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QY8-1369-000
REVISION 0
COPYRIGHT© 1999 CANON INC. CANON BJC-8200 1199 SE 0.28-0 PRINTED IN JAPAN (IMPRIME AU JAPON)
NOV. 1999
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1199 SE 0.28-0
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Target Readers
This manual is publ ished by Canon Inc. for qual i f ied persons and contains the necessary technical
informa t ion for techn ical theory, ins tal lat ion, ma intenan ce, and repair of products . This m an ua l covers
al l local i t ies where the products are sold. For this reason, i t may contain informat ion that does not
apply to your locality.
RevisionsT h i s m a n u a l m a y i n c l u d e t e c h n i c a l i n a c c u r a c i e s o r t y p o g r a p h i c a l e r r o r s d u e t o i m p r o v e m e n t s o r
changes in the products . When amendments are made to the content of this manual , Canon wil l i s sue
technical informa t ion as th e need a r ises . In the event of ma jor al terat ions to th e content of this m an ua l
over a long or sh ort period, Canon will pu blish a revised version of th e ma nu al.
The fo l lowing paragraphs do not app ly to any countr ies where such provis ions are
inconsis te nt with local law.
Trademarks
The produc t names and company names appear ing in th i s manual a r e the r eg i s t e r ed t r ademarks o r
t radem arks of the individual compan ies .
Copyright
This ma nu al is copyr ighted a nd a ll r ights reserved. Under the copyr ight laws , this ma nu al may not be
copied, reproduced, or t ra ns lated into other lan guages , in whole or in p ar t , withou t th e express writ ten
consent of Can on Inc. except in the ca se of internal bu s iness u se.
Copyright© 1999 by Canon Inc.
CANON INC.
BJ Products Quality Support Dept.
16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 213, Japan
This ma nu al was produced on an Apple Macintosh™ Power Mac 9600/ 233 persona l compu ter and Apple
LaserWriter™ II NTX-J laser b eam printer; f ina l pages were p rinted on Varityper™ 5300 with 4 000-J RIP.
A Canon mo-5001S Magneto-Optical Storage Subsystem with mo-502M Magneto-Optical Storage Disk
Cartridge an d m o-IF2 interface kit were us ed for storing large volum es of pa ge layout a nd graph ic da tafor this ma nu al .
All gra ph ics were prod u ced with MACROMEDIA FREEHAND™ 7 . 0 J .
All documents and all page layouts were created with QuarkXPress™ 3 . 3 J .
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I
P R O D U C T
S P E C I F I C A T I O N
M A I N T E N A N C E
O P E R A T I O N
T R O U B
L E
S H O O T
I N G
R E F E R E N C E
I. ABOUT THIS MANUAL
This m an u al is divided into five par ts con taining th e informa tion required for s ervicing the
BJC-8200 pr in ter .
Part 1: PRODUCT SPECIFICATIONS This pa rt out l ines t he pr odu ct an d i ts specifications.
Part 2: MAINTENANCE This pa rt explains m ainten an ce of th e un it . It includ es precau tions an d details for
disass embly an d ass embly, and a djus tm ents required when assem bling.
Part 3: OPERATION This pa rt explains h ow to operate the u nit properly, and how to us e the service mode.
Part 4: TROUBLESHOOTING This pa rt explains how to resolve problems of th e un it , an d conta ins inform ation on
how to locate an d replace serviceable un its an d pa rts . It is divided int o two sections :
"Trou bleshooting b y Errors " and "Troub lesh ooting b y Sympt oms."
Part 5: REFERENCE This pa rt out l ines t he u nit operation giving techn ical inform ation on h ard ware, an d
conta ins b lock d iagrams, p in ass ignm ents , a nd wir ing/ c ircui t d iagram s.
This m an u al does not contain comp lete information requ ired for
disass embling an d as sem bling the BJ C-8200 pr int er. Please also refer to the
separate Parts Catalog.REF
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II. TABLE OF CONTENTS
Page Part 1: PRODUCT SPECIFICATIONS 1 - 1 1. PRODUCT OUTLINE
1 - 1 1.1 Product Outline
1 - 2 1.2 Features1 - 3 2. SPECIFICATIONS
1 - 3 2.1 Main Unit Specifications
1 - 3 2.1.1 Main unit specifications
1 - 3 2.1.2 Product life
1 - 4 2.2 Paper Specifications
1 - 4 2.2.1 Paper sizes
1 - 4 2.2.2 Paper measurement
1 - 4 2.2.3 Printable area
1 - 4 2.3 BJ Cartridge
1 - 6 2.4 Interface Specifications
1 - 6 2.4.1 Parallel interface
1 - 6 2.4.2 Serial (USB) interface
1 - 7 2.5 Printer Driver
1 - 7 2.6 Scanner Cartridge IS-52 (Optional)
1 - 8 3. NAMES OF PARTS AND THEIR FUNCTIONS
1 - 8 3.1 Names of Parts and Their Functions
Part 2: MAINTENANCE 2 - 1 1. PERIODICAL REPLACEMENT/MAINTENANCE
2 - 1 1.1 Parts for Periodic Replacement
2 - 1 1.2 List of Periodic Maintenance
2 - 2 2. DISASSEMBLY AND REASSEMBLY
2 - 2 2.1 List of Tools2 - 3 2.2 Operation Precautions
2 - 3 2.2.1 Ink paths
2 - 4 2.2.2 Ink mist
2 - 4 2.2.3 Precautions for damage due to static electricity
2 - 5 2.2.4 Precautions for transporting the printer
2 - 5 2.2.5 Precautions on spur tip deformation
2 - 6 2.3 Precautions for Disassembling and Reassembling the Printer
2 - 6 2.3.1 Unlocking the carriage
2 - 6 2.3.2 Removing/installing self tap screws
2 - 7 2.3.3 Adjustable bushings supporting the carriage shaft
2 - 7 2.3.4 Feed gear
2 - 8 2.4 Grease Application
2 - 9 2.5 Adjustment/Setting Procedures
2 - 9 2.5.1 Adjustments (Timing, adjustment, time, tool)
2 - 9 2.5.2 Cleaning the pick-up roller
2 -10 2.5.3 Print head position adjustment
2 -11 2.5.4 Setting the EEPROM
2 -12 3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING
2 -12 3.1 Confirmation Methods
2 -13 4. TRANSPORTING THE PRINTER
2 -13 4.1 Transporting the Printer
Page Part 3: OPERATION 3 - 1 1. FUNCTIONS RELATED TO PRINTER OPERATION
3 - 1 1.1 Error Display
3 - 3 1.2 Descriptions of Error Indications
II
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Page
3 - 4 1.3 BJ Status Monitor
3 - 4 1.3.1 Main functions of the BJ status monitor
3 - 4 1.3.2 Items displayed on the BJ status monitor
3 - 5 1.4 Function Settings
3 - 5 1.4.1 Function settings using the printer driver
3 - 6 1.5 Off-line Operation3 - 6 1.5.1 Cleaning operation
3 - 6 1.5.2 Nozzle check pattern printing
3 - 7 1.5.3 Replacing the cartridge/ink tank
3 - 8 2. SERVICE MODE
3 - 8 2.1 Service Mode Operations
3 - 9 2.2 Service Test Print
3 -10 2.3 Printing EEPROM Information
3 -11 2.4 Resetting the EEPROM
3 -11 2.5 Setting the Waste Ink Counter
3 -12 2.6 Setting the Model
3 -12 2.7 Adjusting the Head Position
3 -13 2.8 Roller Cleaning
Part 4: TROUBLESHOOTING 4 - 1 1. TROUBLESHOOTING BY DISPLAYED ERRORS
4 - 1 1.1 Initial Flowchart
4 - 4 1.2 Error List (Indicator/Beeper/Error Code)
4 - 5 1.3 Troubleshooting by Errors
4 -14 2. TROUBLESHOOTING BY SYMPTOMS
4 -14 2.1 Troubleshooting by Symptoms
Part 5: REFERENCE
5 - 1 1. TECHNICAL REFERENCE5 - 1 1.1 Functions of the Paper Feed Unit
5 - 2 1.2 Carriage Function
5 - 3 1.3 Purge Unit Functions
5 - 4 1.4 BJ Cartridge
5 - 5 1.5 Detection With Sensors
5 - 6 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT
5 - 6 2.1 Logic Board
5 -10 2.2 Carriage Board
5 -13 2.3 BJ Cartridge
5 -14 2.4 Scanner Cartridge
5 -15 2.5 AC Adapter
5 -15 2.6 DC Power Cable
5 -16 2.7 Carriage Motor
5 -16 2.8 Paper Feed Motor
5 -16 2.9 Purge Motor
5 -17 2.10 Ink Sensor
5 -17 2.11 Paper Thickness Sensor
5 -17 2.12 Purge Sensor
5 -18 3. CIRCUIT DIAGRAM
5 -18 3.1 Parts Layout
5 -18 3.1.1 Logic board
5 -20 3.1.2 Carriage board
5 -21 3.2 Circuit Diagrams
III
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III. ILLUSTRATION INDEX
Page Part 1: PRODUCT SPECIFICATIONS 1 - 1 Figure 1- 1 Printer Appearance
1 - 5 Figure 1- 2 Printable Area
1 - 8 Figure 1- 3 Names of Parts and Their Functions
Part 2: MAINTENANCE 2 - 3 Figure 2- 1 Ink Paths
2- 4 Figure 2- 2 Ink Mist
2 - 5 Figure 2- 3 Capping Position
2 - 5 Figure 2- 4 Spur Unit
2 - 6 Figure 2- 5 Unlocking the Carriage
2 - 7 Figure 2- 6 Adjustable Bushings Supporting the Carriage Shaft
2 - 7 Figure 2- 7 Precautions on Feed Gears
2 - 8 Figure 2- 8 Grease Points
2 -10 Figure 2- 9 Print Position Adjustment Pattern
Part 3: OPERATIONS 3 - 1 Figure 3- 1 Operation Panel
3 - 4 Figure 3- 2 BJ Status Monitor (Sample)
3 - 5 Figure 3- 3 Printer Driver Utility (Sample)
3 - 7 Figure 3- 4 Nozzle Check Pattern Print
3 - 9 Figure 3- 5 Service Test Print (Sample)
3 -10 Figure 3- 6 EEPROM Information Print (Sample)
3 -11 Figure 3- 7 A Guide to Determine the Amount of Waste Ink Absorbed (Sample)
3 -13 Figure 3- 8 Head Position Adjustment Pattern (Sample)
Part 5: REFERENCE 5 - 1 Figure 5- 1 Paper Feed Path
5 - 2 Figure 5- 2 Carriage Unit
5 - 3 Figure 5- 3 Purge Unit
5 - 4 Figure 5- 4 BJ Cartridge
5 - 5 Figure 5- 5 Sensor Position
5 - 6 Figure 5- 6 Logic Board
5 - 6 Figure 5- 7 Block Diagram
5 -10 Figure 5- 8 Carriage Board
5 -13 Figure 5- 9 BJ Cartridge
5 -14 Figure 5- 10 Scanner Cartridge
5 -15 Figure 5- 11 AC Adapter
5 -15 Figure 5- 12 DC Power Cable
5 -16 Figure 5- 13 Carriage Motor
5 -16 Figure 5- 14 Paper Feed Motor
5 -16 Figure 5- 15 Purge Motor
5 -17 Figure 5- 16 Ink Sensor
5 -17 Figure 5- 17 Paper Thickness Sensor
5 -17 Figure 5- 18 Purge Sensor
5 -18 Figure 5- 19 Logic Board (Top View)
5 -19 Figure 5- 20 Logic Board (Bottom View)
5 -20 Figure 5- 21 Carriage Board
IV
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IV. TABLE INDEX
Page Part 3: OPERATION 3 - 2 TABLE 3- 1 ERROR DISPLAY
Part 4: TROUBLESHOOTING 4 - 4 TABLE 4- 1 ERROR DISPLAY
Part 5: APPENDIX 5 - 3 TABLE5- 1 AMOUNTS OF INK USED DURING CLEANING (GUIDE)
V
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Page
1 - 1 1. PRODUCT OUTLINE
1 - 1 1.1 Product Outline
1 - 2 1.2 Features
1 - 3 2. SPECIFICATIONS
1 - 3 2.1 Main Unit Specifications
1 - 4 2.2 Paper Specifications
1 - 4 2.3 BJ Cartridge
1 - 6 2.4 Interface Specifications
1 - 7 2.5 Printer Driver
1 - 7 2.6 Scanner Cartridge IS-52 (Optional)
1 - 8 3. NAMES OF PARTS AND THEIR FUNCTIONS1 - 8 3.1 Names of Parts and Their Functions
Part 1
PRODUCT
SPECIFICATIONS
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1. PRODUCT OUTLINE
1.1 Product OutlineThis printer, with u ltra sm all 4-pl ink d roplets an d new light -an d-dar k ink system ,
delivers grainines s-free, p hotograph ic-qua lity, h igh-resolu tion images.In a ddition, th e su pport of a h igh-resolu tion s can ner car tridge an d ad apt er for direct
conn ection to digital cam eras, a s optiona l equipm ent, an d th e USB interface as
s tan dard equipm ent , prove th is pr in ter a h ighly va lue-added produ ct .
This printer is int end ed to increa se the m ark et sha re where photo-realis t ic outp u t is
dem an ded, targetin g users wh o need excellent p hotograph ic qua li ty printing.
1-1
BJC-8200 Part 1: PRODUCT SPECIFICATIONS
P R O D U C T
S P E C I F I C A T I O N
Paper Output Tray Paper Thickness Lever
Auto Sheet Feeder
Paper
BC-50BJ Cartridge
Parallel Interface Connector
USB Interface Connector
Optional Scanner
IS-52Scanner Cartridge
Cartridge Container(Supplied with Scanner Cartridge)
Operation Panel
Front Cover
Paper Guide
Figure 1-1 Printer Appearance
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1.2 Features1) Highest r esolu tion ph oto ima ging without an y graininess . (4-pl ink droplets ; new
light -an d-dar k ink with l igh t ink dens ity of 1/ 6.)
2) Optiona lly available 600 dpi scan ner cartridge.
3) Both IEEE128 4-compa tible, 8-bit para llel interface an d USB interface, as s ta nd ardequipment .
4) Ind ividu ally replaceable ink ta nk s for each color for redu ced ru nn ing costs .
5) Ink -low detection u sing both optical and d ot-cou nt ing systems an d tran slucen t ink
tan ks allow visu al check ing of th e ink level.
6) A mech an ism to a llow man u al correction of print posit ion misalignm ent of each
color, as well as in b i-directiona l printin g.
7) A fu nction to n otify of th e optimu m hea d gap sett ing of th e pa per th ickn ess lever.
Part 1: PRODUCT SPECIFICATIONS BJC-8200
1-2
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2. SPECIFICATIONS
2.1 Main Unit Specifications2.1.1 Main unit specifications
Type Desktop serial printerPa per feed in g m eth od Au tom at ic a n d m an u a l feed in g
Res olu t ion 1200dp i x 1200dp i (m a xim u m resolu t ion )
Th rou gh pu t Dra ft Sta n da rd High
(Referen ce va lu es ) Bk (PC Ma ga zin e) 3 .15 2 .24 0 .37
ppm Color (A4 Fu ll Pa ge) 2 .0 1 .4 0 .26
Color (New Pa t tern ) 2 .0 1 .4 0 .26
Pr in t in g d irect ion 1-pa s s / b id irect ion a l
2 -pas s / un id irect iona l
4-pass / bidirec t ional
4 -pas s / un id irect iona l
8-pass / bidirec t ional
Automatically switched over by driver, corresponding to
selected media an d print qu ality.
Pr in t in g wid th 203 .2 m m
Lin e feed s peed 161m s / lin e (for 256 / 1 200-in ch feed)
In ter fa ce IE EE 1284-com pa tib le 8 -b it pa ra llel in terfa ce
(Compa t ible/ nibble / ECP)
USB (with out h u b fu nction)
ASF ca pa city Up to 10 m m (Approx. 100 s h eets of 75 g/ m 2 paper)
Detect ion fu n ct ion s Cover open Yes
BJ ca r t r idge in s ta lled Yes
S ca n n e r c a rt r id ge in s t a lle d Ye s
Cart r idge correc t ly ins ta lled Yes
In k-ou t Yes
Pa per -detect ion YesWa s te in k fu ll Yes
Pa per wid th detect ion No
Acou s tic n ois e d u r in g Ap pr ox. 3 7 dB(A) (For 8-p a ss p rin t in g wit h a sh eet feed er
opera t ion fu ll of pa per ) (Sou n d p res su re level: com plia n t with
ISO9296)
E nviron m en ta l con dit ion s Op er ation Tem pera tu re: 5 to 3 5°C
Hu m id ity: 1 0-9 0% RH (No con d en s at ion )
Sta n dby Stora ge: 0 -35°C
Hu m id ity: 1 0-9 0% RH (No con d en s at ion )
Power su pp ly Volta ge/ frequ en cy Power con s u m ption At s ta n dby
AC100-120V 50 / 60Hz 23W (m a x.) 8W
AC200-240V 50 / 60Hz 23W (m a x.) 8W
E xtern a l d im en s ion 450 m m (W) x 327 m m (D) x 204 m m (H)Weigh t Approx. 5 .9 Kg (E xclu d in g BJ ca r t r idge)
Cert ifica t ion E lectrom a gn et ic ra d ia n ce: VCCI, FCC, IC, CE Ma rk , EMC
(Taiwan ), C-t ick
Electrical safety: Electrical Safety Regulations, UL, C-UL,
CB Report, CE Mark, F IMCO, GS,
GCIB, SISIR, AS, E lectrical Sa fety
Regu lations of Korea
En viron men tal regulations: Blue Angel, Energy Star
Opt ion a l pa r ts Sca n n er ca r t r idge (S ee Page 1-7 )
2.1.2 Product life
Produ ct life is eith er of th e followin g periods, wh ichever is s h ortes t.(1) From th e s tart of u se un til 15,00 0 sh eets ha s been fed.
