CB POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324.6. HORN, DUAL ELECTRIC, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364.10. 2–WAY RADIO, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384.12. LIGHTED AIR SHIELD, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394.13. ROOF AUX. LOAD, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . . . . 414.15. SELF CONTAINED AIR SEAT, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424.16. DIGITAL CLOCK PTC, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
i
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)4.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454.19. BACKUP CAMERA, P. 19.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464.20. XATA COMPUTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474.21. KEYLESS IGNITION SYSTEM, P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495.1. I6 EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495.2. V8 AVNT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515.4. I6 HEUI ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5. . . . . . . 535.6. I6 EGR ENGINES WITH AIR START, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556.1. FAN WIRING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556.2. ETHER START, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566.3. SNOW VALVE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND
BODY BUILDER CONNECTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637.6. CUMMINS ISM ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647.7. I6 HEUI ENGINE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH
MANUAL TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . 678.1. IP/GAUGE LIST, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS
CONTROLLER, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . . . 738.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING
LAMPS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 748.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN
FUEL LIGHTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL
TEMP. GAUGE, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 768.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 778.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 788.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
ii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.1. BACK UP LIGHTS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 809.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2. . . 819.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS
(CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 829.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839.5. DOME LIGHT, MAP LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 849.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 859.7. FOG LIGHT AND WORK LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 869.8. HEADLIGHTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 889.10. PANEL LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9010.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9010.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9110.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . 9210.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9310.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9410.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9510.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL
HEATER N/WARN LIGHTS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9610.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9710.9. FUEL TRANSFER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9810.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . . . . . 9910.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . . 10010.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . . . 10110.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
BUILDER, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10210.14. AIR SOLENOID 4–WAY PACK, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10310.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED
CONTROLLER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10410.16. HYD POWER PARK, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10510.17. AIR SUSPENSION, P. 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10610.18. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10710.19. AUX. TRAILER, BATTERY CONTROLLED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10810.20. LIFT AXLES (NON-STEERABLE), P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910.21. LIFT AXLES (STEERABLE), P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11010.22. AIR ACTUATED PARK BRAKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11110.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11310.25. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11410.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26.. . . . . . . . . . . . . . . . . . . . . . . . . 11510.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11610.28. LECTRASHIFT ACCOMMODATION, P. 28.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11710.29. AUXILIARY 40 AMP CIRCUIT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11810.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11910.31. REMOTE START/ STOP, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010.32. LIFT AXLE WITH 14RAR, P. 32.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110.33. LIFT GATE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12210.34. LIFT AXLE MULTIPLEX, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
iii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12411.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . 12411.2. ALLISON MD TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12511.3. ALLISON MD TRANSMISSION (WTEC), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12611.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12711.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12811.6. EATON AUTOSHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12911.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13011.8. EATON LIGHTNING TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13111.9. ALLISON HD TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13211.10. ALLISON HD TRANSMISSION, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13311.11. ALLISON HD TRANSMISSION, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13411.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13511.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13. . . . . . . . . 13611.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . . . . . 13711.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13811.16. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14012.1. HVAC SYSTEMS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14012.2. AIR CONDITIONING (ONLY), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14112.3. AUTOTHERM SYSTEMS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14313.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14313.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . . . 14413.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14513.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14613.5. CONNECTOR COMPOSITE (1012), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14713.6. CONNECTOR COMPOSITE (1013), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14813.7. CONNECTOR COMPOSITE (1014), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14913.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . . . 15013.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . . . 15113.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15213.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 11. . . 15313.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . . . . 15413.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . . . . 15513.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812),
(1813), (1814), (1815), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15613.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861),
(1901M), (1915), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15713.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),
(2004M), (2005M), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15813.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M),
(2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M),(2303M), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),(2502M), (2503F, M), (2600F, M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
iv
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . . . . 16213.21. CONNECTOR COMPOSITE (4001), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16313.22. CONNECTOR COMPOSITE (4002), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16413.23. CONNECTOR COMPOSITE (4003), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16513.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16613.25. CONNECTOR COMPOSITE (4014), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16713.26. CONNECTOR COMPOSITE (4014/1700), P. 26.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16813.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022),
(4023), P. 27.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16913.28. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041), P. 28. . . 17013.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29. . . . . . . . . . . . . . . . . . . . . 17113.30. CONNECTOR COMPOSITE (4103), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17213.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17313.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),
(4410H), (4410M), (4411), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17413.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),
(4460A), (4460), P. 33.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17513.34. CONNECTOR COMPOSITE (4705), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17613.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850),
P. 35.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17713.36. CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17813.37. CONNECTOR COMPOSITES (6007), (6011), P. 37.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17913.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18013.39. CONNECTOR COMPOSITES (6015), (6020), (6021), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18113.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400),
(6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18213.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104), (7104A),
(7105), (7106), (7111), P. 41.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18313.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18413.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43. . . . . . . . . . . . 18513.44. CONNECTOR COMPOSITES (7214), (7300), (7301), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18613.45. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7500), (7502), (7600),
(7601), P. 45.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18713.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609),
(7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46. . . . . . . . . . . . . . . . . . . 18813.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . . . . 18913.48. CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151),
(8200), P. 48.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19013.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500),
(8501), (8502), (8502A), P. 49.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19113.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509),
(8600), (8601), (8602), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19213.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805), P. 51. . . 19313.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104),
(9254), (9255), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19413.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P.
53.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19513.54. CONNECTOR COMPOSITES (9405), (9501), (9502), (9503), (9504), (9505), (9506), P. 54. . . 196
v
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.55. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513),(9514), (9515), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
13.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19813.57. CONNECTOR COMPOSITE (9700), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19913.58. CONNECTOR COMPOSITE (9700), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20013.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20113.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20213.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20313.62. CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9754),
(9762), (9763), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20413.63. CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20513.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830),
(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20613.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502), (7107),
(7208), (7615), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
vi
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INSTRUCTIONS AND CHARTS (CHAPTER 2)2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 1
INTERNATIONAL CIRCUIT NUMBER
IDENTIFICATIOIN AND LOCATION
U00DLCK
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
09AUG00 01AE08−52365
PREFIX DESIGNATIONS
PREFIX LOCATION
A Cab−instrument Panel Module
B
Cab−Header/Clearance LightsC
Cab−Roof/Rear PanelD
Cab−Left Door/Doors
Cab−Driver Control Module
E
F Cab−Right Door/Doors
H Cab−Sleeper
J Cab−Dash(outside)
K Engine/Radiator
L Transmission
M Chassis/Front End (Cab Dash Panel Forward)
N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)
P Chassis/Wheel Base Section
R Chassis/Suspension/Rear Axle/Axles
S Chassis/AF Section/Stop/Tail/Turn Lights
CIRCUIT NUMBER AND IDENTIFICATIONS
CIRCUIT
NUMBERCOLOR DESCRIPTION
1 LTBL ALTERNATOR − FIELD
2 RD ALTERNATOR − CHARGE
3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)
GY 1708 DATA LINK, SWITCH DATA LINK (−)
4 SERIAL/DATA COMMUNICATION J1922
5 YL DRIVE TRAIN J1939 DATA LINK (+)
GN DRIVE TRAIN J1939 DATA LINK (−)
6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)
7 RD ALTERNATOR − RESISTANCE
8
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 1 Circuit Number Identification and Location Chart
1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 1
INTERNATIONAL CIRCUIT NUMBER
IDENTIFICATION AND LOCATION (CONT.)
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
09AUG00 02AE08−52365
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT
NUMBERCOLOR DESCRIPTION
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS/ENGINE GROUND
11 WH CAB/SLEEPER GROUND
12 LTBL ACCESSORY FEED
13 PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG/PRE−HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 COLD START CONTROLS (ETHER)TN
22
23 TN ENGINE FAN/SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 ENGINE OIL TEMPERATURETN
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 2 Circuit Number Identification and Location Chart (Cont.)
2
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 1
INTERNATIONAL CIRCUIT NUMBER
IDENTIFICATION AND LOCATION (CONT.)
U00DLCK
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
15 MAY 00 03AE08−52365
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT
NUMBERCOLOR DESCRIPTION
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI − THEFT WARNING
46 GY POWER TAKE − OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI − BEAM
53 YL HEADLIGHT LO − BEAM
54 BN PARKING/MARKER LIGHTS
55 OR TURN SIGNAL − FEED
56 OR TURN SIGNAL LIGHTS − LEFT
YL TURN SIGNAL LIGHTS − LEFT (BODY BUILDER CONNECTION)
57 OR
LT GN
TURN SIGNAL LIGHTS − RIGHT
TURN SIGNAL LIGHTS − RIGHT (BODY BUILDER CONNECTION)
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 3 Circuit Number Identification and Location Chart (Cont.)
3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 1
INTERNATIONAL CIRCUIT NUMBER
IDENTIFICATION AND LOCATION (CONT.)
U00DLCK
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
15MAY00 04AE08−52365
COLORCIRCUIT
NUMBERDESCRIPTION
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
58 BN CLEARANCE/IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY/DOME LIGHTS
64 YL FOG/DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHT
66 YL DAYTIME RUNNING LIGHTS
67
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
70 OR STOP LIGHTS
RD STOP LIGHTS (BODY BUILDER CONNECTION)
71 OR BACK − UP LIGHTS
LTBL BACK − UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED − BATTERY
73 PWMLTGN
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS − HEATED; MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY − FEED
81 LTGN POWER DOOR LOCKS
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 4 Circuit Number Identification and Location Chart (Cont.)
4
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5
Figure 5 Circuit Number Identification and Location Chart (Cont.)
5
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBERIDENTIFICATION, P. 6
Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification
6
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 1
CIRCUIT DIAGRAM INSTRUCTIONS
U00DLCK
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
15MAY00 07AE08−52365
R32−G
B − MULTIPLE CONNECTIONS ARE DISPLAYED ON
SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
SINGLE IN−LINE CONNECTORS DISPLAYED
AS SHOWN WITH OR WITHOUT CONNECTOR
NUMBER.
R32−GB
WIRE CONNECTION
C − PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
D − MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
SUFFIX
G IS NOT A SUFFIX BUT INDICATES
A GROUND CIRCUIT.
ETHER
SWITCH
PRINTED CIRCUIT IN
INSTRUMENT
CLUSTER
F − CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
GROUND CIRCUITS ARE DESCRIBED THUS:
A12
11−GB
WIRE
CONNECTION
A55A16OR
LOCATION IN FUSE/CIRCUIT
BREAKER CONNECTIONBUSS IN FUSE/CIRCUITBREAKER CONNECTOR
F19
COMMON GROUND
CIRCUIT NUMBER
B
RELAY − SUPPRESSED
12
20A
F1
A − SWITCH AND RELAY POSITIONS AS SHOWN ON
CIRCUIT DIAGRAMS INDICATE NORMAL POSITION
WITH IGNITION OFF UNLESS OTHERWISE NOTED.
12
R32−GA
BUSSED CONTACT
30 86
87A 87 85
A128
E − SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.
LOCATION
OFFOFFOFFOFF
A
AA
AI
II
I
S S SS
B
SGND I A
INDIVIDUAL GROUND
CIRCUIT NUMBER
16BN
A55A/A6016OR
16RD
A6016OR
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
CONTACT
VOLTMETER
A12A
11−GA11−G
KEY SWITCH PIGTAIL
INTERNALCONNECTION
INDICATES
CASE
GROUND
SUFFIX
FUSE RATING
SWITCH:
MANUAL/MECHANICAL
F18
G IS NOT A SUFFIX BUT
INDICATES A GROUND
CIRCUIT.
A
20A
AND/OR
PRODUCTION RELEASE. A P54304U
SWITCHMAGNETIC
SUPPRESSED
PEC 16JAN01
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR
Figure 7 Circuit Diagram Instructions
7
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 1
CIRCUIT DIAGRAM INSTRUCTIONS
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 08AE08−52365
AIR CONDITIONER
WH − WHITE
IND
−
NOUN ABBREVIATION
INDICATOR−AWG
ACC
−BLT
W/O WITHOUT−
−
G − ABBREVIATIONS: COLOR, NOUN AND ENGINE
−
R
COLOR ABBREVIATION
ENGS
RIGHTENGINESTART OR SENDER
BN − BROWN
−
−
GD − GOLD
−GA
W/
GN − GREEN
G
WITH
LT GN − LIGHT GREENACCESSORY
PL − PURPLE
PK − PINK
GROUND
SIL − SILVER
IGNAUX
VT − VIOLET
IGNITION−
YL − YELLOW
−
AUXILIARY
A
LAMERICAN WIRE GAUGE
LEFTBAT LIGHT−
BATTERY
−CONNOPTDRL
CONNECTION OR CONNECTOROPTIONALDAYTIME RUNNING LIGHTS
−
AQ − AQUA
−
−
BL − BLUE
BK − BLACK
FWDTHERMO
DK GN − DARK GREEN
FORWARDTHERMOSTAT
GY − GRAY
GAUGE−
LT BL − LIGHT BLUE
GND
ISM − MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL
N14E PLUS − MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL
C−10,C−12 − MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL
V8−AVNT − MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL
I6−HEUI − MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL
ENGINE ABBREVIATION
OR − ORANGE
RD − RED
IAC
TN − TAN
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 8 Circuit Diagram Instructions (Cont.)
8
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.9. SCHEMATIC SYMBOL CHART, P. 9
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 1
SCHEMATIC SYMBOL CHART
U00DLCK
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
19MAY00 09AE08−52365
RESISTOR
SOLENOID − GENERAL USAGE
SWITCH CONTACT, NORMALLY CLOSED
SPLICE
CIGAR LIGHTER
SWITCH−MANUAL/MECHANICAL
SYMBOL
SPEAKER − SOUND SYSTEM
LIGHT − SINGLE FILMENT
SENDER − OIL, WATER,
FUEL, TEMPERATURE
DESCRIPTION
GROUND
MALE TERMINAL
LIGHT EMITTING DIODE
SWITCH CONTACT, NORMALLY OPEN
JUNCTION POINT
MOTOR − ELECTRIC
SWITCH−PRESSURE
RELAY−SUPPRESSED
3086
87A 87 85
HORN
DESCRIPTION
MAGNETIC SWITCH
LIGHT − DOUBLE FILAMENT
MALE/FEMALE IN−LINE CONNECTION
SYMBOL
FEMALE TERMINAL
FUSE
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 9 Schematic Symbol Chart
9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.10. RELAY FUNCTIONS, P. 10
Figure 10 Relay Functions
10
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.11. LAMP BULB CHART, P. 11
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 1
LAMP BULB CHART
U00DLCK
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
20JUN00 11AE08−52365
BULB APPLICATION BULB TRADE NUMBERCANDLEPOWER OR WATTS
PRODUCTION RELEASE. A P54304UPEC 16JAN01
BACK−UP LIGHTS 32 CANDLEPOWER GE1156
CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193
COURTESY LIGHT 3 CANDLEPOWER GE168
DOME LIGHTS 12 CANDLEPOWER GE561
FOG LIGHTS 55 CANDLEPOWER VH550
HEAD LIGHTS:
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS GE900765 WATTS
INSTRUMENT CLUSTER:
GAUGE BACK LIGHT 082S270538−3
GAUGE WARNING LED (RED) 082S272109−3
RANGE INHIBIT LED (YELLOW) 082S272109−4
COLD AMBIENT PROTECTION LED (YELLOW) 082S272109−4
FUEL FILTER LED (YELLOW) 082S272109−4
WARN ENGINE LED (YELLOW) 082S272109−4
STOP ENGINE LED (RED) 082S272109−3
BRAKE PRESSURE LED (RED) 082S272109−3
BRAKE FLUID LED (RED) 082S272109−3
WAIT TO START LED (YELLOW) 082S272109−4
CHECK TRANSMISSION LED (YELLOW) 082S272109−4
TRAILER ABS LED (YELLOW) 082S272109−4
WASHER FLUID LED (YELLOW) 082S272109−4
LEFT TURN SIGNAL LED (GREEN) 082S272109−2
TRACTION CONTROL LED (GREEN) 082S272109−2
WATER IN FUEL LED(YELLOW) 082S272109−4
PARK FLUID LED LIGHT (RED) 082S272109−3
CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109−4
PARK BRAKE LED (RED) 082S272109−3
CRUISE CTRL ACTIVE LED (GREEN) 082S272109−2
ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109−4
RIGHT TURN LED (GREEN) 082S272109−2
COOLANT LEVEL LED (RED) 082S272109−3
SEAT BELT LED (RED) 082S272109−3
HIGH BEAM ICON LED (BLUE) 082S272109−5
CHECK AIR CONDITIONER LED (YELLOW) 082S272109−4
RETARD OVER HEAT LED (RED) 082S272109−3
PTO/THROTTLE LED (RED) 082S272109−3
MAP LIGHT 3 CANDLEPOWER 1816
SIDE MARKER 2458
STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157
TURN SIGNAL/MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK−UP) LIGHT 4411
REVISED DRWG SHEET. B P54634FPEC 18JUN01
Figure 11 Lamp Bulb Chart
11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBERIDENTIFICATION, P. 12
Figure 12 International V8 and I6 ECM Controller Connectors Pin Number Identification
12
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)3.1. ACCESSORY, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 2
ACCESSORY
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
09AUG0052778H AE08052366 001
CNA1 31MAR09 ADDED MXT EFFECTS - H 61817B
F34, CIRC AIRCP, ACC
DIODE ASSY
(1106M)
B
E1
F5
5AB4
15A
H1
DIAG CONN
(1650-B)
C
A12AB
18LTBL
S
I
A13DH
18PK
A
A12M
16LTBL
GND
A12C
10LTBL
A
A12E
10LTBL
A12D
10LTBL
D3
S
A12P
18LTBL
A12N
18LTBL
A12S
16LTBL
A86
18LTGN
A86F
16LTGN
A14AT
10RD
G3
I
CAB FUSE BLOCK
(1013)
CAB FUSE BLOCK
(1011)
POWER MIRRORS
CH3_07
SWITCH PACK
CH3_11
RADIO
CH3_08,CH3_29
TRAILER AUX/
ROOF AUX
CH3_12
30
85
OFF
IGN RELAY
CH2_12
OFFOFF
AA
A78L
18LTGN
I I
A13DD
18PK
KEY SWITCH
(1100)
D
5A
S
B3
S
F35
J3
ACCESSORY
RELAY
(CAB FUSE BLOCK)
(1012)
CB RADIO
CH3_02
A15
18RD
ELECT SYSTEM
CONTROLLER
(1600-2)
A98
18VT
86
87
J4
S
G4
A
B
A
87A
I
A12B
10LTBL
5A
F1
A
A4
F34
G1
F23
A12
18LTBL
A11-GAF
16WH
OFF
IGN RELAY
CH2_12
BODY BUILDER
CONN
CH9_10
A15
18RD
{ CH2_02
RELAY EXHAUST
(1012-A4)
CH5_06
#A24-GE
16WH
# W/ MWM ENGINE
* W/ MXT
TRANSFER CASE
(J2A) CH10_27
ECU
(C70) CH9_41
*AIRCP
12PK
*ACC
16LTBL
C3
A3
10A
F36
Figure 13 Accessory
13
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.2. BATTERY FEEDS, CAB, P. 2
A14A
A6
RD
A14A
AB
6R
D
A14FJ10RD
30A
A3 B3
CAB FUSE
BLOCK
(1011)
F15
ROOF MOUNTED ASSY
100A
AUX PWR
A14AB10RD
5A
E2 F2F6
MEGA
FUSE
STUD
A14A
A6
RD
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 2
BATTERY FEEDS, CAB
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
21JUN00 02AE08−52366
CNA 23AUG02 DVD/ADDED F38 TO FUSE
BLOCK 1014.
56507ZD
20A
A2 B2F14
10A
G2 H2F38
KEY SW & DIAG
HVAC CONTROL
A1410RD
10A
C4D4
F12
TBD
INSTR CLUSTER
C2 D2
CAB FUSE
BLOCK
(1014)
F42
PWR WIN/LOCK (DRIVER)
A14EG10RD
30A
A4 B4F13
IGNITION RELAY (1012) D4 SEE CH02_12
PWR WIN/LOCK(PASS)
A14AV10RD
5A
C2 D2F10
ACCESSORY RELAY (1012) G4
A14AS10RD
A14FR10RD
PWR WIN/LOCK (TRAVEL CREW)
E2 F2F40
D4
G4
G4
G4
CH 3_04
CH 3_04
CH 03_01
CH 11_01
CH 2_01, 12, 15
SEE CH 2_01
CH 7_05
DOME LT/RADIO MEMORY CH 3_08 CH 8_05
15A
G2 H2F2
A14AT10RD
OR
CAB FUSE
BLOCK
(1012)
30A
A1 B1F43
TBD
LIGHTED AIR SHIELD
OPTIONAL IGN RELAY (1013) G4 SEE CH 2_13
SEE CH 3_05
SEE CH 3_12
BLOCK
1&2
OR
BLOCK
1&2
BLOCK
3&4
A2 B2F44
AIR SEAT/QUALCOM SEE CH 3_15
A14FM10RD
CAB FUSE
BLOCK
(1013)
Figure 14 Battery Feeds, Cab
14
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.3. BATTERY, P. 3
J14T
12
RD
J14AW12RD
J14D
12
RD
J94HC14GY
J94H14GY
5A
F2−C3 F2−D35A
F2−E3 F2−F3
25A
F2−G4 F2−H4
J14R10RD
30A
F2−C4 F2−D4
J14S12RD
J14MM8RD
30AF2−A2
F2−B2
15A
F2−E2 F2−F2
J56T12OR
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 2
12V POWER DISTRIBUTION −
BATTERY (CONT)
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
30JUN00 03AE08−52366
CNA 25SEP02 DVD/ADDED LCT SHIFT
RELAY, REMOVED J92UA.56507ZC
K14H4RD
60A
A2
J26D18TN
A14AA6RD
20A W/BODY BUILDER25A W/AUX TRLR SOCKET
F2−A3F2−B3
J14V
6R
D
J1916GY
30A W/AIR ABS25A W/HYD ABS
F2−E4 F2−F4
20A
F2−G3 F2−H3
40A
A6
J17D10PK
J4410RD
J44J18GY
MEGAFUSE
J57T12OR
40A
A1
15A
F2−G2 F2−H2
J90*16BK
J9012GY
PTC BODY BUILDER FEED CH03_01
STARTER RELAY CH02_15,CH04_01,02
POWER PARK MOTOR CH09_16
CAB FEED CH02_01,02,12,15
HYDRAMAX MOTOR RELAY CH09_08
FROM START SOLENOID
TAIL MARKER RELAY FEED CH09_10
STOP RELAY FEED CH09_10
TRAILER ABS RELAY CH09_11
TRLR RIGHT TURN RELAY CH09_11
TRLR LEFT TURN RELAY CH09_11
BODY ACCESSORY RELAY CH09_10
TRLR AUX CTR PIN RELAY CH09_11
REAR REMOTE POWER MODULE CH09_15
FUEL HEATER & WIF MODULE CH07_09,CH09_07
FORWARD REMOTE POWER MODULE CH09_15
PAM MODULE CH07_11
EATON AUTOSHIFT CH10_06
AIR ABS RELAY CH09_02
HYD ABS MOD RELAY CH09_06
HYD ABS ECU RELAY CH09_04
J14W16RD
J14X16RD
J14BB14RD J72
12OR
J14J
12
RD
J14J
12
RD
J94A12GY
J14M10RD
*FUSEABLE LINK
IGN
RE
LA
Y R
9 C
H02_14
SYSTEM
CONTROLLER
*12BL
*12BL
J14H
4R
D 12RD
12RD*14GY
40A
A5
J92FB16TN LCT SHIFT RELAY CHO3_17
10A
F2−C4 F2−D4
Figure 15 Battery
15
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.4. 1708 DATA LINK CHASSIS, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 2
1708 DATA LINK-CHASSIS
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00DAG9
19JUN0052778H AE08052366 004
CNA1 31MAR09 ADDED MXT EFFECTS K 61817B
K3C(-)
18GY
W/V8-AVNT ENGINES
10
ECM 2 CONN
(6021)
ECM CONN
(6007)
11
K3A(+)
18DKBL
K3B(+)
18DKBL
J3C(+)
18DKBL
15
W/ALLISON WTEC
TRANSMISSION
K3C(+)
18DKBL
J3C(-)
18GY
CH9_04,37
17
ECU "S"
CONN BLACK
(7204F)
20
ECM 2 CONN
(6021)
10
TCM
BULKHEAD
(7214)
16
DASH
(4705F2)
W/ALLISON
HD WTEC
TRANSMISSION
C4
PASS THRU
AT DASH
(1701)
J1708
SPLICE
(4820)
21
40
J3-151
18GY
K3-151
18GY
J3+142
18DKBL
K3+142
18DKBL
J3B(+)
18DKBL
IDM2 /
CONN BODY LOCK
(6011)
10
2
1
K3A(-)
18GY
3
41
J3B(-)
18GY
15
20
C3
CH9_04,37
W/I6-HEUI ENGINES
N3A(-)
18GY
K3C(+)
18DKBL
J3A(+)
18DKBL
K3A(+)
18DKBL
K3D(+)
18DKBL
11
*K3A(+)
18BK
10
K3C(-)
18GY
K3B(-)
18GY
16 17
DASH/CENTER
CHASSIS
(9714)
(W/HYD ABS BRAKES)
21
11
ENGINE
(4103)
IDM2
(6011)
11
J3D(-)
18GY
J3A(-)
18GY
N3A(+)
18DKBL
K3B(-)
18GY
14
J1708
SPLICE
(4820)
W/I6-EGR ENGINES
J3B(-)
18GY
2
3
W/EATON GEN3
TRANSMISSION
LE3(-)
18GY
LE3(+)
18DKBL
(7909)
10
11
A3B(+)
16DKBL
A3B(-)
16GY
CH2_04A
K3A(+)
18DKBL
* W/ MXT
Figure 16 1708 Data Link Chassis
16
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.5. SWITCH DATA LINK, P. 5
T3B
B(+
)1
8D
KB
L
SWITCHPACK
(1101)
D E
E3X
(−)
18G
Y
A3Z(−)18GY
A3J(+
)1
8D
KB
L
D3A
A(−
)18G
Y
DOOR POD
SIGNAL
(3202)
D C
E3W
(+)
18
DK
BL
DOOR PODPASSENGER
(3204)
A B
ELECT SYSTEM CONTROLLER
(1600)
30 29
A3Y(+)18DKBL
D3Y
(+)
18
DK
BL
A3K
(−)
18G
Y
T3A
A(−
)18G
Y
RIGHT CREWDOOR POD
(3208)B A
E3X
(−)
18G
Y
T3A
A(−
)18G
Y
DOOR POD
SIGNAL
(3202)
C D
D3B
(+)
18
DK
BL
D3B
B(+
)1
8D
KB
L
A3P
(−)
18G
Y
T3B
B(+
)1
8D
KB
L
A3W
(+)
18
DK
BL
D3
CC
(−)
18G
Y
CREW
DOOR
(2600)
E B
D3Z
(−)
18G
Y
A3N
(+)
18
DK
BL
DOOR POD SIGNAL
(3209)
C D
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 2
SWITCH DATA LINK
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
25AUG00 05AE08−52366
E3W
(+)
18
DK
BL
DOOR PODDRIVER
(3200)
B A
A3E
(+)
20
DK
BL
A3X
(−)
18G
Y
DOOR POD
SIGNAL
(3209)
C D
A3F
(−)
20G
Y
LEFT CREW
DOOR POD
(3208)
B A
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 17 Switch Data Link
17
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6
Figure 18 Drivetrain 1939 Data Link (Cab)
18
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7
Figure 19 Drivetrain 1939 Data Link (Chassis)
19
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.8. GROUNDS CHASSIS, P. 8
J94−GHD18WH
J94−GHF18WH
J94−GHE18WH
J94−GHA14WH
J94−GHB14WH
J94−GHC14WH
STARTER
GND
(4036)J94−GA12WH
J5M(D)20WH
PRIMARY IGN RELAY GND CH02_14
J94−GAB18WH
HYD MOD PUMP RELAY GND CH09_06
J11−GD18WH
ABS WARN LIGHT RELAY GND CH09_06
J11−GL4WH
J5M(S)20 SHLD
WIPER MOTOR GND CH03_09
J94−GAA18WH
ABS EVENT RELAY GND CH09_06
J11−GPM14WH
REAR REMOTE SOLENOID POWER MOD
GND CH09_15
AIR ABS GND CH09_02
J94−GH10WH
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 2
GROUNDS, CHASSIS
U00JXP9
52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
26MAY00 08AE08−52366
J82−G16WH
J1939 GND CH09_15
J94−GAD18WH
AIR ABS GND CH09_02
AIR ABS GND CH09_02
HYD ABS GND CH09_04
J11−GJ10WH
SYSTEM CONTROLLER SHD GND CH09_15
ABS ECU POWER RELAY GND CH09_02
HYD ABS GND CH09_04
GND
(4005)
(4006)
J11−G12WH
FWD REMOTE POWER MOD CH09_15
J11−GQR14WH
FWD CHASSIS GND CH03_6, CH08_02
HYD ABS MOD GND CH09_04
J11−GA14WH
J94−GAC18WH
REAR CHASSIS GNDCH07_08; CH08_01,02; CH09_01,09
J11−GPN16WH
J11−GQS14WH
(FWD ONLY)
(FWD AND REAR)
FWD REMOTE POWER MOD CH09_15
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 20 Grounds Chassis
20
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.9. GROUNDS CHASSIS, P. 9
J11−GAM12WH
J61−G18WH
J11−GPN16WH
J11−GPM16WH
J90−GM12WH
POWER PARK GND
J11−GBR18WH
TRAILER RIGHT TURN RELAY CH9_11
TRAILER LEFT TURN RELAY CH9_11
J11−GL4WH
J19−GA16WH
J11−GM8WH
POWER PARK GND
TRAILER AUX CENTER PIN RELAY CH9_11
EATON AUTOSHIFT GND
J11−GH8WH
FUEL HEATER RELAY CH9_07
J56−GH18WH
GND
(4005)(4006)
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 2
GROUNDS, CHASSIS
U00JXP9
52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
26MAY00 09AE08−52366
J90−G16WH
J19−G18WH
J11−GW18WH
CRANK INHIBIT W/AUTO NEUTRAL CH10_05
BODY BUILDER GND CH9_10
WORK LIGHT GND CH08_05
J57−GH18WH
ACCESSORY BODY BUILDER RELAY CH9_10
J44−GA16WH
J17−GR118PK
J11−GBG12WH
FUEL FILTER WARNING LIGHT GND CH07_09
J11−GBB12WH
TRAILER SOCKET GND CH9_11
STARTER GND(4036)
J65−G18WH
FLOW SWITCH GND CH09_8
J72−G18WH
TRAILER ABS CENTER PIN RELAY CH9_11
J44−G10WH
PAM MODULE CH7_11
FORWARD REMOTE POWER MODULE CH9_15
AIR SUSPENSION SOLENOID CH9_17
HYDRAMAX MOTOR CH9_08
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 21 Grounds Chassis (Cont.)
