Download - APS Production Scheduling v2.1
<Insert Picture Here>
Oracle Production Scheduling
Presenter’s NamePresenter’s Title
Maximize shop floor throughput and optimize resource utilization
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions.The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.
Safe Harbor Statement
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Globally…
#1 in Database
#1 in Supply Chain Mgmt
#1 in Customer Relationship Mgmt
#1 in Human Capital Mgmt
#1 in Industries
- Retail
- Communications
- Public Sector
- Professional Services
- Financial Services
• 275,000 total customers
• 220,000 database customers
• 30,000 applications customers
• 19,000 SMB apps customers
• 30,000 middleware customers
• 17,700 partners
• 60,000 employees
• 14,000 developers
• 7,000 support staff
Founded in 1977. Headquarters in Redwood Shores, CA with operations in 145 countries.
Oracle At-a-Glance
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
How can you:– Sequence orders to best use your production resources?– Offload production to alternate resources?– Minimize the effect of unplanned production and down time?– Evaluate the impact of a supply shortage on fill rates?– Support revenue growth using existing production assets?
Typical Scheduling Challenges
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Large amounts of work in process inventory• Constant expediting• Poor shop floor performance and poor delivery performance• Unpredictable manufacturing throughput times• No visibility to future planned requirements• Vulnerable to unplanned downtime
Poor visibility to demand and production plan, many disparate spreadsheets, rush everything
Long cycle times
Traditional ApproachPoor visibility to changes, manual process, expedite everything
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Feasible schedules that respect manufacturing constraints• Improved utilization and minimal setup time• Consistent manufacturing cycle times• Improved schedule adherence and delivery performance• Reduced work in process inventories• Secure and integrated system
Complete visibility to demand and production plan, secure integrated system, improved cycle time
Monitorperformance
Analyzeexceptions
Short cycle times
Better Approach: Production SchedulingFeasible on-time schedules with improved throughput and utilization
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
How
Delivers
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Oracle Advanced Planning Solution
Future *
IntegratedPlanningFunctions
Products
Platform
E1 EBS …Legacy
ERP* *
Real-Time Sales and
OperationsPlanning
DemandManagement
and AdvancedForecasting
Predictive Trade
Planning and Optimization
InventoryOptimization
AdvancedSupply Chain
Planning
ProductionScheduling
Global Order
Promising
CollaborativePlanning
WFL Common planning data model
Connectors
NetworkDesign Demand Sensing
And Shaping PostponementOptimization Holistic
Supply Planning
Promise,Distribute, and
ReplenishExecute to plan
Embedded Analytics
Role-based Portals
Preconfigured Worksheets and
Workbenches
Operational Excellence
Real-Time S&OP
Demand drivenadaptive planning
Multi-EnterpriseCollaboration
Trading Partners
Best in classBusinessProcesses
StrategicNetwork
Optimization
Supply ChainRisk Management
Complete, best-in-class e-business planning process platform
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Maximize throughput of bottleneck resources– Automatic detection of bottlenecks– Minimize setup with intelligent sequencing
• Improve shop floor performance– Minimize the effect of unplanned downtime
– Easy identification of issues– What-if rescheduling– Drag and drop
• Quickly determine the best schedule– Fast easy simulation– Scenario comparison and key performance indicators
• Implement quickly by leveraging out-of-the-box
integration
– Integrated manufacturing planning and scheduling– Fully integrated with Oracle E-Business Suite
Oracle Production SchedulingMaximize shop floor throughput and optimize resource utilization
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Increase bottleneck utilization up to 25%
• Reduce work in process up to 25%
• Reduce scheduling cycle time from weeks to minutes
• Drive continuous improvement
Oracle Production SchedulingTypical key benefits
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Oracle Production Scheduling
Enables you to …
Maximize throughput and increase resource utilization
Improve shop floor performance
Determine the best schedule
Comprehensively plan and schedule production
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Determine a feasible schedule considering all your constraints
– Schedule and synchronizes multiple stages of production