(2) From th e s tar t of u se u nt il 5 years laps es.
1-3
BJC-8200 Part 1: PRODUCT SPECIFICATIONS
P R O D U C T
S P E C I F I C A T I O N
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2.2 Paper Specifications2.2.1 Paper sizes
Can on recomm ends th e following pap ers:Paper type Size Stacked in the Paper
ASF thickness
leverposition
Pla in pa per Mea su rem en t : A4/ B5/ A5/ 10 m m or les s Up
6 4 -9 0 g/ m 2 LTR/ LGL (Approx. 100
sheets of
7 5 -g/ m 2 paper)
Color BJ pa per LC-301 A4/ B5 75 s h eets Up
High -resolu t ion pa per HR-101 A4/ B5/ LTR 80 s h eets Up
Glos s y ph oto pa per GP-301 A4/ LTR 10 s h eets * Up
Glos s y ph oto film HG-201 A4/ LTR 1 s h eet Up
OHP film CF-102 A4/ LTR 10 sh eets ** Up
BJ cloth FS-101 (L)356 x 1 s h eet Down(W)25 1 m m
Ba n n er pa per BP-101 A4/ LTR 1 sh eet Down
T-sh ir t t ra n s fer TR-201 A4/ LTR 1 s h eet Up
Glos s y ph oto ca rd FM-101 (L)216 x 1 s h eet*** Up
(W)11 9 m m
E n velope COM#10 (L)105 x 10 s h eets or les s Down
(W)24 1 m m
DL (L)110 x 10 sh eets or les s Down
(W)22 0 m m
Ph oto pa per p ro PR-101 A4/ LTR 1 s h eet* Up
Th ick pa per Mea su rem en t : A4/ LTR Ma n u a l feed Down
9 1 -5 0 0 g/ m 2 only
* Always u se GP-301/ PR-101 with the clean ing plate u nd ernea th it .
** Always u se OHP film with a s heet of plain pap er benea th i t .
*** Always u se glossy ph oto paper with th e as sociated au xiliary sh eet ben eath i t .
2.2.2 Paper measurementAu tom at ica lly-fed pa per 64-90 g/ m 2
Ma n u a lly-fed paper 64-500 g/ m 2 (up to 0 .6 m m)
2.2.3 Printable areaRefer t o Figure 1-2 Printable Area .
2.3 BJ CartridgeC on s t r u c t ion 6 colo r in t e gr a t ed h e a d, wit h s ep a r a t ely- re p la c eb le in k t a n k s for
each color
Pr in t h ea d 2 56 x 6 n ozzles (Pla ced in lin e for ea ch color )
In k color BK, C, M, Y, Ph oto-C, Ph oto-M
In k ta n k 6 s epa ra te ta n ks (On e tan k for ea ch color )
Weigh t Approx. 80 g (exclu d in g in k ta n ks )
Cartridge life 5000 sh eets (7.5%-duty pr int pat tern ) or 2 years in box/ 1 year out of box.
Pr in t ca p a cit y Ap p rox. 24 0 sh e et s / t a n k (7 .5 %-d u t y p r in t p a tt er n )Note) The BJ hea d, available as a con su ma ble par t , does not includ e ink t an ks.
Part 1: PRODUCT SPECIFICATIONS BJC-8200
1-4
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1-5
BJC-8200 Part 1: PRODUCT SPECIFICATIONS
P R O D U C T
S P E C I F I C A T I O N
3.0mm
5.0mm
3.4mm 3.4mm
20.0mm
3.0mm
5.0mm
6.4mm 6.4mm
3.4mm
3.4mm
28.0mm 20.0mm
1 2 3 4 5 6
3.0mm
5.0mm
3.0mm
5.0mm
6.4mm
28.0mm
20.0mm
28.0mm
A4/A5/B5 Size Letter (LTR)/Legal (LGL) Size
Envelope
Banner Paper
*: For 6-page printing
:Recommended printing area
:Printable area
COM#10: 30.4mmDL : 9.4mm
Figure 1-2 Printable Area
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2.4 Interface Specifications2.4.1 Parallel interface
1) In terface type
IEEE 128 4 com pat ible pa rallel int erface
2) Data tr an sfer:8-bit pa ra l le l t ransfer m ethod (Compa t ible / nibble / ECP mode su pported)
3) Signa l volta ge levels
In pu t : "Low" level: 0 .0 V to +0 .8 V
"High" level: +2.4V to +5.0V
Ou t pu t : "Low" level: 0 .0 V t o +0 .8 V
"High" level: +2.4V to +5.2 5V
4) Inpu t / Outpu t
Each signa l pu lled u p with +5V
5) In terface ca ble
Twisted-pa ir dou ble sh ielded cab le
Material: AWG No. 28 or higher (AWG: American Wire Gauge)Length: Up to 2.0 m .
6) Interface connector:
P rin t e r- s id e Am p h e n o l 5 7 -4 0 3 6 0 (or e q u iva le n t )
Ca b le -s id e Am p h e n ol 5 7 -3 0 36 0 (or eq u iva le n t)
7 ) Inpu t / Outpu t s igna l and p in a r rangements
Refer t o Part 5: 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT (Page 5-6) for
details.
2.4.2 Serial (USB) interface1) In terface type
USB Interface (Universal Ser ial Bus ; USB Specification Release 1 .0)2) Data tr an sfer:
Control transfer method
Bulk t ran sfer method
3) Signa l volta ge level
Inpu t :
Inpu t differen ce sen sitivity: +0.2V (Max)
Comm on-m ode differen ce: +0.8V to +2.5V
O u t p u t :
Stat ic outp u t high: +2.8V to +3.6V
Stat ic outp u t low: 0.0V to +0.3V
4) Inpu t / Outpu tEach signa l pu lled up with 3.3V
5) In terface ca ble
Ca b le Twis t ed p air s h ield ed ca b le, u p t o 2 .0 m
Ful l-speed m ode mus t be su pported.
Material: AWG No. 28 or h igh er (AWG: Am erican Wire Gau ge)
6) Interface connector
P rin t e r- s id e US B s t a n d a r d , S er ie s B r ec ep t a cle
Ca b le-s id e US B s ta n d ar d, S er ies B p lu g
7) Inpu t / Outpu t s igna l and p in a r rangements
Refer t o Part 5:2. CONNECTOR POSITIONS AND PIN ASSIGNMENT (Page 5-6) for
details.
Part 1: PRODUCT SPECIFICATIONS BJC-8200
1-6
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2.5 Printer DriverThe drivers th at can be us ed for this printer:
1) For Win dows:
Ras ter dr iver (For Win3.1/ 95/ 98)
Rast er dr iver (For Win NT4.0/ (5.0))2) For Macintosh :
Macintosh driver for USB I/ F
Serial I/ F drivers are n ot available.
2.6 Scanner Cartridge IS-52 (Optional)Type Ca r tr idge rep la cem en t type color s ca n n er
Ligh t s ou rce 3 LE D's for RGB
Resolu t ion 600x600 , 300x300 , 200x200 , 150x150 , a n d 75x75 dp i
Pa per wid th 208 .2m m
Sca nn ab le ba nd wid th Up to 10 .8m m
Pa per th ickn es s Up to 0 .25m mO per a tion en vir on m e n t O S: Win 9 8 / 9 5 / NT4 .0 , Ma c OS 8 .1 o r la t er
I/ F: Parallel (IEEE1 284 -comp lian t)/ USB
Memory: 8MB (16MB or more recommended.)
Unu sed Disk spa ce: (50MB at least)
Life spa n 1200 sh eets (A4 pa per )
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BJC-8200 Part 1: PRODUCT SPECIFICATIONS
P R O D U C T
S P E C I F I C A T I O N
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3. NAMES OF PARTS AND THEIR FUNCTIONS
3.1 Names of Parts and Their FunctionsThe following shows the n am es of th e printer par ts an d th eir m ajor fu nctions:
Part 1: PRODUCT SPECIFICATIONS BJC-8200
1-8
Figure 1-3 Names of Parts and Their Functions
Paper GuideLightly press this guide againstthe left side of paper sheets toalign them.
Front CoverOpen this cover whenreplacing the BJ cartridge orclearing paper-jams.
Paper Output TrayAllows smooth ejectionof paper and reducespaper friction.
Paper Thickness LeverAllows you to adjust the gapbetween the print head and papersurface by raising this lever upand down.The illustration shows the leverin the "Up" position.
Operation Panel
IndicatorNot lit when powered off.When lit in green, the printeris ready to print.When lit or blinking in orange,an error has occurred and the
printer cannot print.
RESUME ButtonAfter correcting a problem,press this button to make theprinter ready.
POWER ButtonPress this button to power on oroff the printer.
Auto Sheet Feeder (ASF)Set paper here. You can set multiple sheets;each sheet is fed one by one.
Paper SupportExtend this paper rest to supportlarger sized paper.
Cartridge Lock LeverUse this lever to secure the BJcartridge in the carriage.Raise it to remove the BJ cartridge.
Carriage
Either BJ cartridge or optional Scanner cartridgeis installed.
Manual Paper Feed SlotTo feed paper manually,insert paper here.
Interface ConnectorConnects to the interface cablefrom the computer.Two types of connector interfaces are provided:USB and parallel.
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Page
2 - 1 1. PERIODICAL REPLACEMENT/MAINTENANCE
2 - 1 1.1 Parts for Periodic Replacement
2 - 1 1.2 List of Periodic Maintenance
2 - 2 2. DISASSEMBLY AND REASSEMBLY
2 - 2 2.1 List of Tools
2 - 3 2.2 Operation Precautions
2 - 6 2.3 Precautions for Disassembling and Reassembling the Printer
2 - 8 2.4 Grease Application
2 - 9 2.5 Adjustment/Setting Procedures
2 -12 3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING
2 -12 3.1 Confirmation Methods2 -13 4. TRANSPORTING THE PRINTER
2 -13 4.1 Transporting the Printer
Part 2
MAINTENANCE
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1. PERIODICAL REPLACEMENT/MAINTENANCE
1.1 Parts for Periodic Replacement
Level Parts for periodical replacementUs er Non e
Service person nel Non e
Level Consumable
Us er BJ ca r t r idge (In k ta n ks n ot in clu ded)
Ink tan k (Black)
Ink tan k (Cyan )
Ink tan k (Magenta )
Ink ta n k (Yellow)
Ink tan k (Photo cyan )Ink tank (Photo magenta)
Service person nel Non e
1.2 List of Periodic MaintenanceLevel Location
Us er Non e
Service person nel Non e
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BJC-8200 Part 2: MAINTENANCE
M A I N T E N A N C E
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2. DISASSEMBLY AND REASSEMBLY
2.1 List of ToolsThe following a re th e tools n ecessary for d isassem bly and reass emb ly:
Ordinary tools Note
Ph ilips s crewdriver For rem ovin g a n d rep la cin g s crews
Bla de s crewdr iver For rem ovin g p la s tic pa r ts
Lon g-n ose p liers For rem ovin g a n d rep la cin g sp r in gs
Tweezers For rem ovin g a n d in s ta llin g flexib le cab les
Fla t bru s h For a pp lyin g grea se (on e per grea se type)
Mu lt im eter For trou b lesh oot in g
Special tools (part No.) Note
Grease MOLYKOTE PG-641 To be app lied to spec ified loca t ions (S ee Page 2-8 )
(CK-0562-000)Grea se EU-1 To be a pp lied to th e port ion of th e gu ide sh a ft wh ich th e
(QY9-0037-000) ca r r ia ge s lides over .
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2.2 Operation Precautions2.2.1 Ink paths
Be careful not to touch th e ink pa th s . Ink on h an ds could s ta in the pr in ter , work
table, or clothes. The ink path s include th e BJ car tridge ink tan k out let , the BJ
cartridge ink fi lters a nd nozzles , th e ma intena nce jet receiving section, th e hea d cap s,the wipers , an d th e was te ink absorber .
The ink is not ha rmful to the h u ma n b ody, but conta ins some organ ic
solvents .
Black, cyan , ma genta , photo cyan , an d ph oto magenta ink conta in
glycerin 56-81-5, isopropyl alcohol 67-63-0, ethylene glycol 107-21-1, and
di-eth ylen e glycol 11 1-46 -6 r esp ectively. Yellow in k conta ins glycerin 56 -
81-5 a nd isopropyl alcohol 67-63 -0.
Be carefu l not to get th e ink into your m outh or eyes. If th e ink gets into
you r eyes, wash with plenty of water an d cons u lt a doctor. In ca se a large
am oun t of ink ha s been swallowed, consu lt a d octor imm ediately. The ink contains dyes. If clothing is s t ained with th e ink , the ink m ay not be
rem oved com pletely.
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BJC-8200 Part 2: MAINTENANCE
M A I N T E N A N C E
MaintenanceJet ReceivingSection
MaintenanceJet ReceivingSection
BJ Cartridge
Wiper
Head Cap
Waste Ink Absorber
Figure 2-1 Ink Paths
CAUTION
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2.2.2 Ink mistThe BJ cartridge ejects ink onto th e paper d u ring printing. After th e printer is u sed for
a long period or us ed h eavily, the ink m ist b oun cing ba ck from th e pap er could
accum u la te an d soi l the f ront cover , p la ten , an d th e area arou nd the opera t ion pa nel ,
purge un i t , and pape r ou tpu t t r ay .Carefu lly wipe off th e ink mist with a s oft da mp ened cloth so th at h an ds or cloth ing
will not b e s ta ined by soiled pa rts du ring servicing.
Also, be carefu l not to sm u dge the p ick r oller wh en removing th e u pper cover.
2.2.3 Precautions for damage due to static electricityStatic electricity can be genera ted by clothing ru bbing against each other an d m ay
accu mu late in th e body. If you touch electrical elemen ts , th e discha rge of s ta tic
electricity could dam age th em, or ch an ge their electrical char acteris t ics . For th is
reason, avoid touching the ink sensor contacts or the printer 's BJ cartridge contacts .
Part 2: MAINTENANCE BJC-8200
2-4
Upper Cover
Paper Output Tray
Around Purge unit
Platen
Around Operation Panel
Front Cover
Figure 2-2 Ink Mist
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2.2.4 Precautions for transporting the printerWhen tu rn ed off by the POWER button, the BJ cartridge is capp ed an d th e carriage is
locked in p lace at th e capping posit ion b y the lock arm . When th e printer can not be
powered off by th e POWER button for tran sporta tion, etc . , move th e carriage to th e
capping posit ion by han d an d secu re it with ta pe before tran sporting the printer.Remove the ink ta nk s an d keep th em in a vinyl bag while th e printer is being
transported.
2.2.5 Precautions on spur tip deformation
Take care n ot to bend t he t ips of th e spu rs . The t ips of the sp u rs m ake conta ct withprinted paper an d are contam ina ted with ink, bu t du e to the ir sm al l su rface conta c t
area, th e t ips , clean ed by the spu r clean ers , will not s t ain th e printed pa per. However,
if th e t ips a re bent a nd th eir conta ct su rface area increas es, they collect more ink an d
are n ot eas ily c leaned by th e spu r c leaners , an d th ereby s ta in th e pr in ted paper by
ma king dotted lines on i t .
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BJC-8200 Part 2: MAINTENANCE
M A I N T E N A N C E
Emergency Fixing Tape
Figure 2-3 Capping Position
Spurs
Figure 2-4 Spur Unit
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2.3 Precautions for Disassembling and Reassembling the PrinterNote th e following wh en disass emb ling or reas sem bling th e print er. When
disass emb ling or reass emb ling the printer, refer to the par ts cata log. The n u mb ers in
th e parts ca talog il lu stra tions in dicate the disa ssem bly sequ ence.
2.3.1 Unlocking the carriageWhen th e printer is sh ipped from th e factory (or when t he car tridge is inst alled an d
the p ower h as been tu rn ed off norm ally), th e carriage is locked in th e capping posit ion
to secure th e car t r idge during t ran sporta t ion.
When th e printer is powered on p roperly, the ca rriage is u nlocked au toma tically. If th e
printer can not b e powered on n orma lly, it will be necessary to ma nu ally un lock th e
carriage. This can be don e by turn ing the gear of th e pu rge un it in t he direction of th e
arrow by finger, as sh own in Figure 2-5 Unlocking the Carriage .
2.3.2 Removing/installing self tap screwsThe pr int er u nit is secu red to the lower case with ta p screws. Once the ta p screws
ha ve been rem oved, pieces of th e molding rema in atta ched to th e screw threads .