21
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.10. GROUNDS IP, P. 10
Figure 22 Grounds IP
22
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.11. GROUNDS IP, P. 11
A28−GC18TN
A62−GC18WH
A23−GA18WH
A21−G16WH
GND STUD
(1858)
(1862)(1552F)
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 2
GROUNDS, IP
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
9AUG00 11AE08−52366
A18818DKBL
PREMIUM TRIM GNDCH3_03
A81−GA12WH
A11−GDX16WH
A62−GD18WH
A81−G12WH
TRANSMISSION GNDCH10_03
A41−G18WH
A11−GBA18WH
A81−GB12WH
COURTESY LIGHT DRV CH8_04
TRANSMISSION GND
CH10_03
A11−GDW18WH
D
E
BU
SS
BA
R
F
G
J
H
A
K
B
C
GROUND
(1003)
A81−GC12WH
COURTESY LIGHT PASS CH8_04A11−GDV18WH
A11−GAL12WH
POWER WINDOW / LOCK DRV CH3_04
OPT IGN RELAY GND CH2_13
POWER WINDOW / LOCK PASSTRAVEL CREW CH3_05
POWER WINDOW / LOCK PASS CH3_04
SNOW VALVE
SWITCH
(1901)
A62−GF16WH
A18618DKBL
POWER WINDOW / LOCK DRV
TRAVEL CREW CH3_05
A11−GH8WH
IP AIR HORN SWCH3_06
A11−GDY12WH
SEE CH03_07
10
ETHER START SWITCH
(1010)
SEE
CH05_02
5B
SEE CH05_03
SHIFTER GND CH10_01
AUTO NEUTRAL LIGHT
MIRROR SWITCH
SEE CH10_05
PRODUCTION RELEASE. A P54304U PEC 16JAN01
Figure 23 Grounds IP
23
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.12. IGNITION CAB, P. 12
Figure 24 Ignition Cab
24
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.13. IGNITION CAB, P. 13
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 212 VOLT POWER DISTRIBUTION - IGNITION
CAB (CONT)
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
09AUG00P52778H AE08052366 013
CNA1 31MAR09 ADDED TRANSFER CASE L 61817B
CONNECTION
5A
E2
CAB FUSE BLOCK
(1011)
A14FJ
10RD
F6
A
OFF
A2
A13FA
10PK
OPTIONAL WARNING
LIGHTS
CH7_08
J4
S
F34
S
C2
G4
S
B2
I
A59J
18BK
REMOTE STOP
RELAY CH9_31
10A
A15
18RD
J3
S
I
A49E
18GY
A1
BATTERY FEED
CH2_02
G3
A
A12AB
18LTBL
86
I
F30
A13FB
10PK
DATA LOGGING RELAY
(1008) CH3_35
30
ACCESSORY RELAY
CH2_01
CENTER PIN DIODE
(1906) CH9_38
A13
16PK
TACHOGRAPH
(1662) CH3_34
A12
18LTBL
5TH WHEEL INTERLOCK RELAY
(1016) CH9_39
87A
I
5A
C
5A
87
A59H
18BK
A13DB
18PK
OFF
A
F33
A11-GBA
18WH
A13L
18PK
CAB FUSE BLOCK
IGNITION
(1013)
A
B1
A11-GAM
16WH
F28
A13LA
18PK
CAB FUSE BLOCK
(1013)
A
C1
CAB FUSE BLOCK
(1013)
I
DIODE ASSY
(1106M)
HA13A
16PK
KEY SWITCH
(1100)
D1
A13DA
18PK
CH2_11
A86P
16LTGN
A13DD
18PK
CH3_13
D
E1
F2
F2
A21C
16TN
SNOW VALVE SWITCH
CONNECTOR CH5_03
GND
A13DB
18PK
2 WAY RADIO
CH3_10
A
F1
7.5A/10A
G2
F31
10A
ETHER START
CH5_02
85
OFF
H2
A13DH
18PK
S
E2
SATELLITE COMMUNICATION
QUALCOMM-IMCT SYSTEM
CH3_14
F29
A49C
18GY
OFF
10A
A13F
16PK
B
LIFT AXLES
CH9_25
A13E
16PK
A
5A
B
F32D2
10A A13A
16PK
A13B
16PK
TELEMATICS
CH3_22
TELEMATICS GEN I MODULE
(1J) CH3_35
7.5A
IGN
16PK
TRANSFER CASE
(J2A) CH10_27
Figure 25 Ignition Cab (Cont.)
25
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.14. IGNITION FEEDS, CHASSIS, P. 14
Figure 26 Ignition Feeds, Chassis
26
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.15. START, P. 15
Figure 27 Start
27
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAB ACCESSORIES (CHAPTER 3)4.1. CIGAR LIGHTER AND POWER FEEDS, P. 1
Figure 28 Cigar Lighter and Power Feeds
28
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.2. CB POWER, P. 2
Figure 29 CB Power
29
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.3. COMPASS AND TEMPERATURE DISPLAY, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 3COMPASS AND
TEMPERATURE DISPLAY
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
25AUG0052778H AE08052367 003
CNA1 31MAR09 ADDED MXT EFFECTS D 61817B
G
C41A
18GY
A41B
18GY
C62F
18DKBL
G
PANEL LIGHT
BUSS BAR
(1002)
SEE CH08_10
A
COMPASS/TEMP
MODULE
GROUND
12V IGN
DIMMER
TEMP +
TEMP -
A41A
18GY
1CONSOLE / IP PREMIUM
/ *PREMIUM ROOF CONN
(2503)
CB
B
AUX FWD /
DASH
(4305)
M41
18GY
M41A
18GY
CAB FUSE
BLOCK
(1012)
J41A
18GY
J41
18GY
H
38PASS THRU
(1701)
A62F
18DKBL
D
DOME / READING LIGHT
COMPASS / TEMP UNIT
(2117)
67
43
C41
18GY
C41B
18GY
C41-G
18WH
B1
A1
F23
5A
A41
18GY
2
TEMP SENDER
(8601)
10
E
A41-G
18WHH
GROUND
(1003)
A
* W/ MXT
Figure 30 Compass and Temperature Display
30
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 3FRONT DOORS
WINDOWS AND LOCKS (POWER)
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 U00JXP9
25AUG0052778H AE08052367 004
CNA1 31MAR09 ADDED MXT CIRC A11-GH D 61817B
WINDOW
POWER
A3W(+)
18DKBL
C
A3X(-)
18GY
D
A3P(-)
18GY
A
DOOR
POD SIGNAL
(3202)
C
A81-GA
12WH
E3W(+)
18DKBL
A
E3W(+)
18DKBL
E81B
12LTGN
E83A
14LTGN
30A
F16
E81E
14LTGN
A3
E83A
14LTGN
A
E81E
14LTGN
B
DOOR / IP
(3204)
DRIVER
CH3_05
DOOR
LOCK
(3203)
A A
DDATA +
DOOR POD
A81-GB
12WH
LOCK
B
NEGATIVE
STUD
(1858)
C
29
A81A
12LTGN
E
WINDOW
WINDOW
MOTOR
(3100)
E81B
12LTGN
A81B
12LTGN
POD SIGNAL
(3202)
B
ADDRESS 2
GNDE
D
F15
G
B
WINDOW
ADDRESS 1
DATA -
LOCK
A3N(+)
18DKBL
LOCK
ADDRESS 2
GND
A3Y(+)
18DKBL
D
A3F(-)
20GY
C
A81-G
12WH
G
*A11-GH
8WH
DOOR
POD LOAD
(3201)
A
D
E3X(-)
18GY
WINDOW
MOTOR
(3100)
E81-GA
12WH
E3X(-)
18GY
E81-GA
12WH
30
SYSTEM
CONTROLLER
(1600)
E83E
14LTGN
E81A
14LTGN
B3
E81A
14LTGN
CAB FUSE
BLOCK
(1011)
C
B
A3Z(-)
18GY
B4
B
B
WINDOW
ADDRESS 1
DATA -
DOOR / IP
(3200)
LOCK
DOOR
LOCK
(3203)
30A
E83E
14LTGN
CAB FUSE
BLOCK
(1011)
A
PASSENGER
A4
A81-GC
12WH
POWER
B
C
D
A
DOOR
POD LOAD
(3201)
DATA +
DOOR POD
A3E(+)
20DKBL
A11-GH
10WH
* W/ MXT
Figure 31 Front Doors Windows and Locks (Power)
31
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 3CREW DOORS
WINDOWS AND LOCKS (POWER)
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
25AUG0052778H AE08052367 005
CNA1 31MAR09 REVISED AND REDRAWN D 61817B
ADDRESS 2
B A
C
D3BB(+)
18DKBL
A3Z(-)
18GY
C
D
B
D3Y+)
18DKBL
A81D
12LTGN
30A
G1
D3Z(-)
18GY
WINDOW
DOOR POD
WINDOW
T8A
18WH
B
RIGHT CREW
DOOR POD
(2602)
GND
B
C
A
DOOR
POD SIGNAL
(3209)
DOOR
POD LOAD
(3210)
WINDOW
ADDRESS 1
DATA -
LOCK
E
D
D
A
E
G
A
DOOR
POD LOAD
(3210)
T8A
18WH
T81E
12LTGN
T83C
12LTGN
D
T81F
12LTGN
A
T3BB(+)
18DKBL
T8B
18WH
D81-GB
12WH
CH3_04 F43
A81-GC
12WH
E
LEFT CREW
T3AA(-)
18GY
T83F
12LTGN
B
RIGHT CREW
D3CC(-)
18GY
D81-GD
12WH
C
T81F
12LTGN
D81C
12LTGN
E
F
B
D81-GE
18WH
B
DOOR
LOCK
(3211)
B
A
CAB FUSE BLOCK
(1014)
D81-GF
12WH
WINDOW
MOTOR
(3002)
ADDRESS 2
A
F
D81-GC
12WH
T3BB(+)
18DKBL
H1
F37
T81E
12LTGN
T3AA(-)
18GY
DATA +
DATA -
LOCK
LOCK
POWER
GND
C
D
A
G
DATA +
DOOR POD
LOCK
WINDOW
POWER
B
C
B
C
A
D3B(+)
18DKBL
DOOR
POD SIGNAL
(3209)
A
LEFT CREW
DOOR POD
(2601)
D
A81C
12LTGN
F
DOOR
LOCK
(3211)
A
T81C
12LTGN
A3Y(+)
18DKBL
T83F
12LTGN
T83C
12LTGN
T81C
12LTGN
ROOF / IP
CREW DOOR
(2600)
T81-GD
12WH
B
A81-GB
12WH
CAB FUSE BLOCK
(1014)
30A
CH3_04
B1 A1
D3AA(-)
18GY
CH3_04
E
T81-GD
12WH
WINDOW
MOTOR
(3002)
D81D
12LTGN
D81-GG
18WH
D
CH3_04
T8B
18WH
Figure 32 Crew Doors Windows and Locks (Power)
32
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.6. HORN, DUAL ELECTRIC, P. 6
M11−GC12WH
5
AIR
HO
RN
A9M18GY
AIR
HO
RN
A4CAB/DCM
(1800)
A85B
20G
Y
20
M85E
16G
Y
B9V
18G
Y
ESYSTEM
CONTROLLERBROWN FRONT
(4007)
A9V
18G
Y
CIT
Y H
OR
N
3
SYSTEM
CONTROLLER
(1600)
ZE
RO
VO
LT
RE
F
20
D
10
M11−
G12W
H
A9
H20G
Y
A85K18GY
A6
2R
18
DK
BL
F
GROUND
ADAPTER
(1003)
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 3
HORN, DUAL ELECTRIC
U00EDL2
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
19JUN00 06AE08−52367
A8
5C
20G
Y
B
J11−G12WH
B10
3
A62−
GF
18W
H
A
RIGHT SIDEELECT HORN
(8312)
J11−GJ10WH
13
ELE
C H
OR
N S
W
(4006)GND 2
B85B
18G
Y
CACLOCKSPRING
(1809)
M85−GD16WH
W/INSTRUMENT PANEL HORN SWITCH
E
PANEL LIGHT
BUSS BAR (1002)
B
B8
5C
18G
Y1
8
1310FWD CHASSIS/DASH
(4301)
M11−GD12WH
A85L18GY
A8
5C
20G
Y
B11
A
LEFT SIDE
ELECT HORN (8311)
2B
HORNSWITCH
(1018)
M85−GE16WH
8
20
B9
R18G
Y
M85L16GY
M85−GA16WH
M85−GC16WH
B
A
(8301)
M85J16GY
M85K16GY
J85A
A16G
Y
SEE CH08_08
GROUND
ADAPTER #1
(8800)
GROUND
ADAPTER #2
(8801)
RADIATORA
RADIATOR
GND
(8600)
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 33 Horn, Dual Electric
33
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7
CHAPTER 3
MIRRORS (HEATED, LIGHTED & POWER)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,-
-91680J AE08052367 007
JJHD 28SEP12 ADDED HTD HD MIR EFCT E 91680J
20OR
18BK
DOOR / IP
MIRROR
(3000)
18OR
18YL
18LTGN
18BK
18BK
GROUND
(1003)
CH2_11
A78-GB
16WH
A58S
16BN
D
LIGHT
HEATER
B
L/R
AXIS
F
PASSENGER
POWER
MIRROR
20BL
20OR
A2
A4
B2
B4
A78-GE
16WH16BL
CAB FUSE
BLOCK
(1011)
B
A62D
18DKBL
F17
A78D
18LTGN
E
H
A58F
16BN
A78E
18LTGN
10A
20WH
G2
H
F18
A58U
18BN
F
D
A78J
16LTGN
LIGHT
HEATER
L/R
AXIS
F
18BN
DRIVER
POWER
MIRROR
10A
A1
A
20YL
DOOR / IP
MIRROR
(3003)
A58T
18BN
A11-GDY
12WH
MIRROR
SWITCH
ANT GND
G
C
ANT GND
A78F
18LTGN
CAB FUSE
BLOCK
(1011)
A78-GD
16WH
F21
B
H2
18RD
CH8_10
D
A78H
16LTGN
18DKGN
E
C
G
A
U/D
AXIS
CAB FUSE
BLOCK
(1012)
A1
18RD
A3
B1
B3
D
16BL
CAB FUSE
BLOCK
(1012)
A78-GC
16WH
J
7.5A
20BL
J
G1
B
H
F
20YL
H1
A78L
18LTGN
A78P
16LTGN
20BN
A
A78M
16LTGN
C
5A
D1
C1
A78
14LTGN
E
C
G
A
U/D
AXIS
G
B1
F13
F21
B4
5A
D1
CAB FUSE
BLOCK
(1013)
A78L
16LTGN
A78-GD
16WH
SYSTEM CONTROLLER
/ BOOSTER CONN
(1601)
W/ MXT
N/ MXT
W/ MXT
63
PASS THRU
(1701)
A B
A B
M11-G
12WH
A E
M11-GD
12WH
LEFT SIDE DASH
MTD GROUND
(4006)
LEFT HEATED
HOOD MIRROR
RIGHT HEATED
HOOD MIRROR
FORWARD
GROUND
(4308)
M78AC
16LTGN
M78BC
16LTGN
M78-GC
16WH
A78J
16LTGN
A78DC
16LTGN
M78-GA
16WH
M78-GB
16WH
M78-GB
16WH
M78-GA
16WH
GROUND
ADAPTER
(8800)
W/HTD HOOD
MIR
W/SINGLE HEATED
HOOD MIRROR
W/DUAL HEATED
HOOD MIRROR
Figure 34 Mirrors (Heated, Lighted and Power)
34
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8
A86M18LTGN
A8
6−
G2
0W
H
A6218DKBL
4
ROOFCONN(2000)
8 6
PREMIUMROOFCONN(2503)
GND STUD(1851)
1
CAB FUSE BLOCK (1011)
LEFT CONSOLE SPEAKER
(2305)
A B
+ −
C86K
18LT
GN
CLUSTER CONN (1500)
7
CHAPTER 3
RADIO (ENTERTAINMENT), SPEAKERS
U00JXP9
52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
25AUG00 08AE08−52367
CNA 16MAR04 REV PINOUTS ON CONN 1300,ADDED CH8_03 CALLOUT, 1011WAS 1012, FUSE F21 WAS F23.
50174WE
5
RIGHTCONSOLESPEAKER
(2304)
A B
+ −
W/PREMIUMCAB TRIMONLY
13
LEFT REAR SPEAKER
(2302)
A B
+ −
NOTE: REAR SPEAKER WIRING IS THE SAME FOR STD, EXTENDED AND TRAVEL CREW CAB.
9
A86J20LTGN
C86H
18LT
GN
RIGHT REAR SPEAKER
(2301)
A B
+ −
10A
D4
C4
F12
10A
H1
G1
F1
D86B
18LT
GN
D86D
18LT
GN
C86L
18LT
GN
C86J
18LT
GN
D86C
18LT
GN
D86E
18LT
GN
1
CAB FUSE BLOCK (1011)
A86D20LTGN
A86L20LTGN
A86K20LTGN
A86H20LTGN
A62E20DKBL
A86C20LTGN
A86B20LTGN
A8
6A
18LT
GN
LEFT CONSOLE
RIGHT CONSOLE
RADIO POWER
RIGHT FRONT +
LEFT FRONT +
LEFT REAR −
RADIO MEMORY
PANEL LIGHT
RIGHT REAR −
RIGHT REAR +
LEFT REAR +
GROUND8
4
7
6
12
14
11
13
16
10
9
15
A8
618LT
GN
A86E20LTGN
5
3
7
10
4
11
12
1
7
6
8
2
GROUND
LEFT REAR +
RIGHT REAR +
RIGHT REAR −
LEFT REAR −
PANEL LIGHT
RADIO MEMORY
LEFT FRONT +
RIGHT FRONT +
RADIO POWER
RIGHT CONSOLE −
LEFT CONSOLE −
A11−
GA
10
WH
RADIOCONN(1301)
RADIOCONN(1300)
PREMIUM RADIO
AM−FM CASSETTE BASE RADIO
W/PREMIUMRADIO ONLY
3PARK LIGHTS
PA
RK
LIG
HT
SS
EE
CH
08
PG
03
Figure 35 Radio (Entertainment), Speakers
35
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 3
WINDSHIELD WIPER AND WASHER PUMP
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
10AUG0052778H AE08052367 009
CNA1 31MAR09 ADDED MXT EFFECTS G 61817B
DCM
CONNECTOR
(1800)
C1
22
B87A
18GY
*A87A
18GY
WIPER 0
PASS THRU
(1701-30)
24
12
GND
HI
2.2uF x2
PRK
A
C
1
A82A
20GY
B82
18GY
7
20YL
WASHER FLUID
LEVEL SENSOR
(4022)
2
WIPER 1
WIPER 1
WIPER HIGH
A82
20GY
6
SYSTEM
CONTROLLER
(1600)
J82-G
16WH
B9S
18GY
A87C
18GY
F
WIPER 0
A11-G
10WH
WASHER PUMP
20OR
A4
20RD
SYSTEM CONTROLLER
(4004)
TURN SIGNAL
SWITCH
(1810)
E
GND 2
(4006)
B11-GAA
18WH
5A
F1-C2
ZERO VOLT REF
SPLICE
(4830)
86
87
WIPER PWR
RELAY /
*ISO PWR
RELAY
(4003)
R1-5
30
87A
85
R2-2
R2-5
J82F
16GY
J82B
16GY
29
SYSTEM
CONTROLLER
(4004)
D3
J87KA
18GY
D6
A9V (250)
18GY
J87B
18GY
5
LO
R1-2
B82B
18GY
B9U
18GY
A5
20WH
12
A87B
18GY
LOW WASHER
FLUID LIGHT
DIGITAL
ZERO VOLT REFERENCE
MINIFUSE
BLOCK
(4001)
30
87A
85
R1-1R1-3
R1-4
86
87
WIPER HI-LOW
POWER RELAY
/ *ISO PWR RELAY
(4003)
R2-1
R2-3
R2-4
20
D1
*J87BA
18GY
F1-D2
A3
WIPER 2
J11-GJ
10WH
3
J87C
18GY
*N87BA
16GY
J87KB
18GY
N87DB
18GY
J87CA
18GY
N87EA
18GY
J82L
16GY
J82H
16GY
J82P
16GY
J82RP
18GY*J82FB
18GY
J82FA
18GY
*J82RP
18GY
J82HLP
16GY
C9
N87HA
18GY
A9H
20GY
20GN8
WV50V
B+
4.4uH
x3
C/B
WIPER MOTOR
(4015)
A82B
20GY
B
D
B82A
18GY
2
WASHER PUMP
(4021 / *9745)
SYSTEM CONTROLLER
BLUE
(4008)
WASHER
1
B1
28
J82RH
18GY
WINDING
A11-GAA
18GY
23
A
11
WIPER 2
*J82HL
16GY
J82HL
16GY
NOTE:
ALL DASH LINES
REFER TO
RH- MRD MODULES.
* W/ MXT
*A11-GAA
18WH
A87A
20GY
*A87B
20GY
CENTER CHASSIS
/ *DASH
(9700 / *9714)-VE STUD
(1852)
*N87KA
16GY
D2
N87DB
18GY
J87BB
18GY
J82FB
18GY
Figure 36 Windshield Wiper and Washer Pump
36
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.10. 2–WAY RADIO, P. 10
Figure 37 2–Way Radio
37
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11
Figure 38 Switch Pack, Optional Gauge Pack
38
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.12. LIGHTED AIR SHIELD, P. 12
Figure 39 Lighted Air Shield
39
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.13. ROOF AUX. LOAD, P. 13
Figure 40 Roof Aux. Load
40
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14
Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems
41
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.15. SELF CONTAINED AIR SEAT, P. 15
Figure 42 Self Contained Air Seat
42
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.16. DIGITAL CLOCK PTC, P. 16
Figure 43 Digital Clock PTC
43
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17
Figure 44 Transmission Allison LCT Column Shifter
44
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18
Figure 45 Heated Seats for 7700 Models Only
45
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.19. BACKUP CAMERA, P. 19
A1
2−
G1
8B
K
J71
BK
18LT
GN
A12B
K18LT
GN
A12RD18RD
GB
12
RD
18R
D
GB
12
BK
18LT
GN
GB
12
−G
18
BK
SAFTEY VISIONMONITOR CONNECTION(9999)
BACKUP MONITORPROVISION(6900A)
5A
C2 D2
CAB FUSE BLOCK(1013)
CABGROUND
Figure 46 Backup Camera
46
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.20. XATA COMPUTER, P. 20
A9
8(−
)1
8G
Y
A9
8(+
)18D
KB
L
A11−
GZ
18
WH
A14Z18RD
XATA COMPUTERPROVISION(734M)
5A
C2 D2
CAB FUSE BLOCK(1014)
J1708 PUBLIC (−)CONN(1661)
J1708 PUBLIC (+)CONN(1660)
Figure 47 XATA Computer
47
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.21. KEYLESS IGNITION SYSTEM, P. 21
EJ13DD18PK
EC12AB18LTBL
DS1718PK
BP1518RD
EJ13DD18PK
EC12AB18LTBL
DS1718PK
BP1518RD
START STOP
SWITCH SWITCH
ANT.
