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1Kettering UniversityKettering University
Center for Energy Excellence:
“Building New Coalitions for
Economic Growth”
Green Today Jobs Tomorrow May 11, 2009
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2Kettering UniversityKettering University
• Dr. Michael Harris• Dr. Joel Berry• Dr. Homayun Navaz• Neil Sheridan• Questions & Answers
Agenda
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3Kettering UniversityKettering University
K. Joel Berry, Ph.D Mechanical Engineering Department Head
Plant the Seeds of a Flint Area
Alternative Energy
Economy
Energy Excellence Case Study 1
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4Kettering UniversityKettering University
Problem
• Shrinking automotive market and declining jobs in Flint Area
• High-paying jobs moving elsewhere
• Flint Area economic base eroding
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5Kettering UniversityKettering University
Solution
• Kettering to assist in an economic transformation of Flint and Mid-Michigan by development of a Sustainable Energy Economy.
• Activities creating high-paying alternative energy jobs for the Flint employment base.
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6Kettering UniversityKettering University
Approach
• Approached the Federal Economic Development Administration for assistance
• Work strategically with the MEDC• Collaborate with the Mid-Michigan
Innovation Team
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7Kettering UniversityKettering University
Approach
1. Developed a world-class Fuel Cells research and education center that creates new marketable products and jobs
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8Kettering UniversityKettering University
Approach
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9Kettering UniversityKettering University
Approach
2. Develop an sustainableenergy education center for:
STEM Teachers – From secondary to community college
Students (Secondary)
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10Kettering UniversityKettering University
Approach
3. Develop a business incubator for FC and other advanced technology companies
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11Kettering UniversityKettering University
Approach
4. Expanded Kettering’s Research and Development Staff
5. Building a state-of-the-art wet lab complex for start-up and
growth companies
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12Kettering UniversityKettering University
Technology Innovation
• Developed working technology that can be mass-manufactured and widely used
• Manufacturing involves many high-paying jobs
• Allow Fuel Cells to be sold for solving many market needs
• Flexible and user-friendly power management controls
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13Kettering UniversityKettering University
Technology Education
• Provided research and learning opportunities for Kettering faculty and students
• Every Mechanical Engineering student since 2005 has been exposed to Fuel Cells and Hybrid technologies
• Pre-College Program• STEM Teachers
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14Kettering UniversityKettering University
• 50 Community College and Secondary Teachers
have participated in SEE programs with spin-off programs around the state
• Technology spun-out into a new company– GEI “Global Energy Innovations”– 6 Full and part-time employees– Major corporate partner– Has sent robust prototypes to commercial
development partners for evaluation
Results
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15Kettering UniversityKettering University
Kettering TechWorks program hosting two alternative energy start-ups
Results
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16Kettering UniversityKettering University
Next Steps• Next Steps in Job Creation/Growth
– Find investment capital– Scale it up– Begin small-scale manufacturing– Plan for manufacturing and developing local
suppliers and workers• Next, make a national contribution
– Develop a national educational model to disseminate knowledge
– “Coalition of Great Lakes Fuel Cell Education…”
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17Kettering UniversityKettering University
Dr. Homayun Navaz
Energy Excellence Case Study 2
Reducing Warm Air
Infiltration: Energy
Savings in Refrigeration
Systems
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18Kettering UniversityKettering University
The Need
Reduce the infiltration of warm air into the display caseReduce power consumption, load on electricity infrastructure, and greenhouse gas generationGet ready for stricter future energy standards
EvaporatorCoil
EvaporatorFan
DischargeAir
ReturnAir
Product Display Shelf
Product Display Shelf
Product Display Shelf
Product Display Shelf
Product Display Shelf
Adjacent Space(warm and moist)
EntrainedAir
Mixing
Spilled Air
RefrigeratedSpace
InfiltratedAir
Discharge AirGrille (DAG)
Return AirGrille (RAG)
BackPanel
BackPanel
BackPanel
BackPanel
BackPanel
WDAG
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19Kettering UniversityKettering University
The Need
Specs in a typical supermarket330 feet line-up500,000 BTU/hr or 41 tons of refrigeration loadInfiltration of warm air is responsible for 81% of the refrigeration load
Source: CEC PIER Final Project Report 500-05-012, September 2008CEC: California Energy CommissionPIER: Public Interest Energy Research
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20Kettering UniversityKettering University
Solution
• Successfully conducted advanced R & D on warm air infiltration in refrigerated/ air-conditioned space
• Effectively modeled the impact of design changes on configuration options• Easily can now measure the actual performance specifications under real-world
operating conditions• Successfully reduced the infiltration by 12%
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21Kettering UniversityKettering University
ApproachA hybrid experimental/numerical approach was used to
develop:– A software that calculates the infiltration rate of
warm air into the refrigerated space (based on artificial intelligence)
– Equipment to measure actual infiltration in either labs or in the field (supermarkets)• In Fact: Can be used to measure warm air
infiltrating this conference hall
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22Kettering UniversityKettering University
Innovation Strategy• Discovery of the science• Gauge commercial and environmental benefits• Create the IT and hardware technology• Develop industry and peer acknowledgement of its validity • Find Partners
– Southern California Edison Company– University of Washington (Seattle)– University of Texas (Dallas)– Measurement Sciences, Inc.– Display Case Manufacturers
• Hill Phoenix, Inc• Hussmann, Inc.• Southern Store Fixtures, Inc.
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23Kettering UniversityKettering University
Partners & Investments• Partners:
– Southern California Edison Company– University of Washington (Seattle)– University of Texas (Dallas)– Measurement Sciences, Inc.– Display Case Manufacturers
• Hill Phoenix, Inc• Hussmann, Inc.• Southern Store Fixtures, Inc.
• Investments– $100K from the Department of Energy– $250 K from California Energy Commission– $150K from Southern California Edison
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24Kettering UniversityKettering University
Software Artificial Neural Network/Training Screen
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25Kettering UniversityKettering University
Software Artificial Neural Network/Recall Screen
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26Kettering UniversityKettering University
Software Artificial Neural Network/Display Screen
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27Kettering UniversityKettering University
EquipmentKettering University
Open Display Case
Gas Analyzer
DPIV Laser Equipment
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28Kettering UniversityKettering University
Technology ImpactsIn terms of design:
Facilitates faster re-design of refrigerated cases already in useFacilitate a tool for better standardization of such systems
In terms of energy consumption/savings now:
In California (based on 6900 supermarkets)*
Reducing annual energy usage by 110,807,100 kWh or 111 GWh that at ~ $ 0.13/kWh = $ 14.4 M
Reducing green house gas emission by 48,783 tons/yearNationwide
Approximately $ 150 M savings/year and 0.5 Million tons/year less green house gas emission
* Source: CEC PIER Final Project Report 500-05-012, September 2008
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29Kettering UniversityKettering University
Next Steps• Obtain research funding
– Spin-off a new company “Coolificient, Inc.”– Co-owned with graduate assistants and students– Encourage manufacturers to join a long-term partnership
• Create job opportunities– Goal is to provide entrepreneurial experience while creating
energy efficiency– Market our new product and services– Plan the development of future products and services dealing
with the infiltration problem– Drive improved products and energy savings
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30Kettering UniversityKettering University
Neil SheridanTechWorks Director
Q & A
“Building New Coalitions for
Economic Growth:
The COEE at Kettering”