Reins talling the tap s crews in th is cond ition can dam age the screw threa ds. To
prevent t his , when r eins talling screws, remove th e rema ins in advan ce or, where
possible, u se n ew screws. Also, blow away an y rema ins on th e m old b efore reins talling
the tap screws .
Part 2: MAINTENANCE BJC-8200
2-6
Figure 2-5 Unlocking the Carriage
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2.3.3 Adjustable bushings supporting the carriage shaftThe adjus table bush ings su pport ing the carr iage sha ft a re adjus ted a nd secured to
the pr inter fram e so that the ideal gap, or h ead gap, between th e BJ car tridge nozzle
an d platen is ma int ained for best print qu ality.
The fixin g screws are p ainted red to p rotect against careless rem oval. Do not loosenth e fixin g screws.
2.3.4 Feed gearBe carefu l not to tou ch th e gears in th e pap er feed u nit , especially th e feed roller gear,
du ring disass emb ling or rea ssem bly. Alth ough covered, even slight d am age to i t cou ld
affect pap er feeding when printing at high resolution.
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BJC-8200 Part 2: MAINTENANCE
M A I N T E N A N C E
Figure 2-6 Adjustable Bushings Supporting the Carriage Shaft
Adjustable BushingSupporting the CarriageShaft
Adjustable BushingSupporting the CarriageShaft
Fixing Screw
Printer Frame
Fixing Screw
Figure 2-7 Precautions on Feed Gears
Gear Cover
Feed Roller Gear
Eject Roller Gear
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2.4 Grease ApplicationApply greases at th e point s s hown below.
Apply a thin film of grease using the flat brush. For the grease (EU-1) for the grease
pad, do n ot us e a bru sh bu t app ly direc t ly . For pr in ter d isassem bly and reassembly
procedu res, refer to the par ts cata log.
When app lying greases, b e carefu l to not get any on th e wiper, cap, or
encoder film. If grease is applied to them, wipe them clean immediately.
Part 2: MAINTENANCE BJC-8200
2-8
Figure 2-8 Grease Points
Cam Sliding SurfaceApprox. 24 mg (Molykote PG-641 )
Cam Sliding SurfaceApprox. 24 mg(Molykote PG-641 )
Grease PadApprox. 35 mg (EU-1)
Eject Roller Gear Teeth (apply to all teeth evenly)Approx. 60 mg (Molykote PG-641 )
LF Gear Teeth (apply to all teeth evenly)Approx. 72 mg (Molykote PG-641 )
Feed Roller Sliding SurfaceApprox. 24 mg (Molykote PG-641)
Feed Roller Sliding SurfaceApprox. 12 mg (Molykote PG-641)
Paper Thickness LeverApprox. 12 mg(Molykote PG-641)
Guide Frame Underside (applya thin coat of grease over the entire surface)Approx. 48 mg (Molykote PG-641)
Guide Shaft Sliding Surface(apply the proper amount of grease so as not to drip)Approx. 90 mg (EU-1)
Feed Roller Gear Teeth(apply to all teeth evenly)Approx. 96 mg (Molykote PG-641)
CAUTION
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2.5 Adjustment/Setting Procedures2.5.1 Adjustments (Timing, adjustment, time, tool)
(1 ) User lev el
Timing Adjustment Time Tool
Wh en BJ ca r t r idge is rep la ced . Adju st p r in t h ea d 3 m in . HR-101 (A4)position
Wh en p ick-u p roller becom es Clean p ick-u p roller 3 min . Clea n in g p la te
contaminated.
(2 ) Serv ice pers onnel leve l
Timing Adjustment Time Tool
When BJ Car t r idge is r ep laced . Adju s t p r in t h ea d 3 m in . HR-101 (A4)
(Replacement of carr iage par ts) position
Wh en logic boa rd / wa s te Set EE PROM 1 m in . Non e
ink ab sorber is replaced
Wh en p ick-u p roller becom es Clean p ick-u p roller 3 min . Clea n in g p la tecontaminated.
2.5.2 Cleaning the pick-up rollerIf surface-processed paper or High-Resolution Paper (HR-101) is used in large
qua nt ity, paper feeding may be affected du e to paper du st ad hering to the pick-up
roller. If th is ha ppen s, clean th e pick-up r oller inside th e printer with th e clean ing
plate, sup plied with th e un it .
You ca n p erform th is operation b y sett ing th e printer into Se rvice Mode , or via th e
prin ter d rive u tility. For deta ils, refer to Part 3: 2.1 Service Mode Operations (Page 3-8)
a n d Part 3: 1.4.1 Function settings using the printer driver (Page 3-5).
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BJC-8200 Part 2: MAINTENANCE
M A I N T E N A N C E
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2.5.3 Print head position adjustmentAs a resu lt of inh erent produ ct variations in each BJ cartridge or its s pecific seating
posit ion, inaccu rate d ot placement m ay occu r, resu lt ing in poor pr int ing. To correct
this , after ins talling th e BJ cartridge, perform t he a u toma tic print h ead posit ion
adju stm ent, on e of th e u ti lit ies th e printer d river pa ckage provides. If a com pu ter isnot available, you can perform th e print h ead posit ion ad justm ent in S ervice Mode .
For the pr ocedu res, refer to Part 3: 2.1 Service Mode Operations (Page 3-8). Set at least
one sh eet of A4 h igh-resolution pa per into the ASF, an d carr y ou t th e print h ead
posit ion adjustment from the printer driver 's Maintenance sheet.
If norma l paper is u sed to adjus t the pr in t h ead pos i t ion, the ink m ay
bleed, pr eventing a ccura te determ ination. Use High-Resolu tion Paper (HR-
10 1) or Gloss y Photo Paper (GP-301 ), which p rovide h igh er qu ality
printing.
Also, be su re to perform th e adjus tm ent with th e paper th ickn ess lever
raised.
Part 2: MAINTENANCE BJC-8200
2-10
Figure 2-9 Print Position Adjustment Pattern
CAUTION
Service Mode Registration Pattern
Head Position Adjustment Pattern
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2.5.4 Setting the EEPROMThe EE PROM on t he logic board s tores th e total amou nt of waste ink a bsorbed ,
fu nction sett ings, an d oth er informat ion sp ecific to the pr inter. For this reas on, be
awa re of th e followin g wh en s ervicing the p rint er.
1) Before repair
You can check th e data s tored in th e EEPROM by performing the tes t print or
EEPROM informat ion p rint for s ervicing. In par ticu lar, th e nu mb er of total sh eets
pas sed will give a good idea of how frequen tly th e printer ha s b een u sed.
2) After logic boa rd replacem en t
Visually check the waste ink absorber's ink level following the procedures in Part 3:
2.5 Setting the Waste Ink Counter (Page 3-11), and replace the absorber or se t the
coun ter as n ecessary. The coun ter can be set to 0% (Reset), 25%, 50%, and 75%.
The EEPROM data of a replacement logic board is not defined. After replacing the
logic board, you m u st a lways reset th e EEPROM, check th e waste-ink abs orber, setthe ink counter , se t the model na me, and adjus t th e head pos i t ion.
3) After was te ink a bsorber replacement
After replacing the waste ink absorber following an ink-full warning or error, reset
the was te ink counter .
Previous EEPROM dat a can not be checked from the S ervice Mod e once the
EEPROM ha s b een r eset . Always perform th e check before resett ing th e
EEPROM. All informa tion s u ch a s fu nction s ta tu s, nu m ber of sh eets
pas sed, waste ink a mou nt , etc ., except for the USB serial nu m ber, will be
lost wh en t he E EPROM is res et . It is not p ossible to write dat a, su ch a sfun ct ion s ta tus an d th e nu mb er of shee ts pa ssed, of the old EEPROM to
th e n ew EEPROM.
This pr in ter presu mes tha t the ink fu ll a la rm / error does n ot occur b efore
th e life of th e printer h as b een reach ed. However, depend ing on th e us age
conditions, s u ch a s frequ ency of powering on/ off an d frequ ency of th e BJ
cartridge replacemen t, the waste ink a m oun t varies . As a resu lt , the
frequen cy of th e alarm/ error also varies .
The ink fu ll a la rm occurs when th e absorbed ink am oun t appr oaches a
limit . In th is case, althou gh you ca n opera te the printer again by pressing
th e RESUME button, th e in k full error will occu r in th e end . (At th at t ime,you ca n n o longer continu e operat ion by pressing the RESUME button.)
Refer t o Part 3: 2.1 Service Mode Operations (Page 3-8) for deta ils on h ow to
check / re set s to red da ta in the Se rvice Mode .
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BJC-8200 Part 2: MAINTENANCE
M A I N T E N A N C E
NOTE
CAUTION
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Part 2: MAINTENANCE BJC-8200
2-12
3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING
3.1 Confirmation MethodsAfter reassembling, confirm the operation of the printer by conducting the following
procedures :1) Test print for servicing using the printer only.
Verify correct print ou t u sing the m ethod s tated in Part 3: 2.1 Service Mode Operations
(Page 3-8).
After rep lacing eith er th e logic boar d or th e wast e ink a bs orber , in a dd ition to (1), it is
necessary to confirm the following points:
Wh en th e: Ch eck item s :
Logic b oa rd is rep la ced On t he s er vice/ fa ct or y tes t p rin t , con fir m th a t t he ROM
vers ion an d m odel na me are correct , and tha t the
nu mb er of shee ts pass ed has been c leared, and th ewaste ink coun ter is set appr opriately.
Print ing th e nozzle check p attern via the p rinter dr iver
is poss ible.
Was te ink absorbe r is r ep laced On the s e rvice/ fac tory te s t p r in t o r E E PROM
informa tion p rint , confirm th at th e total waste ink
am oun t has been c leared.
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BJC-8200 Part 2: MAINTENANCE
M A I N T E N A N C E
4. TRANSPORTING THE PRINTER
To prevent the ink from leaking or drying ou t in th e BJ cartridge nozzles d u ring
tran sporta tion, keep th e BJ cartridge insta lled in th e printer, or s tored in the cartr idge
container.The ink ta nk s m u st be removed from th e BJ cartr idge and pu t into a vinyl bag while the
printer is being transported.
Tran sport t he p rinter (for retu rn after repa ir) with th e carriage locked in place.
Refer t o Part 2: 2.2.4 Precautions for transporting the printer (Page 2-5).
4.1 Transporting the PrinterWhen tra ns porting the p rinter, follow the procedu res below:
1) Remove the ink t an ks from th e BJ cartridge and place in a vinyl bag.
2) Press th e POWER button to tu rn off th e printer. After th e printer m oves th e carriage to
the hom e posit ion for cleaning an d locks th e carriage in place, the indicator will go
out .3) Discon n ect th e interface cab le(s).
4) Unp lug th e AC power cord from th e wall ou tlet.
5) Open t he front cover an d visu ally confirm th at t he ca rriage is locked in th e capping
position (on the right side of printer). If the carriage is not in the capping position,
move it m an u ally to the capping posit ion by u sing the carr iage belt , an d secu re i t
there with tape.
6) Close th e fron t cover.
7) Pack the printer in i ts origina l packing m aterial . If the origina l packing m aterials are
not a vailable, pack th e printer in su fficient sh ock absorb ing material .
Do not u np lug the p rinter before switching off the p rinter with th e POWER button, otherwise, the BJ cartridge 's n ozzles will not be ca pped, wh ich ma y
resu lt in ink leaking or drying-out.CAUTION
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Page
3 - 1 1. FUNCTIONS RELATED TO PRINTER OPERATION
3 - 1 1.1 Error Display
3 - 3 1.2 Descriptions of Error Indications
3 - 4 1.3 BJ Status Monitor
3 - 5 1.4 Function Settings
3 - 6 1.5 Off-line Operation
3 - 8 2. SERVICE MODE
3 - 8 2.1 Service Mode Operations
3 - 9 2.2 Service Test Print
3 -10 2.3 Printing EEPROM Information
3 -11 2.4 Resetting the EEPROM3 -11 2.5 Setting the Waste Ink Counter
3 -12 2.6 Setting the Model
3 -12 2.7 Adjusting the Head Position
3 -13 2.8 Roller Cleaning
Part 3
OPERATION
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1. FUNCTIONS RELATED TO PRINTER OPERATION
1.1 Error DisplayThis printer d isplays errors u sing the indicator and beeper. If an error occu rs , th e
printer d isplays an error code in th e s ta tu s m onitor to show the error s ta tu s .
3-1
BJC-8200 Part 3: OPERATION
O P E R A T I O N
POWER Button
RESUME Button
Indicator
Figure 3-1 Operation Panel
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Part 3: OPERATION BJC-8200
3-2
For m ore informa tion on corrective meas u res against th e following errors , refer to PART
4: TROUBLESHOOTING .
Error Indicator Beeper Error Reference
code page
[Recovera ble by us ers]
Pa per feed error Ligh ts in Ora n ge 2 t im es Page 4-11
Pa per ja m error Ligh ts in Ora n ge 3 t im es Page 4-11
In k ou t error Ligh ts in Ora n ge 4 t im es Page 4-12
BJ ca r t r idge n ot-in s ta lled Ligh ts in Ora n ge 5 t im es Page 4-13
error
BJ ca r t r idge m is -in s ta lled Ligh ts in Ora n ge 6 t im es Page 4-13
error
BJ ca r t r idge error Ligh ts in Ora n ge 7 t im es Page 4-13Wa s te in k fu ll wa rn in g Ligh ts in Ora n ge 8 t im es Page 4-9
[Unrecoverable by u sers]
Ca r r ia ge error Blin ks in Ora n ge in 2 t im es 10 t im es 5100* Page 4-6
Pu rge er ror Blin ks in Ora n ge in 4 t im es 10 t im es 5C00* Page 4-7
ASF sen s or er ror Blin ks in Ora n ge 5 t im es 10 t im es 5700* Page 4-8
Tem pera tu re s en sor error Blin ks in Ora nge 6 tim es 10 t im es 5400* Page 4-5
Wa s te in k fu ll error Blin ks in Ora n ge 7 t im es 10 t im es 5B00* Page 4-9
Hea d tem pera tu re er ror Blin ks in Ora n ge 8 tim es 10 t im es 5200* Page 4-10
E EPROM error Blin ks in Ora n ge 9 t im es 10 t im es 6800* Page 4-5
ROM error Blin ks in Ora n ge 10 t im es 10 t im es 6100* Page 4-5RAM error Blin ks in Ora n ge 11 t im es 10 t im es 6300* Page 4-5
Oth er h a rdwa re error Blin ks in Ora n ge 12 tim es 10 t im es 6500* Page 4-5
[Other warn ing]
In k-low wa rn in g No in d ica t ion Non e
(To be reported to host)
Hea d tem pera tu re wa rn in g No in d ica t ion Non e
(To be reported to host)
* See Page 3-10
In th e case of a u ser-recoverable error, the b eeper will beep again wh en t he RESUME button is pressed; you can confirm th e type of th e error by coun ting the nu mb er of beeps.
TABLE 3-1 ERROR DISPLAY
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1.2 Descriptions of Error IndicationsFor h ow to resolve errors , refer to Part 4: TROUBLESHOOTING .
Errors rec ove rable by us ers:
1) Pap er feed err or
Paper feed operation fails to feed paper.2) Paper jam error
Paper ejection doesn't occur, even if the eject operation is done for 14.8-inches (23-
inches, in the case of ban ner pa per).
3) Ink out error
Ind icated wh en one of th e ink tan ks is out of ink (ink cha m ber an d spon ge).
4) BJ cartridge not-ins talled error
The BJ cartridge is n ot ins talled.
5) BJ cartridge mis-ins talled error
The scan ner cartridge is incorrectly ins talled for p rinting, or BJ cartridge is ins talled
for scan ning.
6) BJ cartridge errorHeater resis ta nce value (rank ) of th e BJ cartridge is wron g.
7) Waste ink full warning
The a mou nt (s tored in EE PROM) of waste ink a bsorbed ha s reach ed 95% of the
defined capacity.
Errors non-recoverable by users
8) Carr iage error
Incorrect ca rriage posit ion or sp eed.
9) Pu rge error
Pur ge sensor can not detect th e cam flag correctly.
10) ASF sensor error
ASF s ens or can not detect th e pick-up roller flag correctly.11) Temperature sensor error
The temp era ture ins ide the pr in ter increases a bnorm al ly when the scan ner
cartridge is ins talled. (This err or does n ot occur wh en t he BJ cartridge is ins talled.)
12 ) Waste ink fu ll error
The da ta (s tored in EEPROM) represen ting the am oun t of waste ink a bsorbed
exceeds 100% of the defined capacity.
13) Head tem pera tu re e rror
The intern al temp eratu re of the BJ cartridge is too high (exceeding 9 0°C).
14 ) EEPROM error
EEPROM su m ch eck value a t soft power-on d oes not m atch the p re-defined valu e.
15) ROM errorROM check a t h ard power-on is NG. (The err or occurs at soft power-on.)
16 ) RAM err or
RAM check at hard power-on is NG. (The error occurs at soft power-on.)
17) Other hardware error
Another internal error has occurred.
Othe r warnings (To be reported to the hos t, but not to be reported t o th e printe r
as an error.)