KEYSWITCHCONTROL TOSWITCH(1100M)
Figure 48 Keyless Ignition System
48
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12V CHARGING + CRANKING SYSTEM (CHAPTER 4)5.1. I6 EGR ENGINES, P. 1
Figure 49 I6 EGR Engines
49
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.2. V8 AVNT ENGINES, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 4CHARGING AND CRANKING
(V8-AVNT) ENGINES
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
10AUG0052778H AE08052368 002
CNA1 31MAR09 ADDED MXT EFFECTS G 61817B
G
TO ECM2 CLEAN
POWER/GND CONN
(A-12V,B-GND)
(6323F)
CH06_03
1/0RD
PASS THRU
AT DASH
(1701-8)
K17L
18PK
R12-3
K17K
18PK
100A
*K2A
2RD
B
86
C
ECM
NEGATIVE
(9260)
MEGA-FUSE
A17
18PK
BATTERIES
J17E
10PK
1/0RD
N14BA
10RD
NOTE:
FOR CIRCUIT K18 FUSELINK IS 10RS
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
FOR CIRCUIT K2 FUSELINKS ARE 2-12BL
FOR CIRCUIT K2A FUSELINKS ARE 2-10RS
* W/ MXT
J17D
10PK
ECM
POSITIVE
FEED
(9261)
R12-5
GB
1/0RD
N97-G
10WH
1/0BK
N14AY
10RD
ALTERNATOR
J17S
18PK
N97AA
10RD
1/0BK
MAXIFUSE
BLOCK
(4000)
ENGINE
BLOCK
GND
ECM POWER/
STARTER SOLENOID
(4105-C)
1/0BK
K17C
10PK
GND
(4005/*4058)
J17E
10PK
K2-G
4WH
K11-GL
4WH
40A
AB
ENGINE
ECM FEED
FUSE
(9254)
ECM2
(6020)
N14-G
10WH
ENGINE /
DASH
(4103-17)
FRAME
GND
CRANK MOTOR
SOLENOID
CRANKING
MOTOR
M
B S4/0RD
K10-GC
1BK
K14H
4RD
J14H
4RD
GLOW PLUG
RELAY
(4057/*6010)
87
30
87A
85
STARTER
ISO & POWER
RELAY
(4003)
R12-1
R12-2
R12-4
K17L
18PK
2/0BK
14GY
FUSIBLE
LINK
K18
6PK
A
W/AUTO
NEUTRAL
CH10_05
23
4/0BK
A
R
J17
18PKKEY SWITCH S
(1100_B)
LSD
*K14H
4RD
POWER STUD
(4075)
K2
4RD
FUSIBLE
LINKS
*K2-GA
2WH
*K17M
18PK
*A17
16PK
Figure 50 V8 AVNT Engines
50
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3
Figure 51 Caterpillar, Cummins ISM Engines
51
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.4. I6 HEUI ENGINES, P. 4
CHAPTER 4
CHARGING AND CRANKINGI6−HEUI ENGINES
U00DLCK
58774T
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
12SEP03 04AE08−52368
CNA 12SEP03 RELEASE FOR PRODUCTION. 58774T−
SEE CH10_05
N/THERMALOVERCRANKPROTECTION
100A
MEGAFUSE
A1718PK
BATTERIES
K10−GC
1BK
J17E10PK
K17M
18P
K
NOTE:FOR CIRCUIT K14H FUSELINKS ARE 2−12BLWITH 4 GAUGE CHARGE CIRCUITS K2−G & K2 FUSELINKS ARE 2−12BLWITH 2 GAUGE CHARGE CIRCUITS K2−GA & K2A FUSELINK ARE 2−10RSWITH 1 GAUGE CHARGE CIRCUITS K2−GB & K2B FUSELINK ARE 3−12RS
J1718PK
GR
B
ALTERNATOR
2/0
BK
W/THERMALOVERCRANKPROTECTION
FUSIBLELINKS
K17L18PK
FUSIBLELINKS
J17S18PK
1/0RD
K2*4RD
J17D10PK
FRAMEGND
14GY
1/0BK
MAXIFUSEBLOCK (4000)
J14H4RD
KEYSWITCH S (1100) B
ENGINEBLOCKGND
K14H4RD
C ECM POWERSTARTER(4101)
W/AUTO NEUTRAL
K17K18PK
K1
7C
10
PK
2/0RD
8
PASS THRU AT DASH (4014)
DASH PANELGND(4005)
J17E
10P
K
K2−
G*
4W
H
K1
1−
GL
4W
H
SEE NOTE
SEE NOTE
CRANKINGMOTORSOLENOID
CRANKING MOTOR
THERMALOVERCRANK(6316)
A
B
B S
M
G
2/0
BK
46ECM(6007)
86
87
30
87
A
85
STARTERISO & POWERRELAY(4003)
R12−1
R12−2
R12−3
R12−4
R12−5
FUSIBLELINK
17
ENGINE/DASH(4103)
FRAMEGND
Figure 52 I6 HEUI Engines
52
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P.5
CHAPTER 4
CHARGING AND CRANKINGCAT ENGINES, CUMMINS ISM &W/EATON ULTRASHIFT/DM2
U00DLCK
58689K
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
17NOV03 05AE08−52368
CNA 17DEC03 RELEASE FOR PRODUCTION. 58689K−
J17D10PK
KEY SWITCH"S" TERMINALCH02_15,CH10_18
K17S
16P
K
DASH/ENG (4103)
18
K24RD
ALTERNATOR
A1718PK
DASH/ ENG (4103)
NOTES:
FOR 4 GAUGE CHARGE CIRCUITS K2−FL & K2A−FL FUSELINKS ARE 2 − 12BLFOR 1 GAUGE CHARGE CIRCUITS K2D−FL, K2E−FL & K2F−FL FUSELINKS ARE 3 − 10RSFOR 1 GAUGE CHARGE CIRCUITS K2B−G & K2B
J17G14PK
CR
AN
K M
OT
OR
SO
LE
NO
ID
CRANKING MOTOR
THERMALOVERCRANK(6316)
B S
M
G
100 AMPS
J1718PK
R12−1
MEGA FUSE
K17J16PK
K17G14PK
K10−GC1BK
GR
B
1BK
ENGINEBLOCKGND(6303)
A
J17−
G1
8W
H
R12−2
4BK
8
17
1RD
16
FRAME GND
PASSTHRU(4014)
STARTERISO & PWR RELAY (4003)
K1
1−
GL
4W
H
BATTERIES
NEGSTUD(4005)
B
J17F14PK
R12−4
J17−
G1
8W
H
2B
K
NOT W/ THERMALOVERCRANK
FUSIBLELINKS
K17F14PK
K2
−G
4W
H
15
CAB GND(4005)
4RD
FUSIBLE LINK14GY
J17
S18P
K
30
86
87
A8
78
5
R12−5
Figure 53 Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2
53
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.6. I6 EGR ENGINES WITH AIR START, P. 6
KA17−G10WH
KA17C10PK
2/0
BK
CHAPTER 4
CHARGING AND CRANKINGI6−EGR ENGINES W/ AIR START
U00DLCK
59169P
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
05MAR04 06AE08−52368CNA 11MAR04 RELEASE FOR PRODUCTION. 59169P
SEE CH10_05
J17
18
PK
100A
MEGAFUSE
N/ALLISON MD TRANS
J17
18
PK
BATTERIES
A1718PK
K17−G10WH
J17E10PK
GR
B
ALTERNATOR
J1718PK
NOTE:FOR CIRCUIT K14H FUSELINKS ARE 2−12BLWITH 4 GAUGE CHARGE CIRCUITS K2−G & K2 FUSELINKS ARE 2−12BLWITH 2 GAUGE CHARGE CIRCUITS K2A−G & K2A FUSELINK ARE 2−10RSWITH 1 GAUGE CHARGE CIRCUITS K2−GB & K2B FUSELINK ARE 3−10RS
2/0BK
J17S18PK
1/0RD
J104K
18D
KB
L
K2*4RD
J17D10PK
J104C
C18D
KB
L
FRAMEGND
14GY
MAXIFUSEBLOCK (4000)
1/0BK
J14H4RD
W/ALLISON MD XMSN (CH 10_05)
KEYSWITCH S (1100) B
ENGINEBLOCKGND
K14H4RD
CECM POWERSTARTER(4101)
W/AUTO NEUTRAL
K1
7M
18
PK
2/0RD
K17C
10
PK
8
PASS THRU AT DASH (4014)
DASH PANELGND(4005)
J17
E1
0P
K
K11−
GL
4W
H
K2−
G*
4W
H
SEE NOTE
SEE NOTE
23ECM 2(6020)
86
87
30
87
A
85
STARTERISO & POWERRELAY(4003)
R12−1
R12−2
R12−3
R12−4
R12−5
W/REMOTESTART/STOP(CH09_31)
FUSIBLELINK
FRAMEGND
17
ENGINE/DASH(4103)
AIR STARTSOLENOID
AIR STARTENGINE(6398)
POWERSTUD
Figure 54 I6 EGR Engines with Air Start
54
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FANS AND ENGINE ACCESSORIES (CHAPTER 5)6.1. FAN WIRING, P. 1
Figure 55 Fan Wiring
55
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.2. ETHER START, P. 2
Figure 56 Ether Start
56
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.3. SNOW VALVE, P. 3
Figure 57 Snow Valve
57
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4
Figure 58 Fan Wiring, Caterpillar and Cummins
58
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ELECTRONIC ENGINES (CHAPTER 6)7.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1
J97H14VT
N14BD10RD
N14BC10RD
J97XA10VT
K97S16VT
K97E16VT
INTAKE AIR TEMP SENSORS(6703)(LOCATED ON AIR INTAKE)
A
B
CHAPTER 6
ELECTRONIC ENGINE CONTROLS (I6−EGR) ENGINES
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 01AE08−52370
CNA 18MAY04 CIRCUIT K97AB WASK97−FL20VT
59249MF
10
K97K18VT
J97T
A10
VT
8687
30
87A
85
ECM / IDMMICRO RELAY (4002)
M1−G4
M1−J4M1−H3 M1−J3
M1−G3
N97−G10WH
K97J18VT
BAPSENSOR(1808)
13
2
K97−GV16WH
5A
A2
B2
CAB FUSEBLOCK(1012)
F24
N97AA10RD
18
7
B97
Q18
VT
K97−GA12WH
12
EC
M2
(6
02
1)
J97QA18VT
5
A
ECM / IDMNEGATIVE (9260) BATTERIES
A99U18VT
A99V18VT
B99V18VT
9
(6704) GND
J97UA16VT
K97C18VT
4
2
K97AB16VT
8687
30
87A
85
IDMPWR RELAY (4003)
R8−1
R8−5R8−3 R8−4
R8−2
1
PASS THRUAT DASH(4014)
A97P18VT
K97M16VT
J97J
18V
T
4
A
ECM / IDMPOSITIVE (9261)
K9718VT
K97Y12VT
1
ENGINE/DASH(4103)
B97A
H18
VT
5A
F1−E1F1−F1
MINI FUSE BLOCK (4001)
K97
AZ
16V
T
B
K34
−G18
WH
LOWCOOLANT SENSORLT−(6400M)RT−(6401) A B
6
6
7
J97P18VT
K97LA16VT
B97A
E18
VT
24
K97−GW16WH
A97Y18VT
B99U18VT
18
A99E
18V
T
N14AY10RD
J13S14PK19
C5
3
2B97AF18VT
K97F16VT
1
IDM
2 (
60
11
)
J97LC16VT
C10
DCMCONN(1800)
12N14BA10RD
C4
K97−G10WH
B5
K99T18VT
A
CLEAN POWER & GROUND (6323)
J99V18VTJ97Y18VT
6
K97T10VT
B97Y18VT
2
12
B97AD18VT
A
J97T
C16
VT
1
AB
CD
EF
APS/IVS(1804)
8
B99E18VT
K97H14VT
C2
A97Q18VT
24
A13AH10PK
5
K97X10VT
K97UA18VT
3
N14−G10WH
K97Z16VT
J97L
D16
VT
FROM PRIMARYIGNITION FEEDRELAY
J97H
A16
VT
C6
K99S18VT
K34A18TN
B4
4
5
EC
M2
(6
02
0)
J99U18VT
BPOWER/STARTERSOLENOID (4105)
40A
ABENGINE IDMFEED FUSE (9254)
4
J13CW10PK
E2
21
B97P18VT
J97LA18VT
K97R18VT
K97D18VT
5IDM
2(6
01
1)
FROM PRIMARYIGNITIONRELAY (R9−4)(4003) CH 02_14
4K97−GB16WH
10A
F1−H4
F1−G4MINI−FUSE BLOCKSENGINE ECM(4001)
20A
F2−A4F2−B4
MINI FUSE BLOCK (4001)
J97JA18VT
9
(4103)
C C
40A
B AENGINE ECM / IDMPOS FEED FUSE (9258)J97HB
14VT
N97B10RD
K97MA12RD
Figure 59 Electronic Engine Controls, I6–EGR Engines
59
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL ANDBODY BUILDER CONNECTIONS, P. 2
Figure 60 Electronic Engine Controls, I6-EGR Engine Cruise Control and Body Builder Connections
60
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 6ELECTRONIC ENGINE CONTROLS
(V8-AVNT) ENGINES
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
10AUG0052778H AE08052370 003
CNA1 31MAR09 ADDED MXT EFFECTS H 61817B
B6
J13S
14PK
J97J
18VT*
N97-GA
10WH
R11-2
B2
7
F24
B97AD
18VT
C4
F1-E1
1
FROM PRIMARY
IGNITION FEED
RELAY
J97Y
16VT*
12
L92#141
18TN
A97Q
16VT*
2
3
K99S
18VT*
19
BAP
30
3
18
A
6
A
J97HB
18VT
B5
K97Z
16VT*
ENGINE
/ DASH
(4103)
J97P
16VT*
C2
A97P
16VT*
A
K97-GV
16WH
BATTERIES
5
1
A
J99U
16VT*
6
8
1A99V
16VT*
J97LA
18VT*
F1-G4
87
87A
V8 IDM
POWER RLAY
(4003)
R8-5
N14-G
10WH
5
ECM2 (6020)
R8-4
A
ENGINE ECM
FEED FUSE
(9254)
K97F
16VT*
18
C6
K97-GA
12WH
8787A
R11-5
R11-4
A99W
16VT*
A
BD
(1804)
MINI FUSE
(4001)
N14AY
10RD
A13AH
10PK
A99E
18VT*
J97TA
10VT*
2
K97Y
12VT*
B99U
18VT
N14BA
10RD
J97JA
18VT*
K97K
18VT*
12
10
B97Q
18VT
4
ENGINE
BLOCK
GND
K97D
18VT*
2
K97-G
10WH
K97LC
16VT*
A2
CAB FUSE
BLOCK
(1012)
B97AE
18VT
J13CW
10PK
5A
B97Y
18VT
12
&J97HA
16PL
N97AA
10RD
ECM2 (6021)
K97C
18VT*
N97-G
10WH
2
4
6
SENSOR1
A99U
16VT*
B
FROM PRIMARY
IGNITION
RELAY (R9-1)
(4003)
CH2-14
B97P
18VT
B4
B97AF
18VT
J97LD
16VT*
1
K97M
16VT*
K97T
10VT*
3
ECM -VE
(9260)
K34-G
16WH
K97X
10VT*
J97TC
10VT*
J99V
16VT*
K99T
18VT*
7
B99E
18VT
10A
F1-H4
K97-GW
16WH
MINI-FUSE BLOCKS
ENGINE ECM
(4001)
86
30 85
R8-1
R8-3
K97-GB
16WH
R8-2
40A
9
4
86
85ECM ISO &
POWER
RALAY
(4003)
R11-1
R11-3
K97UA
18VT*
ECM +VE
(9261)
K97LA
16PL
EF
APS/IVS
B99W
18VT
24
21
K97H
16PL
B99V
18VT
E2
C5
BECM POWER/
STARTER
SOLENOID
(4105)
4
K97
18VT*
B
J97H
18VT*
4
10A
F2-A4
J97LC
16VT*
MINI-FUSE
BLOCK
(4001)
B97AH
18VT
J97LB
18VT*
ECM2 CLEAN
POWER & GROUND
(6323)
24
J97QA
16VT*
C10
IDM2(6011)
K34A
18TN
5A
3
PASS THRU
AT DASH
(1701)
DCM
CONN
(1800)
A97Y
16VT*
(1808)
5
J97XA
10VT*
B
K97AZ
18VT*
&J97UA
16PL
AC
F1-F1
SEE CH10_20 FOR EATON DM3 TRANS
&J97HB
16PL
J97UA
18VT
&K97LA
10PL
J97HA
18VT
& W/ MXT
* W/ MXT VT IS
REPLACED BY PL
8
K97J
18VT*
20K3B(+)
18DKBL
21K3B(-)
18GY
17&SPD-SIG
18PL
17
19&GPS
18PL
&L47C125
18TN10
&L47B125
18TN
&L47#125
18TN
D
41
L5A(-)1
18GN13
12L5A(+)1
18YL
TO
DRIVETRAIN
J1708
CH2_04
XMSN CONTROL
MODULE
(7151&R)
CONN BODY
LOCK
(7906F)
25
LOW
COOLANT
SENSOR
(6400M)
TO
DRIVETRAIN
J1939
CH2_07,07A
F2-B4
TRANS
CONTROL
MODULE
(7151&R)
ATA-
KL.87
(VPWR)
NOT
USED
KL.87
(VPWR)
KL.31B
APS
VBREF
IVS
VSS+
ATA+
KL.31
CAN+
MPR
(LSD)
KL.31
KL.15
DDS
CAN-
ECL
BAP
Figure 61 Electronic Engine Controls, (V8–AVNT) Engines
61
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL ANDBODY BUILDER CONNECTIONS, P. 4
K97DF18VT
K97AR18VT
K46A18GY
K47B18GY
K97CB18VT
K97CC18VT
K46B18GY
B9S
18G
Y
B9VH18GY
B70C18OR
B70CA18OR
B70CB18OR
B9VG18GY
C2
CAB FUSE
BLOCK
(1012)
W/HYD
BRAKES
B9
10
ECM2
(6021)
B9V
18G
Y
K4
718G
Y
33
SYSTEM
CONTROLLER
(1600)
18
PASS THRU
AT DASH
(4014)
A9
620V
T
F
XMSN/
DASH
(4705)
L1
7E
18
PK
J17J18PK
B7
0C
18R
D
5A
E2F2F24
IGNITION FEED FROM
INGITION RELAY
A1
7J
18
PK
B9
R18G
Y
17
B9
618V
T
A1
7H
18
PK
A4
A9
H20G
Y
C11
8
ECM2
(6020)
A13AH10PK
A2
K4
7A
18G
Y
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 6
ELECTRONIC ENGINE CONTROLS − V8−AVNT
ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 04AE08−52370
CNA 9SEO02 DVD/RMVD ENG/TRANS CONN
(7800).56507ZD
10
A9
6A
20V
TD
8
D7 DCM
CONN
(1800)
12
10
OH
M
61
90
OH
M
23
70
OH
M RE
SU
ME
SE
T
CR
UIS
E O
N
CR
UIS
E O
FF
AIR
HO
RN
CIT
Y H
OR
N
STEERING WHEEL SWITCHES
ABCD
9
3
CLOCK
SPRING
(1809)
ABCD
B9VF18GY
A9V
18G
Y
A7
0C
20R
DB
12
TRANS SPEED
SENSOR
(7601)
AB
BA
STOP LIGHT
(1814)
6.8
V
150
7
TURN SIGNAL
SWITCH
(1810)
NOTE:
ONLY ONE STOP LIGHT SWITCH USED
W/AIR BRAKES & W/TRACTOR
21
EC
M2
(6
02
0)
20
19
17
11
14
SET PTO SPEED − SCS
VARIABLE PTO ENABLE − RVAR
PRESET PTO ENABLE − RPRE
VEHICLE SPD SENSOR CAL CNTRL − VSS_CAL
RESUME PTO SPEED − RAS
TACHOMETER CONTROL − TACH
BODY
BUILDER
TO FUEL FILTER
(6708) SEE CH07_09
DC
STOP LIGHT
#2
W/AIR BRAKES
(1824)
6.8
V
150
DC
STOP LIGHT
#1
W/AIR BRAKES
(1823)
6.8
V
150
1200
1200
ABCD
CLUTCH
SWITCH
(1807)B
17
J1
8P
K
B1
7H
18
PK
B9
6A
18V
T
B9V
B18G
Y
Figure 62 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections
62
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5
NAME
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DATE
REFERENCE
RELEASE NO.
CHANGE
SHEET
ELECTRICAL CIRCUIT DIAGRAM
DRAWN
PART NO.
DATE
INTERNATIONAL TRUCK AND ENGINE CORPORATION
REVCHK
CHAPTER 6
CAT C10, C11, C12 & C13 ENGINES
U00DLCK
16DEC01 AE08-52370 05
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
E 59924RADDED EATON DM3 TRANS NOTE
52778H
JKP 4JAN06
A97P
18VT
D
20YL
A97Y
18VT
(9260)
LOW COOLANT
A
D
ENGINE/TRANSMISSION
(7800)
6 11 7
DASH
B
20
K97AT
14VT
FREON
(6200)
SYS CONTROL
BLUE
(4008)
K3A(+)
18DKBL
2 15
PASS THRU
B4 C4
J5E(-) W/WABCO
5
A5AP(-)
20LTGN
(1800)
34
C
K97AM
10VT
C
(1650)
(1500)
PUBLIC
J1708 & 5V
K97-GD
14WH
(4820)
19
F1-F1
MINI FUSE (4001)
CH02_14
B(1805)
SENSOR
65
B99V
18VT
B97P
18VT
K97U
18VT
A5AL(+)
18YL
A5B(-)
18LTGN
(1600)
J5C(+) W/BENDIX
J5C(-) W/BENDIX
J99V
18VT
J97P
18VT
K10-GU
14WH
K77B
16LTGN
K5T
18LTGN
K99V
18VT
K34D
16TN
K5V
20YL
K5W
20LTGN
K47
16GY
K97YA
18VT
K34B
16TN
K97AS
14VT
N14-G
10WH
K97-GE
14WH
N97-G
10WH
5334
J5E(+) W/WABCO
328
A5AC(+)
20YL
4 49 54 66
ECM
(6013)
A5B(+)
18YL
B
B
A
A
CLEAN PWR
(6323)FEED
J1939
ECM NEG
5
(1652)
BATTERIES
(6407)
B
E
4 10 8(4103)
A
ENGINE GND
(6340)
COMP
G
5 16 1 (1701)
C5
4
DCM
35
D
A
DIAGNOSTIC
SYS CONTROLLER
CLUSTER
FEED
70
5A
F1-E1
IGN FEED
CA
ACCEL. PEDAL
REF SPLICE
B97Y
18VT
J97U
8VT
A5AG(+)
18YL
A5AE(+)
18YL
A5AM(-)
18LTGN
A5AF(-)
18LTGN
A99V
18VT
J3B(-)
18GY
J3B(+)
18DKBL
20YL
20GN
J97Y
18VT
J77B
16GN
K77-G
16WH
K3B(-)
18GY
K5S
18YL
K97P
18VT
K5U
18YL
K5AE
18LTGN
K47A
16GY
K34-GA
16WH
K34C
16TN
K97-GA
10WHN14AY
10RD
N14BA
10RD
N97AA
10RD
503352 52 67A C
A A
30A
B
& GND
ECM POS
(9261)
A5AD(-)
20LTGN
9
20GN
K97Y
18VT
A5AS(-)
20LTGN
A5AR(+)
20YLA5AN(+)
20YL
A5AH(-)
18LTGN
CH10_20 FOR EATON DM3 TRANS
Figure 63 Caterpillar C10, C11, C12, and C13 Engines
63
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.6. CUMMINS ISM ENGINE, P. 6
Figure 64 Cummins ISM Engine
64
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.7. I6 HEUI ENGINE, P. 7
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 6ELECTRONIC ENGINE CONTROLS
(16-HEUI) ENGINES
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JLH3
12SEP0352778H AE08052370 007A AND B.
DLV1 10APR11 CONN 6703 CAVITY WAS C 77596V
K97S
16VT
B97AF
18VT
B
A
1
47
ENGINE/
DASH
(4103)
24
K34A
18TN
16
5
21
J24B
18GY
J24C
18GY
B
87A
R11-2
B
CAB FUSE
BLOCK
(1012)
M1-A4
N14AY
10RD
J13CW
10PK
DCM
CONN
(1800)
N97-G
10WH
J97W
10VT
A97Y
18VT
ENGINE/
DASH
(4103)
8
A18
2
J97W
10VT
K97L
14PL
J13S
14PK
A2
K97V
14PL
K10-GB
14WH
23
K10-G
18WH
5A
5A
MINI FUSE BLOCK
(4001)
M1-A3
F1-E2
R11-5
K97AA
10VT
F
B99V
18VT
K97C
18VT
10
FROM PRIMARY
IGNITION FEED
RELAY
B97AH
18VT
1
F1-E1
6
ECM2 CLEAN
POWER & GND
(6323)
K97E
16VT
ENGINE/
DASH
(4103)
ECU POWER/
STARTER
(4105)
ECM
NEGATIVE
(9260)
2
J99V
18VT
18
B99E
18VT
K24A
18GY
M1-C3
22
EXHAUST BRAKE
SOLENOID
(6500)
86
C4
F1-B2
85
K97Z
14PL
K97UA
18VT
C
A13AH
10PK
C5
2
K97K
18VT
BAP
SENSOR
(1808)
K97R
18VT
B97AD
18VT
12
J97QA
18VT
87
A97P
18VT
EXHAUST
BRAKE
SOLENOID
(6502)
K97P
14PL
BATTERIES
B
K97V
14PL
7
M1-B3
K10-GA
18WH
B
F24
87
J13W
14PK
R11-3
K97D
18VT
A
18GN
APS/IVS
(1804)
J97Y
18VT
ENGINE
BLOCK
GND
A
N14BA
10RD
K99S
18VT
3
FROM PRIMARY
IGNITION
RELAY (R9-4)
(4003) CH02_14
11
J97P
18VT
J24B
18GY
ECU POWER/
STARTER
(4105)
42
J99U
18VT
GND
(6704)
30
4
B2
M1-C4
C6
5A
POWER RELAY
(4003)
15
DJ97UA
18VT
B99U
18VT
2
3
K97AA
12VT
LOW
COOLANT
SENSOR
(6400)
B97P
18VT
INTAKE AIR
TEMP SENSORS
(6703)
(LOCATED ON
AIR BRAKE)
B5
A
A
K97Y
14VT
5
1
ENGINE/DASH
(4103)
A99V
18VT
85
ENGINE ECM
FEED FUSE
(9254)
EXHAUST BRAKE
RELAY
(4002)
30
J97AAA
14VT
FROM
SECONDRY
IGNITION
RELAY
(4003)
R11-4
AC10
A99U
18VT
POWER
RELAY
(4003)
N14-G
10WH
F1-A2
R11-1
ECM POSITIVE
FEED (9261)
41
E
B97AE
18VT
27
K24-G
18WH
4
3
B97Q
18VT
N97AA
10RD
A
N97-GA
10WH
K97T
18VT
K97F
14PL
1
PASS THRU
AT DASH
(4014)
A97Q
18VT
B97Y
18VT
86
A99E
18VT
F1-F1
B
29
J24A
18GY
19
2
B4
J97-GA
10VT
K97N
14PL
K99T
18VT
1
K34-G
18WH
87A
40A
MINIFUSE
BLOCK
(4001)
MULTIFEED TERMINAL/
BUSS BAR
ECM
(6007)
+-
SEE CH10_20 FOR EATON DM3 TRANS
Figure 65 I6 HEUI Engine
65
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITHMANUAL TRANSMISSION, P. 8
Figure 66 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission
66
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)8.1. IP/GAUGE LIST, P. 1
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
YES
AIR 1 (PRES)
VOLT
WARN
TRANSMISSIONMPH/KPH (SPD)
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
YES
AIR 2 (PRES)
SIGNAL PATH
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
AIR APPLICATION
FUEL TANKFUEL
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
YES
YES
WATER (TEMP)
SENSOR
FWD CHASSIS
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 7
IP/GAUGES
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
09AUG00 01AE08−52371
−−−−−−−−−−−−−−−−−−−−−−−
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
YES
ENG OIL (TEMP)
NOTES:
REAR AXLE TEMP
INSIDE CAB − DASH PNL
NO
ENGINE
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
YES
OIL (PRES)
1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE
AXLE
NO
STEERING COL AREA
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
ENGINE
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
YES
TRANS (TEMP)
LIGHT LOCATION
ENGINE
ENGINE
TRANSMISSION
ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
INSTRUMENT PANEL GAUGES
YES
NO
GAUGE
SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
YES
XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
RPM (TACH)
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 67 IP/Gauge List
67
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.2. WARNING LIGHT LIST, P. 2
Figure 68 Warning Light List
68
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3
WAIT TO START
ENGINE (RED LED)
RETARD OVERHEAT
ENGINE (YELLOW LED)
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 7
WARNING LIGHTS CONTROLLED BY
ENGINE, TRANSMISSION, ABS CONTROLLER
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
20JUN00 03AE08−52371
AUTO NEUTRAL
TRAC CTRL
CHECK TRANS
OPTIMIZED IDLE
TRAILER ABS
CHECK ELECTR SYS
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,
OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY
THAT CAN BE OR NEEDS TO BE SHOWN:
ABS
RANGE INHIBIT
PRODUCTION RELEASE. A P54304U
(NOT ON DATA BUS TO CLUSTER)
(NOT ON DATA BUS TO CLUSTER)
PEC 16JAN01
Figure 69 Warning Lights Controlled by Engine, Transmission, ABS Controller
69
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER ANDWATER TEMP GAUGE CIRCUITS, P. 4
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 7
ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,
VOLTMETER & WATER TEMP GAUGE CIRCUITS
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
20JUN00 04AE08−52371
TACHOMETER GAUGE
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER
DIAGNOSTICS MANUAL EGES−175 (DT466), EGES−190 (V8−AVNT), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
WATER TEMPERATURE GAUGE
SPEEDOMETER GAUGE
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 70 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp GaugeCircuits
70
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5
A5AM(−)20LTGN
A5AL(+)20YL
A2818TN
GROUND
STUD
A6218DKBL
14
SYSTEM
CONTROLLER
(1600)
DRIVETRAIN
J1939
DATA
LINK
A28−G18WH
CAB
FUSE
BLOCK
(1011)
HEADLIGHT ENABLE
BATTERY +
1
4
NC
DRIVETRAIN J1939+
2
11
5
NC
DRIVETRAIN J1939−
3
12
7
NC
J1939 SHIELD 6
SYSTEM GND
PANEL LT DIM O/P
8
GND
9
SW IGN
10
GAUGE CLUSTER
(1500)
A13B16PK
A5020YL
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 7
IP / GAUGES & WARNING LIGHTS −
GAUGE CLUSTER
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 05AE08−52371
CNA 20SEP02 DVD/A13B WAS 13B, CHGD
FONT SIZES.
56507ZC
CAB
FUSE
BLOCK
(1012)
PANEL LIGHT
DIMMER
SEE CH08_10
SEE CH02_12
SEE CH02_06
SEE CH02_06
5A
F1 E1F19
15A
H2 G2F2
Figure 71 IP/Gauges and Warning Lights — Gauge Cluster
71
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6
J9EA18GY
J40F18GY
A40F18GY
B9VF18GY
B6HC18GY
B40F18GY
A4020GY
B40G18GY
J40FA18GY
A99W18VT
M4018GY
M6A18GY
B9VE18GY
B9VC18GY
B9V18GY
A9V18GY
A9H20GY
A6H20GY
B6HA18GY
B6H18GY
B6HB18GY
B4018GY
A4020GY
M9A18GY
A40A20GY
B40A18GY
27
B3
3
B2
SYSTEM CONTROLLER
15
(1600)
16
PRIMARY AIR SENSE
26
SYSTEM CONTROLLER
(4004)
3
AUX AIR SENSE
W / HYD BRAKES
15
SYSTEM CONTROLLER
(1600)
2
3
PASS THRU
(4014)
SECONDARY AIR SENSE
1
FWD CHASSIS/DASH
(4301)
SWITCHED SENSE CMD
C12
LOGIC GND
27
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 7
AIR PRESSURE INPUT CIRCUIT
U00TRH2
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
21JUN00 06AE08−52371
C12
A4
CAB/DCM
(1800)
B6
DCM
(1800) & (1805)
ZERO VOLT REFERENCE
5V OUT
PRIMARY AIR
TRANSDUCER
(1811)A
B
C
SECONDARY AIR
TRANSDUCER
(1812)A
B
C
AUX AIR
TRANSDUCER
(8505)A
B
C
PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING
AIR SYSTEM PRESSURE GAUGE WIRING
J6A18GY
J6BA18GY
(5V)
13
SYSTEM CONTROLLER
(4004)
AIR APPLICATION
TRANSDUCER
(1822)A
B
C
C217
PASS THRU
(4014)
ELECTRONIC REF
GROUND
SPLICE PACK
(4830)
J9A18GY
(4820)
5V REF
SPLICE PACK
AIR BRAKE APP
PRODUCTION RELEASE. A P54304UPEC 16JAN01
REVERSED 4014 TERMINAL. B P54634FPEC 18JUN01
Figure 72 Air Pressure Input Circuit
72
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.7
J9G
18G
Y
ZERO VOLT REFSPLICE
(4830)
1
F REAR AXLE
TEMP SENDER
(9811)
1
2
5CENTER/REAR
CHASSIS
(9800)
J9A18GY
FR AXLE OIL TEMP
R32A18TN
2
SYSTEM
CONTROLLER
(4004)
A1
DASH/CENTERCHASSIS
(9700)
RR AXLE
TEMP SENDER
(9812)
1
2
R9C*18GY
* GAUGE REAR** GAUGE REAR & RR
2
N3
2A
18T
N
ZERO VOLT REF
RR AXLE OIL TEMP
R3218TN 1
N3
218T
N
D8
6
1
R9A**18GY
R9
B**
18G
Y
A2
R9**18GY
26
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 7
AXLE TEMPERATURE, FWD REAR &
REAR REAR AXLES, GAUGE INPUT CIRCUIT
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 07AE08−52371
11
2
J32A18TN
J3218TN
ZERO VOLT REFSPLICE
(8802)
N9
18G
YN
918G
Y
N9H**
18GY
N9F*
18GY
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 73 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit
73
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNINGLAMPS, P. 8
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 7FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)
DIFFERENTIAL LOCK WARNING LAMPS
-
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
10AUG0052778H AE08052371 008
BPH4 30JUL12 ADDED ULTRASHIFTVP EFFH 90797D
* W/ ULTRASHIFTVP
* *
ZERO VOLT REF SPLICE
/ *ELECTRONIC
GROUND SPLICE
(4830)
CAB FUSE
BLOCK
(1013)
SENSOR RESISTANCE
FULL - 29 TO 37 OHMS
EMPTY - 234 TO 246 OHMS
CHASSIS GND
SPLICE PACK
(8803)
A49F
18GY
D1
9
N36
18TN
N49B
18GY
CENTER/REAR
CHASSIS
(9800)
A49C
18GY
D8
R10-GB
18WH
BN9A
18GY
13K
16PK
J9A
18GY
FUEL SENDER
B
OPTIONAL WARNING
LIGHT ADAPTOR
(1040)
20
C12
DASH/CENTER
CHASSIS
(9700)
A49E
18GY
C
E1
F29
IGNITION FEED
CAB FUSE BLOCK
(1013)
CH02_13
A13FB
10PK
WARNING
LIGHTS
(1555)
B
N36A
18TN
E
J9G
18GY
B11
A1
J49B
81GY
19
R49-G
18WH
SYSTEM
CONTROLLER
(4004)
A
LEFT FUEL
SENSOR
(9100)
J36A
18TN
A
N49-G
18WH
R49-GA
18WH
RR AXLE
DIFF LOCK
(9815)
8
A49D
18GY
DASH / CENTER
CHASSIS
(9714 / 9700)
C6
5A
PASS THRU
(1701)
R49A
18GY
A
26
F1
J49A
18GY
D
7
J11-GJ
10WH
5
N10-G
14WH
J11-GA
14WH
B
B
G
B
N49A
18GY
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)
GND
(4006)
RIGHT GAUGE
FUEL SENDER
(9101)
F REAR AXLE
DIFF LOCK
(9814)
N9B
18GY
ZERO VOLT
REF SPLICE
(8802)
*N9
18GY
R49
18GY
DIFFERNTIAL LOCK WARNING LAMPS
C
A
A
B
ZERO VOLT REF
A
N9
18GY
* W/ MXT
FUEL TANK
LOCATION
DEPENDENT
N49A
18GY
J49A
18GY
J49A
18GY
N49A
18GY
D1
D1
Figure 74 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps
74
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER INFUEL LIGHTS, P. 9
Figure 75 Gauges and Warning Lights — Fuel Filter Restriction and Water in Fuel Lights
75
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSIONOIL TEMP. GAUGE, P. 10
Figure 76 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge
76
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 7
GAUGES & WARNING LIGHTS−AMMETER
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 11AE08−52371
7
8
9
1
6
12
10
11
PAM MODULE
J5R(+)20YL SEE CH02_07
20SHLD SEE CH02_07
J5R(−)20GN SEE CH02_07
J26D18TN
J11−GPP18WH
J26B18TN
J26A18TN
GND (4005)
5A
F2−D3
F2−C3
F2−E3J14M10RD
J14F8RD
MAXIFUSE
BLOCK (4000)
23
22
A
A AK26B18TN
K26A18TN
AMMETER (6332)
N26B14TN
K26A10TN
AMMETER (6333)
N26B10TN
STARTERGROUND
STUD
BATTERY
NEGATIVE
POST
DRIVETRAIN
J1939 DATALINK
ENGINE/
DASH (4103)
SEE CH02_03
MINI−FUSE
BLOCK
(4001)
AMMETER
(9262)
(4087)
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 77 Gauges and Warning Lights — Ammeter
77
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12
Figure 78 Engine Oil Temperature Gauge With Caterpillar
78
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13
Figure 79 Front Axle Engagement Lamp
79
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LIGHTS (CHAPTER 8)9.1. BACK UP LIGHTS, P. 1
J13S
14P
K
J7
118O
RL
71
B16O
RL
71
C16O
R
J71AA18OR
J71A
18O
R
N10−
G14W
H
S10−GC14WH
S71C14LTBL
ASTOP TAIL
& TURN
(9303)
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 8
BACKUP LIGHTS W/MANUAL XMSN
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 01AE08−52372
E
A
LEFT TAIL
LIGHT
(71)
E E
A
RIGHT TAIL
LIGHT(72)
C6A4
DASH/CHASSIS
(9700)
A
B
CHASSIS GND
SPLICE PACK
(8803)
AB
TRANS/
DASH(4705)
1
CENTER/REAR
CHASSIS
(9800) 12
R10−
G12W
HN
10−
GA
12W
H
R7
114O
RN
71
14O
R
CAB
GND
(4006)
J11−GA14WH
J11−GJ10WH
BACKUP
T/S SPLICE
(4810)
BACKUP
LIGHT SWITCH
(7500)
A B
10A
F1−A1
F1−B1
FROM PRIMARY
IGNITION RELAY
SEE CH02_14
PRODUCTION RELEASE. A P54304U
F1−E1
F1−F1
MINI − FUSE BLOCK
(4001)
PEC 16JAN01
Figure 80 Back Up Lights
80
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLAMPS, P. 2
N10−
G12W
H
N10−
GD
16W
H
N10−
GC
16W
H
N10−
G14W
H
J56BC16OR
N56J
16O
R
N57J
16O
RHEADLIGHT SWITCH IS
PART OF GAUGE CLUSTER
SEE CHAPTER 7 FOR
CLUSTER WIRING.
