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An IATF 16949:2016, ISO 9001:2015,ISO 14001:2015 & ISO 45001:2018
Certified organization
Our Vision
Popular Systems aspires to be the most respected and highly preferred solution provider, by delighting the customers as a benchmark
manufacturer, adding more value to products & services provided
Our Mission
Through our commitment to quality, constant innovation, environmental care, stakeholders enchantment and safety prioritization we aim to exceed
and excel in all our endeavors.
POPULAR SYSTEMS
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INFRASTRUCTURE
25000 Sq.ft Work area200+ Skilled employees
40+ Staff members300+ machines
10 Million crimps per month Capacity
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I. Wiring Harness Automobile Wiring Harness
Elevator and Escalator Wiring Harness
Control Panel Wiring Harness
Renewable Energy Wiring Harness
Medical Equipment Wiring Harness
Home Appliance Wiring Harness
Data Cables
UPS wiring Harness
Defense wiring harness
Fuel pump wiring harness
Construction equipment wiring harness
PRODUCTS
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Automobile Wiring Harness
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Car Audio harnesses
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Elevator and Escalator Wiring Harness
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Control Panel wiring Harness
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Renewable Energy Wiring Harness
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Medical Equipment Wiring Harness
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Home Appliance Wiring Harness
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Data Cables
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UPS Wiring Harness
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Defence Wiring Harness
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Defence - Truck Wiring Harness
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Fuel Pump Wiring Harness
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Construction Equipment Wiring Harness
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.
II.JUNCTION BOXES
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III.ELECTRICAL PANELSStarter Panels for Submersible Pumps
Panels for Diesel Generators Galvanized Panels for Power Sector
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Cable Ties
Wiring Harness Clips
Cable Glands
Wire conduits
Spiral conduits
Heat shrink sleeves
Expandable sleeves
Cable markers
Wiring Ducts
IV.WIRING ACCESSORIES
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Cable Ties& Mounts Wiring Harness Clips
Cable Glands Cable Conduits
WIRING ACCESSORIES
Heat Shrink Sleeves
Cable Markers Wiring Ducts
Expandable Sleeves
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MACHINERY
Fully Automatic multi core cable cutting stripping machine
Fully Automatic cutting stripping &crimping machine
Semi automatic electrical crimping machine
Fully Automatic single core cutting stripping machine
Core stripping machine
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Fully Automatic sleeve cutting machine Sleeve Heat Gun
Dowel Crimping machineCable Tag /Ferrule printing machine
Semi automatic lug crimping machine
MACHINERY
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Production Shop Floor
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We are manufacturing superior quality products through our quality culture
Reliability of crimping is ensured with crimping cross section analyzer
We have implemented SPC at our process to streamline the quality
We are following IPC 620C standards for all soldering/crimping components
QUALITY
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TEST FACILITIESWe perform 100% electrical testing for all the harness by Microprocessor based Harness tester, which can able to test up to 1024 point harness
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4DX5-SSkill MatrixSQCWork Instructions-SOPKaizenKamishibai Audit
SYSTEMS IMPLEMENTED
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Discipline -1 Focus on the
Wildly
Important Goal
Discipline-2
Act on the lead measures
Discipline-3 Keep a
compelling score board
Discipline-4 Create a cadence of accountability
The Four Disciplines of Execution
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5-S
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SKILL MATRIX
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SQC
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WORK INSTRUCTIONS
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KAIZEN
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KAMISHIBAI AUDIT BOARD
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ON JOB TRAINING CENTER CLASS ROOM TRAINING CENTER
TRAINING FACILITIES
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World class sophisticated infrastructure
JIT Assembly Line
Single Piece Flow Manufacturing System
Employee Involvement at all levels
Flexible Production Planning System
Un-paralleled Customer Service
Good Business Practices and Good Manufacturing Practices at all Levels
Complete Transparency with our customers
STRENGTHS
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Procurement of Raw Materials from the most cost effective sources
Keeping the Least Inventory
Adoption of the best process to increase Productivity to the optimum level
Adoption of the latest Techniques
Value Engineering as a Continuous Process
Keeping the Overheads to the Essentials with Minimum level
Best utilization of Machinery, Man Power, Space, Power, etc., to gain the maximum efficiency
Best Quality product with competitive price. 100% acceptance with customers (Zero defects)
COMPETITIVENESS
We maintain competitiveness by the following steps
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AWARDS & ACCOLADES
BEST SUPPLIER AWARDM/S.GAMESA WIND TURBINES PVT LTD
GLOBAL ACHIEVER AWARD-2013
BUSINESS LEADERSHIP FORUM
GOLD STAR MILLENNIUMAWARD
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AWARDS & ACCOLADES
RISING STAR AWARD BNIMOST VALUABLE RECRUITER
BUSINESS EVENTS
ELECTRONICA ELECXPOELECRAMA
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TESTIMONIALS
Gre
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Rank -1 Vendor To M/s.Johnson Lifts Pvt.Ltd
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TESTIMONIALSROOTS INDUSTRIES INDIA LTD MAHLE LETRIKA ROOTS INDIA PVT LTD
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TESTIMONIALSWITTUR ELEVATOR COMPONENTS
INDIA PVT LTD JOHNSON LIFTS PVT LTD
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ZF WIND POWER COIMBATORE LTD
TESTIMONIALS
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MEMBERSHIPS
The Coimbatore productivity CouncilAutomotive Industry Action Group Institute of Printed circuit
We are an IATF 16949: 2016,ISO 9001:2015,ISO 14001:2015 & ISO 45001:2018 Certified organisation
CERTIFICATIONS
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