18) Ink-low warning
The ink in one of the ink tank ch am bers has ru n out .
19) Head tempera tu re warning
When the cover is opened, the temp era ture ins ide the BJ car t r idge has reach ed apre-determined value (60-90°C).
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BJC-8200 Part 3: OPERATION
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1.3 BJ Status MonitorThe BJ s tatus monitor window shows the printer 's conditions and print-job progress .
Print -jobs can be can celled from th is wind ow.
1.3.1 Main functions of the BJ status monitor1) Sh ow the pr inter 's cond itions a nd progress in real-t ime by mea ns of graph ics an d
messages .
2) Display error types an d sh ow recomm ended recovery meth ods.
3) Ind icate ink-out warn ings by icon an d na m e.
4) Abort th e cur rent print-job.
1.3.2 Items displayed on the BJ status monitor1) Printer designation
2) Docum ent nam e
3) Printer conditions (including brief corrective measure when in error)
4) Date an d t ime of print s tart5) Progress s tatu s
6) Nu m ber of pages printed
7) Print -job a bort ion
8) Cart ridge in st alled (Phot o-cartr idge is a lways d isplayed.)
9) Ink out warn ing
Part 3: OPERATION BJC-8200
3-4
Figure 3-2 BJ Status Monitor (Sample)
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1.4 Function SettingsSince this printer h as no fun ction selector for sett ing fu nctions, th e dedicated p rinter
driver is u sed for sett ing fu nctions.
1.4.1 Function settings using the printer driverFrom the Mainten an ce menu of the dedica ted pr in ter dr iver , you can se t / execute the
following item s.
1) Clean ing
2) Head refresh ing (lon g clean ing)
3) Clean the pick-up roller
4) Print t he nozzle-check pa ttern
5) Adjus t th e hea d posit ion.
6) Power off the p rint er
7) Lau nch th e s ta tu s m onitor
8) Special settings
• En able ECP mode (disabled by defau lt)• Enable high speed printing (enabled by default): printer's response time (ACKNLG)
is cha nged from 4 to 0 .9 ms .
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BJC-8200 Part 3: OPERATION
O P E R A T I O N
Figure 3-3 Printer Driver Utility (Sample)
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1.5 Off-line OperationThis p rinter, when powered on (soft power-on), ha s a n off-line operation fun ction t ha t
allows the print er to operate indepen dent ly of th e com pu ter. With th e printer powered
on, hold down th e RESUME button, confirm th e specified n u mb er of beeps for th e
des ired opera t ion, an d th en re lease th e RESUME button.
Beeps Operations Remarks
1 Clea n in g ...
2 Nozzle ch eck pa t tern p r in t in g Prin ts on e sh eet a n d en ds
3 No opera t ion ...
1.5.1 Cleaning operationIf print ou tpu t fades or blan k l ines a ppea r on th e outpu t, check if th e BJ h ead n ozzles
are clogged by printing the nozzle check pattern. If clogged, clean the cartridge to
remove th e s toppage.
With th e printer powered on, h old down th e RESUME button an d, after confirming onebeep, release th e RESUME button. Th e clean ing operat ion will sta rt. You can also clean
the pr int h ead from th e comp u ter u sing the printer d river u ti li t ies . (S ee Page 3-5 )
After cleaning, check that the nozzles have recovered by printing the nozzle check
pa t te rn again .
The clean ing operat ion ca nn ot be performed wh en th e scan ner car tridge is insta lled.
1.5.2 Nozzle check pattern printing
With th e printer powered on, h old down th e RESUME button an d, a fter confirm ing two
beeps, release th e RESUME button. The nozzle check pattern printing will start, feeding
a sh eet, which m u st be of A4 size, from t he a u to sh eet feeder or ma nu al paper feedslot.
If prin t defects ar e detected in th e test p rint , perform BJ car tridge clean ing. If five or
more cleaning operations fail to solve th e problem, replace th e BJ cartridge with a n ew
one.
If you sta rt th e nozzle check pa ttern with th e scan ner ca rtridge ins talled, the BJ
Cart ridge Mis-inst alled Error will occur . (S ee Page 3-2 ) In this cas e, if you replace th e
scan n er cartridge with the BJ car tridge, then th e nozzle check pa ttern pr int ing s ta rts
automatically.
Use pa per of A4 s ize or larger for th e nozzle check pa ttern pr inting. If youu se sm al ler paper , the pla ten ma y be smeared with ink.
To abort th e nozzle check patt ern p rinting, press th e POWER button. Th e
pr inter will switch off after ejectin g the p ap er.
CAUTION
NOTE
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1.5.3 Replacing the cartridge/ink tankWhen you open th e cover of th e printer with p owered on, th e carriage moves to th e
cartridge replacement position (at the center of the printer). After replacing the BJ
cartridge or ink tan k, when you close th e cover or leave it open for 10 m inu tes , th en
the carr iage retu rns to the h ome pos it ion, a t the r ight-most pos it ion, an d s ta r tsclean ing operations. (The beeper will sou nd before clean ing sta rts .)
1) Replacing the BJ cartridge/ scan ner cart ridge
Raise the ca rtridge lock lever, rem ove th e BJ cartridge or scan ner cartridge. When
you ins tall th e scan ner car tridge, keep the BJ cartridge, when r emoved from th e
printer, in th e BJ car tridge cont ainer (su pplied with t he sca nn er cartridge).
2) Replacing the ink tan k
You ca n replace the ink tan ks withou t h aving to ra ise the cart ridge lock lever. Since
th ere are 6 sepa rate ink ta nk s, one for each color, you can sepa rately replace the ink
t ank tha t h as become empty .
The BJ cartridge may be very hot imm ediately after continu ous operation.
If you open t he p rinter cover wh en the cartridge is s t i ll hot, th e carriage
will not move to the replacement position until it has cooled, for safety
pu rposes. In th is cas e, leave the print er for several minu tes an d th en
rea t tempt r eplacement .
3-7
BJC-8200 Part 3: OPERATION
O P E R A T I O NCAUTION
BA C D E
Printed with No. 1 nozzle for black(The same for each color) Printed with No. 256 nozzle for black
(The same for each color)
Placement of even-numbered and odd-numbered nozzles(The same for each color)
Placement setting for bi-directional print
Figure 3-4 Nozzle Check Pattern Print
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2. SERVICE MODE
This p rinter h as a s ervice m ode for service-related sett ings or p erforming test printing.
The opera tor panel but tons are u sed to enter Se rvice Mode .
2.1 Service Mode Operations1) With th e prin ter p owered off, while pres sing th e RESUME button, press and h old the
POWER button. The beeper will soun d on ce.
2) Wh ile h olding down th e POWER button, release th e RESUME button. Press th e
RESUME button twice in su ccess ion, an d th en r e lease both bu t tons . (Each t ime th e
RESUME button is pushed, the beeper will sound once.) The indicator will blink in
green, an d th en l ight in green.
3) Select one of the followin g service mod e fu n ctions b y press ing th e RESUME button th e
specified n u mb er of t imes. (Each t ime th e RESUME button is pus hed , the beeper will
soun d once .)
Times Indicator Functions
0 Ligh ts in green Power off th e p r in ter
1 Ligh ts in ora n ge Service tes t p r in t
2 Ligh ts in green E EPROM in form a t ion p r in t
3 Ligh ts in ora n ge EE PROM reset (a ll da ta clea red excep t USB ser ia l
n u m b e r )
4 Ligh ts in green Wa s te in k cou n ter s et t in g* (s ee page 3 -11 )
5 Ligh ts in ora n ge Model s et t in g* (s ee page 3 -12 )
6 Ligh ts in green Prin t h ea d pos it ion pa t tern p r in t in g
7 Ligh ts in ora n ge Prin t h ea d pos it ion s ett in g* (s ee page 3 -12 )
8 Ligh ts in green Roller clea n in g9 Ligh ts in ora n ge Pla in pa per feed in g/ e ject ion a fter roller clea n in g
1 0 or mor e Blin k s in or an ge Ret u rn to s er vice m od e s elect ion (r et u rn to th e
sta te when step (2) above is completed.)
Fu nctions m ark ed with "*": pressing th e POWER button lets you select fu rth er su b-
functions (refer to indicated pages).
4) Execute th e fu nction you h ave selected by pressing the POWER button. The beeper
will sound once. (The printer will return to service mode selection mode after
performing th e fu nction.)
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2.2 Service Test PrintThe service test print displays, in th e head er portion, su ch inform ation as th e cont rol
ROM version, model nam e, total sheets p as sed, an d total waste ink abs orbed, etc.
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BJC-8200 Part 3: OPERATION
O P E R A T I O N
Model name
Control ROM version
Total waste ink absorbed (%)(absorption ratio of the waste ink absorber: %)
Total sheets passed whileBJ cartridge was used
Total sheets passed whileScanner cartridge was used
Times of BJ cartridgereplacement
Position setting forbi-directional printing
Times of scanner cartridgereplacement
Factory controlTimes of cleaning A
Times of cleaning BTimes of cleaning C
Times of cleaning D USB serial No.
Figure 3-5 Service Test Print (Sample)
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2.3 Printing EEPROM InformationThe EEPROM stores s u ch in forma tion as fu n ction s ett ings, cont rol ROM version, total
nu mber of shee ts pas sed, tota l was te ink abs orbed, an d records th e las t u ser-
u n recoverable error. The inform ation s tored in th e EEPROM is pr inted ou t in th e
EEPROM informa tion print . The sam e data as writ ten in t he s ervice test print is writ tenat th e h eader. The EE PROM information is esp ecially us efu l for determ ining h ow
heavily the pr in ter ha s been us ed.
The error record consis ts of th e error code represen ting the most r ecent error tha t is not
user-recoverable.
Error Error code
Ca rr ia ge error 5100
Pu rge error 5C00
ASF sen s or er ror 5700
Tem pera tu re s en sor error 5400Wa s te in k fu ll error 5B00
Hea d tem pera tu re er ror 5200
E EPROM error 6800
ROM error 6100
RAM error 6300
Oth er h a rdwa re error 6500
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3-10
Ink dot counts for each colorLeft : 0 if ink remains in tank and 1 if not left.
Center : Dot counts indicating ink level in tank when left-most value is 0.
Header
Error recordsTimes of wiping
Head positionadjustment value
Position setting forbi-directional printing For each color,
e: Even number nozzle
o: Odd number nozzle
Head serial number
Internal HeadInformation
Figure 3-6 EEPROM Information Print (Sample)
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2.4 Resetting the EEPROMThe EEPROM stores s u ch informat ion a s fun ction s ett ings, cont rol ROM version, total
nu mb er of shee ts pa ssed, to ta l was te ink a bsorbed, and records of the las t us er-
u nr ecoverab le error. Once th e EEPROM ha s been reset , th ere is n o way to recover
cleared d ata . Be carefu l when resett ing the E EPROM.Since the new EEPROM dat a is un defined, you m u st reset th e EEPROM when r eplacing
the logic board.
After the EE PROM is reset , you n eed to set the waste ink coun ter, adjus t th e head
posit ion, an d verify the m odel na me.
2.5 Setting the Waste Ink CounterThis pr in ter de tects th e am oun t of was te ink based on the to ta l EEPROM data - am oun t
of waste ink ab sorbed. After the was te ink abs orber is replaced, you mu st reset th e
da ta .
Before replacing th e logic board , you sh ould perform th e service test p rint or t he
EEPROM informa tion p rint to check in a dvance th e total am oun t of waste ink in th eabs orber. If this is n ot possible, visua lly check th e waste ink a bsorber an d replace if
necessa ry, or set th e was te ink coun ter to 25%, 50%, and 75%. To determine which
value the coun ter is to be se t to , check how mu ch ink h as b een absorbed by the
absorber , as a p ercenta ge. Use Figu re 3 -7 as a gu ide to determ ine th e percenta ge. Note,
however , tha t i t depends on h ow the pr in ter h as a c tua l ly been us ed.
To select th e coun ter value, s elect "Was te ink s etting" in " 2.1 Service Mode Operations "
and p re s s the POWER button. Then, press th e RESUME button th e nu m ber of t imes l is ted
below. (The beeper will sound each time the RESUME button is pressed.)
Times Indicator Functions
0 Ligh ts in green Wa s te in k cou n ter clea red1 Ligh ts in ora n ge Wa s te in k cou n ter s et to 25%
2 Ligh ts in green Wa s te in k cou n ter s et to 50%
3 Ligh ts in ora n ge Wa s te in k cou n ter s et to 75%
4 or m ore Blin ks in oran ge No opera tion
After th e selection, press th e POWER button, an d th e cou nter will be set to the valu e
selected, followed by a beep sound. (Also, the printer returns to the service function
selection s tatus.)
After s ett ing the waste ink coun ter, verify the sett ing is m ade correctly by checking
eith er th e service test p rint or E EPROM informa tion print .
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BJC-8200 Part 3: OPERATION
O P E R A T I O N
50%: The 2nd layer from the top hasbecome black.
25%: Almost no ink has been absorbedto the 2nd layer from the top.
75%: Ink is absorbedin the top layer.
Figure 3-7 A Guide to Determine the Amount of Waste Ink Absorbed (Sample)
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2.6 Setting the ModelSince the logic board of th is m odel is also used for the J apa nes e model BJF85 0, you
need t o check th e model na me a fter resett ing th e EEPROM when replacing th e logic
board . The m odel na me is n orma lly set to BJ C-8200 after resett ing; if i t is n ot, correct
th e na m e by the following m ethod:From t he s ervice selection m ode, as s hown in Part 3: 2.1 "Service Mode Operations," select
"Model sett ing" and press the POWER button. Then , press the RESUME button th e
nu mb er of t imes sh own below. (Each t ime the RESUME button is press ed, th e beeper will
soun d once .)
Times Indicator Function
0 Ligh ts in green BJ F850
1 Ligh ts in ora n ge BJ C-8200
2 or m ore Blin ks in ora n ge No fu nct ion
After m aking th e selection, pr ess th e POWER button, an d th e EEPROM will be set to th e
model selected, followed by a beep sound. (The printer will return to the service
fu nction selection s ta tu s.)
After setting the model name, verify the setting is correct by checking either the service
test p rint or EE PROM information p rint .
2.7 Adjusting the Head PositionYou can adju st th e head posit ion without conn ecting the print er to a compu ter. Amon g
the h ead pos i t ion a djus tm ents tha t u sers can perform u s ing the pr in ter dr iver u t ilit ies ,
only th e bi-directiona l print ing ad ju stm ent is carr ied ou t.
After a djust ing the p osit ion, verify the a djus tm ent is m ade correctly by cond u cting a
service test print or EEPROM information print .
Use High -Resolu tion Pap er (HR-101) or Glossy Ph oto Paper (GP-301 ), which p rovide
higher qu ality printing.
Adjus t th e h ead posit ion in th e following p rocedur e:
1) From th e service fu n ction s election s tatu s in Part 3: 2.1 "Service Mode Operations,"
select "Print h ead posit ion p attern printing" an d press th e POWER button.
2) The p r in ter s ta r ts to pr in t the h ead pos i t ion ad ju s tmen t pa t te rn . (See Figure 3-8 Head
Position Adjustment Pattern (Sample))
After th e printing, th e printer will retu rn to service fu nction s election s tatu s.
3) Press th e RESUME button 7 t imes to enter th e pr in t head pos it ion se t t ing mode and
pres s the POWER button.
4) Determine which value is the best for the head by checking the printed pa ttern , an d
then p re s s the RESUME button the n u mb er of t imes l is ted below to set the h ead
adju stm ent value accordingly. (Each t ime the RESUME button is pressed, the beeper
will sou nd once.)
Tim es In d ica tor Fu n ct ion
0 Ligh ts in green Sets h ea d a d ju s tm en t va lu e to 0
1 Ligh ts in ora n ge Sets h ea d a d ju s tm en t va lu e to -1
2 Ligh ts in green Sets h ea d a d ju s tm en t va lu e to +1
3 Ligh ts in ora n ge Sets h ea d a d ju s tm en t va lu e to -2
4 Ligh ts in green Sets h ea d a d ju s tm en t va lu e to +2
5 Ligh ts in ora n ge Sets h ea d a d ju s tm en t va lu e to -3
6 Ligh ts in green Sets h ea d a d ju s tm en t va lu e to +3
7 or m ore Blin ks in ora n ge No fu n ct ion
After m aking th e selection, pr ess th e POWER button, an d th e beeper will sou nd once,
an d th e head posit ion a djus tm ent value will be set to the value you ha ve inpu t.
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2.8 Roller CleaningIf su rface-processed pa per or High-Resolu tion Paper (HR-101) ha s b een u sed in
qua nt ity, paper feeding performa nce m ay decline due to paper du st ad hering to the
pick-up r oller. If th is ha ppen s, clean th e pick-up r oller u sing the cleaning plate
supplied with the printer.
Clean th e roller in th e followin g procedu re:
1) Dampen the whi te c leaner on the c lean ing pla te with adequa te water and se t th e
plate into th e au toma tic feeder.
2) From th e service fu nction selection s t atu s a s sh own in Part 3: 2.1 "Service Mode
Operations," select "Roller clean ing" an d pr ess th e POWER button.