A
E
B
RIGHT TAIL
LIGHT
(72)
C
CHASSIS GND
SPLICE PACK
(8803)
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 8
LIGHT SYSTEMS − CLEARANCE, MARKER,
PARK, TAIL, TURN, & STOP LAMPS
U00JXP9
52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
22AUG00 02AE08−52372
CNA 26SEP02 DVD/RMVD R/L HEADLIGHT
T/S HARNESS, R/L FENDER
MARKERS
56507ZC
C6B7A5
CENTER
CHASSIS
(9700)A4 B6
S10−GC14WH
S57B14LTGNS68C14BN
S71C14LTBL
R7
114O
R
R6
814B
N
R5
714O
R
R10−
G12W
H
R5
614O
R
2
REAR/CENTER
CHASSIS
(9800)112 34
N10−
GA
12W
H
N6
814B
N
N5
614O
R
N5
714O
R
N7
114O
R
TAIL
TURN/
STOP
BACK
UP
J57AA16OR
J56AA16OR
COMBINATION
STOP/TURN (4830)
(RIGHT)BACKUP LIGHT
T/S SPLICE (4810)
(BACKUP)
BACKUP LIGHT
T/S SPLICE (4810)
(LEFT TURN)
B
SYSTEM
CONTROLLER
(4007)
C
H
COMBINATION STOP/
TURN (4830) (LEFT)
BACKUP LIGHT
T/S SPLICE (4810)
(RIGHT TURN)
J56B
16O
R
J57B
16O
R
J71A
18O
R
J68B
14B
N
1312 119FORWARD
CHASSIS
(4301)
J1
1−
GA
14W
H
J56A
16O
R
J1
1−
G12W
H
J58A
A14B
N
J57A
16O
RGND
(4006)
J58A14BN
J11−GJ10WH
GROUND
ADAPTER #2
(8801)
A
RIGHT GUIDE
POST LIGHT
(8151)
B
A
LEFT GUIDE
POST LIGHT
(8150)
B
GROUND
ADAPTER #1
(8800)
LEFT FENDER
TURN LIGHT
LEFT FRONT
MARKER &
TURN LIGHT
TURN
PARK
M11−
G12W
H
M58B
14B
NM58H16BN
M58−GA16WH
BSYSTEM
CONTROLLER
BLUE (4008) C J56J16OR
J57J16OR
RIGHT FRONT
MARKER &
TURN LIGHT
RIGHT FENDER
TURN LIGHT
M58−GB16WH
M58J16BN
M11−GD12WH
POST
LIGHT
POST
LIGHT
RT
MO
DE
ST
Y
TU
RN
LA
MP
(9316)
LE
FT
MO
DE
ST
Y
TU
RN
LA
MP
(9315)
B C B C
C10C9
BA
CK
UP
LIG
HT
T/S
SP
LIC
E (
4810)
(BA
CK
UP
)
BA
CK
UP
LIG
HT
T/S
SP
LIC
E (
4810)
(BA
CK
UP
)
J57BC16OR
STOP TAIL
AND TURN
(9303)
A
E
B
LEFT TAIL
LIGHT
(71)
C
AB CD E
Figure 81 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps
81
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLAMPS (CONT.), P. 3
A5
8L
18B
NA
58
S18B
N
A86M18LTGN
A5
8S
18B
NA
58
L18B
N
RIGHTCLEARANCE(2006)
AB
58
−G
A1
8W
H
D58N
18B
N
58
F18B
N
B
HEADLIGHT SWITCH IS PART OF GAUGE CLUSTERSEE CHAPTER 7 FOR CLUSTER WIRING.
D58−
GD
18
WH
A1
1−
G1
0W
H
W/SUNSHADE
D5
8T
18B
N
58
C18B
N
D58R
18B
N
LEFTCLEARANCE(2002)
AB
CLEARANCELIGHT (523)
AB
D58H
18B
N
CLEARANCELIGHT (520)
AB
LEFTMARKER(2003)
AB
D5
8−
GF
18
WH
A5
8L
18B
N
58
−G
F1
8W
H
CABGND(1852)
58
E18B
N
A63−
GA
20
WH
D58L
18B
N
CLEARANCELIGHT (524)
AB
CLEARANCELIGHT (521)
AB
RIGHTMARKER(2005)
AB
D58M
18B
N
D58P
18B
N
58
A18B
N
58
−G
E1
8W
H
MIDMARKER(2004)
AB
D5
8−
GE
18
WH
58
B18B
N
ASUNSHADE(2007)
CHAPTER 8
LIGHT SYSTEMS − CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS
U00JXP9
52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
25AUG00 03AE08−52372
CNA 16MAR04 ADDED SHEET CALLOUT CH03PG 08.
50174WC
D5
8−
GL
18
WH
58
−G
B1
8W
H
D5
8−
GJ
18
WH
9 ROOF/IP(2000)
58
−G
D1
8W
H
58
D18B
N
58
−G
C1
8W
H
H
ELECT SYSTEMCONTROLLER(1601)
CLEARANCELIGHT (522)
AB
D5
8−
GA
18
WH
D58−
GH
18
WH
2
9 ROOF/IP(2000)
2
D58−
GC
18
WH
D58H
18B
N
A63−
GA
20
WH
9 ROOF/IP(2000)
2
A1
1−
G1
0W
H
CABGND(1852)
H
ELECT SYSTEMCONTROLLER(1601)
A5
8L
18B
NA
58
S18B
N
W/LIGHTED MIRRORS
TO RADIO CONNSEE CH03 PG 08
A86M18LTGN
TO RADIO CONNSEE CH03 PG 08
Figure 82 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)
82
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4
B70CB18OR
B70C18RD
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 8
LIGHT SYSTEMS − TURN SIGNAL & STOP SWITCHES
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 04AE08−52372
19
B57A
18O
R
A57A
20O
R
A2A1
DCM CONN
(1800)
3
B56A
18O
R
33SYSTEM
CONTROLLER(1600)
A56A
20O
R
18
A9
H20G
YA
9V
18G
Y
A7
0C
20
RD
1 7TURN SIGNAL
SWITCH (1810)
2
W/AIR
BRAKES
B9V
G18G
Y
B9VH18GY
B7
0C
A18O
RB
70
C18O
RB9V
18G
Y
B9A4
B9S
18G
Y
W/HYD
BRAKES
B9VF18GY
LEFT
TURN
RIGHT
TURNHAZARD
STOP LIGHT
LIGHT #1
(1823)6.8V
150
AB
STOP
LIGHT #2
(1824)
6.8
V
15
0
AB
STOP
LIGHT (1814)
6.8
V
15
0
AB
NOTE:
ONLY ONE STOP LIGHT SWITCH
USED W/AIR BRAKES, W/TRACTOR
PRODUCTION RELEASE. A P54304UPEC 16JAN01
Figure 83 Light Systems — Turn Signal and Stop Switches
83
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.5. DOME LIGHT, MAP LIGHT, P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 8
DOME LIGHT, MAP LIGHT
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
25AUG0052778H AE08052372 005
CNA1 31MAR09 ADDED MXT EFFECTS D 61817B
CONSOLE /
ROOF
(2502)
B
D63E
18DKBL
A
D63-GH
18WH
D63-GA
18WH
C
11 6
W/ PREMIUM
TRIM
D63D
18DKBL
D63N
18DKBL
D11-GF
16WH
ROOF
(2000)
C4
DOME
LIGHT
C
CONSOLE/ROOF
(2502)
C
D63C
18DKBL
C
B
C63-GE
18WH
10A
2
D63C
18DKBL
REAR
DOME
LIGHT
B
C
GND
(1852)
C
A11-GF
16WH
DOME/READING
COMP/TEMP
(2117)
W/PREM TRIM & CB
DOME
LAMP
(2116)
A63M
18DKBL
MAP
LIGHT
C
CONSOLE/
ROOF
(2502)
C
1011
REAR
DOME
LIGHT
(2115)
C4GND
(1852)
CONSOLE/
ROOF
(2502)
D63L
18DKBL
D11-GF
16WH
D63D
18DKBL
B
C63D
18DKBL
D63-GH
18WH
C63E
18DKBL
D11-GF
16WH
C
C
D4
SYSTEM CONTROLLER
/ * BOOSTER CONN
(1601)
B
DOME
LIGHT
DRIVERS SIDE
CTSY LIGHT
(1553)
A63D
18DKBL
A
F
PASS SIDE
CTSY LIGHT
(1554)
EXTENDED CAB
CONSOLE/
ROOF
(2502)
D63J
18DKBL
D
A11-G
10WH
D63L
18DKBL
11
10
C63D
18DKBL
D63-GA
18WH
11
2
B
C63E
18DKBL
D
D
F
C11-GF
16WH
C11-GF
16WH
D63D
18DKBL
6
D
C11-GF
16WH
D4
D63K
18DKBL
CAB FUSE BLOCK
(1011)
D63M
18DKBL
F12
D63E
18DKBL
C
A63N
18DKBL
A63-GA
18WH
A63-GA
20WH
A63E
18DKBL
A11-GDV
18WH
A63D
18DKBL
A63P
18DKBL
B
A11-GF
16WH
2
A
B
A11-GDX
16WH
10A
C63-GE
18WH
CAB FUSE BLOCK
(1011)
SYSTEM CONTROLLER
/ * BOOSTER CONN
(1601)
A11-GDW
18WH
10
B
A11-G
10WH
B
D63E
18DKBL
TRAVEL CREW CAB
A
C
C63D
18DKBL
DOME/READING
COMP/TEMP
(2117)
W/PREMIUM TRIM
DB
CONSOLE/ROOF
(2502)
C63E
18DKBL
C
C63E
18DKBL
MAP
LIGHT
DOME /
READING LT
COMPASS/
TEMP
(2117)
A63E
18DKBL
A B
GND
(1552)
REAR
DOME
LIGHT
62 ROOF
(2000)
B
F12
D
A
W/ COURTESY LIGHT
* W/ MXT
F
C63D
18DKBL
C
10
B
REAR
DOME
LIGHT
(2115)
C11-GF
16WH
B
6
DOME LAMP
(2116)
W/STD TRIM &CB
C
ROOF
(2000)
ROOF
(2000)
* W/ MXT
Figure 84 Dome Light, Map Light
84
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6
3
D63A
18D
KB
L
14
14
D9
W1
8G
Y
B
A
RIGHT CREW
DOOR
DOME SW
(2113)
A
LEFT CREW
DOOR
DOME SW
(2114)
A9H
18
GY
D63K
18D
KB
L
25
SYSTEM
CTRLR
(1600)
B
D9L18GY
D63A
18D
KB
L
D9N
18
GYD
9Y
18
GY
D9D
18
GY
D63H
18D
KB
L
A
LEFT
DOOR
DOME SW
(2112)
A
LEFT DOOR
DOME SW
(2112)
A63A
18D
KB
L
D63B
18D
KB
L
D63H
18D
KB
L
B
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 8
DOME LIGHT, MAP LIGHT
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
25AUG00 06AE08−52372
B
D9L
18
GY
B
A9L
18
GY
D63J
18D
KB
L
3ROOF
(2000)
3ROOF
(2000)
A
RIGHT
DOOR
DOME SW
(2111)
D9N
18
GY
D63B
18D
KB
L
W/CREW CAB
A
RIGHT DOOR
DOME SW
(2111)
B
D9D
18
GY
A9L
18
GY
B
A9H
18
GY
D9L
18W
H
3
3ROOF
(2000)
D63A
18D
KB
LA
63A
18D
KB
L
25SYSTEM
CTRLR
(1600)
14
A
LEFT DOOR
DOME SW
(2112)
325
SYSTEM
CTRLR
(1600)
A9L
18
GY
A9H
18
GY
A63A
18D
KB
L
W/STD & EXTD CAB
W/PTC CABNOTE:
SWITCHES SHOWN W/DOORS OPEN
PRODUCTION RELEASE. A P54304U16JAN01PEC
REVISED CONN 2113. B P54634FPEC 18JUN01
Figure 85 Dome Light, Map Light (Cont.)
85
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.7. FOG LIGHT AND WORK LIGHT, P. 7
M6
4−
GA
16W
H
M64
16Y
LM
64B
16Y
L
M64A
16Y
L
M6
4−
G16W
HM
64
−G
B16W
H
M6
4−
GA
16W
H
M1
1−
G12W
H
M11−GD12WH
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 8
LIGHT SYSTEMS − FOG LIGHT & WORK LIGHT
U00EDL2
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
22JUN00 07AE08−52372
13
J64A
12B
N
J11−G12WH
20FWD CHASSIS/
DASH
(4301)
A
RIGHT
FOG LIGHT
(8200)BBA
LEFT
FOG LIGHT
(8201)
WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXED
SEE SWITCH PACK DIAGRAM FOR WIRING.
WORK
LIGHT
(9720)
A
B
GND
(4006)
FSYSTEM
CONTROLLER
BROWN
(4007)
A
WORK
LIGHT
(9719)
J11−GK16WH
B
J6516OR
A
J1
1−
GJ
10W
H
A
WORK
LIGHT
(9718)
B
J6
5−
G16W
H
J65−G16WH
J6516OR
J6516OR
GROUND
ADAPTER
(8800)GROUND
ADAPTER
(8801)
16 W
H
14 B
K
16 W
H
14 B
K
REV 8201 AND 8200. B P54634FPEC 18JUN01
W/RH−HDD & SS MODELS
N/RH−HDD & SS MODELS
*
* *
*
* "J65" IS "16 BK" W/RH−HDD & SS
"J65−G" IS "J11−GK" W/RH−HDD & SS
ADDED RH−HDD AND SS. C 55043ZJKP 11JAN02
Figure 86 Fog Light and Work Light
86
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.8. HEADLIGHTS, P. 8
A1
02
A2
0Y
L
A52A
20
YL
B1
02
A2
0Y
L
B52A
20
YL
J53A
14
YL
J52A
14
YL
M5
31
4Y
L
M53A
14
YL
M53B
14
YL
M52B
14
YL
M5
2C
14
YL
M5
2D
14
YL
M11−
G12W
H
M11−
GA
14W
H
M11−GD12WH
M11−
GB
14W
H
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 8
HEADLIGHTS
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 08AE08−52372
A C B CA B
LEFT HEADLIGHT
T/S HARNESS (8001)
RT HEADLIGHT
T/S HARNESS (8000)
4FWD CHASSIS/
DASH
(4301)
135
DG
ELECT SYSTEM
CONTROLLER
BROWN
(4007)
HI B
EA
M
LO
BE
AM
GROUNDSTUD
(4006)
NOTE:
HEADLIGHTS CONTROLLED BY SWITCH ON
GAUGE CLUSTER THUOUGH DRIVETRAIN
J1939 DATA LINK AND CLUSTER HEADLIGHT
ENABLE PIN (SEE CH07_05 FOR GAUGE
CLUSTER WIRING)
J11−G12WH
J11−GJ10WH
GROUND
ADAPTER(8801)
GROUND
ADAPTER
(8800)
PRODUCTION RELEASE. A P54304U
DIMMER FTP
3
TURN
SIGNAL
SWITCH
(1810)
4 7
A7DCM
CONN(1800)
A8 A4
320
SYSTEM
CONTROLLER
(1600)
21
HIG
H B
EA
M
FLA
SH
TO
PA
SS
ZE
RO
VO
LT
RE
FB
9S
18G
YB
9V
18G
YA
9V
18G
YA
9H
20G
Y
PEC 16JAN01
Figure 87 Headlights
87
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 8AUX HEADLIGHTS, AUX PARK,
AUX TURN
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00EDL2
22JUN0052778H AE08052372 009
CNA1 31MAR09 ADDED MXT EFFECTS E 61817B
J58AA
14BN
F
J68B
14BN
J57A
16OR
J56AA
16OR
J53LO
14YLJ52B
14YL
PARK LIGHTS
M11-GA
14WH
M53B
14YL
M53B
14YL
M52B
14YL
M1-C2
M57B
16OR
M57C
16OR
M58C
14BN
M58F
14BN
M58B
14BN
M58D
14BN
M11-G
12WH
M11-GE
14WH
M11-GB
14WH
M11-GF
14WH
M56B
16OR
M56D
16YL
M56C
16OR
M64HI
14YL
BACKUP LIGHTS
T/S SPLICE
PACK/
(LEFT - 4810)
J64HI
14YL
A
SNOW
PLOW
(8102) B C D EF
A
AUX FWD/
DASH
(4305)
A
B
C
D
E
913
FWD CHASSIS/
DASH
(4301) 4
C
D
A
LEFT HEADLIGHT
TURN SIGNAL
(8001)B
1211
D
SYSTEM
CONTROLLER
BROWN
(4007)
5
G
GROUND
(4005)
H
C
J64C
16YL
B
32
J11-GJ
10WH
GROUND
(4006)
B7
CENTER
CHASSIS
CONN
(9714)
RIGHT FRONT T/SJ57AA
16OR
LEFT FRONT T/S
M1-A2
M1-B1 M1-A1
M2-F2 M2-D2
M2-F1M2-D1
GROUND
ADAPTER
(8800)
BACKUP LIGHTS
T/S SPLICE
PACK
(RIGHT - 4810)
86
87A87
AUX HI-
BEAM
RELAY
(4002)
30
87A8785
AUX LOW-
BEAM
RELAY
(4002)
J64-GA
18WH
J64-G
18WH
J64AB
16YL
J64LO
14YL
RIGHT HEADLIGHT
TURN SIGNAL
(8000)
M64LO
14YL
M11-GD
12WH
E
85
J52HI
14YL
J11-G
12WH
HEADLIGHTS-LOW
HEADLIGHTS-HI
M1-C1
GROUND
ADAPTER
(8801)
30
86
J58A
14BN
J56A
16OR
M57D
16LTGN
J53B
14YL
SYSTEM
CONTROLLER
(4004)
M2-E1
M53A
14YL
M52D
14YL
M52C
14YL
*M57B
16OR
*M11-GA
14WH
*M56B
16OR
*M11-GB
14WH
*M53
14YL
*J53A
14YL
*J52A
14YL
* W/ MXT
Figure 88 Aux. Headlights, Aux. Park, Aux Turn
88
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.10. PANEL LIGHTS, P. 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 8
PANEL LIGHTS
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00EDL2
21JUN0052778H AE08052372 010
NRA1 22SEP14 ADDED CURCUIT A62BUA G 92750A
PREMIUM ROOF
(2503-3)
A62A
18DKBL
DOME / READING LIGHT
COMPASS / TEMP UNIT
(2117-E) CH3_03
SWITCH PACK
(1101-C)
HVAC CONTROL
(1200-A12)
CH11_01
A62T
18DKBL
START SWITCH LIGHT
(1105M-8)
AUTOSHIFT SELECTOR (WTEC)
(420A-U) CH10_03
TO CLUSTER
DIMMER OUTPUT
CH7_05
CAB FUSE BLOCK
(1011)
F
F9
E
OPTIONAL GAUGE
PACK
(1510-4)
G
A
D
H
B
PANEL LIGHT
BUSBAR
(1002)
EATON AUTOSHIFT SELECTOR
(7905-B3) CH10_07
HORN SWITCH
(1018-8) CH3_06
DOOR / IP MIRROR
(3000-E) CH3_07
C
A62L
18DKBL
C62F
18DKBL
A21B
16TN
A62S
18DKBL
A62P
18LTBL
A62J
18DKBL
A62N
16DKBL
A62M
18DKBLA62E
18DKBL
BUSBAR
A62
18DKBLD1
A62C
18DKBL
C1
5A
A62F
18DKBL
A62R
18DKBL
A62D
18LTBL
RADIO CONN #1
(1300-F) CH3_08
ETHER START
(1010-8) CH5_02
SNOW VALVE SWITCH
(1901-8) CH5_03
A62KB
18DKBL
AUX TRAILER
SOCKET SWITCH
(1006) CH9_38
A62KA
18DKBL
AUX TRAILER
SOCKET SWITCH
(1005) CH9_39
DATA LOGGING INDICATOR
(1007) CH3_35
A62
16DKBL
W/ AWARE
JA62BUA
16DKBL
BLACKOUT TRUCK LIGHTS
CH8_15
Figure 89 Panel Lights
89
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHASSIS ACCESSORIES (CHAPTER 9)10.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1
Figure 90 Air Dryer and Heated Drain Valve
90
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2
Figure 91 Antilock Brake System (ABS), Air
91
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3
17
15
13
C4
A8
J94AE18GY
R94D16YL
18
R94BD16BN
2R94A16GY
J94AC18GY
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 9
ANTILOCK BRAKE SYSTEM
(ABS),AIR CONTINUED ,TRACTION CONTROL
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 03AE08−52373
N94E16BK
18BK
18BK
J94AD18GY
B4
**
DASH/CHASSIS
CENTER(9700)
19
R94C16DKBL
N94H16BN
1
20
J94AK18GY
B8
B2
**
RIGHT REAR
WHEELSPEED SENSOR
(9503)
J94AJ18GY
J94AB18GY
14
N94F16RD
R94H16BN
R94B16OR
C3
A6J94AA18GY
NOTE: TRACTION CONTROL ENABLED BY SWITCH PACK VIA (1101M) SWITCH SERIAL DATA COMMUNICATIONS
(Chapter 2, Sheet 05) TO SYSTEM CONTROLLER. FROM SYSTEM CONTROLLER TO ABS CONTROLLER (4053)
(Chapter 2, Sheet 06) OVER J1939.
IP INDICATOR LIGHT FOR TRACTION CONTROL IS CONTROLLED FROM ABS CONTROLLER OVER DRIVETRAIN J1939
(4053) (Chapter 2, Sheet 06) TO SYSTEM CONTROLLER THEN FROM SYSTEM CONTROLLER OVER J1939 TO IP CLUSTER.
B
C
A
LEFT REAR
MODULATOR VALVE
(9502)
N94BD16BN
R94J16PL
J94AL18GY
N94B16OR
RIGHT MODULATOR
E1
A3
D1
D3
A2
C3
LEFT MODULATOR
D2
A1
F3
C2
TRACTION SOL GND
LEFT SENSOR
F2
C1
TRACTION SOL
SOURCE
LEFT MODULATOR
LEFT SENSOR
RIGHT MODULATOR
F1
B3
LEFT MODULATOR
E3
B2
RIGHT MODULATOR
RIGHT SENSOR
RIGHT SENSOR
E2
B1
AIR BRAKEABS ECU #2 (4023)
N94D16YL
24
B
C
A
RIGHT REAR
MODULATOR
VALVE
(9504)
R94K16LTGN
B1
CENTER/REAR
(9800)
R94F16RD
N94BE16YL
J94AF18GY
LEFT REAR
WHEEL
SPEED SENSOR(9501)
N94A16GY
N94C16DKBL
R94E16BK
J94AH18GY
B5
A7
R94L16LTBL
16 2
(9501)
AUTO TRACTCONTROL (4950)
1
2
N94K16LTGN
23
22
B3
1A3
(9503)
18BK
R94BE16YL
21
18BK
N94L16LTBL
N94J16PL
J94ATC18GY
J94ATR18GY
PRODUCTION RELEASE. A P54304U16JAN01PEC
Figure 92 Antilock Brake System (ABS), Air, Traction Control
92
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4
Figure 93 Antilock Brake System (ABS), Hydraulic
93
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 9
ANTILOCK BRAKE SYSTEM
(ABS), HYDRAULIC
U00JXP9
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10AUG00 05AE08−52373
M94P
18
BN
2
RIGHT FRONT
WHEEL SPEED
SENSOR
18B
K
18B
KM
94
L18B
KM
94M
18
BN
2
LEFT REAR
WHEEL SPEED
SENSOR
1(8503)
18B
K
6
RIGHT REAR
WHEEL SPEED
SENSOR
1 (8502)18B
K
18B
K
LEFT FRONTWHEEL SPEED
SENSOR
18B
K
18B
K
14
FWD CHASSIS/
DASH
(4301)
1 (9505)1(9506)22
18B
K
715
M9
4N
18B
K
R9
4M
18B
KS
EE
CH
09
_0
4
R9
4N
18
BN
SE
E C
H0
9_
04
R9
4P
18B
KS
EE
CH
09
_0
4
R9
4R
18
BN
SE
E C
H0
9_
04
J94H
T18G
YS
EE
CH
09
_0
4
J9
4H
M18G
YS
EE
CH
09
_0
4
J9
4H
N18G
YS
EE
CH
09
_0
4
J9
4H
U18G
YS
EE
CH
09
_0
4
PRODUCTION RELEASE. A P54304U16JAN01PEC
Figure 94 Antilock Brake System (ABS), Hydraulic (Cont.)
94
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6
Figure 95 Antilock Brake System (ABS), Hydraulic (Cont.)
95
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUELHEATER N/WARN LIGHTS, P. 7
Figure 96 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights
96
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.8. BRAKE SYSTEM, HYDRAULIC, P. 8
Figure 97 Brake System, Hydraulic
97
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.9. FUEL TRANSFER PUMP, P. 9
Figure 98 Fuel Transfer Pump
98
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10
Figure 99 Back of Cab Body Builder and Trailer Stop, Tail, Marker
99
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 9BODY BUILDER AND TRAILER TURNS,CENTER
PIN ABS, CENTER PIN AUX
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
09AUG00P52778H AE08052373 011
CNA1 31MAR09 ADDED MXT EFFECTS J 61817B
M2-F3
SYSTEM
CONTROLLER
BLUE
(4008)
TRAILER AUX
CENTER PIN
(4003)
J72-G
18WH
F2-D2
*J11-GM
16WH
87
87A
TRAILER ABS
CENTER PIN
(4003)
M2-D3
J11-GW
18WH
C
J57J
16OR
R5-2
R5-5
F2-F2
TRAILER
RIGHT
TURN
(4002)
J56K
16OR
30
TRAILER
LEFT
TURN
(4002)
R3-1
100A
M2-A4
85
B
86
C
J94UA
12GY
F2-G2
25A
CH9_12,13
W/ EATON VORAD
J72B
18OR
GND
(4006)
30
MINIFUSE
BLOCK
(4001)
87A
J56C
12OR
F2-E3
FROM AUX
SWITCHES
CH09_18,19
R5-1
J94BC
10GY
J56AA
16OR
J57C
12OR
J13AV
18PK
R3-5
15A
CH3_22
MINIFUSE
BLOCK
(4001)
LEFT COMBO
TURN STOP
(4850)
87A
J57AA
16OR
30
W/ EOF SOCKET & COMBO
TURN STOP (RED)
86
CH9_12
J56T
12OR
8587A 87
IGNITION
SPLICE PACK
(4840)
M2-C3
F2-A3
RIGHT TURN
SPLICE PACK
(4810)
J73J
16LTBL
30A LEFT TURN
SPLICE PACK
(4810)
F2-C2
PASS THRU
(1701-12)
15A
J72A
12OR
SYSTEM
CONTROLLER
BROWN
(4007)
87
F2-H2
F2-B3
F2-E2
J72D
18OR
87
M2-C4
M2-A3
J56H
16OR
CENTER PIN DIODE
CH9_38
W/ STANDARD TURNS (AMBER)
CH9_12,13
M2-F4
86
30
R3-4
RIGHT COMBO
TURN STOP
(4850)
J56-GH
18WH
85
CH9_12,13
J14M
10RD
R5-4
B
J56S
16OR
J14T
10RD
M2-D4
J57-GH
18WH
J14H
4RD
R3-2
86
85
J72
12OR
J57H
16OR
J57K
16OR
MEGAFUSE
J57T
12OR
J11-GH
8WH
* W/ MXT
*J57-GH
16WH
*J56J
16OR
*J14T
12RD
*J56-GH
16WH
Figure 100 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux
100
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 9
BODY BUILDER AND 7-WAY TRAILER
SOCKET BACK OF CAB SOCKET
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
15NOV0552778H AE08052373 012
CNA1 31MAR09 ADDED MXT EFFECTS F 61817B
A
C
TRAILER SOCKET #1
(9715M)
B
A
TRAILER SOCKET #2
(9716F)
B
N57F
10LTGN
N56F
10YL
N58F
10BK
N94F
10DKBL
N68F
12BN
N70F
10RD
J94BC
10GN
MINI FUSE
BLOCK
(4001)
CH9_10
J68F
12BN
J10A
10OR
C
A
BB
A
C
GREEN ABS TRAILER
SOCKET 2 (9779F)
J58F
12BN
J56C
12OR
J57C
12OR
N70F
10RD
N68F
12BN
N58F
10BK
N56F
10YL
N57F
10LTGN
N94F
10DKBL
TRAILER ABS
CENTRE PIN
(4003)
CH9_11
TRAILER
RIGHT TURN
(4002)
CH9_11
C
N10F
8WH
N10A
8WHGREEN ABS TRAILER
SOCKET GND (9778F)
TRAILER SOCKET
GROUND FOC (9717M)
TRAILER
SOCKET
RD
GREEN ABS TRAILER
SOCKET 1(9780M)
WH
GN
BL
BN
YL
BK
N58A
10BK
C
N58A
12BK
A
TRAILER SOCKET #2
(9716F)
CCH9_10
N10B
8WH
N70A
10RD
N57A
10LTGN
A
B
N68A
10BN
CH9_10
B
TRAILER SOCKET #1
(9715M)
B
CH9_10
GREEN ABS TRAILER
SOCKET 2 (9779F)
N56A
12YL
A
N68B
10BN
N57A
12GN
C
TRAILER SOCKET
GND FOC(9717M)
A
C
N10A
8WH
N70B
10RD
B
GREEN ABS TRAILER
SOCKET 1 (9780M)
N94A
10DKBL
N56A
10YL
BN
YL
BK
RD
WH
GN
BL
TRAILER AUX
SOCKET
(9733M)
A
GREEN ABS TRAILER
SOCKET GND (9779F)
N68C
12BN
C
BN
YL
TRAILER
SOCKET
BK
RD
B
N70C
10RD
N72C
12DKBL
BLACK AUXTRAILER
SOCKET 1 (9781M)
N56C
10YL
B
WHN10C
8WH
N58C
10BK
BL
C
N57C
10LTGN
A
GN
BLACK AUX TRAILER
SOCKET GND(9783F)
BLACK AUX TRAILER
SOCKET 2 (9782)
TRAILER
SOCKET
N68B
12BN
N58C
10BK
N57B
12GN
N10B
8WH
N70C
10RD
N68C
12BN
N72C
12DKBL
N58B
10BK
N10C
8WH
N56B
10YL
N56C
10YL
N57C
10LTGN
N70B
10RD
J72A
12ORCH9_11
N94A
10DKBL
*N70A
10OR
*N68A
10BN
*N94A
10GY
*J70A
10OR
*J68F
16BN
*J94BC
10GY
*N56A
10OR
*N58A
10BN
*N57A
16OR
*J56C
12OR
*J58F
16BN
*J57C
12OR
* W/ MXT
MINI FUSE
BLOCK
(4001)
CH9_10
TRAILER
LEFT TURN
(4002)
CH9_11
Figure 101 Body Builder and Trailer Socket Back of Cab Sockets
101
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET ANDBODY BUILDER, P. 13
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 9
BODY BUILDER AND TRAILER SOCKET END
OF FRAME (EOF) AND BODY BUILDER
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00EDL2
05JUL0052778H AE08052373 013
CNA1 31MAR09 ADDED MXT EFFECTS H 61817B
A
C
TRAILER SOCKET 1
(9715)
B
A
GREEN ABS TRAILER
SOCKET GND (9778F)
B
R57A
10LTGN
R56A
10YL
R58A
10BK
R94A
10DKBL
R68A
10BN
R70A
10RD
GREEN ABS TRAILER
SOCKET 1(9780M)
N94E
10DKBL
N68E
10BN
N70E
10RD
C
A
BB
A
C
GREEN ABS TRAILER
SOCKET 2 (9779F)
N50E
10BK
N68E
10YL
N74E
10LTGN
N70E
10RD
N68E
10BN
N94E
10DKBL
C
CH9_11J94BC
10DKBL
B
TRAILER SOCKET #1
(9715M)
ACH9_10
C
J68F
10BN
J10A
10RD
CH9_10
B
A
GREEN ABS
TRAILER
SOCKET 1
(9780M)
C
N70D
10RD
N68D
10BN
N94D
10DKBL
R68A
10BN
R70A
10RD
R94A
10DKBL
N94F
10DKBL
N70F
10RD
N68F
10BN
R56A
10YL
R58A
10BK
R57A
10LTGN
N56E
10YL
N58E
10BK
B
A
N57E
10LTGN
C
N74E
10LTGN
N68E
10YL
N50E
10BK
N10D
8WH
N10E
8WH
GREEN ABS TRAILER
SOCKET 2 (9779F)
R10A
8WH
J57C
10LTGN
J58F
10BK
J56C
10YL
CH9_11
CH9_10
CH9_10
C
R10
8WH
R68
10BN
J94BC
10GY
J68F
10BN
C
A
GREEN ABS
TRAILER
SOCKET 2
(9779F)
BJ56C
10YL
B
TRAILER
SOCKET #2
(9716F)
B
R56
10YL
R94
10GY
BRAKES
N58D
10BK
N57D
10LTGN
CH9_10
CH9_11
10D
8WH
A
CH9_10
N56D
10YL
J70A
10RD
A
B
C
N70D
10RD
J58F
10BK
J57C
10LTGN
A
3
R58
10BK
N68D
10BN
N94D
10GYCH9_11
TRAILER SOCKET #1
(9715M)
R57
10LTGN
TRAILER SOCKET
GROUND (9724)
TAIL LIGHTS
IGNITION OR
ELECTRIC BRAKE
MARKER LIGHTS
LT TURN
RT TURN
TRAILER SOCKET 1
(9715)
TRAILER SOCKET
GND FOC(9717M)
TRAILER GROUND
(9717)
N10E
8WH
TRAILER SOCKET #2
(9716F)
TRAILER
SOCKET
GND FOC
(9717M)
TRAILER
SOCKET
R10A
8WH
R10R
8WH
TRAILER
SOCKET
RD
BN
BL
BK
YL
GN
WHWH
GN
YL
BK
BL
BN
RD
GREEN ABS TRAILER
SOCKET GND (9778F)
TRAILER
GROUND
(9717)
TRAILER SOCKET
BOC & EOF
R94
12DKBL
R10
10WH
N57BC
14OR
N56BC
14OR
CENTER
CHASSIS
REAR CHASSIS
N56F
10YL
N58F
10BK
N57F
10LTGN
C
A
B
4
1
2
R70
10RD
INLINE TO
POLLAK
RV STYLE
TRAILER
SOCKET
(9998)
INLINE
TO BODY
BUILDER
LIGHTING
(4450A)
N12BB
12LTBL
6
7
5
A
E
F
R68
12BN
N71BB
14OR
INLINE TO
POLLAK RV
STYLE
TRAILER
SOCKET
(9998)
* W/ MXT*J70A
10OR
*J58F
16BN
*J56C
12OR
*J57C
12OR
C
Figure 102 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder
102
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.14. AIR SOLENOID 4–WAY PACK, P. 14
J59E
14G
Y
J5
9D
18G
Y
J5
9C
18G
Y
J59B
18G
Y
J59A
18G
Y
N5
9H
14G
Y
N59M
18G
Y
N5
9L
18G
Y
N59K
18G
Y
N5
9J
18G
Y
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 9
AIR SOLENOID 4−WAY PACK
U00EDL2
P53778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
05JUL00 14AE08−52373
B C D E A
AIR SOLENOID
4−PACK
(9736)
B10DASH/CENTER
CHASSIS
(9700)
C1 C2 C5 C7
31SYSTEM
CONTROLLER
(4004)
24 22 30 A
SYSTEM
CONTROLLER
(BLUE)
(4008)
AIR
SO
LE
NO
ID 1
AIR
SO
LE
NO
ID 2
AIR
SO
LE
NO
ID 3
AIR
SO
LE
NO
ID 4
SO
LE
NO
ID P
OW
ER
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
11JAN02 REV 4004 LABEL IDENT. B 55043ZJKP
Figure 103 Air Solenoid 4–Way Pack
103
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEEDCONTROLLER, P. 15
Figure 104 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller
104
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.16. HYD POWER PARK, P. 16
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 9
CHASSIS ACCESSORIES − HYD POWER PARK
U00EDL2
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10JUL00 16AE08−52373
DIAGRAM NOT AVAILABLE
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
Figure 105 HYD Power Park
105
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.17. AIR SUSPENSION, P. 17
J13T14PK
J61−G18WH
J61
16G
Y
DRAWN
RELEASE NO.
NAME
DATE
REFERENCECHK
INTERNATIONAL TRUCK AND ENGINE CORPORATION
PART NO. SHEET
REV
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
DATE CHANGE
CHAPTER 9
CHASSIS ACCESSORIES − AIR SUSPENSION
U00EDL2
P52778H
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
10JUL00 17AE08−52373
GND
(4006)5A
F1−D4
F1−C4
MINI FUSE BLOCK
(4001)
F1−E4
A
AIR SUSPENSION
DUMP
(4098)B
FROM PRIMARY
IGNITION RELAY
CH02_14
NOTE: 2ND AIR SUSPENSION SOLENOID
IS IN AIR SOLENOID PACK
SEE CH09_14
CH09_15
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
B
A
AIR SUSPENSION
DUMP VALVE
* (9870)
**(9871)
* ** * **
* 4 X 2
(9870−A N61A / 18 GY)
(9870−B N61−GA / 18 GY)
** 6 X 4
(9871−A N61AA / 18 GY)
(9871−B N61−GB / 18 GY)
11JAN02 ADDED NOTE,9870 & 9871. B 55043ZJKP
Figure 106 Air Suspension
106
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.18. AUX. TRAILER, ACC CONTROLLED, P. 18
Figure 107 Aux. Trailer, Acc Controlled
107
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.19. AUX. TRAILER, BATTERY CONTROLLED, P. 19
Figure 108 Aux. Trailer, Battery Controlled
108
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.20. LIFT AXLES (NON-STEERABLE), P. 20
Figure 109 Lift Axles (Non-Steerable)
109
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.21. LIFT AXLES (STEERABLE), P. 21
Figure 110 Lift Axles (Non-Steerable)
110
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.22. AIR ACTUATED PARK BRAKE, P. 22
Figure 111 Air Actuated Park Brake
111
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23
Figure 112 Antilock Brake System, WABCO Air
112
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24
Figure 113 Antilock Brake System, WABCO Air
113
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.25. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25
Figure 114 Lift Axles, With Non-Steerable for SS Models
114
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26
Figure 115 Fuel / Water Separator With 12VDC Fuel Preheater
115
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27
Figure 116 Electronic Trailer Brake Accommodation
116
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.28. LECTRASHIFT ACCOMMODATION, P. 28
Figure 117 Lectrashift Accommodation
117
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.29. AUXILIARY 40 AMP CIRCUIT, P. 29
Figure 118 Auxiliary 40 Amp Circuit
118
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30
Figure 119 Hourmeter, Customer Mounted PTO
119
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.31. REMOTE START/ STOP, P. 31
Figure 120 Remote Start/ Stop
120
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.32. LIFT AXLE WITH 14RAR, P. 32
Figure 121 Lift Axle with 14RAR
121
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.33. LIFT GATE, P. 33
Figure 122 Lift Gate
122
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.34. LIFT AXLE MULTIPLEX, P. 34
J9A
18
GY
J6A
18
GY
J9M
18
GY
J6H
18
GY
J61C
18
GY
N61C
18
GY
N6
H1
8G
Y
N9
M1
8G
Y
R61C
18
GY
R6
H1
8G
Y
R9
M1
8G
Y
SUSPENSIONTRANSDUCER(9830)
A B C
LOADINDICATOR(9865M)
LOADINDICATOR(9860)
GND(4830)
5V REF(4820)
ZE
RO
VO
LT
RE
F
5V
OU
T
12
V I
N
Figure 123 Lift Axle Multiplex
123
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANSMISSIONS (CHAPTER 10)11.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
DRAWNDATE
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
REVCHK CHANGE
DATE
NAMEREFERENCE
PART NO.RELEASE NO. SHEET
CHAPTER 10ALLISON GEN4 LCT TRANSMISSION OR (CONT)
(ALLISON 1000, 2000, 2400)
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00DLCK
10AUG0052778H AE08052374 001
CNA1 31MAR09 ADDED MXT EFFECTS L 61817B
J13CW
10PK
F1-G2
K92#155
18WH
K31#111
18OR
K92#136
18OR
K92#145
18OR
K92#179
18PK
F1-E1
37
*K92#117
18LTBL
K92#114
18GY
K13#163
18YL
B
K92#141
18TN
*K92#143
18DKBL
K92#103
18YL
C
A
K47#125
18TN
IGNITION
RELAY
CH2_14
F1-H2
K92#177
18LTGN
K92#157
18WH
PASS THRU
AT DASH
(1701) K92#153
18YL
10A
J13M
18PK
K92#174
18LTBL
MINI FUSE
BLOCK
(4001)
TRANSMISSION ECU (7151&R)
H
K92#134
18WH
L47B125
18TN
K92#150
18PK
K92#138
18OR
9
10
J13W
14PK
* W/ MXT
D
13
ECM2
(6020)
F1-E2
J44L
18GY
K92#171
18YL
G
K92#178
18WH
FK92#123
18LTGN
EK92#154
18TN
35
*J92#142
18WH
J13S
14PK
C
17
B
L92#142
18WH
K92#105
18OR
J92#128
18TN
K92#173
18LTBL
F1-A1
L92B103
18YL
10
MINI FUSE
BLOCK
(4001)
COLUMN
MOUNTED
SHAFTER
CONN
(1828)
CH10_01A
TRANSMISSION
F1-B1
K47C125
18TN
XMSN
BULKHEAD
(7350)
G
K92C103
18YL
10A
K92#158
18LTGN
W/BODY BUILDER
K47#125
18TN
N/BODY BUILDER
K92#103
18YL
N/BODY BUILDER
*K92#165
18TN
41 K92#176
18YL
57
79
54
58
78
77
11
55
71
36
38
74
14
53
73
34
76
51K92#151
18WH
33
K92#133
18YL
52K92#152
18LTGN1
2
3
4
6
7
8
9
10
11
14
15
16
17
18
19
20
21
22
23
24
F
25
45
23
1
5
50
43
3
42
63
65
K92B101
18LTBL
K92#101
18TN
*K92#101
18DKBL
K92C101
18LTBL
W/WHLCHR LIFT
30
87
F1-A1
J71J
180R
PRIMARY
IGNITION RELAY
CH2_14
F1-E1
85
M1-F1
M1-D2
10AF1-B1
J71B
180R
M1-D1
J13S
14PK
J71H
180R
BACKUP LAMP
RELAY (WTEC)
(4002)
87A
86
M1-F2
J71#165
180R
*K92#173
18DKBL
K92#117
18LTBL
*K92#174
18DKBL
MINI FUSE
BLOCK
(4001)
K92#101
18LTBL
K92#143
18LTB
*K13M4
18YL
K13#165
18TN
ECM2
(6021)
J92#110
18TN
8
VIW C / *CONN
BODY LOCK
(7205M / *7906F)
CAB FUSE
BLOCK
(1012)
DASH / TRANS
(*4705F3 / 4712F)
DASH / TRANS
(4705)
I6-EGR ENGINE
WIRING SHOWN
FOR V8 SEE
CH6_04
BACKUP LAMP T/S
SPLICE PACK
/ *CONN BODY LOCK
(4810)
*K92#111
18OR
PASS THRU
CH9_22
A92AG
18TN
A123
18PK
A110
18YL
A92AF
18TN
Figure 124 Allison LCT Transmission or Allison 1000, 2000, 2400
124
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.2. ALLISON MD TRANSMISSION, P. 2
Figure 125 Allison MD Transmission
125
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.3. ALLISON MD TRANSMISSION (WTEC), P. 3
Figure 126 Allison MD Transmission (WTEC)
126
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.4. ALLISON MD TRANSMISSION (CONT.), P. 4
Figure 127 Allison MD Transmission (Cont.)
127
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5
Figure 128 Transmission, WTEC MD W/Auto Neutral
128
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.6. EATON AUTOSHIFT TRANSMISSION, P. 6
Figure 129 Eaton Autoshift Transmission
129
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7
Figure 130 Eaton Autoshift Transmission (Cont.)
130
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.8. EATON LIGHTNING TRANSMISSION, P. 8
R7114OR
N7114OR
J71E16OR
J11−GB
16WH
J11−GC
16WH
J3AA(+)16DKBL
J3AB(−)
16GY
J71D16OR
J14AA16RD
J13AA16PK
L47T16GY
K5D(−)
18GN
K5D(+)18YL
K5E(+)18YL
K5E(−)
18GN
K47S16GY
K47R16GY
K71D16OR
K71E16OR
K31D16TN
K31−GD
16TN
K3AB16GY
K14AA16RD
K3AA16DKBL
K11−GC
16WH
K11−GB
16WH
K13AA16PK
K92E
A16T
N
K92E
B16T
N
K92E
C16T
N
K4716GY
K47A16GY
K5AE18GN
K5U18YL
SEE CH06_05
SEE CH06_05
SEE CH06_05
SEE CH06_05A
C
E
D
B
ENG/TRANS (7800)
B
C
A
SHIFTERJUMPER (7105)
F3
F2
F1
E3
E2
E1
D3
D2
D1
C3
C2
C1
B3
B2
B1
A3
A2
A1
LIG
HT
NIN
G E
CM
(
7106)
K
J
H
G
F
E
D
C
B
A
2
1
TRANS OIL TEMP SENSOR (7703)
B
A
BACKUP LIGHT (7503)
DASH/TRANS (4713)
A
B
EATON SPEED SENSOR (7612)
A
B
C
J1939 TRANSRESISTOR(7107) HDD OR (7801) V8/I6−EGR
120 ohms
TRUCK SPEED SENSOR (7613)B
F2
B4
A4
F1
H2
G2
F1
B1
A1
A4 1 A
CENTERCHASSIS (9700)
REARCHASSIS (9800)
STOP TAIL & TURN (9303A)
(4001)
J1708/J1587 5V SPLICE (4820)
BOTTOM DASH GROUND (4005)
L5C(+)18YL
L5C(−)
18GN
8
13
12
7
K5B(+)18YL
K5A(−)
18GNDASH CONNECTION
(4103)K5A(+)18YL
K5C(+)18YL
K5B(−)
18GNK5C(−)
18GN
L47U16GY
A
W/CAT C10, C11, C12 & C13ENGINES
ECM 2(6020)
TRUCK SPEED SENSOR (7613)
10
9
A
BK5B(+)18YL
K5B(+)18YL
ECM 2(6021)
W/V8 OR I6−EGR ENGINES
CHAPTER 10
EATON LIGHTNING TRANSMISSION
U00DLCK
55043Z
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
20DEC01 08AE08−52374
CNA 12SEP03 CHANGED FORMAT 58774TD
Figure 131 Eaton Lightning Transmission
131
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.9. ALLISON HD TRANSMISSION, P. 9
A1718PKJ17
18PK
J17SA18PK
J17−GR118PK
L17AA18PK
J92C12318TN
L17A18PK
L17A
B1
8P
K
L92#11218TN
L92#11418TN
L92#15318TN
L92#11818TN
L92#11718TN
L92#15518TN
L92#13718TN
L92#10518TN
L92#16718TN
L92#12518TN
L71#11318OR
L92E13616TN
L92F13616TN
L92E14316TN
L92F14316TN
G
L92#15518TN
N14−GA10WH
A
VIW C(7206)
L92#12318TN
SIGNAL RETURN
G
4
GENERAL PURPOSE IN 7
L92B14318TN
19
1
ECU "V" CONNGRAY (7202F)
C
2
6
22
F
J71J18OR
L92#12518TN
BATTERY GROUND
D
FROM PRIMARYIGNITION RELAY
GENERAL PURPOSE IN 8
H
30
J71#11318OR
GENERAL PURPOSE OUT 5
N92−G10WH
13
29
L92#16118TN
GENERAL PURPOSE IN 7
32
GENERAL PURPOSE IN 3
L92C14318TN
L92#13610TN
GENERAL PURPOSE IN 1
GENERAL PURPOSE IN 2
L92#10518TN
B
REVERSE WARNING
L92#11718TN
GENERAL PURPOSE IN 1
BATTERY POWER
10A
ABTRANS ECUFEED FUSE(9255)
12
BATTERY GROUND
L92#11218TN
BATTERIES
GENERAL PURPOSE OUT 3
L92B13618TN
18
L71#11318OR
EL92#11418TN
BATTERY POWER
L92#16718TN
SIGNAL RETURN
17
11
L92#16118TN
A
VIW A(7205)
BECMPOSITIVE(9261)
13
TRANS/DASH(4705)
31
BACKUP LAMPT/S SPLICE PACK(4810)
J71HJ18OR
J71B18OR
GENERAL PURPOSE IN 3
L92B16118TN
L92#13718TN
F
10A
F1−B1 F1−A1
MINI FUSE BLOCK (4001)
D
N92A10RD
NEUTRAL START TO PDC
L92#15318TN
B
CH02_14
GENERAL PURPOSE OUT 8 GENERAL PURPOSE OUT 8
GENERAL PURPOSE OUT 5
86
87
30
87
A
85
BACKUP LAMPRELAY (WTEC)(4002)
M1−D1
M1−F1
M1−D2
M1−F2
L92#11818TN
5
L92#14310TN
J71H
18
OR
J13
S1
4P
K
GENERAL PURPOSE IN 8
A
CLEANBATTFEED(7104F)
GENERAL PURPOSE OUT 3
GENERAL PURPOSE OUT 4
L92C16118TN
SIGNAL RETURN
GENERAL PURPOSE IN 2
N14AZ10RD
GENERAL PURPOSE OUT 4
B
ECMNEGATIVE(9260)
GENERAL PURPOSE OUT 1
N14BB10RD
GENERAL PURPOSE OUT 1
L92C13618TN
16
27
28
21
22
41
TCMBULKHEADCONN(7214)
19
24
25
26
29
30
31
33
34
35
36
13
F1−E1
86
87
30
87
A
85
M1−D3
M1−F3
M1−D4
M1−F4
CRANK INHIBIT(4002)
TCMBULKHEADCONN(7214)
C
14
ENG/XMSN(7800)
TO STARTERRELAY R12−5CH10_13
14
DASH PASS THRU(4014)
CH02_15TO KEY SWITCH
N/AUTO NEUTRAL
CHAPTER 10
TRANSMISSION, ALLISON HD
U00DLCK
57989M
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
18FEB03 09AE08−52374
CNA 11MAR04 N92A WAS N92−G & N92−G WASN92A.
59169PB
GND(4005)
Figure 132 Allison HD Transmission
132
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.10. ALLISON HD TRANSMISSION, P. 10
Figure 133 Allison HD Transmission (Cont.)
133
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.11. ALLISON HD TRANSMISSION, P. 11
Figure 134 Allison HD Transmission (Cont.)
134
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12
Figure 135 Allison HD Transmission With Auto Neutral
135
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.13. ALLISON HD TRANSMISSIONWITH AUTO NEUTRAL ANDWITH 0013WUA, P. 13
Figure 136 Allison HD Transmission With Auto Neutral and with 0013WUA
136
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14
Figure 137 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI
137
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIREDEFFECTS, P. 15
RETARDER REQUEST (423)
RETARDER LIGHT
GND(1003)
RETARDER ON LAMP (425)
AB
29
48
46
45
24
47
3086
87A
8785
RETARDER ON RELAY (1013)
RESISTANCE MODULE
CH
10
_1
6
BULKHEADCONNECTOR(4014)
RESISTANCE OUT (422)
C
B
A
4
5
2
3
1
6
SHIFTSELECTOR (420F) A
B
IGNITION FUSE (1013−D1)
RESISTANCEMODULE IN (421)
1 2
F4
D3
E3
D4
A
B
D
C
Figure 138 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
138
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.16. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIREDEFFECTS, P. 16
K92C
161
18TN
K92B
161
18TN
K92B
124
18TN
K92/16118TN
K92D16118TN
K92/12518TN
K92A12418TN
K92C12418TN
K92/16418TN
K92/13518TN
K92/16318TN
J92D16118TN
J92#12518TN
J92#16318TN
J92C12418TN
J92#16418TN
J92#13518TN
CHAPTER 10
TRANSMISSION RETARDER CONTROLS WIRINGW/MD XMSN, HARD WIRED EFFECTS
U00DLCK
58928U
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
29SEP03 16AE08−52374
CNA 06FEB04 CONN 4014 29 WAS 3, 48 WAS 18,46 WAS 29, 24 WAS 46; J92*XXX ;WAS J92/XXX 4 PLACES.
59102UA
TRANS/DASHCONN(4705)
PASS THRU(BULKHEADCONN)(4014)
ALLISONECU "S"CONN(7204)
ALLISONECU "T"CONN(7203)
ALLSIONECU "V"CONN(7202)
XMSNBULKHEAD(7200)
WTECVIEW A(7205)
WTECVIEW C(7206)
Figure 139 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
139
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AIR CONDITIONING (CHAPTER 11)12.1. HVAC SYSTEMS, P. 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 11
HVAC SYSTEMS
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
10AUG0052778H AE08052375 001
1653 25JUN13 ADDED HVAC EFFECTS H 92114R
4
LPM
A3
A10
B
A74
18LTGN
2
PASS
THRU
(1701)
BATTERY
A11
H
DRIVETRAIN J1939 (-)
* W/ MWM ENGINE
# W/ MXT
B
BLOWER FAN CNTRL
B8
B7
A73B
16LTGN
F1
DRIVETRAIN J1939 (+)
A
A6
TEMP SEN #2 +
A73D
16LTGN
A4
B2
A74A
18LTGN
35
J74A
18LTGN
A62
18DKBL
PASS TEMP RETURN
B
5A
B11
HVAC
(1211)
OAT
RECIRC MOTOR +
D
PASS PNL DUCT TEMP SEN
B3
A74-G
18WH
PASS TEMP REF
SW IGN
A75C
18LTGN
WITH AC OR RECIRC
A
A9
CAB FUSE
BLOCK
(1011)
CH2_02
#A62
16DKBL
1
B5
G1
A8
F19
PASS FLR DUCT TEMP SEN
A74C
18LTGN
HVAC CONTROL HEAD
1
E
AC REQ OUTPUT
PANEL DIM I/P
D2
30A
B12
SYSTEM
CONTROLLER
(1600)
A1
*A62C
16LTBL
B1
C
F
MODE DOOR MOTOR +
A7
A11-GA
10WH
8
BLOWER
MOTOR
ABLOWER HOUSING ASSEMBLY
5A
TEMP SEN MOTOR -
TEMP SEN MOTOR 1 +
A
15
PASS DUCT TEMP RETURN
G
16RECIRC MOTOR -
F
OAT RETURN
A77
20LTGN
3
B
A12
GND
(1851)
MODE DOOR MOTOR -
A14G
12LTGN
A74E
18LTGN
B6
CLUSTER
(1500)
E1
A74D
18LTGN
HVAC
RECIRC
MOTOR
(4017)
FAN SWITCH
(1010-7)
CH5_05
H4
B4
MODE
ACTUATOR
DIAGNOSTICS
J74
18LTGN
HVAC
CONTROL
(1200)
CAB FUSE
BLOCK
(1012)
CH2_12
F10
GROUND
B10
TEMP
ACTUATOR
A2
A5
TEMP SEN #2 -
B9
F4
7
34
*A62A
16LTBL
A75A
20LTGN
A62A
18DKBL
CC5AN(+)
18YL
CC5B(+)
18YL
CC5B(-)
18GN
CC5AP(-)
18GR
5 6
A74B
18LTGN
J
K
GND
(1003)
A75D
18LTGN
A75E
18LTGN
(1220)
CAB FUSE
BLOCK
(1011)
CH2_02
CBELECTRONIC
GND SPLICE
(4830)
C2
A104A
18LTGN
A103A
18LTGN
PASS THRU
(1701)
CH11_02
PASS THRU
(1701)
CH11_02
A
Figure 140 HVAC Systems
140
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.2. AIR CONDITIONING (ONLY), P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 11
AIR CONDITIONING
CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9
10AUG0052778H AE08052375 002
1653 25JUN13 ADDED HVAC EFFECTS J 92114R
A/C CLUTCH
(6200)
SYSTEM
CONTROLLER
BLUE
(4008)
K77-G
18WH
B
J9Y
20GY
5 VOLT REF
SPLICE
(4820)
W/RH-HDD AND SS MODELS
ENGINE / DASH
(4103-20)
26
K6E
16GY
K10-GA
18WHK10-G
18WH
J77C
20LTGN
J6A
18GY
J6E
18LTGN
J9Y
20GY
J77B
16LTGN
B
SYSTEM CONTROLER
(4004)
23
K77-G
18WH
A/C CLUTCH
(6200)
6
SPLICE BLOCK
(6704)
G
K9A
18GY
7
M6
20GY
8
J6E
18LTGN
A
AC PRESSURE
TRANSDUCER
(8602)
A
A
C
24
8
FWD CHASSIS
(4301)
K104A
18LTGN
K10-GB
14WH
K77A
16LTGN
ENGINE / DASH
(4103-20)
I6-EGR ENGINE
B
A
A/C CLUTCH / *FREON
COMPRESSOR
(6200)
V8-AVNT ENGINE
GND
(6204)
K77-G
16WH
ZERO VOLT
REF SPLICE / *ELECTRONIC
GROUND SPLICE
(4830)
AC PRESSURE
TRANSDUCER
(8602)
GND
(6302)
B
C
22
23
DASH
CONN
(4103)
ZERO VOLT
REF SPLICE
(4830)
27
26
SYSTEM
CONTROLLER
(4004)
8
I6-HEUI ENGINE
K10-GB
14WH
G
J77B
16LTGN
B
G
SPLICE BLOCK
(6704)
ENGINE / DASH
(4103-20)
J77B
16LTGN
SYSTEM
CONTROLLER
BLUE
(4008)
J9A
18GY
K77C
16LTGN
K9Y
16GY
K6A
18GY
J77C
20LTGN
27
M9
20GY
M77
20LTGN
21
K77A
16LTGN
SYSTEM
CONTROLLER
BLUE
(4008)
GND
(6302)A
K77A
16LTGN
* W/ MXT
* W/ MXT
PASS THRU
(1701)
K103A
18LTGN
23
22A103A
18LTGN
A104A
18LTGN
PASS THRU
(1701)CH11_01
PASS THRU
(1701)CH11_01
Figure 141 Air Conditioning (Only)
141
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.3. AUTOTHERM SYSTEMS, P. 3
5A
E1 F1
5A
E2F2
30
86
87
A87
85
(F20)F6
SEE CH02_12
P4
K1
+ BATTERY
P6
REFERENCE AUTOTHERM WIRING
HVAC CONTROL HEAD(1200)
HVAC(1210)
30
86
87
A87
85
P6
REFERENCE AUTOTHERM WIRING
K1
P4
+ BATTERY
SEE CH02_12
HVAC CONTROL HEAD(1200)
HVAC(1210)
F19
PRE OCT 2002 MODELS
AFTER OCT 2002 MODELSCUT CIRCUIT A75D AT FUSE F20. TAPE CUT END STILL ATTACHEDTO F20. TAKE REMAINING WIREAND CRIMP TO A75C AND PLUGINTO CONNECTOR P4 − 9 AS SHOWN.
Figure 142 Air Conditioning (Only)
142
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR COMPOSITES (CHAPTER 12)13.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
28JUN00 01
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
10M WAS 10. 345F WAS B 56507K
345. RMV’D CHART (72)
AUXILIARY POWER (10M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR - 1661197C1
B
A
CONNECTOR - 1661196C1
B
A
CIGAR LIGHTER TYPE
TWO POST TYPE
LEFT TAIL LIGHT (71)
(LOCATED AT TAIL LIGHTS)
RIGHT TAIL LIGHT (72)
(LOCATED AT TAIL LIGHTS)
C
D
B
A
E
C
D
B
A
E
CONNECTOR - 1661375C2 CONNECTOR - 1661375C2
BODY LOCK - 1661376C1 BODY LOCK - 1661376C1
PLUG - 0587579C1PLUG - 0587579C1
STOP & TAIL LIGHT TO LIGHT
B
A
CLEARANCE LIGHT
(345F)
(LOCATED IN ROOF OF CAB)
CONNECTOR - 1661260C1
BODY LOCK - 1661264C1
STOP & TAIL LIGHT TO LIGHT
CAV CIR GAUGE COLOR TERM
A A86M 14 LT GN 3534167C1
B A86-GA 14 WH 3534167C1
CAV CIR GAUGE COLOR TERM
A A86N 14 LT GN 3534167C1
B A86-GB 14 WH 3534167C1
CAV CIR GAUGE COLOR TERM
A A86M 14 LT GN 1661209C1
B A86-GA 14 WH 1661209C1
CAV CIR GAUGE COLOR TERM SEAL
A S71C 14 LT BL 2033816C1 0589391C1
B S68C 14 BN 2033816C1 0589391C1
C S57B 14 LT GN 2033816C1 0589391C1
D PLUG - - - -
E S10-GC 14 WH 2033816C1 0589391C1
CAV CIR GAUGE COLOR TERM SEAL
A S71C 14 LT BL 2033816C1 0589391C1
B S68C 14 BN 2033816C1 0589391C1
C S57B 14 LT GN 2033816C1 0589391C1
D PLUG - - - -
E S10-GC 14 WH 2033816C1 0589391C1
CAV CIR GAUGE COLOR TERM
A 58A 18 BN 1661261C1
B 58-GA 18 WH 1661261C1
Figure 143 Connector Composites (10M), (71), (72), (345F)
143
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
31MAY00 02
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
REF 420F WAS 420A. B 56507K
REF 420M WAS 420B.