– Automatically detects floating bottlenecks
– Considers all material and resource constraints
• Easily identify issues– Exceptions highlight constraints– Drill directly to root causes
Maximize Resource UtilizationEasily create feasible schedules
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Minimize setup time– Intelligent sequencing to minimize
major and minor setups– Recognizes last operation run– Setup information comes directly
from Oracle EBS
• Run optimization– Plan for campaigns to optimize setup
while respecting minimum run constraints
– Weigh on-time performance versus setup costs
Maximize Resource UtilizationMinimize lost utilization due to setup time
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Sequence work on a paint line from light to dark paint to minimize changeover and cleaning times between color changes, assuming 10 hours run per job
PAINT LINE
Time
Orders needing WHITE paint Orders needing BLUE paint Orders needing BLACK paint
Changeover time from white to blue
From To: White Blue Black
White 0 2 6
Blue 10 0 4
Black 10 10 0
Changeover Times (Hours)
OrdersTotal setup
Total Run
Total Time
Un-sequencedWhite, blue, black, white, blue, black, white, blue, black 48 90 138
SequencedWhite, white, white, blue, blue, blue, black, black, black 6 90 96
Example: Sequencing
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Live on Production Scheduling since September 2005
Nampak, South Africa
Company• Global manufacturer with 126 facilities in 19 countries• Manufacturer packaging products
Planning problem solved• Moved from manually intensive spreadsheet schedules to daily schedules that respect all
material and capacity constraints• Instituted standard scheduling practices across multiple facilities
Unique aspects of implementation• High volume production of a diverse product mix• Very complex changeover matrix with over 40,000 entries• Multiple implementations each with unique manufacturing constraints
• Significantly reduced scheduling cycle time
• Increased utilization of bottleneck resources and reduced setup time
• Increased manufacturing flexibility by moving to daily scheduling
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Oracle Production Scheduling
Enables you to …
Maximize throughput and increase resource utilization
Improve shop floor performance
Determine the best schedule
Comprehensively plan and schedule production
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Exceptions and alerts highlight issues
– Identify potential late demands – Alerts identify the root cause of the
issue– Easy drill directly to the problem area
• Fast simulation and drag and drop rescheduling
– Enables scheduler to quickly asses potential corrective action
Improve Shop Floor PerformanceEasily identify and resolve issues
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Publish schedule directly to execution
– Reschedules of existing work orders– Release of new production– Assignment to alternate resources
• Publish dispatch list with detailed schedule and priorities
– Easily view list of operations on a resource
– Clear and up-to-date priorities for production
Improve Shop Floor PerformanceSeamlessly communicate current priorities to production
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Company• Global manufacturer with revenue over $1.5 Billion• Manufacturer Gore-Tex fabrics used in many consumer products and apparel
Planning problem solved• Detailed scheduling of fabric lamination to improve throughput of critical bottleneck
resources
Unique aspects of implementation• Complex scheduling problem with floating bottlenecks
Live on Production Scheduling since June 2005
W.L. Gore and Associates, US
• Reduced work in process inventory by more than 25 percent
• Reduced scheduling cycle time from 1-2 weeks to minutes
• Reduced overtime and expediting
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Oracle Production Scheduling
Enables you to …
Maximize throughput and increase resource utilization
Improve shop floor performance
Determine the best schedule
Comprehensively plan and schedule production
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Easily compare multiple scenarios– Unlimited what if scenarios– Seeded key performance indicators to
assess schedule quality
• Evaluate schedule on multiple metrics
– Delivery performance (late days, late orders)– Cost– Inventory performance
• Easily implement the approved schedule
– Release approved schedule directly to execution
Determine the Best ScheduleQuickly determine the most optimal shop floor schedule
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Issue– Important demands are not going to be
met on time
• Analysis– One resource is the bottleneck and is
completely consumed