3) The pick-u p roller will rotate 20 times .
(The p rinter retu rn s to service fu nction selection s tatu s)
4) Ins ert a s heet of plain pap er into the pr inter, with th e clean ing plate set . The pap er
sh ould be inserted a ll th e way un til th e front ed ge of th e pap er contacts th e ins ide of
the pr in ter .
5) Press th e RESUME button 9 times to select "Plain p ap er feeding/ ejection after roller
cleaning" and press the POWER button to perform th e pap er feeding/ ejection.
6) Carry out s teps 4 ) an d 5) once again.
7) Remove the cleaning plate an d wipe the wh ite clean er with a d ry cloth t o remove
water.
If feeding opera tions do n ot recover to n orma l after th e procedu re a bove,
carry out s tep 2) an other two or th ree t im es.
The cleaning plate is re-us able; you ca n u se i t repeatedly un til i t loses i ts '
intended effect.
You can also perform roller cleaning with the printer driver utilities. (S ee
Page 3-5)
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BJC-8200 Part 3: OPERATION
O P E R A T I O N
Figure 3-8 Head Position Adjustment Pattern (Sample)
NOTE
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Part 3: OPERATION BJC-8200
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Page
4 - 1 1. TROUBLESHOOTING BY DISPLAYED ERRORS
4 - 1 1.1 Initial Flowchart
4 - 4 1.2 Error List (Indicator/Beeper/Error Code)
4 - 5 1.3 Troubleshooting by Errors
4 -14 2. TROUBLESHOOTING BY SYMPTOMS
4 -14 2.1 Troubleshooting by Symptoms
Part 4
TROUBLE
SHOOTING
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1. TROUBLESHOOTING BY DISPLAYED ERRORS
1.1 Initial Flowchart
4-1
BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
To nextpage
Indicator flashes
1 beep
Power on
DRAM check
ROM check
AC power is fed to p rint er.
Read EEPROM
Error check
ROM Error
RAM Error
Other Hardware Error
EEPROM Error
Power on by p ressing POWER button.
Plug in AC cord
Yes
NoOK?
• 10 b eeps; Ind icator blink s in oran ge 12 times,repeatedly (See Page 4-5 )
• 10 b eeps; Ind icator blink s in oran ge 9 times,repeatedly (See Page 4-5 )
• 10 b eeps; Ind icator blink s in oran ge 11 times,repeatedly (See Page 4-5 )
• 10 b eeps; Ind icator blink s in oran ge 10 times,repeatedly (See Page 4-5 )
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Part 4: TROUBLESHOOTING BJC-8200
4-2
Turn on encoder sensor,motor
Check diode sensor
Fromprevious
page
Yes
NoOK?
Check ASF sensor
Initialize carriage
Head Temperature Error
Reset motor driver
Initialize purge
Yes
NoCorrect?
Purge Error
Initialize p ick-up roller opera tion.
Yes
NoOK?
ASF Sensor Error
Check waste ink counter
Yes
NoIs BJ cartridge
installed?
Yes
Waste Ink Full Error
No
To nextpage
• 10 beeps; Indicator blinks in orange 4 t imes,repeatedly (See Page 4-7 )
• 10 beeps; Indicator blinks in orange 5 t imes,
repeatedly (See Page 4-8 )
• 10 beeps; Indicator blinks in orange 8 t imes,repeatedly (See Page 4-10 )
• 10 beeps; Indicator bl inks in orange 7 t imes,repeatedly (See Page 4-9 )
Is waste inkfull?
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BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
Move carriage to cartridgereplacement position
No
No
Carriage Error
Check should be done during carriage initialization.
Cleaning operation
Is BJ cartridgeinstalled?
Yes
Check carriage operation
Yes
Correct?
No paper
Paper foundCheck paper
Eject paper
Paper Jam Error
• I s paper ins ide pr inter?
Check paper
Yes
NoOK?
Fromprevious
page
END
• 10 b eeps; Ind icator blinks in oran ge 2 tirepea tedly (See Page 4-6)
• 3 b eeps; Ind icator light s in oran ge(See Page 4-11 )
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1.2 Error List (Indicator/Beeper/Error Code)
TABLE 4-1 ERROR DISPLAY
Errors Indicator Beeps Error Reference
code page
[Recovera ble by u s ers ]
Pa per feed error Ligh ts in Ora n ge 2 t im es Page 4-11
Pa per ja m error Ligh ts in Ora n ge 3 t im es Page 4-11
In k ou t error Ligh ts in Ora n ge 4 t im es Page 4-12
BJ Ca rt r idge n ot-in s ta lled Ligh ts in Ora n ge 5 t im es Page 4-13
error
BJ ca r t r idge m is -in s ta lled Ligh ts in Ora n ge 6 t im es Page 4-13
error
BJ Ca rt r idge er ror Ligh ts in Ora n ge 7 t im es Page 4-13
Wa s te in k fu ll wa rn in g Ligh ts in Ora n ge 8 t im es Page 4-9
[Unrecovera ble by us ers ]
Ca rr ia ge error Blin ks in Ora n ge 2 t im es 10 t im es 5100* Page 4-6
Pu rge error Blin ks in Ora n ge 4 t im es 10 t im es 5C00* Page 4-7
ASF sen s or er ror Blin ks in Ora n ge 5 t im es 10 t im es 5700* Page 4-8
Tem pera tu re s en sor error Blin ks in Ora nge 6 t im es 10 t im es 5400* Page 4-5
Wa s te in k fu ll error Blin ks in Ora n ge 7 t im es 10 t im es 5B00* Page 4-9
Hea d tem pera tu re er ror Blin ks in Ora n ge 8 t im es 10 t im es 5200* Page 4-10
E EPROM error Blin ks in Ora n ge 9 t im es 10 t im es 6800* Page 4-5
ROM error Blin ks in Ora n ge 10 t im es 10 t im es 6100* Page 4-5
RAM error Blin ks in Ora n ge 11 t im es 10 t im es 6300* Page 4-5
Oth er h a rdwa re error Blin ks in Ora n ge 12 t im es 10 t im es 6500* Page 4-5
[Ot h er w a rnin g]
In k-low wa rn in g No in d ica t ion Non e
(To be reported to host)
Hea d tem pera tu re wa rn in g No in d ica t ion Non e
(To be reported to host)
* See Page 3-10
Part 4: TROUBLESHOOTING BJC-8200
4-4
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1.3 Troubleshooting by Errors
<Cause> ROM cannot be read during initialization.
<Suspected parts> Control ROM
<Measure> Replace ROM and logic board.
<Cause> RAM cannot be read or written.
<Suspected parts> ASIC
<Measure> Replace ASIC and logic board.
<Cause> EEPROM cannot be written correctly.
<Suspected parts> EEPROM, CPU
<Measure> Replace EEPROM, CPU, and logic board.
<Cause> Internal processing on logic board is not performed
correctly.
<Suspected parts> EEPROM, CPU
<Measure> Replace CPU, ASIC, and logic board.
Err or indicat ions m ay fail if error occu rs with ROM, RAM, or oth erha rdware .
<Cause> The thermistor is defective.
<Suspected parts> Thermistor
<Measure> Replace the logic board.
4-5
BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
1. ROM Error
2. RAM Error
3. EEPROMError
4. OtherHardwareError
5. TemperatureSensor Error
CAUTION
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<Cause> Carriage cannot be controlled correctly
<Suspected parts> Carriage motor, logic board, carriage
ribbon cable, carriage board, carriage
belt, idler pulley, encoder film.
<Measure>
Part 4: TROUBLESHOOTING BJC-8200
4-6
6. Carriage Error
Visual check
Check carriage operation
Repair or replace faultypart
Yes
No
OK?
Yes
NoOK?
Visu ally check if car riage m oves d u ring initialization.
Open the cover andswitch on
• Check for paper jam, carriage belt wear/ degradation/ displacement, bent carguide frame, an d guide shaft dama ge/ bending.
• Move the carriage by ha nd a nd ch eck for smoothn ess an d un u su al noise. Chan y creasing on th e carriage ribbon cable.
• Ch eck if encoder film, carr iage m otor connector, and carriage ribbon cable arat ta ched correctly.
2. Replace carriageboard.
3. Replace carriageribbon cable.
Connect/ disconnect service parts No. OH2-2333.(Note: 3 d ifferen t t ypes of carriage ca blesare used . )
1. Replace encoder film
Yes
NoOK?
Replace carriage motor
Perform the ch eck after disconn ectingthe carriage motor cable from logic board.
Check carriage motor
Replace logic board.
Check if carriage lockreleased.
Yes
NoReleased?
2. Replace purge unit
Visually check if carriage lock has been released.
Logic board JCR1
Measurement point Correct value
Approx. 7.9
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<Cause> Cleaning or capping is not performed correctly, or
purge sensor cannot detect flag position.
<Suspected parts> Purge unit, logic board, AC adapter, DC
cable.
<Measure>
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BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
Check purge sensor
OK?
Check purge unitoperation
Check purge motor
OK?
OK?
Replace purge unit
No
Yes
Yes
No
Yes
No
Remove the pu rge unit from m ain u nit .Rotate the drive gear by ha nd in t hedirection as sh own in th e figur e to theright to check th at i t rotates sm oothly.
Replace logic board
OK?
No
Yes
1. Replace AC adapter
Purge Unit
END
Replace purge unit
Replace purge unit Drive Gear
2. Replace DC cable
• Remove Purge un it from ma in un it and tu rn i t on.Check the mea su ring points while opening/ closingthe s ens or by rotating the dr ive gear by ha nd.
Measurement point Pin No. Normal value
Logic board
JPG1
1 -3
2 -4App rox. 10
Measurement point Sensor Normal value
Logic boar d J PGS1
Pin No. 1
Open
Close
Low level
High level
7. Purge Error
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<Cause> Pick-up roller flag cannot be detected.
<Suspected parts> ASF unit, logic board, purge unit.
<Measure>
Part 4: TROUBLESHOOTING BJC-8200
4-8
8. ASF SensorError
Yes
NoOK?
Yes
No
Visually check pick-uproller
Check pick-up rolleroperation
• Is the p ick-u p roller 's sen sor flag broken or m issing?
• Remove ASF u nit from m ain u nit an d
rotat e the dr ive gear by ha nd t o see if pick-up r oller an d other par ts operatesmoothly.
• Position th e pick-up r oller sens or flag so tha t it does n otcut off th e light b eam to the sen sor.Tur n on th e power an dcheck if pick-up roller operates correctly.
Check pick-up roller
operation
No
Yes
OK?
Replace logic board
Replace pick-up roller
Replace ASF unit
Replace purge unit
Does it functioncorrectly
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<Cause> The calculated amount of waste ink absorbed is 100%
or 95% of the capacity of the waste ink absorber.
<Suspected parts> Waste ink absorber, logic board,
EEPROM
<Measure>
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BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
Visually check wasteink absorber
Is the amount ofink absorbed
exceeding
75%?
No
Yes
Replace wasteink absorber
1. Set the waste amountinto EEPROM again
• Reset the EEPROM waste ink cou nt er. (See Page 3-8 )
• Check how mu ch ink is absorbed in was te ink a bsorber .
(Determine absorption ratio of the waste ink absorber in %.)See Figure 3-7 "A Guide to Determine the Amount of Waste Ink Absorbed" on Page 3-11.
0% (Clear) , 25%, 50%, an d 7 5%See Part 3: 2.1 Service Mode Operations
2. Replace logic board
9. Waste Ink FullWarning/Error
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<Cause> The print head is too hot.
<Suspected parts> BJ cartridge, logic board, empty ink tank.
<Measure>
Part 4: TROUBLESHOOTING BJC-8200
4-10
Yes
NoIs error indicated?
BJ ca r t r idge head u ni t may ha ve overheated.
Turn power on
Leave printer for severalminutes with power off
Visually check ink tank
Yes
NoIs there ink ?
Check if print ing is being condu cted with anempty ink t ank .
END
Replace ink tank
1. Replace BJ cartridge
2. Replace logic board
10. HeadTemperatureError
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<Cause> Paper feed operation fails to feed paper. Paper eject
operation fails to eject paper.
<Suspected parts> Paper feed section, paper end sensor,
logic board
<Measure>
4-11
BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
Yes
No
Visually check the paperfeed unit
OK?
• Check for pap er jams, geardeformat ion/ dama ge/ miss ing tee th .
• Is the pa per th ickn ess lever 's position correct? See Part1: 2.2.1 Paper sizes (Page 1-4)
• Check the pick-up roller 's rubb er r ings an dthe s epara tion sh eet for clean liness , wear, ordegradation.
• Check th e rod cam for engagement .• Check the gears for deformat ion/ dama ge and
Mylar damage. Perform roller cleaning. (SeePart 3: 2. SERVICE MODE , Page 3-8)
Switch on with the cover
open
No
Yes
NoOK?
Check auto sheet feeder unit
Paper feed check Check if the pick-up roller rotates an d th eASF feeds pap er n orma lly.
Yes
OK?
Check the operation ofpaper feed unit
• Check the paper feed motor, pick-up roller, paper feed roller, and eject rollerfor movement du ring initia lization. (Pick-up roller does not r otate du ringinitialization while the carr iage is at hom e position.)
• Check for abnorma l sounds .• Check t he p aper feed motor for out-of-step.
Cover-open sensor ON
Check the paper endsensor arm
Using paper, check the arm for smooth motion,deforma tion, or dam age.
Yes
NoOK?
Repair or replace faulty parts
Repair or replace faulty parts
Replace the paper endsensor arm
Replace the logic board
Replace logic board
11. Paper FeedError/PaperJam Error
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<Cause> The ink tank is empty. EEPROM is defective.
<Suspected parts> Ink tank, EEPROM, logic board.
<Measure>
Part 4: TROUBLESHOOTING BJC-8200
4-12
Visually check if ink tanksare installed securely.
Yes
NoOK?
Visually check ink tanks
Yes
No
Empty?
Are ink tan ks em pty?
(Replace EEPROM)
Reinstall the ink tank(s)
Replace ink tank(s)
Replace the logic board
12. Ink Out Error
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<Cause> • BJ cartridge not detected.
• BJ cartridge not installed.
• BJ cartridge combination wrong.
<Suspected parts> BJ cartridge (scanner cartridge), carriage
board, logic board, carriage ribbon cable,carriage unit
Poor contact in cartridge
Wrong use of cartridge
<Measure>
4-13
BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
• Check th at t he con tact s ection is free of foreign m att er.• Check th at , for pr int ing, the BJ car t r idge, an d for scan ning,
the scanner cartr idge is installed (mis-installed error occurs).• Ch eck if th e car tr idge is locked secu rely with th e lever.• Check th e carr iage ribbon cable for folds or oth er da ma ge.• Check if th e carr iage ribbon cable is atta ched correctly.
Visually check if BJcartridges are installed
Yes
NoOK?
Remove/install thecartridge
Yes
No
END
Is error stillindicated?
Yes
No
END
Is error stillindicated?
Repair or replace faultyparts
1. Replace the logicboard
2. Replace the carriageribbon cable
3. Replace the carriageboard
Replace the cartridge
13. BJ CartridgeError/Mis-installed
Error/Not-installedError
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2. TROUBLESHOOTING BY SYMPTOMS
2.1 Troubleshooting by Symptoms
<Symptoms> Pressing the POWER button fails to switch onthe printer.
Pressing the POWER button does not start
initialization.
<Cause> Defective AC adapter, logic board, or DC cable
Part 4: TROUBLESHOOTING BJC-8200
4-14
Check if AC adapteroutputs +5 Vdc
Yes
NoOK?
+5 Vdc
GND
Replace the AC adapter
1. Replace the logicboard
2. Replace the DC cable
1. Power DoesNot Turn On
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<Symptoms> No prints; Partial prints; No prints for specific
colors
<Cause> The ink tank(s), BJ cartridge, or purge unit is defective;
the orange cap is affixed to the head unit.
<Measure>
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BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
Yes
No
Cleaning operation
Print the nozzle checkpattern
Do print problemsappear?
Yes
NoDo problems stilloccur?
END
END
Repeat th ese s teps u p to 5 t imes
Yes
NoOK?
Visually check BJcartridge
Is the o range cap a t tached to the head un i t?Are ink tanks installed correctly?
Replace the purge unit
1. Replace the relevantink tank(s)
2. Replace the BJcartridge
Repair or replacerelevant parts
See Part 3: 1.5.2 Nozzle check pattern printing (page 3-6)
2. Faulty Printing:No Printing
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<Symptoms> Blurred prints; Blank lines; Specific dot missing
<Cause> The BJ cartridge; BJ cartridge contacts; carriage
ribbon cable; purge unit; logic board or carriage board
is faulty.
<Measure>
Part 4: TROUBLESHOOTING BJC-8200
4-16
No
Cleaning operation Perform th ese s teps u p to 5 t imes .
Print the nozzle checkpattern
Reinstall the BJ cartridge
Yes
Do print problemsappear?
END
Yes
Does problem stilloccur?
END
No
See Part 3: 1.5.2 Nozzle check pattern printing (page 3-6)
To nextpage
3. Faulty Printing:Blank LinesAppear
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BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
No
Yes
No
END
OK?
YesEND
NoCheck connectors
Faulty printingstill occur?