SHIFT SELECTOR (420F)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR - 3522536C91
BODY LOCK - 3518287C1
PLUG - 3518314C1
P
L
H
R
U
W
B
M
J
V
F
S
N
D
G
T
K
A
E
C
B
D
C
AG
H
E
F
SHIFTER (420M)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR - 3525872C1
BODY LOCK - 3525873C1
PLUG - 2025431C1
CLEARANCE LIGHT (520)
(LOCATED IN SUNSHADE)
CLEARANCE LIGHT (521)
(LOCATED IN SUNSHADE)
CLEARANCE LIGHT (522)
(LOCATED IN SUNSHADE)
CLEARANCE LIGHT (523)
(LOCATED IN SUNSHADE)
CLEARANCE LIGHT (524)
(LOCATED IN SUNSHADE)
B
A
CONNECTOR - 1661259C1
BODY LOCK - 1661263C1
B
A
BODY LOCK - 1661263C1
CONNECTOR - 1661259C1
B
A
BODY LOCK - 1661263C1
CONNECTOR - 1661259C1
B
A
BODY LOCK - 1661263C1
CONNECTOR - 1661259C1
B
A
BODY LOCK - 1661263C1
CONNECTOR - 1661259C1
CAV CIR GAUGE COLOR TERM
A A170 18 OR 3517243C1
B A171 18 LT GN 3517243C1
C A172 18 DK BL 3517243C1
D A173 18 YL 3517243C1
E A174 18 TN 3517243C1
L - - - -
M A175 18 LT GN 3517243C1
N A124 18 PK 3517243C1
P A143D 18 GY 3517243C1
R A136D 18 PK 3517243C1
S A180 18 DK BL 3517243C1
T A186 18 DK BL 3517243C1
U A62L 18 DK BL 3517243C1
V A188 18 DK BL 3517243C1
CAV CIR GAUGE COLOR TERM SEAL
A PLUG - - - -
B A62-GC 18 WH 1661875C1 1661872C1
C A92VA 18 PK 1661875C1 1661872C1
D 128D 18 YL 1661875C1 1661872C1
E A123 18 PK 1661875C1 1661872C1
F A110 18 YL 1661875C1 1661872C1
G A92AF 18 TN 1661875C1 1661872C1
H A92AG 18 TN 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM
A 58B 18 BN 1661261C1
B 58-GB 18 WH 1661261C1
CAV CIR GAUGE COLOR TERM
A 58C 18 BN 1661261C1
B 58-GC 18 WH 1661261C1
CAV CIR GAUGE COLOR TERM
A 58D 18 BN 1661261C1
B 58-GD 18 WH 1661261C1
CAV CIR GAUGE COLOR TERM
A 58E 18 BN 1661261C1
B 58-GE 18 WH 1661261C1
CAV CIR GAUGE COLOR TERM
A 58F 18 BN 1661261C1
B 58-GF 18 WH 1661261C1
Figure 144 Connector Composites (420F), (420M), (520), (521), (522), (523), (524)
144
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3
DATE
DATE
ELECTRICAL CIRCUIT DIAGRAM
NAME
INTERNATIONAL TRUCK AND ENGINE CORPORATION
RELEASE NO.
CHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
PART NO.
DRAWNCHK REV REFERENCE
SHEET
U00JXP9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
21JUN00 03
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
PRODUCTION RELEASE. A P54304UPEC 19JAN01
F
K
C
B
G
D
J
A
E
H
F
K
C
B
G
D
J
A
E
H
PANEL LIGHT ADAPTER (1002)
(LOCATED IN INSTRUMENT PANEL)
CONNECTOR - 2007315C1
NOTE:
A62L USED WITH WTEC TRANSMISSION
A62J USED WITH EATON AUTO SHIFT
F
K
C
B
G
D
J
A
E
H
F
K
C
B
G
D
J
A
E
H
CONNECTOR - 2007315C1
GROUND ADAPTER (1003)
(LOCATED IN INSTRUMENT PANEL)
NOTE:
A62-GC USED WITH LCT TRANSMISSIONS
A62-GD USED WITH WTEC TRANSMISSIONS
ETHER START (1010)
(LOCATED IN INSTRUMENT PANEL)
2B
8
4
3
9
5B
1
6
7
10
CONNECTOR - 3520850C1
CAV CIR GAUGE COLOR TERM
A A62N 16 DK BL 1661209C1
B A62L 18 DK BL 1661208C1
B A62J 18 DK BL 1661208C1
C A62P 18 LT BL 1661208C1
D A62D 18 DK BL 1661208C1
E A62R 18 DK BL 1661208C1
F A21B 16 TN 1661209C1
G A62F 18 DK BL 1661208C1
H - - - -
J - - - -
K - - - -
CAV CIR GAUGE COLOR TERM
A A11-GAL 12 WH 1661211C1
B A11-GBA 18 WH 1661208C1
C A62-GC 18 WH 1661208C1
C A62-GD 18 WH 1661208C1
D A23-GA 18 WH 1661208C1
E A11-GDY 12 WH 1661211C1
E A11-GDY 12 WH 1661211C1
F A62-GF 18 WH 1661208C1
G A21-G 16 WH 1661209C1
H A41-G 18 WH 1661208C1
J - - - -
K - - - -
CAV CIR GAUGE COLOR TERM
1 - - - -
2B A21C 16 TN 1661226C1
3 A21E 16 TN 1661226C1
4 - - - -
5B - - - -
6 - - - -
7 - - - -
8 A21B 16 TN 1661226C1
9 - - - -
10 A21-G 16 WH 1661226C1
Figure 145 Connector Composites (1002), (1003), (1010)
145
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.4. CONNECTOR COMPOSITE (1011), P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
31MAY00 04
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
RMVD & ADDED MULTIPLE B 56507K
CIR NUMBERS TO (1011).
FUSE BLOCK #1 (1011)
LOCATED IN INSTRUMENT PANEL
BODY LOCK - 3536085C1
A
D
12
H
G
3
E
4
F
C
J
B
NOTE:
CIRCUIT NAMES DEGINATED WITH PARENTESES REPRESENT
BUSS BARS
CONNECTOR - 3534572C1
CAV CIR GAUGE COLOR TERM
A1 A78P 16 LT GN 3573312C1
A2 A14AS 10 RD 3536303C1
A3 A14 10 RD 3536303C1
A4 A14AB 10 RD 3536303C1
B1 A78J 16 LT GN 3573312C1
B2 A86M 14 LT GN 3573312C1
B3 A81B 12 LT GN 3573311C1
B4 A81A 12 LT GN 3573311C1
C1 A62M 16 DK BL 3573312C1
C2 (A14AS) - - 3536303C1
C3 (A14) - - 3536303C1
C4 (A14AB) - - 3536303C1
D1 A62N 16 DK BL 3573312C1
D2 A73B 16 LT GN 3573312C1
D3 - - - -
D4 A63D 18 DK BL 3573312C1
D4 A86A 20 LT GN 3573312C1
E1 A12C 10 LT BL 3536298C1
E1 A12B 10 LT BL 3573311C1
E2 (A14AS) - - 3536303C1
E3 (A14) - - 3536303C1
E4 A14AB - - 3536303C1
F1 A12P 18 LT BL 3573312C1
F1 A12N 18 LT BL 3573312C1
F2 A15 18 RD 3573312C1
F2 A98 18 VT 3573312C1
F3 A84 14 LT GN 3573312C1
F4 - - - -
G1 (A12C) - - 3536298C1
G1 (A12B) - - 3536298C1
G2 (A14AS) - - 3536303C1
G3 (A14) - - 3536303C1
G4 (A14AB) - - 3536303C1
H1 A86F 18 LT GN 3573312C1
H1 A86 20 LT GN 3573312C1
H2 A28 16 TN 3573312C1
H3 A14G 16 RD 3573312C1
H4 A73C 12 LT GN 3573311C1
LOCATION CAVITY RATING PART NUMBER PART NUMBER DESCRIPTION
FUSE BREAKER
F13 A1, B1 10 AMPS 3534209C1 3536178C1 RIGHT MIRROR HEAT
F9 C1, D1 5 AMPS 3534208C1 - OPTIONAL PANEL LIGHTS
F5 E1, F1 5 AMPS 3534208C1 - SYSTEM CONTROLLER/6 SW PACK
F1 G1, H1 10 AMPS 3534209C1 3536178C1 CB/RADIO
F14 A2, B2 20 AMPS 353421C1 3536180C1 AUX POWER SOURCE
F10 C2, D2 5 AMPS 3534208C1 - HEATER-A/C CONTROL
F6 E2, F2 5 AMPS 3534208C1 - KEY SWITCH/DIAGNOSTIC CONN
F2 G2, H2 15 AMPS 3534210C1 3536179C1 INSTRUMENT CLUSTER
F15 A3, B3 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-DRIVERS DOOR
F11 C3, D3 N/A - - -
F7 E3, F3 15 AMPS 3534210C1 3536179C1 CIGAR LIGHTER
F3 G3, H3 15 AMPS 3534210C1 3536179C1 OWNER/OPERATOR
F16 A4, B4 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-PASS RT FRT DR
F12 C4, D4 10 AMPS 3534209C1 3536178C1 DOME LIGHTS/MAP LIGHTS/RADIO
F8 E4, F4 - - - NOT AVAILABLE
F4 G4, H4 30 AMPS 3534213C1 3536182C1 HEATER-A/C BLOWER
Figure 146 Connector Composite (1011)
146
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.5. CONNECTOR COMPOSITE (1012), P. 5
Figure 147 Connector Composite (1012)
147
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.6. CONNECTOR COMPOSITE (1013), P. 6
Figure 148 Connector Composite (1013)
148
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.7. CONNECTOR COMPOSITE (1014), P. 7
Figure 149 Connector Composite (1014)
149
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8
Figure 150 Connector Composites (1018), (1019M), (1020M), (1021M), (1022M)
150
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9
Figure 151 Connector Composites (1027M, F), (1100), (1101A), (1101), (1102)
151
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
21JUN00 10
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
ADDED CIRCUIT A75D. C 56507K
HVAC UNIT (1210)
(LOCATED IN INSTRUMENT PANEL)
A
A
11
B
C
CONNECTOR - 0872291R1
TERMINAL - 0879630R1
D
CONNECTOR - 3534302C1
B
1
DIODE ASSY - 0467404C91
A
25
C
4
BODY LOCK - 1661263C1
9
B
6
HVAC CONTROL (1200)
(LOCATED IN INSTRUMENT PANEL)
HYD BRAKE SWITCH (1104)
(LOCATED IN INSTRUMENT PANEL)
8
H
3
BODY LOCK - 2006503C1
B
G
BODY LOCK - 3539893C1
(LOCATED ABOVE ACCELERATOR PEDAL)
B
10
CONNECTOR - 1667305C1
D
A
CONNECTOR - 2005835C1
7
DIODE ASSEMBLY
(1106)
12
F
E
BODY LOCK - 3539892C1
A
BASE HARNESS DIODE ASSY
CAV CIR GAUGE COLOR
A - - -
B A12 1031 LTBL
B A12AB 18 LTBL
CAV CIR GAUGE COLOR TERM
A1 A75C 18 LT GN 3522073C1
A2 A73B 16 LT GN 3522073C1
A3 - - - -
A4 A77 20 LT GN 3534303C1
A5 - - - -
A6 - - - -
A7 - - - -
A8 - - - -
A9 A75A 20 LT GN 3534303C1
A10 - - - -
A11 A73D 16 LT GN 3522073C1
A12 A62A 18 DK BL 3522073C1
B1 A74 18 LT GN 3522073C1
B2 A74A 18 LT GN 3522073C1
B3 - - - -
B4 - - - -
B5 - - - -
B6 A74-G 18 WH 3522073C1
B7 - - - -
B8 - - - -
B9 A74B 18 LT GN 3522073C1
B10 A74C 18 LT GN 3522073C1
B11 A74D 18 LT GN 3522073C1
B12 A74E 18 LT GN 3522073C1
CAV CIR GAUGE COLOR TERM
A A74B 18 LT GN 1661208C1
B A74C 18 LT GN 1661208C1
C A74D 18 LT GN 1661208C1
D A74E 18 LT GN 1661208C1
E A73C 12 LT GN 1661211C1
F A73D 16 LT GN 1661209C1
G A73-G 12 WH 1661211C1
H A75D 18 LT GN 1661208C1
CAV CIR GAUGE COLOR TERM
A A44K 16 GY 1661261C1
B A44F 16 GY 1661261C1
C A44H 16 GY 1661261C1
D A44J 16 GY 1661261C1
Figure 152 Connector Composites (1104), (1106), (1200), (1210)
152
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510),P. 11
Figure 153 Connector Composites (1300), (1301), (1400), (1402), (1410), (1500), (1510)
153
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12
Figure 154 Connector Composites (1553), (1554F), (1555), (1600), (1601), (1650)
154
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00DLCK
CONNECTOR COMPOSITES - MATING VIEW SHOWN
21JUN00 13
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
ADDED CIRS A17-GH & C 56507K
B17-GH TO (1800)
61
7
9 4
5
2
A
9
53
4
GAUGE HARNESS
CAB/DCM
(1800)
B
1
C
3
DCM HARNESS
A
43
SHIFTER HARNESS
1
10
A
7
CAB HARNESS
1
4
2
5
6
B
5
1
22
D
6
IP HARNESS
B
12
911
C
1
2 10
CONNECTOR: 1661259C1
BODY LOCK: 1661263C1
9
3
DRIVETRAIN J1939 EATON AUTOSHIFT
(1652)
4
A
DRIVETRAIN J1939 AUTO HVAC
(1658)
24
3
CONNECTOR: 3553651C1
BODY LOCK: 3544872C1
CONN CLIP: 3545905C1(1805A)
TERMINAL: 3544886C1
(18 AWG)
5
A
4
B
5
3
IP HARNESS
A
6
5
12
6
11 7 C
CONNECTOR: 3553649C1
BODY LOCK: 3553650C1
150 SERIES TERMINAL: 3544883C1 (20 AWG)
3544884C1 (18 AWG)
280 SERIES TERMINAL: 3544875C1 (20 AWG)
3544876C1 (18 AWG)
7
6
A
3
CONNECTOR: 1661260C1
BODY LOCK: 1661264C1
4
8
A
8
2
B
CONNECTOR: 1661259C1
BODY LOCK: 1661263C1
TERMINAL: 3534481C1
(20 AWG)
7
DRIVETRAIN J1939 TERM. RESISTOR
(1657M)
8
DRIVETRAIN J1939 OPT. GAUGES
(1659)
3
C
11C
CONNECTOR: 1661260C1
BODY LOCK: 1661264C1
TERMINAL: 3534481C1
(20 AWG)
2
8
5
D
CONNECTOR: 1661259C1
BODY LOCK: 1661263C1
6
8
16
7
7
A
7
B
12
CONNECTOR: 1667741C1
BODY LOCK: 1667771C1
DIODE ASSY: 0467404C1
11
B
10
D
108
12
8
B
B
8A
B 1
D
CAV CIR GAUGE COLOR TERM
A A5BE(+) 20 YL 3544254C1
B A5BF(-) 20 GN 3544254C1
CAV CIR GAUGE COLOR TERM
A A5BJ(+) 20 YL 3544254C1
B A5BK(-) 20 GN 3544254C1
CAV CIR GAUGE COLOR NOTES
A1 B56A 18 OR
A2 B57A 18 OR
A3 B11-GAA 18 WH
A4 B9V 18 GY
A5 B87A 18 GY
A7 B52A 18 YL
A8 B102A 18 YL
B1 B82B 18 GY
B10 B85B 18 GY
B11 B85C 18 GY
B12 B96 18 VT
B2 B40A 18 GY
B3 B6H 18 GY
B4 B97Y 18 VT
B5 B99U 18 VT
B6 B40G 18 GY DCM W/HYD BRAKES
B6 B40G 18 GY W/HYD BRAKES
B6 B99W 18 VT DCM W/AIR BRAKES
B7 B44BB 18 GY
B9 B70C 18 RD
C1 B82A 18 GY
C10 B97Q 18 VT
C11 B96A 18 VT
C12 B40 18 GY
C2 B40F 18 GY
C4 B99V 18 VT
C5 B97P 18 VT
C6 B99E 18 VT
C9 B82 18 GY
D7 B17J 18 PK
D8 B17H 18 PK
D8 B17-GH 18 WH
CAV CIR GAUGE COLOR
A A5AV(+) 20 YL
B A5AV(-) 20 GN
CAV CIR GAUGE COLOR TERM SEAL
A A5AG(+) 20 YL 1661875C1 1661872C1
C A5AH(-) 20 GN 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM
A A5C(+) 20 YL 3534481C1
B A5C(-) 20 GN 3534481C1
CAV CIR GAUGE COLOR NOTES
A1 A56A 20 OR
A2 A57A 20 OR
A3 A11-GAA 18 WH 280 SERIES TERTMINAL
A4 A9V 18 GY 280 SERIES TERMINAL
A5 A87C 20 GY 280 SERIES TERMINAL
A7 A52A 20 YL
A8 A102A 20 YL
B1 A82B 20 GY
B10 A85B 20 GY
B11 A85C 20 GY
B11 A85K 18 GY
B12 A96 20 VT
B2 A40A 20 GY
B3 A6H 20 GY
B4 A97Y 18 VT
B5 A99U 18 VT
B6 A99W 18 VT
B7 A44BB 20 GY
B9 A70C 20 RD
C1 A82A 20 GY
C10 A97Q 18 VT
C11 A96A 20 VT
C12 A40 20 GY
C2 A40F 18 GY
C4 A99V 18 VT
C5 A97P 18 VT
C6 A99E 18 VT
C9 A82 20 GY
D7 A17J 18 PK
D8 A17H 18 PK
D8 A17-GH 18 WH
CAV CIR GAUGE COLOR
A A5AV(+) 20 YL
B A5AV(-) 20 GN
Figure 155 Connector Composites (1652), (1657M), (1658), (1659), (1800)
155
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812),(1813), (1814), (1815), P. 14
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00DLCK
CONNECTOR COMPOSITES - MATING VIEW SHOWN
21JUN00 14
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
PRODUCTION RELEASE. A P54304UPEC 19JAN01
P54634FBADDED CONN 1804-1815.PEC 25JUN01
CONNECTOR: 1687790C1
TERMINAL: 1651943C1(18 AWG)
CONNECTOR: 3539212C1
TERMINAL: 3539213C1
(18 AWG)
D
A
SECONDARY AIR TRANSDUCER
(1812)
BAP SENSOR
(1808)
B
12
B
D
F
AB
A
B
CLOCKSPRING
(1809)
D
CONNECTOR: 2036584C1
TERMINAL: 2036586C1
(18 AWG)
CONNECTOR: 1678137C1
TERMINAL: 1651934C1
(18 AWG)
6 CC
1
C
A
TURN SIGNAL SWITCH
(1810)
E
PARK BRAKE
(1813)
CONNECTOR: 1661777C1
BODY LOCK: 1661873C1
SEAL: 1661872C1
TERMINAL: 1661875C1
(18 AWG)
STOP LIGHT
(1814)
CONNECTOR: 3540757C1
BODY LOCK: 3540758C1
SEAL: 1661872C1
TERMINAL: 1667742C1
(18 AWG)
CONNECTOR: 1661259C1
TERMINAL: 1661261C1
(18 AWG)
B
PARK BRAKE
(1815)
CONNECTOR: 3547870C1
TERMINAL: 1661261C1
(18 AWG)
CLUTCH SWITCH
(1807)
A
B
C
3
B
C
1
CONNECTOR: 2016703C1
BODY LOCK: 2016704C1
TERMINAL: 2003343C1
(18 AWG)
ACCELERATOR PEDAL
(1804)
CONNECTOR: 1678137C1
TERMINAL: 1651934C1
(18 AWG)
PRIMARY AIR TRANSDUCER
(1811)
D
7
B
A
A
2
C
A
CAV CIR GAUGE COLOR
C B44BB 18 GY
D B9VD 18 GY
CAV CIR GAUGE COLOR
A B9VE 18 GY
B B6HA 18 GY
C B40A 18 GY
CAV CIR GAUGE COLOR
A B17J 18 PK
B B17H 18 PK
C B96A 18 VT
D B9VB 18 GY
CAV CIR GAUGE COLOR
A WHITE 18 WH
B BLACK 18 BK
CAV CIR GAUGE COLOR
A B99V 18 VT
B B97AD 18 VT
C B97AF 18 VT
D B99U 18 VT
E B99W 18 VT
F B99E 18 VT
CAV CIR GAUGE COLOR
1 B56A 18 OR
2 B57A 18 OR
3 B52A 18 YL
4 B102A 18 YL
5 B82B 18 GY
6 B11-GAA 18 WH
7 B9S 18 GY
8 B82 18 GY
11 B82A 18 GY
12 B87A 18 GY
CAV CIR GAUGE COLOR
1 B97AE 18 VT
2 B97AH 18 VT
3 B97Q 18 VT
CAV CIR GAUGE COLOR
A B9R 18 GY
B B96 18 VT
C B85C 18 GY
D B85B 18 GY
CAV CIR GAUGE COLOR
A B70C 18 RD
B B9VF 18 GY
CAV CIR GAUGE COLOR
A B9VC 18 GY
B B6HB 18 GY
C B40 18 GY
Figure 156 Connector Composites (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814),(1815)
156
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861),(1901M), (1915), P. 15
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00DLCK
CONNECTOR COMPOSITES - MATING VIEW SHOWN
25AUG00 15
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
PRODUCTION RELEASE. A P54304UPEC 19JAN01
P54634FBADDED CONN 1820-1915.PEC 25JUN01
3
7
SHIFTER (1828)
(LOCATED IN INSTRUMENT PANEL)
A
B
PTC BODY BUILDER DCM BATT FEED
(1820)
STOP LIGHT #2
(1824)
G
H
8
C
4
CONNECTOR: 3517441C1
TERMINAL: 3517439C1
(8 AWG)
5B
CIGAR LIGHTER PWR SOURCE
(1860)
AIR APPLICATION
TRANSDUCER
(1822)
1
CONNECTOR: 3520850C1
A
CONNECTOR: 3517817C1
TERMINAL: 3517818C1
(8 AWG)
CONNECTOR: 0872291R1
TERMINAL: (W/2 POST PWR): 0879633R1
TERMINAL: (W/LTR PWR): 0188396R1
10
D
B
CONNECTOR: 1678137C1
TERMINAL: 1651943C1
(18 AWG)
E
F
AUX ROOF LOAD SWITCH CONN
(1915)
7
8
A
2B
B
TWO POST POWER SOURCE
(1861)
5B
STOP LIGHT #1
(1823)
CONNECTOR: 1661777C1
SEAL: 1661872C1
TERMINAL: 1661875C1
(18 AWG)
A
6
10
CONNECTOR: 1661777C1
SEAL: 1661872C1
TERMINAL: 1661875C1
(18 AWG)
IP HARNESS
1
SNOW VALVE SWITCH CONN
(1901M)
D
2B4
9
C
B
C
9
A
BDASH HARNESS
B
CONNECTOR: 3520850C1
TERMINAL: 1661224C1
(18 AWG)
6
C
CONNECTOR: 3525872C1
BODY LOCK: 3525873C1
PLUG: 2025431C1
A
3
D
CONNECTOR: 3517473C1
TERMINAL: 3517476C1
(14 AWG)
CAV CIR GAUGE COLOR
A A86-GA 14 WH
B A86M 14 LT GN
CAV CIR GAUGE COLOR
A P14 8 RD
CAV CIR GAUGE COLOR TERM
2B A12X 14 LT BL 1661227C1
3 A12Y 14 LT BL 1661227C1
3 A12V 14 LT BL 1661227C1
7 A12V 14 LT BL 1661227C1
8 A62U 18 DK BL 1661224C1
9 A12-GA 18 WH 1661224C1
CAV CIR GAUGE COLOR
A J14MM 8 RD
CAV CIR GAUGE COLOR
A A86N 14 LT GN
B A86-GB 14 WH
CAV CIR GAUGE COLOR
C B70CB 18 OR
D B9VH 18 GY
CAV CIR GAUGE COLOR TERM SEAL
A PLUG - - - -
B A62-GC 18 WH 1661875C1 1661872C1
C A92VA 18 PK 1661875C1 1661872C1
D 128D 18 YL 1661875C1 1661872C1
E A123 18 PK 1661875C1 1661872C1
F A110 18 YL 1661875C1 1661872C1
G A92AF 18 TN 1661875C1 1661872C1
H A92AG 18 TN 1661875C1 1661872C1
CAV CIR GAUGE COLOR
C B70CA 18 OR
D B9VG 18 GY
CAV CIR GAUGE COLOR
1 A23M 18 TN
3 A23J 18 TN
4 A23L 18 TN
6 A23K 18 TN
7 A23H 18 TN
8 A62P 18 LT BL
2B A13DA 18 PK
5B A23-GA 18 WH
CAV CIR GAUGE COLOR
A B9VF 18 GY
B B6HC 18 GY
C B40F 18 GY
Figure 157 Connector Composites (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915)
157
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),(2004M), (2005M), P. 16
Figure 158 Connector Composites (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M)
158
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F),(2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M),(2302M), (2303M), P. 17
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00DLCK
CONNECTOR COMPOSITES - MATING VIEW SHOWN
25AUG00 17
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
PRODUCTION RELEASE. A P54304UPEC 19JAN01
P54634FBADDED 2006M-2303M.PEC 25JUN01
RIGHT
CLEARANCE
(2006M)
A
CONNECTOR: 3554818C1
BODY LOCK: 3554821C1
TERMINAL : 3534167C1
(14 AWG)
A
B
CONNECTOR: 1661259C1
BODY LOCK: 1661263C1
TERMINAL: 1661261C1
(18 AWG)
A
A
IP/AUX ROOF
CONNECTION
(2021M)
CONNECTOR: 1661260C1
BODY LOCK: 1661264C1
TERMINAL: 1661262C1
(18 AWG)
AUX ROOF/IP
CONNECTION
(2021F)
B
B
CONNECTOR: 3554817C1
BODY LOCK: 3554820C1
TERMINAL : 3534165C1
(14 AWG)
SUNSHADE
(2007F)
B
B
A
REAR DOME
LIGHT
(2115M)
CONNECTOR: 3554817C1
BODY LOCK: 3554820C1
TERMINAL : 3534164C1
(18 AWG)
CONNECTOR: 2036584C1
TERMINAL: 2036586C1
(18 AWG)
CONNECTOR: 3554818C1
BODY LOCK: 3554821C1
TERMINAL : 1661212C1
(18 AWG)
B A
A
A
CONNECTOR: 2036584C1
TERMINAL: 2036586C1
(18 AWG)
H
BA
C
B
C
A
CONNECTOR: 1661889C1
BODY LOCK: 1661890C1
TERMINAL: 1661261C1
(18 AWG)
A
CONNECTOR: 2036584C1
TERMINAL: 2036586C1
(18 AWG)
CB RADIO
POWER
(2303M)
CONNECTOR: 3515762C1
BODY LOCK: 3515764C1-2
TERMINAL: 1661261C1(18 AWG)CONNECTOR: 1661197C1
TERMINAL: 1661212C1
(16 AWG)
B
B
CONNECTOR: 3535769C1
BODY LOCK; 3535770C1
RIGHT CREW DOOR
DOME SWITCH
(2113M)
RIGHT DOOR
DOME SWITCH
(2111M)
LEFT CREW DOOR
DOME SWITCH
(2114M)
DOME LAMP
(2116M)
A
B
RIGHT REAR
SPEAKER
(2301M)
A
B
AUX ROOF/IP
CONNECTION
(2022F)
G
E
B
CONNECTOR: 3536187C1
BODY LOCK: 1661890C1
TERMINAL: 1661261C1
(18 AWG)
C
DOME/READING LIGHT
COMPASS/TEMP UNIT
(2117M)
LEFT DOOR
DOME SWITCH
(2112M)
CONNECTOR: 3535769C1
BODY LOCK: 3535770C1
TERMINAL: 1661261C1
(18 AWG)
B
B
CONNECTOR: 2036584C1
TERMINAL: 2036586C1
(18 AWG)
IP/AUX ROOF
CONNECTION
(2022M)
A
B A
D
F
A
LEFT REAR
SPEAKER
(2302M)
CAV CIR GAUGE COLOR
A D58T 18 BN
B D58-GL 18 WH
CAV CIR GAUGE COLOR
A A12U 14 LT BL
B A12-GB 14 WH
CAV CIR GAUGE COLOR
A D58R 18 BN
B D58-GJ 18 WH
CAV CIR GAUGE COLOR
A D58W 14 BN
B D58-GW 14 WH
CAV CIR GAUGE COLOR NOTES
A D63H 18 DK BL
A D63A 18 DK BL PTC
B D9D 18 GY
B D9L 18 GY PTC
CAV CIR GAUGE COLOR
A D63B 18 DK BL
B D9N 18 GY
CAV CIR GAUGE COLOR
A D63K 18 DK BL
B D9Y 18 GY
CAV CIR GAUGE COLOR
A C41-G 18 WH
B C63-GE 18 WH
C C63D 18 DK BL
D C41B 18 GY
E C62F 18 DK BL
F C63E 18 DK BL
G C41 18 GY
H C41A 18 GY
CAV CIR GAUGE COLOR
A BK 18 BK
B WH 18 WH
CAV CIR GAUGE COLOR
A A58AD 18 BN
B A11-GHF 18 WH
CAV CIR GAUGE COLOR NOTES
A C63D 18 DK BL
B C63-GE 18 WH W/DUAL CB
B C11-GF 16 WH W/O CB
C C63E 18 DK BL
CAV CIR GAUGE COLOR TERM
A D86D 18 LT GN 1661261C1
B D86E 18 LT GN 1661261C1
CAV CIR GAUGE COLOR
A D86B 18 LT GN
B D86C 18 LT GN
CAV CIR GAUGE COLOR
A D63J 18 DK BL
B D9W 18 GY
CAV CIR GAUGE COLOR
A D63L 18 DK BL
B D63-GH 18 WH
C D63K 18 DK BL
CAV CIR GAUGE COLOR
A C86F 16 LT GN
B C86-GF 16 WH
Figure 159 Connector Composites (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M),(2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M)
159
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F),(2502F), (2502M), (2503F, M), (2600F, M), P. 18
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
25AUG00 18
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
PRODUCTION RELEASE. A P54304UPEC 19JAN01
P54634FBADDED 2304M-2600M.PEC 25JUN01
RIGHT CONSOLE
SPEAKER
(2304M)
AA
CB RADIO/CONSOLE
CB ANTENNA
(2306M)
B
LEFT CONSOLE
SPEAKER
(2305M)
B
CONNECTOR: 3535769C1
BODY LOCK: 3535770C1
TERMINAL: 1661261C1
(18 AWG)
CONNECTOR: 3535769C1
BODY LOCK: 3535770C1
TERMINAL: 1661261C1
(18 AWG)
CONNECTOR: 3554596C91
TERMINAL: ASSEMBLY
4
8
CONSOLE/ROOF STANDARD
(2502M)
A
CONSOLE/MIRROR
CB ANTENNA
(2308F)
9
CONNECTOR: 3550638C1C1
TERMINAL: 3544881C1(12 AWG)
TERMINAL: 3544880C1(18 AWG)
C
(2503F)
1 4
5
C
7
CONSOLE/IP
PREMIUM
9
B
D
(2600M)
510
C
CONNECTOR: 3554596C9X
TERMINAL: ASSEMBLY
D
2
(2600F)
F B
10
2
68
A
A
3
CONNECTOR: 1667529C1
BODY LOCK: 1667530C1
1
(2503M)
B
C
DA E
CONSOLE/ROOF STANDARD
(2502F)
CONNECTOR: 3544688C1
TERMINAL: 3544692C1
(18 AWG)
6
ROOF/IP
CREW DOOR
B
CONSOLE/MIRROR
CB ANTENNA
(2307F)
3
CONNECTOR: 3554596C9Y
TERMINAL: ASSEMBLY
F
D
CONNECTOR: 3550639C1C1
TERMINAL: 3544877C1(12 AWG)
TERMINAL: 3544876C1(18 AWG)
E
7
CONNECTOR: 2036584C1
BODY LOCKS: 1661263C1(2 REQD)
TERMINAL: 1661261C1(16,18 AWG)
CONNECTOR: 3544687C1
TERMINAL: 3544691C1
(18 AWG)
CAV CIR GAUGE COLOR
1 [L-CB] 4 BK
1 [R-CB] 4 BK
CAV CIR GAUGE COLOR
A C86K 18 LT GN
B C86L 18 LT GN
CAV CIR GAUGE COLOR
A C86H 18 LT GN
B C86J 18 LT GN
CAV CIR GAUGE COLOR TERM
A C86F 16 LT GN 1661262C1
B C11-GF 16 WH 1661262C1
C C63D 18 DK BL 1661262C1
D C63E 18 DK BL 1661262C1
CAV CIR GAUGE COLOR NOTES
A D86F 18 LT GN
B D11-GF 16 WH
C D63D 18 DK BL STANDARD CAB
C D63J 18 DK BL EXTENDED CAB
C D63N 18 DK BL TRAVEL CREW CAB
D D63E 18 DK BL STANDARD CAB
D D63C 18 DK BL EXT & TRAVEL CREW CAB
CAV CIR GAUGE COLOR
A A81C 12 LT GN
B A3Y(+) 18 DK BL
C A81D 12 LT GN
D A81-GB 12 WH
E A3Z(-) 18 GY
F A81-GC 12 WH
CAV CIR GAUGE COLOR
1 [R-CB] 4 BK
CAV CIR GAUGE COLOR
1 [L-CB] 4 BK
CAV CIR GAUGE COLOR
A D14B 12 RD
B D3A(+) 18 BK
C D14A 12 RD
D D11-GA 12 WH
E D3A(-) 18 BK
F D11-GB 12 WH
CAV CIR GAUGE COLOR
1 C41-G 18 WH
2 C41B 18 GY
3 C62F 18 DK BL
4 C41 18 GY
6 C86L 18 LT GN
7 C86J 18 LT GN
8 C86H 18 LT GN
9 C86K 18 LT GN
10 C41A 18 GY
CAV CIR GAUGE COLOR
1 A41-G 18 WH
2 A41B 18 GY
3 A62F 18 DK BL
4 A41 18 GY
6 A86L 18 LT GN
7 A86J 18 LT GN
8 A86H 18 LT GN
9 A86K 18 LT GN
10 A41A 18 GY
Figure 160 Connector Composites (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M),(2503F, M), (2600F, M)
160
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
28JUN00 19
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
ADDED 2601M-3203M. B P54634F25JUN01PEC
55043ZCREV 3000M & 3003.PEC 15JAN02
B B
D
E
LEFT CREW
DOOR POD
(2601F)
CONNECTOR: 1661201C1
TERMINAL: 3534167C1
(12 AWG)
TERMINAL: 1661212C1
(18 AWG)
F
C
A
A
C
CONNECTOR: 1661200C1
TERMINAL: 1661211C1
(12 AWG)
TERMINAL: 1661208C1
(18 AWG)
F
(2601M)
D
E
D
CONNECTOR: 3540612C1
TERMINAL: 1661261C1
(16,18 AWG)
B
C
CONNECTOR: 3535482C1
BODY LOCK: 3535483C1
SEAL: 0589391C1
TERMINAL: 2033816C1
(14 AWG)
CREW W/POD
WINDOW MOTOR
(3002M)
CONNECTOR: 3534424C1
BODY LOCK: 3534425C1
SEAL: 0589390C1
TERMINAL: 2039344C1
(12 AWG)
D
B
DOOR I/P MIRROR
(3000F)
B
(2602F)
FRONT DOOR
WINDOW MOTOR
(3100M)
E
DOOR/IP
DOOR POD
A
J
DOOR POD
LOAD
(3201M)
E
B
D C
A
F
D
C
DOOR LOCK
(3203M)
(2602M)
B
C
B
A
A
C
RIGHT CREW
DOOR POD
F
C
D
B
CONNECTOR: 3540612C1
TERMINAL: 1661261C1
(16,18 AWG)
B
CONNECTOR: 1661201C1
TERMINAL: 3534167C1
(12 AWG)
TERMINAL: 1661212C1
(18 AWG)
(3200M)
G
CONNECTOR: 1661200C1
TERMINAL: 1661211C1
(12 AWG)
TERMINAL: 1661208C1
(18 AWG)
E
D
D
C
(3200F)
A
H
CONNECTOR: 1661200C1
TERMINAL: 1661212C1
(18 AWG)
TERMINAL: 3534167C1
(12 AWG)
E
DOOR POD SIGNAL
(3202)
G
K
F
F
A
CONNECTOR: 1661201C1
BODY LOCK: 1671608C1
SEAL: 0589391C1
TERMINAL: 2033816C1
(14 AWG)
PASSENGER DOOR
MIRROR CONN
(3003)
CONNECTOR: 3534424C1
BODY LOCK: 3534425C1
SEAL: 0589391C1
TERMINAL: 3535486C1
(14 AWG)
B
CONNECTOR: 3540613C1
BODY LOCK: 3540615C1
TERMINAL: 3534481C1
(20 AWG)
TERMINAL: 1661262C1
(16 AWG)
F
A
A
A
BA
CONNECTOR: 3540565C1
BODY LOCK: 3540617C1
SEAL(18 AWG):1661872C1
SEAL(12 AWG):2025427C1
TERMINAL: 1661875C1
(18 AWG)
TERMINAL: 2031531C1
(12 AWG)
F
CONNECTOR: 1661201C1
TERMINAL: 1661208C1
(18 AWG)
TERMINAL: 1661211C1
(12 AWG)
E
DRIVER DOOR
MIRROR CONN
(3000M)
E
K
J
H
GD
C
B
A
E F
D
K
J
H
G
C
B
A
E F
CAV CIR GAUGE COLOR
A T3BB(+) 18 DK BL
B T3AA(-) 18 GY
C T81E 12 LT GN
D T81-GD 12 WH
E T8A 18 WH
F T8B 18 WH
CAV CIR GAUGE COLOR
A D3B(+) 18 BK
B D3B(-) 18 BK
C D14B 12 RD
D D11-GBB 12 WH
F D8B 18 WH
CAV CIR GAUGE COLOR
A E3W(+) 18 DKBL
B E3X(-) 18 GY
C E81B 12 LTGN
D E81-GA 12 WH
CAV CIR GAUGE COLOR
A A78D 18 LTGN
B A78E 18 LTGN
C A78F 18 LTGN
D A78H 16 LTGN
E A62D 18 DKBL
F A58U 18 BN
G A78L 18 LTGN
H A78-GD 16 WH
J A78-GE 16 WH
CAV CIR GAUGE COLOR
A T83C 12 LTGN
B T83F 12 LTGN
CAV CIR GAUGE COLOR
A A78D 18 LTGN
B A78E 18 LTGN
C A78F 18 LTGN
D A78J 16 LTGN
E A58T 18 BN
H A78-GB 16 WH
J A78-GC 16 WH
CAV CIR GAUGE COLOR
A D3C(+) 18 BK
B D3C(-) 18 BK
C D14A 12 RD
D D11-GAA 12 WH
E D8A 18 WH
CAV CIR GAUGE COLOR
A E81A 14 LTGN
B E81E 14 LTGN
CAV CIR GAUGE COLOR
A E78D 20 LTGN
B E78E 20 LTGN
C E78F 20 LTGN
D E78H 16 LTGN
E E62A 20 LTBL
F E58A 16 BN
G E14DLB 20 RD
H E11-GDK 16 WH
J E11-GDU 16 WH
CAV CIR GAUGE COLOR
C E3X(-) 18 GY
D E3W(+) 18 DKBL
E E81-GA 12 WH
G E81B 12 LTGN
CAV CIR GAUGE COLOR
A E83E 14 LTGN
B E83A 14 LTGN
C E81A 14 LTGN
D E81E 14 LTGN
CAV CIR GAUGE COLOR
A E83A 14 LTGN
B E83E 14 LTGN
CAV CIR GAUGE COLOR
A A3W(+) 18 DKBL
B A3X(-) 18 GY
C A81B 12 LTGN
D A81-GA 12 WH
CAV CIR GAUGE COLOR
A T3BB(+) 18 DK BL
B T3AA(-) 18 GY
C T81E 12 LT GN
D T81-GD 12 WH
E T8A 18 WH
F T8B 18 WH
Figure 161 Connector Composites (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M),(3200F, M), (3201M), (3202), (3203M)
161
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20
Figure 162 Connector Composites (3204M, F), (3209), (3210M), (3211M), (4000)
162
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.21. CONNECTOR COMPOSITE (4001), P. 21
Figure 163 Connector Composite (4001)
163
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.22. CONNECTOR COMPOSITE (4002), P. 22
Figure 164 Connector Composite (4002)
164
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.23. CONNECTOR COMPOSITE (4003), P. 23
Figure 165 Connector Composite (4003)
165
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24
Figure 166 Connector Composites (4004), (4007), (4008)
166
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.25. CONNECTOR COMPOSITE (4014), P. 25
Figure 167 Connector Composite (4014)
167
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.26. CONNECTOR COMPOSITE (4014/1700), P. 26
Figure 168 Connector Composite (4014/1700)
168
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022),(4023), P. 27
Figure 169 Connector Composites (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023)
169
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.28. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041),P. 28
Figure 170 Connector Composites (4024), (4030), (4031), (4032), (4033), (4040), (4041)
170
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29
Figure 171 Connector Composites (4070), (4071), (4087), (4098), (4101)
171
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.30. CONNECTOR COMPOSITE (4103), P. 30
Figure 172 Connector Composite (4103)
172
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
21JUN00 31
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
ADDED CAV 14 TO 4301 D 56507K
SWITCHED NOTES CAV 5.