– All production on this resource is required for critical production
– Working weekend overtime would enable all demand to be met on time
• Decision– Authorize overtime for the weekend
– Release new schedule to the shop floor
– Get approval for cost of overtime
Determine the Best ScheduleExample: evaluate and adjust schedules
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Company• A subsidiary of Toyota Motor Sales USA.• Produces high performance engines for the Toyota racing teams
Planning problem solved• Moved from 2 week long spreadsheet based scheduling process to
daily scheduling• Automatically generate multiple what if scenarios each day to
determine optimal staffing plans
Unique aspects of implementation• Extremely complex manufacturing process with many operations and
extremely tight tolerances• Very highly constrained by complex automated machining centers
Live on Production Scheduling
• Reduced scheduling cycle time from two weeks to minutes
• Reduction in time loss due to retooling
• Increased ability to react to engineering changes
Toyota Racing Development, US
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Oracle Production Scheduling
Enables you to …
Maximize throughput and increase resource utilization
Improve shop floor performance
Determine the best schedule
Comprehensively plan and schedule production
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Make better decisions faster by choosing alternatives
– Automatically detects floating bottlenecks
– Offloads to alternate resources
– Enforces all capacity constraints including materials, resources, and tools
• Start quickly– Planners define the problem to solve
– Seamless integration with Advanced Supply Chain Planning and Oracle E-Business suite – Leverage existing setup data
Out-of-the-box SchedulingScheduling for planners, not programmers
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Complete, integrated Manufacturing Planning and Scheduling processSUPPLY PLANNING (ASCP)
PRODUCTION SCHEDULING (PS)
ScheduleWeek 0
ScheduleWeek 1
ScheduleWeek 2
ScheduleWeek 3
ScheduleWeek 4
FIRM
PLANNED
ScheduleWeek 1
ScheduleWeek 2
ScheduleWeek 3
ScheduleWeek 4
ScheduleWeek 5
ScheduleWeek 2
ScheduleWeek 3
ScheduleWeek 4
ScheduleWeek 5
ScheduleWeek 6
Production Plan Week 1 - 12
Production Plan Week 2-13
Production Plan Week 3-14
Production Plan Week 4-15
Planned orders
Firm work orders
Comprehensive Manufacturing Planning and Scheduling Solution
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Discrete Manufacturing– Simultaneous resources– Minimum transfer quantities– Sequence dependent setups
• Process Manufacturing– Co-products and by-products– Hard links– Campaigns– Changeovers
• Semiconductor– Binning– Network routings
Schedule Any Mode of ManufacturingDetailed schedules for all Oracle execution processes
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Achieve Incremental Value
Production Scheduling
E-Business Suite Advanced Planning
Inventory Optimization
StrategicNetwork
Optimization
AdvancedSupply Chain
Planning
DemandManagement
Real-TimeSales and
Operations Planning
Collaborative Planning
TradePlanning &
Optimization
Demand forecast
Utilization trends
• Items and categories• Bills of material• Routings• Resources• Production costs• Organizations• Customers• Calendars and Shifts• Units of measure• WIP discrete jobs• OPM process batches• OPM complex routings and
recipes• OSFM lot-based jobs
Plannedorders,Safety stock
Implement additional Advanced Planning components quickly by leveraging the same foundation
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
<Insert Picture Here>
Summary
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Feasible schedules that respect manufacturing constraints• Improved utilization and minimal setup time• Consistent manufacturing cycle times• Improved schedule adherence and delivery performance• Reduced work in process inventories• Secure and integrated system
Complete visibility to demand and production plan, secure integrated system, improved cycle time
Manageperformance
Analyzeexceptions
Oracle Production SchedulingFeasible on-time schedules with improved throughput and utilization
Oracle Production Scheduling
• Maximize throughput and increase resource utilization
• Improve shop floor performance
• Determine best schedule
• Comprehensively plan and schedule production
Enables leading edge and transformational business processes …
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Best in class, proven production scheduling solution
Integrated manufacturing planning, scheduling, and execution
Designed for planners, not programmers
Integrated performance management
Why Oracle!
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract