I N D U S T R Y S O L U T I O N S
AEROSPACE
Tungaloy - Industry Solutions
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Tungaloy´s Aerospace Solutions Take Off
Technological innovation accelerates as competition
intensifi es. Aircraft designers are pushing the frontiers
of material properties to more extreme levels for
stronger, lighter, and corrosion- and heat-resistant
materials. To meet the high demands from OEMs
and remain competitive, manufacturers will need
to improve their operational and manufacturing
performance.
In this brochure Tungaloy presents an array of the
latest tooling solutions for turning, milling, drilling, and
grooving, which are particularly vital to aerospace
manufacturers in their pursuit of quality, performance,
and innovation.
www.tungaloy.com
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AirframeLanding GearEngine Parts
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MillLine MillLine
MillLineMillLine
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Shoulder MillingShoulder milling cutter for machining
aluminum alloy parts, with high effi ciency. The
insert is clamped in a V shaped pocket thus
providing the high stability required for high
speed machining.
Titanium alloy has the highest specifi c strength (strength/weight ratio) of all metallic
materials under 400 Degrees Celsius, it is also light, strong and corrosion resistant. High
effi ciency machining of Titanium alloy is a challenge because its low thermal conductivity
causes machining heat to concentrate on the edge of the cutting tool reducing tool life.
Tungaloy’s unique chip control geometries and state of the art coating technologies
reduce load parameters and increase tool life when machining Titanium grade alloys.
Face Milling, Semi-FinishingFlexible and economical face milling
cutter ideal for effi cient removal of large
stock. Innovative insert retention and free
cutting geometry make heavy-duty milling
easy and reliable.
Airframe
AIRFRAME PARTS MACHINING
Pocket Milling, Roughing
Shoulder Milling, Semi-Finishing
Versatile high feed milling cutter with
outstanding metal removal effi ciency.
Top-notch performance also in
shouldering, ramping, plunging, helical
interpolation, and more.
The 2-in-1 solid endmill, able to perform roughing and
fi nishing at the same time. Variable pitch to reduce
vibration for increased stability and productivity.
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DrillLineMillLine
MillLine
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4
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MillLine
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DrillingShoulder MillingChangeable head with optimized designed
for high speed drilling, with high reliability.
The winning combination of perfect edge
geometry and AH725 grade in drilling
connection holes in titanium alloys.
Reliable shoulder milling cutter for the
modular tool system. Sophisticated
insert and tool body designs assure
free cutting and machining reliability,
while providing high accuracy and
surface fi nish quality.
Shoulder Milling, RoughingExtended-flute cutter for
effi cient shoulder milling
application. TungTri insert
features a unique design
which reduces chatter. Very
eff ective especially in long
reach machining.
Shoulder MillingChangeable solid carbide milling heads
provides quick change with no setup time.
The head connection system features face
and taper contact which ensures precise
indexability, and high stability during operation.
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MillLine MillLine
MillLine
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1
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MillLine
AirframeAIRFRAME PARTS MACHINING
Face Milling, Roughing Shoulder Milling, Finishing
Slot Milling
Versatile high feed milling cutter with
outstanding metal removal effi ciency. Top-
notch performance also in shouldering,
ramping, plunging, helical interpolation, and
more.
Solid carbide endmill with unique ground
geometry for excellent surface fi nish and
long tool life during machining at high metal
removal rates.
Indexable slot milling cutter. Featuring
inserts with 6 fully usable cutting edges
and built-in wipers for excellent surface
quality at low cost per edge.
Face Milling, RoughingCutter performs face milling operation at
high metal removal rate. Optimized insert
design for max. 2.5 mm DOC at 2.0 mm
feed per tooth. Long tool life thanks to
AH3135 grade.
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DrillLine
MillLine
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3
2
MillLine
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DrillingChangeable-tip drill system optimal for large-diameter
hole making. Two eff ective cutting edges in AH725 grade
ensures high speed drillings of connection holes on super
alloy components.
Shoulder & Face MillingShoulder milling cutter perfect for effi cient
and chatter-free removal of large stock in a
long reach applications.
Shoulder MillingModular head endmill system. Reduced tool
replacement time and regrinding cost for
maximum productivity and profi t.
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MillLine MillLine
DrillLine
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2
2
3
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MillLine
Landing gear
LANDING PARTS MACHINING
Face Milling, RoughingVersatile high feed milling cutter with
outstanding metal removal effi ciency. Also
ideal for shouldering, ramping, plunging,
helical interpolation, and more.
Profi le MillingSophisticated 4 fully eff ective helix
geometry ensures cost-effi cient, 3D
profi ling or high feed milling. Available in
radius or high-feed geometry.
DrillLine
Counter-Boring DrillingIndexable deep-hole, counter-boring tool.
Delivers high quality holes even on low
power machines.
World’s 1st indexable drill system that features
double-sided triangular inserts with 6 fully eff ective
edges. High productive and cost-effi cient hole
making tool.
Face Milling, RoughingCutter performs face milling operation at
high metal removal rate. Optimized insert
design for max. 2.5 mm DOC at 2.0 mm
feed per tooth. Long tool life thanks to
AH3135 grade.
New materials are being developed continuously for landing gear and its parts. Titanium
alloys are a popular choice for commercial aircrafts due to its strength to weight ratio. And,
special precipitation hardened stainless steels are a best choice due to the toughness,
strength and stability, without having to use a corrosion preventive coating like cadmium.
Machining both Ti and PH steels requires an appropriate cutting edge geometry to reduce
cutting forces, thereby decreasing generated heat and avoiding build up on the cutting edge.
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MillLine
DrillLine
MillLine
Face MillingSophisticated, 6-edged, double-sided triangular
inserts create low cutting forces and barrel-
shaped chips for easy evacuation, ensuring
excellent surface fi nish quality in demanding
applications.
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Profi le MillingModular head endmill system. Reduced tool
replacement time and regrinding cost for
maximum productivity and profi t.
Indexable gun drill series, delivering excellent
straightness, circularity, and surface quality,
while allowing smooth chip evacuation.
Deep Hole Drilling
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HRM chipbreakerHRF chipbreaker
Shaft - Engine
AIRCRAFT ENGINE MACHINING
TurnLine TurnLine
Turning Roughing & Finishing Turning FinishingPVD grade dedicated to ISO S materials.
Long tool life and excellent chip control
thanks to nano-multi-layered AlTiN coating
with high Al-content with dedicated
chipbreakers.
T-CBN grade dedicated to turning heat-
resistant superalloys. High thermal and wear
resistance. Excellent fi nishing result and long
tool life at high cutting parameters.
PSC system with polygonal design
provides quick tool change, high
accuracy, and high repeatability.
High pressure coolant toolholder
system for smooth chip
evacuation. Extended tool life at
higher cutting parameter range.
T U N G A LOYT U N G AU N G A LLO YT U N G A LOY
DrillLine
Deep Hole DrillingTailor-made deep hole drill system dedicated
to successful hole-making of heat-resistant
superalloys.uperalloys.
Many special steel alloys like 300M and HP9-4-30 and high tensile bearing steels such
as m50 NiL are used in the aerospace industry . These materials, once heat treated are
challenging to machine due to the hardness of the material which can reduce tool llife.
Tungaloy’s complete line up of CBN turning grade inserts off er the solution in extending
tool life with consistent performance. With the advent of the new M714B grade, Tungaloy
has added another solution to the diffi culty of machining these aerospace products.
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DrillLine
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TurnLine
ThreadingIndexable threading tool system with a rich
lineup of inserts and holders for a wide
standard range of threads.
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DrillingHead changeable drill series with optimized
drill heads and bodies for high speed and
reliability.
TurnLine
Turning Anti-vibration systemDeep turning solutions for machining high depth to
diameter internal applications include special anti-
vibration boring bar systems with a ‘live’ vibration
dampening system located inside the tool body.
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Disk - Engine
AIRCRAFT ENGINE MACHINING
TurnLine
Face GroovingModular type tool, a fl exible solution using only one
tool for various applications. Coolant is channeled
through the adaptor direct to the cutting edge for
longer insert tool life and improved performance.
PSC system with polygonal design
provides quick tool change, high
accuracy, and high repeatability.
High pressure coolant toolholder
system for smooth chip
evacuation. Extended tool life at
higher cutting parameter range.
TurnLine
Turning FinishingT-CBN grade dedicated to turning heat-
resistant superalloys. High thermal and wear
resistance. Excellent fi nishing result and long
tool life at high cutting parameters.
T U N G A LOYT U N G AU N G A LOYLT U N G A LOY
TurnLine
Turning Roughing & FinishingPVD grade dedicated to ISO S materials.
Long tool life and excellent chip control
thanks to nano-multi-layered AlTiN
coating with high Al-content with
dedicated chipbreakers.
HRM chipbreakerHRF chipbreaker
Nickel based INCONEL® and WASPALOY® are common examples of super alloys used in
jet engine components because they maintain their strength even under high temperatures.
However, these properties also cause low machinability due to extreme wear of the cutting
tools used in the machining process. Tungaloy’s advanced coating technologies off er consistent
and extended tool life under theses extreme conditions. The New AH8000 grades for turning of
INCONEL® and WASPALOY® off er an eff ective solution in the machining process.
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DrillLine
MillLine
DrillingHead changeable drill series with optimized
drill heads and bodies for high speed and
reliability.
ChamferingMulti-functional chamfer tool with
compact, free-cutting 4-edged inserts.
Use the same tool for applications.
Reduced tool inventory and cycle time
for maximum productivity.
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HRM chipbreaker
HRF chipbreaker
Disk & Blisk - EngineAIRCRAFT ENGINE MACHINING
TurnLine
Face GroovingHigh-performing and fl exible face grooving
system. Excellent wear and thermal resistance.
TurnLineTurnLine
Turning, FinishingTurning, Roughing PVD grade dedicated to ISO S materials.
Long tool life and excellent chip control thanks
to nano-multi-layered AlTiN coating with high
Al-content with dedicated chipbreakers.
Ceramic insert for high-speed roughing of disc
profi les. An excellent combination of high wear
resistance and toughness for nickel-based
alloys like Inconel.
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HRM chipbreakerHRF chipbreaker
PSC system with polygonal design
provides quick tool change, high
accuracy, and high repeatability.
High pressure coolant toolholder
system for smooth chip
evacuation. Extended tool life at
higher cutting parameter range.
TurnLine
Turning Roughing & FinishingPVD grade dedicated to ISO S materials.
Long tool life and excellent chip control
thanks to nano-multi-layered AlTiN coating
with high Al-content with dedicated
chipbreakers.
TurnLine
Face GroovingModular type tool, a fl exible solution using only one
tool for various applications. Coolant is channeled
through the adaptor direct to the cutting edge for
longer insert tool life and improved performance.
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MillLine
Profi le Milling, Roughing3D profi ling cutter with round or serrated
inserts. Excellent vibration-dampening
with high metal removal rate in long reach
applications.
MillLine
Profi le Milling, FinishingMulti-purpose, indexable endmill
system. Excellent surface fi nish and
stable machining thanks to secure insert
clamping and minimum run-out.
Impeller & Blade - EngineAIRCRAFT ENGINE MACHINING
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MillLine
Profi le Milling, FinishingBall nose endmill with optimized design for
excellent stability and surface fi nish quality.
MillLine
Profi le Milling, RoughingVersatile high feed milling cutter with
outstanding metal removal effi ciency. Also
ideal for shouldering, ramping, plunging,
helical interpolation, and more.
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MillLine
Shoulder Milling, Semi-FinishingMilling cutter for accurate 90° shoulders.
Optimal insert geometry for close
tolerance, step-free walls.
Case - EngineAIRCRAFT ENGINE MACHINING
HRM chipbreakerHRF chipbreaker
TurnLine
Turning Roughing & FinishingPVD grade dedicated to ISO S materials. Long
tool life and excellent chip control thanks to
nano-multi-layered AlTiN coating with high Al-
content with dedicated chipbreakers.
PSC system with polygonal design
provides quick tool change, high
accuracy, and high repeatability.
High pressure coolant toolholder
system for smooth chip
evacuation. Extended tool life at
higher cutting parameter range.
www.tungaloy.com
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MillLine
Shoulder Milling, FinishingHighly effi cient 4-edged endmill with radius
corners. Stable milling and superior wall
and surface fi nish thanks to the optimal
fl ute-core design.
MillLine DrillLine
Thread MillingVast range of thread milling tools
available in solid, indexable
inserts, or modular system.
Signifi cant machining fl exibility
and maximum productivity.
DrillingHead changeable drill series with optimized
drill heads and bodies for high speed and
reliability.
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AS9100 Certified780062015.11.04
ISO14001 CertifiedEC97J11231997.11.26
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Tungaloy Scandinavia ABBultgatan 38442 40 Kungälv, SwedenPhone: +46-462119200 www.tungaloy.se
Tungaloy Rus, LLC115432, Russian Federation, Moscow, Andropova avenue., h.18, bld.7, fl t. 11, offi ce 3.Phone: +7-499-683-01-80/81 www.tungaloy.co.jp/ru
Tungaloy East LLC620075, Russian Federation, Sverdlovsk Region, Ekaterinburg, Mamina-Sibiryaka str., bldg. 101, room 202Phone: +7-343-286-48-23/24Fax: +7-912-284-91-69www.tungaloy.co.jp/rue
Tungaloy Polska Sp. z o.o.ul. Genewska 24 03-963 Warszawa, PolandPhone: +48-22-617-0890 Fax: +48-22-617-0890www.tungaloy.co.jp/pl
Tungaloy U.K. LtdThe Technology Centre, Wolverhampton Science Park Glaisher Drive, WolverhamptonWest Midlands WV10 9RU, UKPhone: +44 121 4000 231 Fax: +44 121 270 9694 www.tungaloy.co.jp/uk [email protected]
Tungaloy Hungary KftErzsébet királyné útja 125 H-1142 Budapest, Hungary Phone: +36 1 781-6846 Fax: +36 1 781-6866www.tungaloy.co.jp/hu [email protected]
Tungaloy TurkeyDudullu OSB 4. Cad No:4 34776 Ümraniye Istanbul, TURKEY Phone: +90 216 540 04 67 Fax: +90 216 540 04 87www.tungaloy.com.tr [email protected]
Tungaloy Benelux b.v.Tjalk 70NL-2411 NZ Bodegraven, Netherlands Phone: +31 172 630 420 Fax: +31 172 630 429www.tungaloy-benelux.com
Tungaloy CroatiaJosipa Kozarca 410432 Bregana, Croatia Phone: +385 1 3326 604 Fax: +385 1 3327 683www.tungaloy.hr
Tungaloy Cutting Tool (Shanghai) Co.,Ltd.Rm No 401 No.88 Zhabei Jiangchang No.3 RdShanghai 200436, ChinaPhone: +86-21-3632-1880 Fax: +86-21-3621-1918www.tungaloy.co.jp/tcts
