1. R.V. College of Engineering-LIVE IT LOVE IT RACE ITAshwa racing

2. ASHWA RACING-FORMULA SAE Ashwa Racing cars are a bridge product between Go-Kart and Formula 1000. The target market is the the Weekend amateur aspired go-kart racers who find it difficult to afford a Formula 1000. At one third the price of Formula 1000 with reasonable after sales support comes in 3 variants Combustion Hybrid -Electric models .GO-KARTFormula 1Formula SAE- Ashwa RacingFormula 1000 3. R.V. College of EngineeringAshwa racing Formula Student- UK Formula Student -Italy Formula Student Germany Formula SAE Australasia Formula SAE Michigan Formula SAE California Formula SAE Japan Formula Student Austria Formula SAE Brazil Formula Student Hungary Formula Student Spain Formula Student China Formulas Student -Russia 4. Ashwa racingR.V. College of Engineering Setup in 2003 by students1st Car RZ05 Australia 20052nd Car RZ06 Australia 20063rd Car RZ06X Germany 20074th Car RZ08- Germany 20085th Car RZ09- Italy 20096th Car RZ X Italy 2010 MISSION STATEMENT1st Indian Formula SAE team7th Car RZ XI Italy 20118th Car RZ X2 Italy 2012The drive to WIN. . .This is what champions are made of & where legacies begin Ashwa RACING thrives with the aim ..exploring engineering evolution 5. R.V. College of EngineeringAshwa racing 6. R.V. College of EngineeringAshwa racingHOW DO WE DO IT ? 7. R.V. College of EngineeringAshwa racingLEAN FLAVOURS IN OUR WORK OUR DESIGN ARE EVOLUTIONARY AND NOT REVOLUTIONARY Inventory : Categorize Inventory as : Components used which are off the shelf .Component Designed & Manufactured by OEM Partners with existing tools available at their facility ,Components Designed in house & Manufactured by core Manufacturing partners with the help of Tooling Partners 8. Ashwa racingR.V. College of Engineering THEashwa FORMULA SAE CARSRZ05 Participated in Formula SAE Australia 2005RZ07 Participated in Formula Student Germany 2007RZ06 Participated in Formula SAE Australia 2006RZ08 Participated in Formula Student Germany 2008 9. R.V. College of EngineeringRZ 09 Participated in Formula Student Italy 2009RZ XI Participated in Formula Student -Italy 2012Ashwa racingRZ X Participated in Formula Student Italy 2010RZ XII Participated in Formula Student Italy 2012 10. R.V. College of EngineeringAshwa racingOur Latest Prototype RZ-X2Car 8. RZ-X2 Italy 2012 (Best performance over 7 years) -The team at the Varano di Melegari circuit, Italy 11. RZ X2Achievements: Came 2nd in the cost event. The Best Asian Team at the event. Design appreciated by the judges on the wholeAshwa racing 12. R.V. College of EngineeringAshwa racingLEAN FLAVOURS IN OUR WORK OUR DESIGN ARE EVOLUTIONARY AND REVOLUTIONARYWaiting : There is no waiting period as all components are stacked in its appropriate location and implemented assembled during each sub-system assembly slot which is already pre-planned .Our assembly time takes 45 minutes and not more than that . . 13. Ashwa racingR.V. College of EngineeringLEAN FLAVOURS IN OUR WORK OUR DESIGN ARE EVOLUTIONARY AND NOT REVOLUTIONARY Defects :. Design of pedal box ErgonomicsSimulation of pedal forceModellingDocumentationSelecting Calipers/Balance bar/Master Cylinders/ Rotor Data from old carCalculationDocumentationAssembly Component Design Check DraftingManufacturing team Tolerances FinishingVendorCheckMachining FinishingMeasurementManufacturingGrindingDMG/MeritorWaterjet CutDMG/ MeritorTestingWire edmDMG/MeritorDocumentationGrindingDMG/Meritor 14. THE ashwa RZ-X DeconstructedAshwa racing 15. R.V. College of EngineeringAshwa racingOver-Production :Production is limited and done for the exact requirement . It is only 2 prototypes one being Combustion Race car and the other being Hybrid Race car with similar design except the Powertrain platform . 16. R.V. College of Engineering INTERCHANGEABILITY -MODULARITYAshwa racing 17. Ashwa racingR.V. College of Engineering FORM OF LEAN IN LOGISTICS USA EUROPECUSTOMIZED COMPONENT PARTNER - SUPPLIERSASHWA RACING LOGISTICS TEAMAUSTRALIA PUNE MANUFACTURING PARTNERS BANGALOREASHWA RACING DESIGN TEAM ASHWA RACING MANUFACTURING TEAM ASHWA RACING ASSEMBLY TEAM 18. R.V. College of EngineeringAshwa racingMotion :There is no movement between the equipment and people ,we a have a modular setup with integrated tool box ,welding machine and power-tools during the assembly time . 19. R.V. College of EngineeringAshwa racingWorkforce : Each member is already assigned their role and responsibilities . Training exercise and drill are conducted monthly on their module work along with conducting simple module audits .This ensures Job responsibility DNA code is very much embedded deep in their minds . 20. R.V. College of EngineeringAshwa racingVery short cycles Structure flow Manufacturing Assembly Setup ReductionLean ManufacturingTotal People InvolvementSupplier Partnerships 21. R.V. College of EngineeringAshwa racingPLANNING RACE PLAN -BIBLE DESIGN OBJECTIVESCHASSISWORKSHOP MANAGEMENTSUSPENSIONADMINISTRATIONSTEERINGFINANCERESOURCE DESIGNLEANCOMPATIBILITY INTERCHANGEABILITYBRAKESIMPLEMENTATIONENGINEVALIDATIONDRIVETRAINHUMAN RESOURCESERVICEABILITYINSTRUMENTATIONTESTING DAQ MANAGEMENTBPI PCOEAMLOGISTICS INFRASTRUCTURESOAG SPONSORSHIP-MARKETING-PRMANUFACTURING ASSEMBLYSCRUMBPMB2B 22. R.V. College of EngineeringAshwa racingHOW DOES TECHNOLOGY ASSIST US ? 23. R.V. College of EngineeringAshwa racingAchievements Our team has been deemed Best Asian team" many years in a row and we have been quiet dominant in local and national dailies as well as the news. We have won several awards including The Young Achiever by Rotary, Bangalore.Cost & Endeavour Award, FSAE Australia 2005Young Achiever Award, 2007 24. R.V. College of EngineeringAshwa racing 25. R.V. College of EngineeringAshwa racingThank youwww.ashwaRACING.com