Yes
Are cables connected to carriage board andlogic board correctly?
Carriage contact cable failureCarriage ribbon cable failureCarriage board failure
2. Replace the logicboard
Replace the purge unit
1. Replace the relevantink tank(s)
2. Replace the BJcartridge
Repair or replacerelevant parts
1. Replace the carriageunit
Fromprevious
page
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Part 4: TROUBLESHOOTING BJC-8200
4-18
4. FaultyPrinting: Other
Symptoms
Paper gets dirty
S p u r m a r k s
appea r
Verticalmisalignment
Measure
Wipe with a d am p cloth .
Disassemble the paper feed unit
an d wipe with a da mp c loth .
Perform pap er feeding test s everal
t imes.
Replace the spu r u ni t .
Correct the setting. (See Page 1-4)Readjust th e hea d posit ion. (See
Page 3-5 )
Replace th e BJ ca rtridge
App ly sp ecified am ou n t of greas e
to sp ecified portions .
Replace carr iage motor with n ew
one.
Replace encod er film.
Check to see if
The platen is conta mina ted with
ink mis t .
The p aper feed u nit is
contam inated with ink (pap er is
contaminated before reaching the
platen).
The t ips of the sp u rs a re
deformed.
The p aper th ickn ess lever iswrongly set. (positioned
incorrectly)
The p rinted n ozzle check pa ttern
is mis-aligned.
How grea se is ap plied to gu ide
shaf t
Carriage motor condition
The encoder film is attached. Are
there scra tches / foreign
ma ter ia l / grease?
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<Symptoms> Ink out results in no error.
<Cause> The ink tank is incorrectly, or not installed or the logic
board or ink sensor is defective.
<Measure>
4-19
BJC-8200 Part 4: TROUBLESHOOTING
T R O U B
L E
S H O O T
I N G
Yes
NoDoes error still
occur?
Tu rn the pr inter of f, then on in a
location
Pin No. 2-31-2
Measurement point Normal value
Ink sensor check
Yes
NoOK?
END
Turn the printer off,then on
Visual check• Is th e ink tan k ins tal led?• Is i t displaced?• Reins tall the ink tan k if displaced.
1 3
Replace the logic board
Replace the ink sensor
Appr ox. 1.2VApp rox. 0V (Infin ite res ista n ce)
5. Ink OutResulting inNo Error
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Part 4: TROUBLESHOOTING BJC-8200
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Page
5 - 1 1. TECHNICAL REFERENCE5 - 1 1.1 Functions of the Paper Feed Unit
5 - 2 1.2 Carriage Function
5 - 3 1.3 Purge Unit Functions
5 - 4 1.4 BJ Cartridge
5 - 5 1.5 Detection With Sensors
5 - 6 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT
5 - 6 2.1 Logic Board
5 -10 2.2 Carriage Board
5 -13 2.3 BJ Cartridge
5 -14 2.4 Scanner Cartridge
5 -15 2.5 AC Adapter
5 -15 2.6 DC Power Cable
5 -16 2.7 Carriage Motor
5 -16 2.8 Paper Feed Motor
5 -16 2.9 Purge Motor
5 -17 2.10 Ink Sensor
5 -17 2.11 Paper Thickness Sensor
5 -17 2.12 Purge Sensor
5 -18 3. CIRCUIT DIAGRAM
5 -18 3.1 Parts Layout
5 -21 3.2 Circuit Diagrams
Part 5
REFERENCE
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1. TECHNICAL REFERENCE
1.1 Functions of the Paper Feed UnitThis printer s u pports 2 pap er feeding meth ods: au toma tic feeding from th e Au to Sheet
Feeder (ASF) an d m an u al feeding from the ma nu al pap er-feed s lot . The ASF, driven byth e paper feed m otor, feeds pa per au toma tically.
Manu al feeding tak es precedence over au toma tic feeding; you ca n feed pa per m an u ally
even wh en pa per is set in th e ASF.
When pap er is detected by the ph oto-interru pter type paper en d sen sor, it is fed to the
print s tar t posit ion on t he p laten via the pa per feed rollers .
Although pap er ha s been fed by the p ick-u p roller, if it can not be d etected by the pap er
end sens or, an au xiliary fu nction of this p rinter reat temp ts feeding. If th e pap er s t i ll
can not b e detected, a pa per feed error will occur.
5-1
BJC-8200
R E F E R E N C E
Part 5: REFERENCE
Paper End Sensor
Spurs
Pressure Roller
ASF Paper Feed Path
Manual Paper Feed Path
Paper
Pick-up Roller
Sensor Flag
Eject Rollers
Paper Feed Rollers
Figure 5-1 Paper Feed Path
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1.2 Carriage FunctionThe carriage of th is printer is m oved ba ck a nd forth horizonta lly by th e carriage belt ,
which is driven b y the car riage motor, a DC motor.
This printer h as n o sensor to detect the carr iage 's h ome posit ion. The en coder sensor,
mou nt ed on th e carriage board , enab les control of th e carriage posit ion by reading datafrom the en coder film, ass u ming th e init ial posit ion b eing where th e carriage cont acts
th e righ t h an d interior wall of th e printer.
Part 5: REFERENCE BJC-8200
5-2
Carriage Belt
Encoder Film
Carriage
Carriage Motor
Encoder Sensor
Figure 5-2 Carriage Unit
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1.3 Purge Unit FunctionsThe p u rge un it , u sing the bu ilt-in pu rge motor, carries ou t th e following operations:
hea d-capp ing, head-wiping, ink-su ction, a nd ASF-driving. The pu rge un it switches over
th e drive for th ese operations by reversing th e direction of motor rotation, an d a lso by
u sin g the dr ive selector lever.If th e pu rge motor rotates in th e forward direction wh ile th e carriage is a t th e capping
posit ion, h ead-capp ing and hea d-wiping are carried out. In th is case, the wiper moves
in th e direction in which n ozzles ar e placed. If the p u rge motor rotates in the r everse
direction while th e head is cap ped, ink-su ction is carried out. For th e su ction
opera t ion, a pu mp with a tub e is u sed.
To drive th e ASF, th e carriage moves t o the left , pa ssing th e capp ing posit ion a nd
rotates th e pu rge motor in th e reverse direction.
TABLE 5-1 AMOUNTS OF INK USED DURING CLEANING (GUIDE)
Cleaning conditions Amount of ink usedfor reference
When power is tu rn ed on for th e firs t t ime after the AC plug is Appr ox. 0.56 cc
conn ected (capp ed)
When power is tu rn ed on for th e firs t t ime after the AC plug is Appr ox. 1.30 cc
conn ected (u ncapped)
The nu mber of do ts p r in ted has exceeded the p rede fined va lue . Approx. 0 .56 cc
Wh e n p o we r is t u r n e d o n or p r in t in g is s t a r t ed a ft er 1 2 0 h o u r s Ap p r ox . 0 .5 6 c c
or m ore from the p reviou s cleaning.
When clean ing is s ta rted by the RESUME button. Approx. 0 .74 cc
Wh e n t h e BJ c a rt r id ge is r e pla c ed (in c lu d in g wh e n t h e p r in t e r Ap p r ox . 1 .3 0 c c
is u sed for the firs t t ime.)
When an ink tan k is replaced Approx. 0.74 cc(Ink sen sor detects No Ink -> Ink Foun d)
Wh e n le ft a t t h e ca r t r id ge r ep la c em e n t p os it io n fo r m o r e t h a n Ap p r ox . 0 .7 4 c c
20 m inu tes or power is tur ned off.
Wh en cover is closed a fter bein g open for m ore th an Approx. 0 .74 cc
5 seconds withou t carrying out a ny operation.
When clean ing is carried out from th e printer driver Appr ox. 0.74 cc
or from th e main u ni t .
Wh e n h ea d r efr es h in g is ca r ried ou t fr om t h e p r in t er d river . Ap p rox. 1 .3 0 cc
Before p r in tin g is m a de on ba n n er pa per . Approx. 0 .56 cc
(After more th an 30 m inu tes h ave passed from
the las t c leaning or a pre-de termined n um berof dots h ave been printed)
* The ink a m oun t is the su m of th e am oun ts of each color ink.
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BJC-8200 Part 5: REFERENCE
R E F E R E N C E
Cap
Drive Selector Lever
Purge Motor
Wiper
Figure 5-3 Purge Unit
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1.4 BJ CartridgeThe BJ car t r idge, BC-50, us ed in th is pr in ter ha s 6 separa te ink ta nks , one for each of
th e following colors: black, cyan , m agenta , yellow, ph oto-cyan , an d p hoto-ma gent a.
The hea d h as 6 s ets of 256 n ozzles in 6 par allel lines. Ea ch s et of nozzles cons is ts of 2
rows of 128 n ozzles (1/ 600 inch apa rt), s taggered, creating a 1/ 120 0 inch intervalbetween nozzles.
Part 5: REFERENCE BJC-8200
5-4
1 1 / 6 0 0 i n c h
1 2 8 N o z z l e s
1 2 8 N o z z l e s 1 / 1
2 0 0 i n c h
SiliconPlate
SiliconPlate
Heater Heater Board
Resin
Heater
Heater Board
Heater Board
HeaterResin Resin
Common
Ink Tank
Figure 5-4 BJ Cartridge
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BJC-8200 Part 5: REFERENCE
R E F E R E N C E
1.5 Detection With SensorsThis p rinter d etects conditions of th e printer u sing th e following s ens ors .
Cover Sensor
Ink Sensor
Purge Sensor
Paper ThicknessSensor
Encoder Sensor
Internal TemperatureSensor (TH1)
ASF Sensor
Paper End Sensor
Figure 5-5 Sensor Positions
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2. CONNECTOR POSITIONS AND PIN ASSIGNMENT
2.1 Logic Board
Part 5: REFERENCE BJC-8200
5-6
3
11
5
1
413
2
121 8 1
1
20
11
20 40
1
19
3618
2 1
3 4
JPOW1
JGAP1JPGS1
J C R 1
J P G 1
J L F 1
J I N K 1
J I F 1
JIF2
J C R B 3
J C R B 1
J C R B 2
Figure 5-6 Logic Board
Parallel Interface
DC
Carriage Motor
USB Interface
Address Bus A4-A21
A 1 ~ 2
1
D 0 ~ 1
5
RESX
INT0~3
H_D0,1H_CLOK0,
1
A S I C ( w i t h
b u i l t - i n D R A M )
Data Bus D0-D15
PC0
PES M P U
P103
AN6
A 1 ~ 2
1
D 0 ~ 1
5
AN1P86
A 1 ~ 1 9
Cover Sensor
HRANK0,1DIODE0,1
BJ Cartridge
AN2
Reset IC
C o n t r o l
R O M
D 0 ~ 1
5
RESUME Switch
Ink Sensor
Driver IC
Paper Feed Motor
Paper EndSensor
Encoder
Internal TemperatureSensor (TH1)
HSEL1A0,1HSEL1B0,1
HSEL2A0,1HSEL2B0,1
P
Cartridge Contacts
RESX
Logic Board
Carriage Board
ODD,EVENBENB0,1
HENB0K~5SUBH0,1
H_RSTXH_LTH
DIR
ASF
P
PGS
Purge Motor
Scanner Cartridge
GAPS
Error IndicatorVoltage Indicator
ASF Sensor
EEPROM
2 Kbit
24Mhz
Beeper
BZ
Purge Sensor
Paper Thickness Sensor
Driver IC
POWER Switch
P104~107
P64~67
Figure 5-7 Block Diagram
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JIF1 (Parallel inte rface c onne ct or)
Pin No. Compatible Mode Nibble Mode ECP Mode
1 STROBE Hos tClk Hos tClk
2 DATA1 Da ta 1 Da ta13 DATA2 Da ta 2 Da ta2
4 DATA3 Da ta 3 Da ta3
5 DATA4 Da ta 4 Da ta4
6 DATA5 Da ta 5 Da ta5
7 DATA6 Da ta 6 Da ta6
8 DATA7 Da ta 7 Da ta7
9 DATA8 Da ta 8 Da ta8
10 ACKNLG Pr tClk Per iph Clk
11 BUSY Pr tBu sy Per iph Ack
12 P.E . AckDa ta Req AckRevers e
13 SELECT Xfla g Xfla g14 AUTO FEE D XT Hos tBu s y Hos tAck
15 N.C Un defin ed Un defin ed
16 GND Gn d Gn d
17 GND Gn d Gn d
18 +5 .0V Vcc Vcc
19 STROBE -RE T Sign a l Gn d Sign a l Gn d
20 DATA1-RE T Sign a l Gn d Sign a l Gn d
21 DATA2-RE T Sign a l Gn d Sign a l Gn d
22 DATA3-RE T Sign a l Gn d Sign a l Gn d
23 DATA4-RE T Sign a l Gn d Sign a l Gn d
24 DATA5-RE T Sign a l Gn d Sign a l Gn d25 DATA6-RE T Sign a l Gn d Sign a l Gn d
26 DATA7-RE T Sign a l Gn d Sign a l Gn d
27 DATA8-RE T Sign a l Gn d Sign a l Gn d
28 ACKNLG-RE T Sign a l Gn d Sign a l Gn d
29 BUSY-RE T Sign a l Gn d Sign a l Gn d
30 P.E .-RET Sign a l Gn d Sign a l Gn d
31 INIT INIT Revers eReq
32 FAULT Da ta Ava il Per iph Req
33 GND Un defin ed Un defin ed
34 N.C Un defin ed Un defin ed
35 +5 .0V Un defin ed Un defin ed36 SELECT IN 1284Act ive 1284Act ive
JIF2 (USB interface c onne ct or)
Pin No. Signal IN/OUT Function
1 PWR IN Ca ble voltage
2 D- Da ta
3 D+ Da ta
4 GND ... Ca b le GND
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JPOW1 (DC powe r conn ec to r)