DASH HARNESS
FORWARD CHASSIS HARNESS
FORWARD CHASSIS/DASH (4301)
CONNECTOR - 1667733C1
LOCK - 1667734C1
E
AC
A
A
B
ENGINE HARNESS
CONNECTOR - 3558026C1
LOCK - 3558056C1
PLUG - 3532129C1
13
24
CONNECTOR - 3522251C1
LOCK - 3522253C1C1
ECM POWER/STARTER (4105)
(LOCATED ON AIR INTAKE FILTER)
(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)
DASH HARNESS
(LOCATED NEAR WIPER MOTOR BRACKET)
CONNECTOR - 3558022C1
SEAL - 3559047C1
LOCK - 3558056C1
PLUG - 3532129C1
SNOW VALVE (4120)
A
FORWARD CHASSIS HARNESS
FAN AIR SOLENOID (4111)
C
D
B
CONNECTOR - 1667732C1
LOCK - 1667734C1
FORWARD CHASSIS/DASH (4301)
(LOCATED NEAR WIPER MOTOR BRACKET)
1
12
B
C
B
1
12
CONNECTOR - 1671610C1
LOCK - 1671608C1
13
24
DASH HARNESS
CAV CIR GAUGE COLOR TERM SEAL NOTES
1 M9 18 GY 3559036C1 3509903C1 W/AUX AIR
1 M94 18 GY 3559036C1 3509903C1 W/AIR ABS
1 M94AL 14 BL 3559037C1 3558022C1 W/WABCO AIR
2 M94A 18 GY 3559036C1 3509903C1 W/AIR ABS
2 M6 18 GY 3559036C1 3509903C1 W/AUX AIR
2 M94AA 14 GN 3559037C1 3558022C1 W/WABCO AIR
3 M40 18 GY 3559036C1 3509903C1 W/AUX AIR
3 M94B 18 GY 3559036C1 3509903C1 W/AIR ABS
3 M94AB 14 BN 3559037C1 3558022C1 W/WABCO AIR
4 M52B 14 YL 3559037C1 3509903C1
5 M53 14 YL 3559037C1 3509903C1
6 M94C 18 GY 3559036C1 3509903C1 W/AIR ABS
6 [M94L] 18 BK 3559036C1 3509903C1 W/HYD ABS
6 M94AC 18 BN 3559036C1 3558022C1 W/WABCO AIR
7 M94D 18 GY 3559036C1 3509903C1 W/AIR ABS
7 [M94M] 18 BN 3559036C1 3509903C1 W/HYD ABS
7 M94AD 18 BK 3559036C1 3558022C1 W/WABCO AIR
8 M9 20 GY 3559036C1 3532128C1
9 M56B 16 OR 3559037C1 3509903C1
10 M85E 16 GY 3559037C1 3509903C1
11 M57B 16 OR 3559037C1 3509903C1
12 M58B 14 BN 3559037C1 3509903C1
13 M11-G 12 WH 3559037C1 3509903C1
14 M94E 18 GY 3559036C1 3509903C1 W/AIR ABS
14 [M94N] 18 BK 3559036C1 3509903C1 W/HYD ABS
14 M94AE 18 BN 3559036C1 3558022C1 W/WABCO AIR
15 M94F 18 GY 3559036C1 3509903C1 W/AIR ABS
15 [M94P] 18 BN 3559036C1 3509903C1 W/HYD ABS
15 M94AF 18 BK 3559036C1 3558022C1 W/WABCO AIR
16 M94H 18 GY 3559036C1 3509903C1
16 M94AH 14 BL 3559037C1 3558022C1 W/WABCO AIR
17 M94J 18 GY 3559036C1 3509903C1
17 M94AJ 14 GN 3559037C1 3558022C1 W/WABCO AIR
18 M94K 18 GY 3559036C1 3509903C1
18 M94AK 14 BN 3559037C1 3558022C1 W/WABCO AIR
19 M21C 18 TN 3559036C1 3509903C1
20 M64LO 14 YL 3559037C1 3509903C1 W/AUX LIGHTS
20 M64 16 YL 3559037C1 3509903C1 W/FOG LIGHTS
21 M78H 16 LT GN 3559037C1 3509903C1
22 M21D 18 TN 3559036C1 3509903C1
23 M77 20 LT GN 3559036C1 3532128C1
24 M6 20 GY 3559036C1 3532128C1
CAV CIR GAUGE COLOR TERM SEAL NOTES
1 J94AP 18 GY 3509874C1 3509903C1 W/AIR ABS
1 J9EA 18 GY 3509874C1 3509903C1 W/AUX AIR
2 J94AR 18 GY 3509874C1 3509903C1 W/AIR ABS
2 J6BA 18 GY 3509874C1 3509903C1 W/AUX AIR
3 J40FA 18 GY 3509874C1 3509903C1 W/AUX AIR
3 J94AS 18 GY 3509874C1 3509903C1 W/AIR ABS
4 J52A 14 YL 3559035C1 3509903C1 W/STD LIGHTS
4 J52B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
5 J53A 14 YL 3559035C1 3509903C1 W/STD LIGHTS
5 J53B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
6 J94HM 18 GY 3509874C1 3509903C1 W/HYD ABS
6 J94AM 18 GY 3509874C1 3509903C1 W/AIR ABS
7 J94HN 18 GY 3509874C1 3509903C1 W/HYD ABS
7 J94AN 18 GY 3509874C1 3509903C1 W/AIR ABS
8 J9Y 20 GY 3509874C1 3532128C1
9 J56A 16 OR 3559035C1 3509903C1
10 J85AA 16 GY 3559035C1 3509903C1
11 J57A 16 OR 3559035C1 3509903C1
12 J58AA 14 BN 3559035C1 3509903C1
13 J11-G 12 WH 3559035C1 3509903C1
14 J94AT 18 GY 3509874C1 3509903C1 W/AIR ABS
14 J94HT 18 GY 3509874C1 3509903C1 W/HYD ABS
15 J94AU 18 GY 3509874C1 3509903C1 W/AIR ABS
15 J94HU 18 GY 3509874C1 3509903C1 W/HYD ABS
16 J94AV 18 GY 3509874C1 3509903C1
17 J94AW 18 GY 3509874C1 3509903C1
18 J94AX 18 GY 3509874C1 3509903C1
19 J21E 18 TN 3509874C1 3509903C1
20 J64A 12 BN 3559035C1 3509903C1 W/FOG LIGHTS
20 J64LO 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
21 J78K 16 LT GN 3559035C1 3509903C1
22 J21F 18 TN 3509874C1 3509903C1
23 J77C 20 LT GN 3509874C1 3532128C1
24 J6E 18 LT GN 3509874C1 3509903C1
CAV CIR GAUGE COLOR TERM SEAL NOTES
A J97W 10 VT 2025425C1 1667735C1 W/I6
A J97TA 10 VT 2025425C1 1667735C1 W/V8
B J97AA 12 VT 2025424C1 1671603C1 W/I6
B J97XA 10 VT 2025425C1 1667735C1 W/V8
C J17E 10 PK 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL NOTES
A K97W 10 VT 1667737C1 1667735C1 W/I6
A K97T 10 VT 1667737C1 1667735C1 W/V8
B K97AA 10 VT 1667737C1 1667735C1 W/I6
B K97X 10 VT 1667737C1 1667735C1 W/V8
C K17C 10 PK 1667737C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A J23F 18 TN 1661875C1 1661872C1
B J23H 18 TN 1661875C1 1661872C1
C J23J 18 TN 1661875C1 1661872C1
D J23K 18 TN 1661875C1 1661872C1
E J23L 18 TN 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL NOTES
A K23B 18 TN 2033819C1 1652325C1 W/BODY BUILDER
A K23A 16 TN 2033819C1 1652325C1 N/BODY BUILDER
B K97B 18 VT 2033819C1 1652325C1
Figure 173 Connector Composites (4105), (4111), (4120), (4301)
173
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),(4410H), (4410M), (4411), P. 32
Figure 174 Connector Composites (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),(4410M), (4411)
174
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),(4460A), (4460), P. 33
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
31MAY00 33
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
C 55043ZADDED 4411A-4415PEC 15JAN02
E
D
CENTER
CHASSIS
HARNESS
F
DASH
HARNESS
G
D
AB
G
C
CONNECTOR - 2039311C1
LOCK - 2039342C1
PLUG - 587579C1
A
FE
B
BODY BUILDER LIGHTING (4450)
C
(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)
CONNECTOR - 2039312C1
LOCK - 2039342C1
PLUG - 587579C1
A
A
BODY BUILDER TURN/STOP (4460)
C
CONNECTOR - 1686834C1
LOCK - 1664408C1
PLUG - 0587579C1
D
(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)
C
B
CENTER
CHASSIS
HARNESS
(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)
E
CENTER
CHASSIS
HARNESS
F
A
B
CONNECTOR - 3553961C1
LOCK - 3554019C1
PLUG - 587579C1
CENTER
CHASSIS
HARNESS
C
C
B
BODY BUILDER LIGHTING (4450A)
G
B
A
(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)
CONNECTOR - 1686834C1
LOCK - 1664408C1
PLUG - 0587579C1
DASH
HARNESS
CONNECTOR - 2039311C1
LOCK - 2039342C1
PLUG - 587579C1
BODY BUILDER TURN/STOP (4460A)
2
2
CONNECTOR - 3517760C1
6
CONNECTOR - 3517760C1
(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)
3
(LOCATED BY LEFT FRAME RAIL NEAR REAR AXLES)
5
CONNECTOR - 2005241C1
LOCK - 2005243C1
PLUG - 453133C1
3
REAR
CHASSIS
HARNESS
REMOTE POWER MODULE POWER (4412)
1
4
CONNECTOR - 3517759C1
4
POWER MODULE FEED CENTER/REAR (4411A)(LOCATED NEAR END OF FRAME)
CONNECTOR - 2005240C1
LOCK - 2005242C1
PLUG - 453133C1
REAR
CHASSIS
HARNESS
5
1
CONNECTOR - 3517760C1
DASH
HARNESS
REMOTE POWER MODULE POWER (4411B)
CENTER
CHASSIS
HARNESS
FORWARD
CHASSIS
HARNESS
6
FORWARD REMOTE POWER MODULE (4415)
CENTER
CHASSIS
HARNESS
(LOCATED BACK OF CAB)
CAV CIR GAUGE COLOR TERM SEAL
A J68BB 14 BN 3535486C1 0589391C1
B J56BB 16 OR 2039343C1 1652325C1
C J57BB 16 OR 2039343C1 1652325C1
D J58BB 14 BN 3535486C1 0589391C1
E J71BB 16 OR 2039343C1 1652325C1
F J12BB 14 LT BL 3535486C1 0589391C1
G J11-GBB 12 WH 2039344C1 0589390C1
CAV CIR GAUGE COLOR TERM SEAL
A N68BB 14 BN 2033912C1 0589391C1
B N56BB 16 OR 2033911C1 1652325C1
C N57BB 16 OR 2033911C1 1652325C1
D N58BB 14 BN 2033912C1 0589391C1
E N71BB 16 OR 2033911C1 1652325C1
F N12BB 14 LT BL 2033912C1 0589391C1
G N11-GBB 12 WH 1687848C1 0589390C1
CAV CIR GAUGE COLOR TERM SEAL
A N56BC 16 OR 2033819C1 1652325C1
B N57BC 16 OR 2033819C1 1652325C1
C N70BB 14 OR 2033816C1 0589391C1
CAV CIR GAUGE COLOR TERM SEAL
A N68BB 14 BN 3535486C1 0589391C1
B N56BB 16 OR 2039343C1 1652325C1
C N57BB 16 OR 2039343C1 1652325C1
D N58BB 14 BN 3535486C1 0589391C1
E N71BB 16 OR 2039343C1 1652325C1
F N12BB 14 LT BL 3535486C1 0589391C1
G N11-GBB 12 WH 2039344C1 0589390C1
CAV CIR GAUGE COLOR TERM SEAL
A N56BC 16 OR 2033911C1 1652325C1
B N57BC 16 OR 2033911C1 1652325C1
C N70BB 14 OR 2033912C1 0589391C1
CAV CIR GAUGE COLOR TERM SEAL
A J56BC 16 OR 2033819C1 1652325C1
B J57BC 16 OR 2033819C1 1652325C1
C J70BB 14 OR 2033816C1 0589391C1
CAV CIR GAUGE COLOR TERM
1 PLUG - - -
2 J11-GPN 16 WH 1680206C1
3 J5P(+) 20 YL 1651968C1
4 J5P(-) 20 GN 1651968C1
5 J5P(S) 20 NONE 1651968C1
6 J14X 16 RD 1680206C1
CAV CIR GAUGE COLOR TERM
A R14 4 RD 3517758C1
CAV CIR GAUGE COLOR TERM
A N14A 4 RD 3517757C1
CAV CIR GAUGE COLOR TERM
A R14 4 RD 3517757C1
CAV CIR GAUGE COLOR TERM
1 PLUG - - -
2 M11-GPN 16 WH 1680205C1
3 M5P(+) 20 YL 1651969C1
4 M5P(-) 20 GN 1651969C1
5 M5P(S) 20 NONE 1651969C1
6 M14X 16 RD 1680205C1
CAV CIR GAUGE COLOR TERM
A N14C 4 RD 3517757C1
Figure 175 Connector Composites (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460)
175
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.34. CONNECTOR COMPOSITE (4705), P. 34
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
31MAY00 34
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
ADDED 4705. B P54634F25JUN01PEC
56507KCADDED MISC. CIRC.
13
24
13
24
1
12
W/ALLISON LCT XMSN
E
F
C
DASH
HARNESS
1
12
B
H
G
A
TRANSMISSION/DASH (4705)
XMSN
HARNESS
F
E
W/MANUAL XMSN
W/EATON AUTOSHIFT XMSN
(LOCATED IN ENGINE COMPARTMENT BY WIPER MOTOR BRACKET)
DA
G
H
CONNECTOR -
3558022C1
SEAL -
3559074C1
LOCK -
3558056C1
PLUG -
3532129C1
CONNECTOR -
3525872C1
LOCK -
3525873C1
PLUG -
2025431C1
C
CONNECTOR -
3558026C1
LOCK -
3558022C1
PLUG -
3532129C1
W/EATON AUTOSHIFT XMSN
W/MANUAL XMSN
B
D
W/ALLISON LCT XMSN
CONNECTOR -
3525874C1
LOCK -
3525875C1
PLUG -
2025431C1
W/ALLISON WTEC XMSN XMSN HARNESSDASH HARNESS W/ALLISON WTEC XMSN
CAV CIR GAUGE COLOR TERM SEAL
A L71C 16 OR 1667742C1 1661872C1
B L71B 16 OR 1667742C1 1661872C1
C L93 18 TN 1667742C1 1661872C1
D PLUG - - - -
E L31B 18 TN 1667742C1 1661872C1
F L17D 18 PK 1667742C1 1661872C1
G L31GC 18 WH 1667742C1 1661872C1
H PLUG - - - -
CAV CIR GAUGE COLOR TERM SEAL
A J71AA 18 OR 1661875C1 1661872C1
B J71 18 OR 1661875C1 1661872C1
C J93 18 TN 1661875C1 1661872C1
D PLUG - - - -
E J31 18 TN 1661875C1 1661872C1
F J17J 18 PK 1661875C1 1661872C1
G J9X 18 GY 1661875C1 1661872C1
H PLUG - - - -
CAV CIR GAUGE COLOR TERM SEAL
1 PLUG - - - -
2 PLUG - - - -
3 J92Z 16 TN 3559037C1 3509903C1
4 J92AE 16 TN 3559037C1 3509903C1
5 J92AD 16 TN 3559037C1 3509903C1
6 J92AC 16 TN 3559037C1 3509903C1
7 J31F 18 TN 3559036C1 3532128C1
8 J31GF 18 TN 3559036C2 3509903C1
9 - - - - -
10 - - - - -
11 - - - - -
12 J11-GAM 12 WH 3559037C1 3509903C1
13 J14AW 12 RD 3559037C1 3509903C1
14 PLUG - - - -
15 PLUG - - - -
16 PLUG - - - -
17 J71 18 LT BL 3559036C1 3532128C1
18 J71A 18 PK 3559036C1 3532128C1
19 J17C 18 PK 3559036C1 3532128C1
20 J92AB 16 TN 3559037C1 3509903C1
21 J92AA 16 TN 3559037C1 3509903C1
22 PLUG - - - -
23 PLUG - - - -
24 PLUG - - - -
CAV CIR GAUGE COLOR TERM SEAL
A PLUG - - - -
B L92B128 18 TN 1667742C1 1661872C1
C L92#110 18 TN 1667742C1 1661872C1
D L71 16 OR 1667742C1 1661872C1
E PLUG - - - -
F PLUG - - - -
G L13M4 18 PK 1667742C1 1661872C1
H L71A 16 OR 1667742C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A PLUG - - - -
B J92#128 18 TN 1661875C1 1661872C1
C J92#110 18 TN 1661875C1 1661872C1
D J71 18 OR 1661875C1 1661872C1
E PLUG - - - -
F PLUG - - - -
G J13M 18 PK 1661875C1 1661872C1
H J71AA 18 OR 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
1 PLUG - - - -
2 PLUG - - - -
3 L92Z 16 TN 3559035C1 3509903C1
4 L92AE 16 TN 3559035C1 3509903C1
5 L92AD 16 TN 3559035C1 3509903C1
6 L92AC 16 TN 3559035C1 3509903C1
7 L31F 18 TN 3509874C1 3509903C1
8 L31GF 18 TN 3509874C1 3509903C1
9 - - - - -
10 - - - - -
11 - - - - -
12 L11-GAM 12 WH 3559035C1 3509903C1
13 L14AW 12 RD 3559035C1 3509903C1
14 PLUG - - - -
15 PLUG - - - -
16 PLUG - - - -
17 L71 18 OR 3559035C1 3509903C1
18 L71A 18 OR 3559035C1 3509903C1
19 L17C 18 PK 3509874C1 3509903C1
20 L92AB 16 TN 3559035C1 3509903C1
21 L92AA 16 TN 3559035C1 3509903C1
22 PLUG - - - -
23 PLUG - - - -
24 PLUG - - - -
CAV CIR GAUGE COLOR TERM SEAL NOTES
1 J92#170 18 TN 3559036C1 3509903C1
2 J92#171 18 TN 3559036C1 3509903C1
3 J92#172 18 TN 3559036C1 3509903C1
4 J92#173 18 TN 3559036C1 3509903C1
5 J92#174 18 TN 3559036C1 3509903C1
6 J92A114 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL
7 J92#175 18 TN 3559036C1 3509903C1
8 J92#124 18 TN 3559036C1 3509903C1
9 J92#180 18 TN 3559036C1 3509903C1
10 J17B 18 PK 3559036C1 3509903C1 W/AUTO NEUTRAL
11 J92DL 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL
12 J92#146 18 TN 3559036C1 3509903C1
13 J71#113 18 OR 3559036C1 3509903C1
14 J92C123 18 TN 3559036C1 3509903C1
15 J3+142 18 DK BL 3559036C1 3509903C1
16 J3-151 18 GY 3559036C1 3509903C1
17 J92#125 18 TN 3559036C1 3509903C2
18 J92D136 18 TN 3559036C1 3509903C1
19 J92D143 18 TN 3559036C1 3509903C1
20 J92#163 16 TN 3559037C1 3509903C1
21 J92D161 16 TN 3559037C1 3509903C1
22 J92C124 18 TN 3559036C1 3509903C2
23 J92#135 18 TN 3559036C1 3509903C2
24 J92#164 18 TN 3559036C1 3509903C2
CAV CIR GAUGE COLOR TERM SEAL NOTES
1 L92#170 18 TN 3509874C1 3532128C1
2 L92#171 18 TN 3509874C1 3532128C1
3 L92#172 18 TN 3509874C1 3532128C1
4 L92#173 18 TN 3509874C1 3532128C1
5 L92#174 18 TN 3509874C1 3532128C1
6 L92A114 18 TN 3509874C1 3532128C1
7 L92#175 18 TN 3509874C1 3532128C1
8 L92#124 18 TN 3509874C1 3532128C1
9 L92#180 18 TN 3509874C1 3532128C1
10 L17B 18 PK 3509874C1 3532128C1
11 L92DL 18 TN 3509874C1 3532128C1
12 L92#146 18 TN 3509874C1 3532128C1
13 L71#113 18 OR 3509874C1 3532128C1
14 L92A123 18 TN 3509874C1 3532128C1 W/AUTO NEUTRAL
14 L93C123 18 TN 3509874C1 3532128C1 N/AUTO NEUTRAL
15 L3+142 18 WH 3509874C1 3532128C1
16 L3-151 18 DK BL 3509874C1 3532128C1
17 L92#125 18 TN 3509874C1 3532128C1
18 L92D136 18 TN 3509874C1 3532128C1
19 L92D143 18 TN 3509874C1 3532128C1
20 L92#163 16 TN 3509874C1 3532128C1
21 L92D161 16 TN 3509874C1 3532128C1
22 L92C124 18 TN 3509874C1 3532128C1
23 L92#135 18 TN 3509874C1 3532128C1
24 L92#164 18 TN 3509874C1 3532128C1
Figure 176 Connector Composite (4705)
176
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840),(4850), P. 35
Figure 177 Connector Composites (4810), (4712F), (4820), (4713F), (4830), (4840), (4850)
177
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.36. CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36
Figure 178 Connector Composites (4900), (4910), (4950), (4951)
178
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.37. CONNECTOR COMPOSITES (6007), (6011), P. 37
Figure 179 Connector Composites (6007), (6011)
179
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38
Figure 180 Connector Composites (6013M), (6014)
180
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.39. CONNECTOR COMPOSITES (6015), (6020), (6021), P. 39
Figure 181 Connector Composites (6015), (6020), (6021)
181
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400),(6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40
Figure 182 Connector Composites (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401),(6406), (6407), (6407D), (6409), (6500)
182
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104),(7104A), (7105), (7106), (7111), P. 41
Figure 183 Connector Composites (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106),(7111)
183
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00EDL2
CONNECTOR COMPOSITES - MATING VIEW SHOWN
31MAY00 42
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
ADDED 7207-7300. B P54634F25JUN01PEC
55043ZCADDED 7200-7203.PEC 15JAN02
32
1
16
ECU "V"
CONN GRAY
(ALLISON WTEC)
(7202)
17
16
32
1
ECU "T"
CONN BLUE
(ALLISON WTEC)
(7203)
CONNECTOR - 3548958C91
PLUG - 3518314C1
17
CONNECTOR - 3508926C1
PLUG - 3508928C1
W/ & NOT W/RETARDER
* - W/RETARDER ONLY
TRANSMISSION BULKHEAD
CONNECTION (WTEC)
(7200)
W/AUTO NEUTRAL
CONNECTOR - 3548957C91
PLUG - 3518314C1
CAV CIR GAUGE COLOR TERM
1 L92B136 18 TN 3517243C1
2 L92A114 18 TN 3517243C1
3 PLUG -
4 L71#113 18 OR 3517243C1
5 L92#167 18 TN 3517243C1
6 L92A123 18 TN 3517243C1
7 PLUG -
8 PLUG -
9 PLUG -
10 PLUG -
11 L92#155 18 TN 3517243C1
12 L92A153 18 TN 3517243C1
13 L92#118 18 TN 3517243C1
14 PLUG -
15 PLUG -
16 L92C136 18 TN 3517243C1
17 L92B143 18 TN 3517243C1
18 L92#125 18 TN 3517243C1
19 L92#105 18 TN 3517243C1
20 PLUG -
21 PLUG -
22 L92#112 18 TN 3517243C1
23 PLUG -
24 PLUG -
25 PLUG -
26 PLUG -
27 PLUG -
28 PLUG -
29 L92#137 18 TN 3517243C1
30 L92A117 18 TN 3517243C1
31 L92#161 18 TN 3517243C1
32 L92C143 18 TN 3517243C1
CAV CIR GAUGE COLOR TERM SEAL
A L92#102 18 TN 3508927C1 N/A
B L92#103 18 TN 3508927C1 N/A
C L92#104 18 TN 3508927C1 N/A
D L92A124 18 TN 3508927C1 N/A
E L92#107 18 TN 3508927C1 N/A
F L92#110 18 TN 3508927C1 N/A
G L92#120 18 TN 3508927C1 N/A
H L92#121 18 TN 3508927C1 N/A
J L92#128 18 TN 3508927C1 N/A
K L92#129 18 TN 3508927C1 N/A
L L92#130 18 TN 3508927C1 N/A
M L92#131 18 TN 3508927C1 N/A
N L92B135 18 TN 3508927C1 N/A
CAV CIR GAUGE COLOR TERM SEAL
P L31#147 18 TN 3508927C1 N/A
U L92A140 18 TN 3508927C1 N/A
V L92A149 18 TN 3508927C1 N/A
W L92#195 18 TN 3508927C1 N/A
X L92#162 18 TN 3508927C1 N/A
Y L92#165 18 TN 3508927C1 N/A
a PLUG
b PLUG
c PLUG
d PLUG
e PLUG
f PLUG
g PLUG
CAV CIR GAUGE COLOR TERM
1 L92B136 18 TN 3517243C1
2 L92#114 18 TN 3517243C1
3 PLUG -
4 L71#113 18 OR 3517243C1
5 L92#167 18 TN 3517243C1
6 L92#123 18 TN 3517243C1
7 PLUG -
8 PLUG -
9 PLUG -
10 PLUG -
11 L92#155 18 TN 3517243C1
12 L92#153 18 TN 3517243C1
13 L92#118 18 TN 3517243C1
14 PLUG -
15 PLUG -
16 L92C136 18 TN 3517243C1
17 L92B143 18 TN 3517243C1
18 L92#125 18 TN 3517243C1
19 L92#105 18 TN 3517243C1
20 PLUG -
21 PLUG -
22 L92#112 18 TN 3517243C1
23 PLUG -
24 PLUG -
25 PLUG -
26 PLUG -
27 PLUG -
28 PLUG -
29 L92#137 18 TN 3517243C1
30 L92#117 18 TN 3517243C1
31 L92#161 18 TN 3517243C1
32 L92C143 18 TN 3517243C1
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
1 L92#102 18 TN 3517243C1 17 L92#130 18 TN 3517243C1
2 L92#121 18 TN 3517243C1 18 PLUG -
3 L92#107 18 TN 3517243C1 * 19 L92A116 18 TN 3517243C1
4 L92#120 18 TN 3517243C1 20 L92#128 18 TN 3517243C1
5 L92#103 18 TN 3517243C1 21 L92#131 18 TN 3517243C1
6 L92#129 18 TN 3517243C1 22 L92#110 18 TN 3517243C1
7 L92#104 18 TN 3517243C1 * 23 L92#127 18 TN 3517243C1
8 PLUG - 24 L92#101 18 TN 3517243C1
9 L92A124 18 TN 3517243C1 25 L92A135 18 TN 3517243C1
10 PLUG - 26 L92#165 18 TN 3517243C1
11 PLUG - 27 L31#147 18 TN 3517243C1
12 L92#162 18 TN 3517243C1 * 28 L92#138 18 TN 3517243C1
13 L92#195 18 TN 3517243C1 29 PLUG -
14 L48#141 18 GY 3517243C1 30 L48#150 18 GY 3517243C1
15 L92A149 18 TN 3517243C1 31 L92A140 18 TN 3517243C1
16 L47#139 18 GY 3517243C1 32 L47#148 18 GY 3517243C1
Figure 184 Connector Composites Connector Composites (7200), (7202), (7203)
184
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43
Figure 185 Connector Composites (7204), (7205), (7206), (7211), (7212), (7213)
185
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.44. CONNECTOR COMPOSITES (7214), (7300), (7301), P. 44
Figure 186 Connector Composites (7214), (7300), (7301)
186
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.45. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7500), (7502), (7600),(7601), P. 45
Figure 187 Connector Composites (7302), (7304), (7305), (7306), (7500), (7502), (7600), (7601)
187
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609),(7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46
Figure 188 Connector Composites (7603), (7604), (7605), (7606), (7607), (7608), (7609), (7610), (7611),(7612), (7613), (7615), (7700), (7702), (7703), (7703A)
188
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47
Figure 189 Connector Composites (7800), (7801M), (7803), (7900), (7901)
189
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.48. CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151),(8200), P. 48
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00EDL2
CONNECTOR COMPOSITES - MATING VIEW SHOWN
31MAY00 48
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
ADDED 8000-8200. B P54634FPEC 25JUN01
55043ZCADDED 7905 & 7906.PEC 15JAN02
*
LEFT HEADLIGHT T/S HARNESS CONN(8001)
CONNECTOR - 1661375C2
PLUG - 0587579C1
LOCK - 1661376C1
RIGHT GUIDE
POST LIGHT
(8151)
CONNECTOR - 1661375C2
PLUG - 0587579C1
LOCK - 1661376C1
A
A
F
B
D
* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,
CIRCUIT NUMBER IS M11-GF.