Tungaloy Cutting Tool (Thailand) Co.,Ltd.Interlink tower 4th Fl. 1858/5-7 Bangna-Trad Road km.5 Bangna, Bangna, Bangkok 10260ThailandPhone: +66-2-751-5711 Fax: +66-2-751-5715www.tungaloy.co.th
Tungaloy Singapore (Pte.), Ltd.62 Ubi Road 1, #06-11 Oxley BizHub 2Singapore 408734Phone: +65-6391-1833 Fax: +65-6299-4557www.tungaloy.co.jp/tspl
Tungaloy Vietnam LE 04-38, Lexington Residence 67 Mai Chi Tho, Dist. 2, Ho Chi Minh City, Vietnam Phone: +84-8-37406660 Fax: +84-8-37406662 www.tungaloy.co.jp/tspl
Tungaloy India Pvt. Ltd.Indiabulls Finance Centre,Unit # 902-A, 9th Floor,Tower 1, Senapati Bapat Marg,Elphinstone Road (West),Mumbai -400013, IndiaPhone: +91-22-6124-8804 Fax: +91-22-6124-8899www.tungaloy.co.jp/in
Tungaloy Korea Co., Ltd#1312, Byucksan Digital Valley 5-chaBeotkkot-ro 244, Geumcheon-gu153-788 Seoul, KoreaPhone: +82-2-2621-6161 Fax: +82-2-6393-8952www.tungaloy.co.jp/kr
Tungaloy Malaysia Sdn Bhd50 K-2, Kelana Mall, Jalan SS6/14Kelana Jaya, 47301 Petaling Jaya, Selangor Darul Ehsan MalaysiaPhone: +603-7805-3222 Fax: +603-7804-8563www.tungaloy.co.jp/my
Tungaloy Australia Pty LtdPO Box 2232, Rowville, Victoria 3178, AustraliaPhone: +61-3-9755-8147 Fax: +61-3-9755-6070www.tungaloy.com.au
PT. Tungaloy IndonesiaKompleks Grand Wisata Block AA-10 No.3-5 Cibitung Bekasi 17510, IndonesiaPhone: +62-21-8261-5808 Fax: +62-21-8261-5809www.tungaloy.co.jp/id
Tungaloy Corporation (Head offi ce)11-1 Yoshima-KogyodanchiIwaki-city, Fukushima, 970-1144 JapanPhone: +81-246-36-8501 Fax: +81-246-36-8542www.tungaloy.co.jp
Tungaloy America, Inc.3726 N Ventura DriveArlington Heights,IL 60004, U.S.A.Phone: +1-888-554-8394 Fax: +1-888-554-8392www.tungaloyamerica.com
Tungaloy Canada 432 Elgin St. Unit 3 Brantford, Ontario N3S 7P7, Canada Phone: +1-519-758-5779 Fax: +1-519-758-5791 www.tungaloy.co.jp/ca
Tungaloy de Mexico S.A.C Los Arellano 113, Parque Industrial Siglo XXIAguascalientes, AGS, Mexico 20290Phone: +52-449-929-5410 Fax: +52-449-929-5411www.tungaloy.co.jp/mx
Tungaloy do Brasil Ltda.Avd. Independencia N4158 Residencial Flora13280-000 Vinhedo, São Paulo, BrasilPhone: +55-19-38262757 Fax: +55-19-38262757www.tungaloy.com/br
Tungaloy Germany GmbHAn der Alten Ziegelei 1D-40789 Monheim, GermanyPhone: +49-2173-90420-0 Fax: +49-2173-90420-19www.tungaloy.de
Tungaloy France S.A.S.ZA Courtaboeuf - Le Rio1 rue de la Terre de feuF-91952 Courtaboeuf Cedex, FrancePhone: +33-1-6486-4300 Fax: +33-1-6907-7817www.tungaloy.fr
Tungaloy Italia S.r.I.Via E. Andolfato 10I-20126 Milano, ItalyPhone: +39-02-252012-1 Fax: +39-02-252012-65www.tungaloy.it
Tungaloy Czech s.r.o.Turanka 115CZ-627 00 Brno, Czech RepublicPhone: +420-532 123 391 Fax: +420-532 123 392www.tungaloy.cz
Tungaloy Ibérica S.L.C/Miquel Servet, 43B, Nau 7 Pol. Ind. BufalventES-08243 Manresa (BCN), SpainPhone: +34 93 113 1360 Fax: +34 93 876 2798www.tungaloy.es