Pin No. Signal IN/OUT Function1 VH ... +11V DC
2 GND ...
3 VM ... +24V DC4 GND ...
5 VCC ... +5V DC
6 GND ...
7 VHON OUT H:VH on , L:VH off
8 VMON OUT H:VM on , L:VM off
JCRB1(Carriage ribbon cable connector)
Pin No. Signal IN/OUT Function1 TOKCL IN Digita l tem pera tu re ou tpu t for KCL/ S ca n -in da ta bu s 6
during scanning
2 TOMLC IN Digita l tem pera tu re ou tpu t for MLC/ S ca n -in da ta bu s
7 du r ing s cann ing3 SOMLC IN Sta tu s ou tpu t s ign a l for MLC
4 SOMY IN Sta tu s ou tpu t s ign a l for MY
5 HE MY OUT Heat signa l for MY
6 DATAM OUT/ IN Da ta s ign a l for M/ Sca n -in da ta bu s 4 du rin g s ca n n in g
7 DATAY OUT/ IN Data s ign a l for Y/ Sca n -in da ta bu s 5 du rin g s ca n n in g
8 TOMY IN Digita l tem pera tu re s ign a l for MY
10 HCLK OUT/ IN Tra n sfer clock s ign al/ Tra n sfer clock s ign al du rin g
scann ing
9,11,13,14 GND Logic GND
12 HE ADSEN IN Hea d-detect ion s ign a l
15 DATAC OUT/ IN Da ta s ign al for C/ Sca n -in da ta bu s 3 du rin g s ca n nin g
16 DATAML OUT/ IN Data sign al for ML/ Sca n -in da ta bu s 2 du rin g
scann ing
17 HE MLC OUT Hea t s ign a l for MLC
18 HE KCL OUT Hea t s ign a l for KLC
19 BE 1 OUT/ IN Block ena ble 1 / Regis te r write c lock s igna l ou tpu t
during scanning
20 BE2 OUT/ IN Block ena ble 2/ Register ena ble s igna l outp u t du ring
scann ing
21 DATAK OUT/ IN Data s igna l for K/ Scan-in d a ta bu s 0 du ring scann ing
22 BG OUT Da ta la tch s ign a l/ Sca n -in da ta rea d tr igger du rin g
scann ing
23 BE0 OUT/ IN Block en a b le 0 / Reset s ign a l ou tpu t du r in g s ca n n in g
24 BE3 OUT/ IN Block en a b le 3 / Regis ter write da ta s ign a l ou tpu t
25 SOKCL IN Sta tu s ou tpu t s ign a l for KCL26 DATACL OUT/ IN Data s ign al for CL/ Sca n -in da ta bu s 1 du rin g s ca n nin g
27 DHE OUT Du m m y h ea t en a b le s ign a l
28 CSCR OUT Hea d E EPROM ch ip s elect
29 E E PWD OUT Hea d E EPROM write da ta
30 E E PSK OUT Hea d E EPROM tra n s fer clock
31 E E PRD IN Hea d E EPROM rea d da ta
32~35 HGND OUT 5V for h ea d logic opera t ion
36 SENSEPOW OUT 5V for en coder
37 E NCB IN En coder GND
38 E NCG En coder ph a s e B ou tpu t
39 E NCA IN En coder ph a s e A ou tpu t
40 TH IN Th erm is tor ou tpu t (to ob ta in a m bien t tem pera tu re forscanne r )
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JCRB2, JCRB3 (Carriage ribbon cable connector)
Pin No. Signal IN/OUT Function
1~10 VH 11V Power s u pp ly
11~20 GND VH GND
JCR1 (Carriage m oto r conn ec tor)
Pin No. Signal IN/OUT Function
1 OUT Ca rr ia ge m otor +
2 OUT Ca rr ia ge m otor -
JLF1 (Paper fee d mo tor con nec tor)
Pin No. Signal IN/OUT Function
1 LFA OUT Pa per feed m otor ph a s e A
2 LFB OUT Pa per feed m otor ph a s e B
3 LFA OUT Pa per feed m otor ph a s e A4 LFB OUT Pa per feed m otor ph a s e B
JPG1 (Purge m oto r conne cto r)
Pin No. Signal IN/OUT Function
1 PGA OUT Pu rge m otor ph a s e A
2 PGB OUT Pu rge m otor ph a s e B
3 PGA OUT Pu rge m otor ph a s e A
4 PGB OUT Pu rge m otor ph a s e B
JGAP1 (Paper thickness sensor connector)
Pin No. Signal IN/OUT Function
1 ... . .. GND
2 PGAP ... Pa per Th ickn es s switch ou tpu t
JINK1 (Ink s ens or conne ct or)
Pin No. Signal IN/OUT Function
1 ... OUT Sign a l to d r ive ph oto s en sor in th e in k s en s or
2 ... . .. GND
3 INKS IN Volta ge va r ies a ccord in g to th e a m ou n t of reflected
light
JPGS1 (Purge se nso r con nec tor)
Pin No. Signal IN/OUT Function
1 ... OUT Sen sor d r ive volta ge
2 ... . .. GND
3 PGS IN Pu rge s en sor
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R E F E R E N C E
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2.2 Carriage Board
JCRB1 (Carriage ribbon cable connector)
Pin No. Signal IN/OUT Function
1 TH OUT Th erm is tor ou tpu t (to ob ta in a m bien t tem pera tu re
for scanner)
2 E NCA OUT En coder ph a s e A ou tpu t
3 E NCG En coder GND
4 E NCB OUT En coder ph a s e B ou tpu t
5 SE NSE POW IN 5V for en coder
6~9 HGND IN 5V to d r ive h ea d logic
10 E E PRD OUT Hea d E EPROM rea d da ta
11 E E PSK IN Hea d E EPROM tra n s fer clock
12 E E PWD IN Hea d E E PROM write da ta
13 CSCR IN Hea d E EPROM ch ip s elect
14 DHE IN Du m m y h ea t en a b le s ign a l
15 DATACL IN/ OUT Da ta s ign a l for CL/ Sca n -in da ta bu s 1 du rin g
scann ing
16 SOKCL OUT Sta tu s ou tpu t s ign a l for KCL
17 BE3 IN/ OUT Block en a b le 3 / Regis ter write da ta s ign a l ou tpu t
dur ing s cann ing
18 BE0 IN/ OUT Block en a b le 0 / Reset s ign a l ou tpu t du r in g s ca n n in g
19 BG IN Da ta la tch s ign a l/ Sca n -in da ta rea d t r igger du r in g
scann ing
20 DATAK IN/ O UT Da ta s ign a l for K/ S ca n -in da ta bu s 0 du rin g
scann ing
21 BE2 IN/ OUT Block en a b le 2 / Regis ter en a b le s ign a l ou tpu t du r in g
scann ing
22 BE1 IN/ OUT Block en a b le 1 / Regis ter write clock s ign a l ou tpu t
dur ing s cann ing
23 HE KCL IN Hea t s ign a l for KCL
24 HE MLC IN Hea t s ign a l for MLC
25 DATAML IN/ OUT Da ta s ign a l for ML/ Sca n -in da ta bu s 2 du rin g
scann ing
26 DATAC IN/ O UT Da ta s ign a l for C/ S ca n -in da ta bu s 3 du rin g
scann ing
29 HE ADSEN OUT Hea d-detect ion s ign a l
27,28,30,32 GND Logic GND
31 HCLK IN/ O UT Tra n s fer clock sign a l/ Tra n s fer clock sign a l du rin g
scann ing
33 TOMY OUT Digita l tem pera tu re s ign a l for MY
Part 5: REFERENCE BJC-8200
5-10
1
36
36
1
1
20
1
20
1
40
JHD1 JHD2
J C R B 1
J C R B 2
J C R B 3
Figure 5-8 Carriage Board
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34 DATAY IN/ O UT Da ta s ign a l for Y/ S ca n -in da ta bu s 5 du rin g
scann ing
35 DATAM IN/ O UT Da ta s ign a l for M/ S ca n -in da ta bu s 4 du r in g
scann ing
36 HE MY IN Hea t s ign a l for MY37 SOMY OUT Sta tu s ou tpu t s ign a l for MY
38 SOMLC OUT Sta tu s ou tpu t s ign a l for MLC
39 TOMLC OUT Digita l tem pera tu re s ign a l for MLC/ S ca n -in da ta
bus 7 du r ing s cann ing
40 TOKCL OUT Digita l tem pera tu re s ign a l for KCL/ S ca n -in da ta bu s
6 du r ing s cann ing
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BJC-8200 Part 5: REFERENCE
R E F E R E N C E
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JCRB2 and JCRB3 (Carriage ribbon cable connector)
Pin No. Signal IN/OUT Function
1-10 VH +11V power s u pp ly
11-20 GND VH GND
JHD1 (BJ cartridge cable co nne cto r)
Pin No. Signal IN/OUT Function
1 HE MLC OUT Hea t s ign a l for MLC
2 DATAML IN/ OUT Da ta s ign al for ML/ Sca n -in da ta bu s 2 du rin g
scann ing
3 DATAC IN/ OUT Da ta s ign a l for C/ Sca n -in da ta bu s 3 du rin g s ca n n in g
4 BG OUT Da ta la tch s ign a l/ Sca n -in da ta rea d t r igger du r in g
scann ing
5 TOMY IN Digita l tem pera tu re s ign a l for MY
6 DATAY IN/ OUT Da ta sign a l for Y/ Sca n -in da ta bu s 5 du rin g s ca n n in g
7 SOMLC IN Sta tu s ou tpu t s ign a l for MLC
8 DATAML IN/ OUT Da ta s ign al for ML/ Sca n -in da ta bu s 2 du rin g
scann ing
9 BE2 IN/ O UT Block en a b le 2 / Regis ter en a b le s ign a l ou tpu t du r in g
scann ing
10 HE MY OUT Hea t s ign a l for MY
11 SOMY IN Sta tu s ou tpu t s ign a l for MY
12 TOMLC IN Digita l tem pera tu re s ign a l for MLC/ S ca n -in da ta bu s
7 du r ing s cann ing
13-28 GND VH GND
29 DHE OUT Du m m y h ea t en a b le s ign a l
30 EE PWD OUT Hea d E EPROM write da ta
31 EE PRD IN Hea d E EPROM rea d da ta
32-36 HVDD 5V to d r ive h ea d logic
JHD2 (BJ cartridge cable co nne cto r)
Pin No. Signal IN/OUT Function
1 DATACL IN/ OUT D at a s i gna l fo r C L/ S can - in da t a b us 1 du r ing scann ing
2 EE PSK OUT Hea d EE PROM tra n s fer clock
3 SOKCL IN Sta tu s ou tpu t s ign a l for KCL
4 CSCR OUT Hea d EE PROM ch ip s elect
5 -23 VH IN +11V24 TOKCL IN Digita l tem pera tu re s ign a l for KCL/ S ca n -in da ta bu s 6