** - FOR SINGLE HORN W/ SNOW PLOW LIGHT,
CIRCUIT NUMBER IS M56C
RIGHT HEADLIGHT T/S HARNESS CONN(8000)
D
* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,
CIRCUIT NUMBER IS M57C.
A
C
B
E
CONNECTOR - 2039311C91
PLUG - 0587579C1
LOCK - 2039342C1
**
B
RIGHT FOGLIGHT
(8200)
*
E
CONNECTOR - 0587567C91
PLUG - 0587579C1
B
A
G
C
E
D
A
CONNECTOR - 1661778C1
PLUG - 1687788C1
LOCK - 1661874C1
CONNECTOR - 1661778C1
PLUG - 1687788C1
LOCK - 1661874C1
A
B
LEFT GUIDE POST LIGHT (8150)
B
SNOW PLOW HARNESS CONN (8102)
C
H
2
3
K
2
F
3
A
CONNECTOR - 3537833C1
PLUG - 1687788C1
4
AUTOSHIFT DISPLAY (7906)
J
D
1
B
G
C
EATON AUTOSHIFT
SELECTOR
(7905)
1
CONNECTOR - 3512117C1
E
CAV CIR GAUGE COLOR TERM SEAL
A M58J 16 BN 1661875C1 1661872C1
B M58-GB 16 WH 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A M52C 14 YL 2033816C1 0589391C1
B M11-GB 14 WH 2033816C1 0589391C1
C M53A 14 YL 2033816C1 0589391C1
D M56B 16 OR 2033819C1 1652325C1
E M58C 14 BN 2033816C1 0589391C1
CAV CIR GAUGE COLOR TERM SEAL
A M64A 16 YL 0587577C1 1652325C1
B M64-GB 16 WH 0587577C1 1652325C1
CAV CIR GAUGE COLOR TERM SEAL
A M52D 14 YL 2033816C1 0589391C1
B M11-GA 14 WH 2033816C1 0589391C1
C M53B 14 YL 2033816C1 0589391C1
D M57B 16 OR 2033819C1 1652325C1
E M58D 14 BN 2033816C1 0589391C1
CAV CIR GAUGE COLOR TERM SEAL
A M58H 16 BN 1661875C1 1661872C1
B M58-GA 16 WH 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A M64HI 14 YL 3535486C1 0589391C1
B M11-GE 14 WH 3535486C1 0589391C1
C M64LO 14 YL 3535486C1 0589391C1
D M56D 16 YL 2039343C1 1652325C1
E M58F 14 BN 3535486C1 0589391C1
F M57D 16 LT GN 2039343C1 1652325C1
CAV CIR GAUGE COLOR TERM
1 A92R 16 TN 1661539C1
2 A92S 16 TN 1661539C1
3 A92T 16 TN 1661539C1
4 A92U 16 TN 1661539C1
CAV CIR GAUGE COLOR TERM
A1 PLUG - - -
A2 A17Q 18 PK 1651943C1
A3 A17-GB 16 WH 1651943C1
B1 PLUG - - -
B2 A3T(+) 18 DK BL 1651943C1
B3 A62J 18 DK BL 1651943C1
C1 A92Y 16 TN 1651943C1
C2 A3T(-) 18 GY 1651943C1
C3 A17N 16 PK 1651943C1
D1 PLUG - - -
D2 PLUG - - -
D3 PLUG - - -
E1 A92T 16 TN 1651943C1
E2 A92S 16 TN 1651943C1
E3 A92U 16 TN 1651943C1
F1 A5AX(+) 20 YL 1651943C1
F2 A5AX(-) 20 GN 1651943C1
F3 A5AX(S) 20 WH 1651943C1
G1 A5AV(+) 20 YL 1651943C1
G2 A5AV(-) 20 GN 1651943C1
J1 A92AC 16 TN 1651943C1
J2 A92AD 16 TN 1651943C1
J3 A92AE 16 TN 1651943C1
K1 A92Z 16 TN 1651943C1
K2 A92AA 16 TN 1651943C1
K3 A92AB 16 TN 1651943C1
Figure 190 Connector Composites (7905), (7906), (8000), (8001), (8102), (8150), (8151), (8200)
190
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500),(8501), (8502), (8502A), P. 49
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00EDL2
CONNECTOR COMPOSITES - MATING VIEW SHOWN
31MAY00 49
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
APRODUCTION RELEASE.PEC 19JAN01 P54304U
P54634FBADDED 8201-8502A.PEC 25JUN01
B
CONNECTOR - 1661778C1
PLUG - 1687788C1
LOCK - 1661874C1
1
A
C
A
1
LEFT FOGLIGHT
(8201)
LEFT HYD ABS
WHEEL SENSOR
(8502)
BENDIX
LEFT ABS
MODULATOR
(8500)
A
W/DUAL HORNS
DUAL ELECTRIC
HORNS
(8310)
B
ETHER START
(8400)
A
B
CONNECTOR - 0587568C91
PLUG - 0587579C1
B
W/SINGLE HORN
BENDIX
LEFT AIR ABS
WHEEL SENSOR
(8502A)
A
A
CONNECTOR - 1686834C1
PLUG - 0587579C1
LOCK - 1664408C1
PURCHACED
ASSEMBLY P/N
3519878C1
2
ELECTRIC HORN
(8301)
BENDIX
RIGHT ABS
MODULATOR
(8501)
CONNECTOR - 1661778C1
PLUG - 1687788C1
LOCK - 1661874C1
ELECTRIC
HORN #1
(8311)
C
ELECTRIC
HORN #2
(8312)
A
B
B
B
CONNECTOR - 1684261C1
PLUG - 0453133C1
LOCK - 1684263C1
A
CONNECTOR - 3543888C1
PLUG - 2025431C1
LOCK - 1661874C1
CONNECTOR - 1661778C1
PLUG - 1687788C1
LOCK - 1661874C1
CONNECTOR - 1686834C1
PLUG - 0587579C1
LOCK - 1664408C1
2
B
CONNECTOR - 0587567C91
PLUG - 0587579C1
CAV CIR GAUGE COLOR TERM SEAL
A M85J 16 GY 1661875C1 1661872C1
B M85-GC 16 WH 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A M94H 18 GY 2033819C1 1652325C1
B M94J 18 GY 2033819C1 1652325C1
C M94K 18 GY 2033819C1 1652325C1
CAV CIR GAUGE COLOR TERM SEAL
A M85J 16 GY 1667742C1 1661872C1
B M85-GC 16 WH 1667742C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A M85L 16 GY 1661875C1 1661872C1
B M85-GE 16 WH 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A M94 18 GY 2033819C1 1652325C1
B M94A 18 GY 2033819C1 1652325C1
C M94B 18 GY 2033819C1 1652325C1
CAV CIR GAUGE COLOR TERM SEAL
A M85E 16 GY 1661875C1 1661872C1
B M85-GA 16 WH 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A M85K 16 GY 1661875C1 1661872C1
B M85-GD 16 WH 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL
A M64B 16 YL 0587577C1 1652325C1
B M64-GA 16 WH 0587577C1 1652325C1
CAV CIR GAUGE COLOR TERM
1 [M94L] 18 BK ASSY
2 [M94M] 18 BN ASSY
CAV CIR GAUGE COLOR TERM
1 M94C 18 GY 1680205C1
2 M94D 18 GY 1680205C1
CAV CIR GAUGE COLOR TERM SEAL
A M21D 18 TN 0587576C1 1652325C1
B M21C 18 TN 0587576C1 1652325C1
Figure 191 Connector Composites (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502),(8502A)
191
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508),(8509), (8600), (8601), (8602), P. 50
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00EDL2
CONNECTOR COMPOSITES - MATING VIEW SHOWN
31MAY00 50
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
A P54304UPRODUCTION RELEASE.19JAN01PEC
ADDED 8503-8602. B P54634FPEC 25JUN01
CONNECTOR - 1678137C1
1
2
WABCO RIGHT FRONT AIR
ABS WHEEL SPEED SENSOR
(8507)
2
1
C
2
BENDIX
RIGHT AIR ABS
WHEEL SENSOR
(8503A)
PURCHACED
ASSEMBLY P/N
3554539C1
TEMP SENDER
(8601)
PURCHACED
ASSEMBLY P/N
3519878C1
AA
2
CONNECTOR - 1678137C1
2
B
B
WABCO RIGHT FRONT AIR
ABS MODULATOR
(8509)
CONNECTOR - 0587566C91
PLUG - 0587579C1
2
1
1
WABCO LEFT FRONT AIR
ABS WHEEL SPEED SENSOR
(8506)
A/C TRANSDUCER
(8602)
RIGHT HYD ABS
WHEEL SENSOR
(8503)
B
RADIATOR GROUND
(8600)
1
PURCHACED
ASSEMBLY P/N
3554539C1
CONNECTOR - 3522068C1
PLUG - 1687788C1
LOCK - 1661874C1
C3
AIR COMPRESSOR
FOR HYD BRAKES
(8505)
3
PURCHACED
ASSEMBLY P/N
3519666C1
A
1
WABCO LEFT FRONT AIR
ABS MODULATOR
(8508)
PURCHACED
ASSEMBLY P/N
3519878C1
CONNECTOR - 1684261C1
PLUG - 0453133C1
LOCK - 1684263C1
CAV CIR GAUGE COLOR TERM
1 M94AH 14 BL ASSY
2 M94AJ 14 GN ASSY
3 M94AK 14 BN ASSY
CAV CIR GAUGE COLOR TERM
A M9 20 GY 1651943C1
B M6 20 GY 1651943C1
C M77 20 LT GN 1651943C1
CAV CIR GAUGE COLOR TERM
1 M94AE 18 BN ASSY
2 M94AF 18 BK ASSY
CAV CIR GAUGE COLOR TERM
A M9 18 GY 1651943C1
B M6 18 GY 1651943C1
C M40 18 GY 1651943C1
CAV CIR GAUGE COLOR TERM
1 M94AL 14 BL ASSY
2 M94AA 14 GN ASSY
3 M94AB 14 BN ASSY
CAV CIR GAUGE COLOR TERM SEAL
A M41 18 GY 1661875C1 1661872C1
B M41A 18 GY 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM
1 M94E 18 GY 1680205C1
2 M94F 18 GY 1680205C1
CAV CIR GAUGE COLOR TERM SEAL
A M11-GC 12 WH 1673747C1 0589390C1
CAV CIR GAUGE COLOR TERM
1 M94AC 18 BN ASSY
2 M94AD 18 BK ASSY
CAV CIR GAUGE COLOR TERM
1 [M94N] 18 BK ASSY
2 [M94P] 18 BN ASSY
Figure 192 Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601),(8602)
192
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805),P. 51
Figure 193 Connector Composites (8700), (8701), (8800), (8801), (8802), (8803), (8805)
193
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104),(9254), (9255), P. 52
Figure 194 Connector Composites (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255)
194
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265),(9303A), P. 53
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00EDL2
CONNECTOR COMPOSITES - MATING VIEW SHOWN
28JUN00 53
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
PRODUCTION RELEASE. A P54304UPEC 19JAN01
P54634FBADDED 9260-9303A.PEC 25JUN01
A
A
BATTERY
CABLE
B
(LOCATED IN BATTERY BOX)
B
BATTERY
INTERCONNECT
CONNECTOR - 1669834C1
LOCK - 1675053C1
2-WAY RADIO FEED
FUSE CONNECTOR
(9265)
CONNECTOR - 2031520C1
PLUG - 2025432C1
LOCK - 2033927C1
CONNECTOR - 1661375C2
PLUG - 0587579C1
LOCK - 1661376C1
A
2-WAY RADIO NEGATIVE CONNECTION (9263)AMMETER (9262)
B
A
CONNECTOR - 2031522C1
PLUG - 2025432C1
LOCK - 2033927C1
D
CONNECTOR - 1664531C1
LOCK - 1675053C1BATTERY
HARNESS
B
(LOCATED IN BATTERY BOX)
CONNECTOR - 2031522C1
PLUG - 2025432C1
LOCK - 2033927C1
CONNECTOR - 2031520C1
PLUG - 2025432C1
LOCK - 2033927C1
(LOCATED IN BATTERY BOX)
B
BATTERY
HARNESS
(LOCATED AT BATTERY)
C
E
BATTERY
CABLE
BATT ECM NEGATIVE CONN (9260)
CONNECTOR - 1669834C1
LOCK - 1675053C1
2-WAY RADIO POSITIVE CONNECTION (9264)
A
A
CONNECTOR - 1664531C1
LOCK - 1675053C1
CONNECTOR - 3512967C1
PLUG - 453133C1
BATT ECM POSITIVE CONN (9261)
CONNECTOR - 1664531C1
LOCK - 1675053C1
CONNECTOR - 1669834C1
LOCK - 1675053C1
B
BATTERY
HARNESS
STOP TAIL AND TURN (9303A)
CAV CIR GAUGE COLOR TERM SEAL
A N26B 14 TN 2033816C1 589391C1
CAV CIR GAUGE COLOR TERM SEAL
A N97-G 10 WH 2031531C1 2025426C1
B N92-G 10 WH 2031531C1 2025426C1
CAV CIR GAUGE COLOR TERM SEAL
A R71 14 OR 2033816C1 0589391C1
B R56 14 OR 2033816C1 0589391C1
C R57 14 OR 2033816C1 0589391C1
D R68 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589390C1
CAV CIR GAUGE COLOR TERM SEAL
A N14-GD 10 WH 1687847C1 589390C1
CAV CIR GAUGE COLOR TERM SEAL
A N14-G 10 WH 2025423C1 2025426C1
B N14-GA 10 WH 2025423C1 2025426C1
CAV CIR GAUGE COLOR TERM SEAL
A N26B 10 TN 1687848C1 589390C1
CAV CIR GAUGE COLOR TERM SEAL
A N14HB 10 RD 1661708C1 N/A
B N14HC 10 RD 1661708C1 N/A
CAV CIR GAUGE COLOR TERM SEAL
A N14HC 10 RD 1687848C1 589390C1
CAV CIR GAUGE COLOR TERM SEAL
A N14HC 10 RD 1687847C1 589390C1
CAV CIR GAUGE COLOR TERM SEAL
A N14-GD 10 WH 1687848C1 589390C1
CAV CIR GAUGE COLOR TERM SEAL
A N97AA 10 RD 2025423C1 2025426C1
B N92A 10 RD 2025423C1 2025426C1
CAV CIR GAUGE COLOR TERM SEAL
A N14BA 10 RD 2031531C1 2025426C1
B N14BB 10 RD 2031531C1 2025426C1
Figure 195 Connector Composites (9260), (9261), (9262), (9263), (9264), (9265), (9303A)
195
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.54. CONNECTOR COMPOSITES (9405), (9501), (9502), (9503), (9504), (9505), (9506),P. 54
Figure 196 Connector Composites (9405), (9501), (9502), (9503), (9504), (9505), (9506)
196
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.55. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513),(9514), (9515), P. 55
Figure 197 Connector Composites (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515)
197
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAME
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
RELEASE NO.
ELECTRICAL CIRCUIT DIAGRAM
CHANGE
SHEET
DRAWN
PART NO.
DATE REFERENCEREVCHK
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
28JUN00 56
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
C 56507K
9520D & 9520E
RMVD 9520A, 9520B,
1
2
3 2
1
WABCO LEFT REAR AIR
ABS WHEEL SPEED SENSOR
(9516)
WABCO RIGHT REAR AIR
ABS WHEEL SPEED SENSOR
(9517)
WABCO RIGHT REAR AIR
ABS MODULATOR
(9519)
WABCO LEFT REAR AIR
ABS MODULATOR
(9518)
1
2
PURCHASED
ASSEMBLY P/N
3519878C1
PURCHASED
ASSEMBLY P/N
3519878C1
3 2
1
CONNECTOR: 3519879C1CONNECTOR: 3519879C1
CAV CIR GAUGE COLOR
1 R94AWL 18 GY
2 R94AWM 18 GY
CAV CIR GAUGE COLOR
1 R94AWS 18 GY
2 R94AWT 18 GY
CAV CIR GAUGE COLOR
1 R94A-G7 18 GN
2 R94AWN 18 BK
3 R94AWR 18 BN
CAV CIR GAUGE COLOR
1 R94A-G6 18 GN
2 R94AWH 18 BK
3 R94AWW 18 BN
Figure 198 Connector Composites (9516), (9517), (9518), (9519)
198
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.57. CONNECTOR COMPOSITE (9700), P. 57
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00DAG9
CONNECTOR COMPOSITES - MATING VIEW SHOWN
28JUN00 57
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H AE08-52376
CHAPTER 12
PEC 19JAN01 PRODUCTION RELEASE. A P54304U
P54634FBADDED 9700.PEC 25JUN01
D8
C1
A1
C12
A8
CONNECTOR - 3535306C1
PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT
THOSE LISTED FOR PLUG2)
PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,
B7,C6,& C7 ONLY)
LOCKS - 3535307C1 (2)
3535309C1 (1)
A1
(DASH SIDE)
B1
D8
(CHASSIS SIDE) CHASSIS/DASH
INTERCONNECT
(9700)
B1
D1
A8
B12
C12
D1
B12
C1
CONNECTOR - 3535310C1
PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT
THOSE LISTED FOR PLUG2)
PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,
B7,C6,& C7 ONLY)
LOCKS - 3535311C1 (2)
3535312C1 (1)
CONT. ON NEXT PAGE
THIS SPACE LEFT
INTENTIONALLY
BLANK
Figure 199 Connector Composite (9700)
199
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.58. CONNECTOR COMPOSITE (9700), P. 58
Figure 200 Connector Composite (9700)
200
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00DLCK
CONNECTOR COMPOSITES - MATING VIEW SHOWN
14JUN01 59
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P54634F AE08-52376
CHAPTER 12
TRAILER
SOCKET #1
(9715)
C
A
B
CONNECTOR - 1667733C1
PLUG - 1675451C1
LOCK - 1667734C1
CONNECTOR - 1667733C1
PLUG - 1675451C1
LOCK - 1667734C1
A
B
A
TRAILER
SOCKET #1
(9715A)
A
CONNECTOR - 1667733C1
PLUG - 1675451C1
LOCK - 1667734C1
B
B
C
W/EOF BODY BUILDER CONNECTOR
C
W/EOF OR BOC TRAILER SOCKET &
EOF BODY BUILDER CONNECTOR
C
W/BOC TRAILER SOCKET
BOC - BACK OF CAB
EOF - END OF FRAME
C
B
CONNECTOR - 1667732C1
PLUG - 1675451C1
LOCK - 1667734C1
NOT W/BOC BODY BUILDER CONNECTORS
TRAILER
SOCKET #1
(9715B)
A
W/BOC AND AUX BOC TRAILER SOCKET
CONNECTOR - 1667732C1
PLUG - 1675451C1
LOCK - 1667734C1
W/EOF TRAILER SOCKET
W/BOC TRAILER SOCKET AND
EOF BODY BUILDER CONNECTOR
W/BOC BODY BUILDER CONNECTORS
W/EOF TRAILER SOCKET OR
EOF BODY BUILDER CONNECTOR
CAV CIR GAUGE COLOR TERM SEAL
A J70A 10 OR 2025425C1 1667735C1
B J68F 16 BN 1667736C1 1664232C1
C J94BC 10 GY 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A N70D 10 RD 1667737C1 1667735C1
B N68D 10 BN 1667737C1 1667735C1
C N94D 10 GY 1667737C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A R70A 10 RD 2025425C1 1667735C1
B R68A 10 BN 2025425C1 1667735C1
C R94A 10 DK BL 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A J70A 10 OR 2025425C1 1667735C1
B J68F 12 BN 2025424C1 1671603C1
C J94BC 10 GY 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A N70A 10 RD 1667737C1 1667735C1
B N68A 10 BN 1667737C1 1667735C1
C N94A 10 DK BL 1667737C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A R70 10 RD 1667737C1 1667735C1
B R68 10 BN 1667737C1 1667735C1
C R94 10 GY 1667737C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A R70 10 RD 2025425C1 1667735C1
B R68 10 BN 2025425C1 1667735C1
C R94 10 GY 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A N70D 10 RD 1667737C1 1667735C1
B N68D 10 BN 1667737C1 1667735C1
C N94D 10 GY 1667737C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A N70F 10 RD 1667737C1 1667735C1
B N68F 10 BN 1667737C1 1667735C1
C N94F 10 GY 1667737C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A N70 10 RD 1667737C1 1667735C1
B N68 10 BN 1667737C1 1667735C1
C N94 10 DK BL 1667737C1 1667735C1
Figure 201 Connector Composites (9715), (9715A), (9715B)
201
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60
INTERNATIONAL TRUCK AND ENGINE CORPORATION
NAMEREVCHK
DATE
DATE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ELECTRICAL CIRCUIT DIAGRAM
PART NO.
DRAWNREFERENCE
RELEASE NO.
CHANGE
SHEET
U00DLCK
CONNECTOR COMPOSITES - MATING VIEW SHOWN
14JUN01 60
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P54634F AE08-52376
CHAPTER 12
CONNECTOR - 1667732C1
PLUG - 1675451C1
LOCK - 1667734C1
B
TRAILER
SOCKET #2
(9716A)
A
CONNECTOR - 1667733C1
PLUG - 1675451C1
LOCK - 1667734C1
C
B
CONNECTOR - 1667733C1
PLUG - 1675451C1
LOCK - 1667734C1
W/EOF TRAILER SOCKET OR
EOF BODY BUILDER CONNECTOR
TRAILER
SOCKET #2
(9716B)
A
C
B
W/BOC BODY BUILDER CONNECTORS
NOT W/BOC BODY BUILDER CONNECTORS
C
W/BOC TRAILER SOCKET AND
EOF BODY BUILDER CONNECTOR
C
B
W/EOF BODY BUILDER CONNECTOR
A
BOC - BACK OF CAB
EOF - END OF FRAME
W/EOF TRAILER SOCKET
TRAILER
SOCKET #2
(9716)
W/BOC AND AUX BOC TRAILER SOCKET
W/EOF OR BOC TRAILER SOCKET &
EOF BODY BUILDER CONNECTOR
W/BOC TRAILER SOCKET
A
A
B
C
CONNECTOR - 1667732C1
PLUG - 1675451C1
LOCK - 1667734C1
CONNECTOR - 1667732C1
PLUG - 1675451C1
LOCK - 1667734C1
CAV CIR GAUGE COLOR TERM SEAL
A R58 10 BN 2025425C1 1667735C1
B R56 10 YL 2025425C1 1667735C1
C R57 10 LT GN 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A R58 10 BN 1667737C1 1667735C1
B R56 10 YL 1667737C1 1667735C1
C R57 10 LT GN 1667737C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A J58F 16 BN 1667738C1 1664232C1
B J56C 12 OR 1667737C1 1671603C1
C J57C 12 OR 1667737C1 1671603C1
CAV CIR GAUGE COLOR TERM SEAL
A N58A 10 BK 2025425C1 1667735C1
B N56A 10 YL 2025425C1 1667735C1
C N57A 10 LT GN 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A N58D 10 BN 2025425C1 1667735C1
B N56D 10 YL 2025425C1 1667735C1
C N57D 10 LT GN 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A R58A 10 BK 1667737C1 1667735C1
B R56A 10 YL 1667737C1 1667735C1
C R57A 10 LT GN 1667737C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A N58 10 BK 2025425C1 1667735C1
B N56 10 YL 2025425C1 1667735C1
C N57 10 LT GN 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A N58F 10 BK 2025425C1 1667735C1
B N56F 10 YL 2025425C1 1667735C1
C N57F 10 LT GN 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A N58D 10 BN 2025425C1 1667735C1
B N56D 10 YL 2025425C1 1667735C1
C N57D 10 LT GN 2025425C1 1667735C1
CAV CIR GAUGE COLOR TERM SEAL
A J58F 12 BN 1667737C1 1671603C1
B J56C 12 OR 1667737C1 1671603C1
C J57C 12 OR 1667737C1 1671603C1
Figure 202 Connector Composites (9716), (9716A), (9716B)
202
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61
Figure 203 Connector Composites (9717A), (9717B)
203
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.62. CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9754),(9762), (9763), P. 62
Figure 204 Connector Composites (9718), (9719), (9720), (9733), (9734), (9736), (9754), (9762), (9763)
204
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.63. CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63
Figure 205 Connector Composites (9777), (9778), (9800)
205
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830),(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64
Figure 206 Connector Composites (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860),(9865M), (9900), (9900A), (9913A)
206
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502),(7107), (7208), (7615), P. 65
Figure 207 Connector Composites (9913B), (9914), (4100), (4109), (4112), (6502), (7107), (7208), (7615)
207