dur ing s cann ing
25 DATAK IN/ OUT Da ta s ign al for K/ Sca n -in da ta ba s 0 du rin g s ca n nin g
26 BE0 IN/ O UT Block en a b le 0 / Res u m e s ign a l ou tpu t du r in g s can n in g
27 BE3 IN/ O UT Block en a b le 3 / Regis ter write da ta s ign a l ou tpu t
dur ing s cann ing
28 HE KCL OUT Hea t s ign a l for KCL
29 BE1 IN/ O UT Block en a b le 1 / Regis ter write clock s ign a l ou tpu t
dur ing s cann ing
30 HE AD SE N IN Hea d-detect ion s ign a l
31 HCLK IN/ OUT Tran sfer clock s ignal / Tran sfer clock s ignal du r ing s can ning32-36 HVDD Logic GND
Part 5: REFERENCE BJC-8200
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2.3 BJ Cartridge
Pin No. Signal IN/OUT Function
1 ,2 ,10 ,11 ,19 HVH ... Volta ge VH to d r ive h ea ter
3 CS IN E EPROM ch ip s elect in pu t
4 SK IN E EPROM ser ia l clock in pu t
5 ,14 VDD ... Volta ge to d r ive logic
6 DO OUT E EPROM ser ia l da ta ou tpu t
7 DHE IN Du m m y h ea t en a b le s ign a l
8,9,17,18,26,27 GNDH ... Hea ter d r ive volta ge GND
12 TO1 OUT Tem pera tu re s en sor circu it ou tpu t (K&CL)
13 DATAB1 IN Sh ift r egis ter da ta in pu t for B ch ip (CL)
15 DI IN E EPROM ser ia l da ta in pu t16 TO2 OUT Tem pera tu re s en sor circu it ou tpu t (ML&C)
20 VHT ... Volta ge to d r ive power t ra n s is tor
21 DATAA1 IN Sh ift r egis ter da ta in pu t for A ch ip (K)
22 ,31 ,40 VSS ... Logic d r ive volta ge GND
23 DATAA2 IN Sh ift r egis ter da ta in pu t for A ch ip (ML)
24 VDDA ... Tem pera tu re s en sor circu it volta ge
25 SO3 OUT Fu s e ROM da ta ou tpu t (M&Y)
28 BE 0 IN Hea d b lock en a b le s ign a l
29 BE 3 IN Hea d b lock en a b le s ign a l
30 SO1 OUT Fu s e ROM da ta ou tpu t (K&CL)
32 VSSA ... Tem pera tu re s en sor circu it volta ge GND33 SO2 OUT Fu s e ROM da ta ou tpu t (ML&C)
34 DATAA3 IN Sh ift r egis ter da ta in pu t for A ch ip (M)
35 HE3 IN Hea t en a b le s ign a l (M&Y)
36 BE 2 IN Hea d b lock en a b le s ign a l
37 BE 1 IN Hea d b lock en a b le s ign a l
38 HE1 IN Hea t en a b le s ign a l (K&CL)
39 CLK IN Sh ift r egis ter clock s ign a l in pu t
41 HE2 IN Hea t en a b le s ign a l (ML&C)
42 DATAB2 IN Sh ift r egis ter da ta in pu t for B ch ip (C)
43 BG IN Sh ift r egis ter da ta la tch s ign a l in pu t
44 DATAB3 IN Sh ift r egis ter da ta in pu t for B ch ip (Y)45 TO3 OUT Tem pera tu re s en sor circu it ou tpu t (M&Y)
5-13
BJC-8200 Part 5: REFERENCE
R E F E R E N C E
9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10
27 26 25 24 23 22 21 20 19
36 35 34 33 32 31 30 29 28
45 44 43 42 41 40 39 38 37
Figure 5-9 BJ Cartridge
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2.4 Scanner Cartridge
Pin No. Signal IN/OUT Function
1 ,2 ,10 ,11 ,19 ,20 VHLED ... +11V for LE D
3,4 N.C. ... Not u sed
5 ,14 ,24 VDD ... +5V
6,7 N.C. ... Not u sed
8 ,9 ,17 ,18 ,26 ,27 GNDLE D ... GND
12 DT6 OUT Sca n -in im a ge da ta ou tpu t s ign a l
13 DT4 OUT Sca n -in im a ge da ta ou tpu t s ign a l
15 N.C. ... Not u sed
16 DT7 OUT Sca n -in im a ge da ta ou tpu t s ign a l
21 DT0 OUT Sca n -in im a ge da ta ou tpu t s ign a l22 ,31 ,32 ,40 VSS ... GND
23 DT5 OUT Sca n -in im a ge da ta ou tpu t s ign a l
25 SID3 OUT Fu se ROM da ta ou tpu t
28 RST IN Resu m e
29 RDT IN In tern a l regis ter s et t in g da ta
30 SID1 OUT Fu se ROM da ta ou tpu t
33 SID2 OUT Fu se ROM da ta ou tpu t
34 DT2 OUT Sca n -in im a ge da ta ou tpu t s ign a l
35 N.C. ... Not u sed
36 REN IN En a b le s ign a l for s et t in g in tern a l regis ter
37 RWR IN Write clock for s et t in g in tern a l regis ter38 N.C. ... Not u sed
39 DTCK OUT Sca n -in im a ge s er ia l da ta clock
41 N.C. ... Not u sed
42 DT1 OUT Sca n -in im a ge da ta ou tpu t s ign a l
43 LNST IN Sca n n in g s ta r t s ign a l (1 lin e s ca n )
44 DT3 OUT Sca n -in im a ge da ta ou tpu t s ign a l
45 N.C. ... Not u sed
Part 5: REFERENCE BJC-8200
5-14
9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10
27 26 25 24 23 22 21 20 19
36 35 34 33 32 31 30 29 28
45 44 43 42 41 40 39 38 37
Figure 5-10 Scanner Cartridge
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2.5 AC Adapter
Pin No. Signal IN/OUT Function
1 VH ... +11V DC
2 GND ...
3 VM ...+24V DC
4 GND ...
5 VCC ... +5V
6 GND ...
7 VHON IN H:VH on , L:VH off
8 VMON IN H:VM on , L:VM off
2.6 DC Power Cable
Pin No. Signal IN/OUT Function
1 VH ... +11V DC
2 GND ...
3 VM ... +24V DC
4 GND ...
5 VCC ... +5V DC
6 GND ...
7 VHON IN H:VH on , L:VH off
8 VMON IN H:VM on , L:VM off
5-15
BJC-8200 Part 5: REFERENCE
R E F E R E N C E
1 7
2 8
Figure 5-11 AC Adapter
8
2
7
1
1
8
Figure 5-12 DC Power Cable
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2.7 Carriage Motor
Pin No. Signal IN/OUT Function
1 Ca rr ia ge m otor +
2 Ca rr ia ge m otor -
2.8 Paper Feed Motor
Pin No. Signal IN/OUT Function1 LFA IN Pa per feed m otor ph a se A
2 LFB IN Pa per feed m otor ph a se B
3 LFA IN Pa per feed m otor ph a se A
4 LFB IN Pa per feed m otor ph a se B
2.9 Purge Motor
Pin No. Signal IN/OUT Function
1 PGA IN Pu rge m otor ph a se A
2 PGB IN Pu rge m otor ph a se B
3 PGA IN Pu rge m otor ph a se A
4 PGB IN Pu rge m otor ph a se B
Part 5: REFERENCE BJC-8200
5-16
1
2
Figure 5-13 Carriage Motor
1
4
Figure 5-14 Paper Feed Motor
1
4
Figure 5-15 Purge Motor
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2.10 Ink Sensor
Pin No. Signal IN/OUT Function
1 ... IN Sign a l to d r ive ph oto LE D in in k s en s or
2 ... ... GND
3 INKS OUT Volta ge th at va ries a ccord in g to th e a mou n t of reflected ligh t
2.11 Paper Thickness Sensor
Pin No. Signal IN/OUT Function
1 ... ... GND
2 PGAP ... Hea d ga p switch ou tpu t
2.12 Purge Sensor
Pin No. Signal IN/OUT Function
1 ... IN Sen s or d r ive volta ge
2 ... ... GND
3 PGS OUT Pu rge s en sor ou tpu t
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BJC-8200 Part 5: REFERENCE
R E F E R E N C E
1 3 1 3 1 3
Figure 5-16 Ink Sensor
1
2
Figure 5-17 Paper Thickness Sensor
1
3
Figure 5-18 Purge Sensor
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3. CIRCUIT DIAGRAM
3.1 Parts Layout3.1.1 Logic board
Part 5: REFERENCE BJC-8200
5-18
Figure 5-19 Logic Board (Top View)
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5-19
BJC-8200 Part 5: REFERENCE
R E F E R E N C E
Figure 5-20 Logic Board (Bottom View)
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3.1.2 Carriage board
Part 5: REFERENCE BJC-8200
5-20
Figure 5-21 Carriage Board
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Part 5: REFERENCE
CSCR
ABUS1
ABUS[21:0]
ABUS21
ABUS20
TH
F A C
_ S W
F A C
_ 2
F A C
_ 1
T X D
I N K
_ S
H E A D
_ S E N
N M I X
I N T 0 X
I N T 1 X
I N T 2 X
I N T 3 X
RESETIX
POW_SW
DBUS15
DBUS14
DBUS13
DBUS12
DBUS11
DBUS10
DBUS9
DBUS8
DBUS7
DBUS6
DBUS5
DBUS4
DBUS3
DBUS2
DBUS1
DBUS0
EEP_CS
EEP_SK
EEP_WD
EEP_RD
COV_SW
RECOV_SW
BZ
DHE
PLLON
POWDOWNX
M_SETUP
CS_IOX
CS_RAMX
CS_ROMX
c h e c
k
check
check
check2
+ 5 V
+ 5 V
+ 5 V
+ 5 V
+ 5 V
check
1
+ 5 V
+ 5 V
1
2 C760.1U,25V
1
2
R 1 2 9
4 7 K
, 1 / 1 6
R 1 0 8
R 1 0 7
R 1 0 6
1
2
2 2 K
, 1 / 1 6
R 1
3 0
FB1 2FB22
FB23FB24
BK1005HS241
BK1005HS241
BK1005HS241
1
2C1
0.1U,25V
FB
FB
FB1 2
BK1005HS601
FBBK1005HS241
BSX
RWX
DCX
FB
BK1005HS241BK1005HS241BK1005HS241
FB
FB
+ 5 V
+ 5
V
1 4
2 3
X 1
2 1R1
220,1/16
CLK25M
1
2
R31MA,1/16
2 2 K
, 1 / 1 6
R 1 1
check
check
check
1
check
1CP202
check
check
1
check
1
check
1
CP338
check
1CP296
c h e c k
1
C P 6
c h e c k
c h e c k
check
1CP211
check
1CP210
check
1
check
1
check
1
RXD0
TXD0
VCC0
GND0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3 1
3 2
3 3
3 4
3 5
3 6
3 7
3 8
3 9
4 0
4 1
4 2
4 3
4 4
4 5
4 6
4 7
4 8
4 9
5 0
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
1 0 0
9 9
9 8
9 7
9 6
9 5
9 4
9 3
9 2
9 1
9 0
8 9
8 8
8 7
8 6
8 5
8 4
8 3
8 2
8 1
1
2
FB19FB20
FB21
J1
FB1 2
FB1 2
2 2 K
, 1 / 1 6
2 2 K
, 1 / 1 6
2 2 K
, 1 / 1 6
1
2
1
2
c h e c k
1 C P 2 0 9
A B U S 2
A B U S 3
A B U S 4
A B U S 5
A B U S 6
A B U S 7
A B U S 8
A B U S 9
A B U S 1 0
A B U S 1 1
A B U S 1 2
A B U S 1 3
A B U S 1 4
A B U S 1 5
A B U S 1 6
A B U S 1 7
A B U S 1 8
A B U S 1 9
+5V
V S S 2
A 2 9
A 2 8
A 2 7
A 2 6
A 2 5
A 2 4
A 2 3
A 2 2
A 2 1
A 2 0
A 1 9
A 1 8
A 1 7
A 1 6
A 1 5
A 1 4
A 1 3
A 1 2
V C C 3
A N 1
A N 2
A N 3
A V S S
P 6 3 /_ A D T R G
N M I
P 6 4 /_ I N T 0
P 6 5 /_ I N T 1
P 6 6 /_ I N T 2
P 6 7 /_ I N T 3
V S S 6
V C C 6
P 7 3 /_ R T S 0
P 7 4 /_ C S T 0
P 7 5 /_ S C L K I 0
P 7 6 /_ R X D 0
P 7 7 /_ T X D 0
P 8 4 /_ H L D A
P 8 5 /_ H O L D
V S S 5
N0
AVREF
AVCC
P107/TB41
P106/TB40
P105/TB31
P104/TB30
P103/TB21
P102/TB20
P101
P100
P137/TB11
P136/TB10
P135/TB01
P134/TB00
VCC1
XIN
XOUT
VSS1
P153/_CS3
P152/_CS2
P151/_CS1
P150/_CS0
CLKOUT
BE
BS
P87/_RW
DC
A30
VCC2
VCC5
TEST
RESET
P86/_WAKEUP
D0
D1
D2
D3
D4
D5
D6
D7
VSS4
VCC4
D8
D9
D10
D11
D12
D13
D14
D15
RD
BHW
BLW
A8
A9
A10
A11
VSS3
DBUS[15:0]
EE
EE
FB16FB17FB18
1 2
1 2
1 2
1 2
1 2
1 2
11FB33
BK1005HS241BK1005HS241
C1612P,50V
C17
10P,50V
C M 3 0 9 S -2 4 . 0 -1 0 .2
1
2
1
2
1
2
3 Q1DTC143
+5V
BZ
1
2
BZ1PKM13EPY-4000
BZ
IC1M31003S6FP
CP204
CP205
CP3421
CP200
CP201
C P 5
C P 4
C P 3
1 1 1
1CP208
1CP207
1CP320
1CP206
1
2C680.1U,25V
<05-A5> <
0 6 - B
5 >
< 0 5 - E
5 >
< 0 2 - D
8 >
< 0 2 - D
8 >
< 0 2 - D
8 >
< 0 2 - D
8 >
< 0 2 - C
8 >
<01-C7>
<02-D8>
<06-B3>
<01-D7>
<01-D7>
<01-D7>
<01-D7>
<
<
<02-A7><02-A7>
<02-A7>
<02-A7>
<04-D3>
<02-A6>
<02-A6>
<02-A6>
<01-C2>
<01-C2>
<01-C2>
<01-C2>
<06-C5>
<06-B3>
<01-E3>
<05-C5>
<02-A6>
<02-A6>
<05-C5>
8 7 6 5 4 3
3.2 Circuit Diagrams
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Part 5: REFERENCE
2
1
U S I N
U S O U T
C S
_ R O M X
C S
_ R A M X
C S
_ I O X
P O W D O W N X
P L L O N
A S F S
P E S
D P
D M
3
J1P
1J10
D C X
R W X
B S X
C L K 2 5 M
TOMY
HCLK
DATAC
DATAML
HEMLC
HEKCL
BE1
BE2
DATAK
BG
BE0
BE3
SOKCL
DATACL
ENC_ONX
ENCA
ENCB
RESETIX
NMIX
INT0X
INT1X
INT2X
INT3X
RDX
BHWX
BLWX
3.3V
ABUS[21:0] A B U S 3
A B U S 2
A B U S 1
1
2
C 5 9 0
. 1 U
, 2 5 V
+ 5 V
+5V+5V
+5V
PD[7:0]
+ 5 V
D B U S 0
D B U S 1
DBUS[15:0]
DBUS2
DBUS3
DBUS4
DBUS5
DBUS6
DBUS7
DBUS8
DBUS9
DBUS10
DBUS11
DBUS12
DBUS13
DBUS14
DBUS15
STBX
BUSY
ACKX
PD0
PD1
PD2
PD3
PD4PD5
PD6
PD7
VDD50IF
SLINX
FAULTX
INITX
AFXT
SLCT
PE
VDD50IF
IFONX
VHON
VMON
3.3V
2.5V
2.5V
2.5V3.3V
+5V 2
. 5 V
2 . 5
V
3.3V
3 3 0 K
, 1 / 1 6
R 2
2
1 D
7
R B 5 0 1
V - 4
0
+5V
D A T A Y
S E N S O N X
D A T A M
H E M Y
S O M Y
S O M L C
C R W D
T O M L C
C R S K
C R R D
T O K C L
I N K S
_ O N X
P G S
P G A P
H V D D
_ O N
C R C H
C R B K X
C R E N X
C R P H
P O W
_ L E D 0
E R R
_ L E D
M S T B 1
M C L K 1
M D A T A 1
M R E S
M D A T A 0
M C L K 0
M S T B 0
2 1 C240.1U,25V
C61
0.1U,25V
2 1C60
4.7U,10V
che1
CP33
check
1CP331
check
1
CP216
2 0 8
2 0 7
2 0 6
2 0 5
2 0 4
2 0 3
2 0 2
2 0 1
2 0 0
1 9 9
1 9 8
1 9 7
1 9 6
1 9 5
1 9 4
1 9 3
1 9 2
1 9 1
1 9 0
1 8 9
1 8 8
1 8 7
1 8 6
1 8 5
1 8 4
1 8 3
1 8 2
1 8 1
1 8 0
1 7 9
1 7 8
1 7 7
1 7 6
1 7 5
1 7 4
1 7 3
1 7 2
1 7 1
1 7 0
1 6 9
1 6 8
1 6 7
1 6 6
1 6 5
1 6 4
1 6 3
1 6 2
1 6 1
1 6 0
1 5 9
1 5 8
1 5 7
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
5
3
5
4
5
5
5
6
5
7
5
8
5
9
6
0
6
1
6
2
6
3
6
4
6
5
6
6
6
7
6
8
6
9
7
0
7
1
7
2
7
3
7
4
7
5
7
6
7
7
7
8
7
9
8
0
8
1
8
2
8
3
8
4
8
5
8
6
8
7
8
8
8
9
9
0
9
1
9
2
9
3
9
4
9
5
9
6
9
7
9
8
9
9
1 0
0
1 0
1
1 0
2
1 0
3
1 0
4
M66417
IC2
ABUS21
ABUS20
ABUS19
ABUS18
ABUS17
ABUS16
ABUS15
ABUS14
ABUS13
ABUS12
ABUS11
ABUS10
ABUS9
ABUS8
ABUS7
ABUS6
ABUS5
ABUS4
+5V
C260.1U,25V
2 1
3 . 3
V
J 1 P
1 J 1 3
J 1 P
1 J 1 4
J 1 P
1+
5 V
3 . 3
V
2 . 5
V
J 1 P
1 J 1 2
J 1 P
1
J 1 1
+ 5 V
J 1 5
c h e c k
c h e c k
C P 3 4 1
C P 2 1 4
C P 2 1 5
C P 3 3 2
C P 3 3 3
c h e c
k 1
C P 3 4 3
1
C P 3 4 4
3.3V
3
DTA143EKA
Q2
2
1
R 9
1 . 5
K , 1
/ 1 6
CP
check
1CP334 DM
DP
2
1
c h e c k
c h e c k
c h e c k
1 1 1 1 1
1
2
C 1 3
+5
1
2
<05-E5>
<05-E5>
<05-D5>
<05-D5>
<05-D5>
<05-D5>
<05-D5>
<05-D5>
<05-D5>
<05-D5>
<05-C5>
<05-C5>
<05-C5>
<05-C5>
<06-D7>
<05-A5>
<05-A5>
<01-D3>
<01-E5>
<01-E5>
<01-E5>
<01-E5>
<01-E5>
<01-B2>
<01-B2>
<01-B2>
< 0 1
- B 7 >
< 0 1
- B 7 >
< 0 1
- B 7 >
< 0 1
- B 8 >
< 0 2
- A 3 >
< 0 2
- A 3 >
< 0 1
- B 7 >
< 0 1
- B 7 >
< 0 1
- B 7 >
< 0 6
- D 4 >
< 0 6
- C 5 >
<02-A6>
<02-A6>
<05-E1>
<05-C1>
<05-D1>
<05-A1>
<05-B1>
<05-B1>
<05-C1>
<05-C1>
<05-C1>
<05-F1>
<06-C2>
<06-C2>
<05
<01-D2><03-B5>
< 0 5
- E 5 >
< 0 6
- E 5 >
< 0 5
- F 5 >
< 0 5
- F 5 >
< 0 5
- F 5 >
< 0 5
- F 5 >
< 0 5
- C 5 >
< 0 5
- F 5 >
< 0 5
- C 5 >
< 0 5
- B 5 >
< 0 5
- F 5 >
< 0 6
- B 5 >
< 0 6
- D 6 >
< 0 6
- D 6 >
< 0 5
- B 8 >
< 0 4
- D 8 >
< 0 4
- D 8 >
< 0 4
- C 8 >
< 0 4
- C 8 >
< 0 6
- E 3 >
< 0 6
- E 3 >
< 0 4
- E 3 >
< 0 4
- E 3 >
< 0 4
- E 3 >
< 0 4
- E 3 >
< 0 4
- E 3 >
< 0 4
- E 3 >
< 0 4
- E 3 >
<03-B7>
< 0 1
- C 7 >
< 0 1
- C 7 >
c h e c
k
check
8 7 6 5 4 3
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Part 5: REFERENCE
ABUS[21:0]
ABUS19
ABUS18
ABUS8
ABUS7
ABUS6
ABUS5
ABUS4
ABUS3
ABUS2
ABUS1
2
DBUS0
DBUS8
DBUS1
DBUS9
DBUS2
DBUS10
DBUS3
DBUS11
DBUS[15:0]
1
2
3
4
5
6
7
8
9
1011
12
13
14
15
16
17
18
19
20
21
DILB42P-8J
IC3S
A18
A17
A7
A6
A5
A4
A3
A2
A1
A0
CE
GND1
OE
O0
O8
O1
O9
O2
O10
O3
O11
ROM
IC3
CS_ROMX
RDX
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
DBUS15
DBUS7
DBUS14
DBUS6
DBUS13
DBUS5
DBUS12
DBUS4
NC
A8
A9
A10
A11
A12
A13
A14
A15
A16
VPP
GND2
O15
O7
O14
O6
O13
O5
O12
O4
VCC
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
42
41
40
39
38
37
36
35
34
3332
31
30
29
28
27
26
25
24
23
22
ABUS
ABUS
ABUS
ABUS
ABUS
ABUS
ABUS
ABUS
ABUS
4
4
2
2
2
4
4
2
4
<01-A2>
<02-A8>
<01-D2>
<02-F3>
8 7 6 5 4 3
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Part 5: REFERENCE
C 2 1
5
5
5
check
1CP359
check
1CP358
check
1
CP257
CRPH
CRENX
CRBKX
CRCH
check
1
CP18
CP
MSTB1
MCLK1
MDATA1
MRES
MDATA0
MCLK0
MSTB0
3
2
2
2
VM
VM
2 1
0.47U,50VC70
1
2
C 2 9
6 8 0 P
, 5 0 V
1
2
3
4
5
6
7
8
9
37
10
11
12
13
14
15
16
17
18
TB62200AF
IC7
2
1
# # #
D 3
C 2 3
0 . 0
2 2 U
, 5 0 V
1
2
R 1 3
0 . 3 , 2 . 0
W
1
2
0 . 1
U , 2
5 V
C 2 0
1 2 0 0 P
, 5 0 V
1
2
R 1 0
1 3 K
, 1 / 1 6
# # #
# # #
D 2
2
1
R B 1 6 0 L
- 4 0
D 6
R B 1 6 0 L
- 4 0
D 5
1
2
F U 2
I C P
- N 3 8
J2P
1
JCR1
1
2C690.022U,50V
+5V+5V
1
2
R 2 0
3 9 0
, 1 / 1 6
2
1
Z D 3
R D 3
. 0 S B 2
1 2
0.82,1/2
R18
2 2 K
, 1 / 1 6
R 2 5
R 1 9
2 2 K
, 1 / 1 6
F U 1
I C P
- N 2 0 1
2
C 1 8
0 . 0
1 U
, 5 0 V
1
2
C 1 9
NBRAKE
REF
RC
GND1
GND2
LG_SPLY
PHASE
NENABLE
16
1514
13
12
11
10
9
1
23
4
5
6
7
8
A3952SB
IC6MREFON
+5V
1 2
1.1,1/2
R22
J2P2
2
3
chec
C
C
CP2
CP2
CP23
CP24
CP25
CP26
check
1CP265
check
1
CP264
check
1CP110
check
1
CP263
check
1
check
1
CP259
check
1
CP260
check
1CP17
check
1CP13
check
1CP14
check
1CP15
check
1CP16
check
1
CP357
check
1
CP262
M_SETUP5
1
2
2
1
2
1
1
2
1
2
C 2 2
LD_SPLY2
OUTB
MODE
GND4
GND3
SENSE
OUTA
LD_SPLY1
1
2
C 2 5
6 8 0 P
, 5 0 V
CP261
1
2
1
2
1
2
36
35
34
33
32
31
30
29
28
38
27
26
25
24
23
22
21
20
19
VMB
OUT_B
RS_B
PGND1
OUT_B-
NC
CCP_A
CR_AB
VREF_AB
VSS1
VREF_CD
CR_CD
CCP_B
CCP_C
OUT_D-
PGND2
RS_D
OUT_D
VMD
VMA
OUT_A-
RS_A
PGND4
OUT_A
STROBE_AB-
CLK_AB
DATA_AB
RESET
VSS2
VDD
DATA_CD
CLK_CD
STROBE_CD-
OUT_C
PGND3
RS_C
OUT_C-
VMC
4 7 0 U
, 3 5 V
<02-F6>
<02-F6>
<02-F5>
<02-F5>
< 0 6
- D 3 >
<06-E3>
< 0 6
- D 3 >
<01-C7>
<02-F5>
<02-F5>
<02-F4>
<02-F4>
<02-F4>
<02-F4>
<02-F4>
8 7 6 5 4 3
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Part 5: REFERENCE
8 7 6 5 4 3
2 1
3 4
Q23TLP831(CANO)
2 1
3 4
5
5
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COV_SW
1
3
3
2
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1
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+5V
1
2
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13 Q27
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2
3
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1
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1CP355
5
1
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1
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1
2
1
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1
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check
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check
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check
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VM
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J8P
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J8P
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J8P
1
2
3
4
5
6
7
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check
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check
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CP122
check
1CP95
check
1CP2
check
1
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check
1
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check
1
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check
1CP96
check
1CP98
check
1CP99
check
1CP91
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1
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1
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Part 5: REFERENCE
4
4
3
3
2
2
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TH1
1
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30
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7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2526
27
28
29
30
31
32
33
34
35
36
HEMLC
DATAML
DATAC
BG
TOMY
DATAY
SOMLC
DATAM
BE2
HEMY
SOMY
TOMLC
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