Accelerate the digital transformationFrom Integrated Engineering to Integrated OperationsDr. Jürgen Brandes, CEO Process Industries and DrivesEckard Eberle, CEO Process Automation
siemens.com/achemaUnrestricted © Siemens AG 2018
ACHEMA 2018June 11-15Hall 11/C3Frankfurt/Main
Unrestricted © Siemens AG 2018June 12th, 2018Page 2 Dr. Jürgen Brandes | Eckard Eberle | Siemens AG
At ACHEMA Siemens demonstrates on-going developmentof the Digital Enterprise and the Digital Twin
Namur starts“Enabling Industrie 4.0in process industries”focused on IntegratedEngineering and OpenInterfaces.
2013Discover and leveragethe potential ofdigitalization
2015Accelerate thedigital transformation
2018
Unrestricted © Siemens AG 2018June 12th, 2018Page 3 Dr. Jürgen Brandes | Eckard Eberle | Siemens AG
Siemens expertise in electrification, automation and digitalizationunleashes new business values in process industries
Computing PowerConnectivitySensorsCloud computingData analysisData driven services
Electrification
Automation
Digitalization
Time to market Flexibility Quality Efficiency Security
Createbatch size 1
Conquernew markets
Establish newbusiness models
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Digitalization and Industrie 4.0 are continuously in the headlinesand already creating down-to-earth benefits for pace makers
Advanced automation and digitalizationallowed us to design a paint productionprocess which can consistently deliver thehighest quality paint, faster than ever beforeand with a flexibility that permits incrediblemarket responsiveness.
K. P. Worrell, Project Director DuluxGroup Australia.
Continuous Manufacturing Technology is thefirst step towards a fully automatizedproduction.
M. Becker, Global Engineering, Pfizer Germany
Data is the raw material for the interestingbusiness models of the future.A. Birkenfeld, Automation Engineering, Kaeser Kompressoren SE, Germany
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We offer digital solutions from Integrated Engineering toIntegrated Operations & Services built around the Digital Twin
Time to market Flexibility Quality Efficiency Security
Digital Twin
Integrated Operations& Services
Real world
Product design Process &plant design
Engineering &commissioning Operation Service1 2 3 4 5
Virtual world
Integrated Engineering
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We offer digital solutions from Integrated Engineering toIntegrated Operations & Services built around the Digital Twin
Time to market Flexibility Quality Efficiency Security
Digital TwinRecipe,
feedstockquality…
Process &plant
documen-tation
Real plant
Integrated Operations& Services
Digitally enhanced products
Secure connectivity
Maintenance
Cloud platform and operating system
Asset Performance Management2D/3D & commissioning
Data analytics
Real world
Simulation
Product design Process &plant design
Engineering &commissioning Operation Service1 2 3 4 5
Virtual world
Integrated Engineering
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Accelerate the digital transformationThe Digital Enterprise in the chemical industry
Plants can only produce paint batches inlarge quantities (> 5,000 liters)
Greater flexibility in responding to demand forsmall batch sizes up to 100 liters using plantsimulation and digital optimization
Data documentation on paper, manual plantresetting and time-consuming test processes
Data documentation of formulas and productionprocesses completely digitalized (Digital Twin)for flexible plant resetting
Before Now
Engineering
Operation
Service Retroactive repairs and maintenance afterfaults have occurred
Data analysis of process data and preemptivefault detection in production lines
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DuluxGroup, Australia
Chemical Industry – New level of flexibilityto personalize mass paint production
Greater customization100 ltrs instead of >5,000 ltrs
>50% less time from testing to paint production
8x faster production process
Fewer downtimesdue to predictive maintenance
SIMITCOMOS
Walkinside
SIMATICIT eBR
SIMATICPCS 7
SIMATICPCS 7
ProcessHistorian
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Customer benefits• Access your data centrally• Eliminate paper-based reports• Time to Market
Jinyu Bio-technology Co. Ltd., China
Pharma Industry – Intelligent manufacturingfor China’s leading animal vaccine producer
SIMATICPCS 7
COMOSPlatform
SIMATICIT eBR
XHQOperationsIntelligence
Software
Linking all equipment and production lines into a
connected plantEnd-to-end material trackingand control from raw materialsall the way to the finished product
Collect and manage production, operation andmaintenance data in one centralized system
for permanent improvements
SIPAT
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Pfizer, Germany
Pharma Industry – Continuous, fast,and flexible tablet manufactureSIMATIC
IT
SIMATICWinCC
ContinuousManufacturingTechnology
(CMT)Manufacturing
ExecutionSystem (MES)
Shorter time to marketthanks to real-time release
Faster and more flexibleproduction for adapting to new marketsituations in a matter of minutes
Higher quality due to higher datatransparency
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DowChemical R&D center, Middle East
Cybersecurity – Central protectionof distributed systems
Comprehensive risk analysisand related testsKeep the process controlsystem safe from hackerswith compatible anti-virus and whitelist software
Fast installation with
minimum downtime
Cybersecuritythreats
Plantsecurity
Networksecurity
Systemintegrity
Unrestricted © Siemens AG 2018June 12th, 2018Page 12 Dr. Jürgen Brandes | Eckard Eberle | Siemens AG
We offer digital solutions from Integrated Engineering toIntegrated Operations & Services built around the Digital Twin
Time to market Flexibility Quality Efficiency Security
Digital Twin
Integrated Operations& Services
Real world
Product design Process &plant design
Engineering &commissioning Operation Service1 2 3 4 5
Virtual world
Integrated EngineeringDigitalizationConsulting
SITRANS TH/TRand SITRANS P
PCS 7 V9.0Plant Automation Accelerator
SIMIT V10.0
SIMOTICS XP
COMOS
Industrial Communication& Identification
ULTRAMAT23SIDRIVE IQ
MindSphere
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Accelerate the digital transformation
SIMOTICS XPCHEMSTARNew standard for explosionprotected motors
SIDRIVE IQIntelligence for theoptimal performanceof drive systems
SITRANS TH/TRand SITRANS PNext generationof instruments
ULTRAMAT 23
Long-term emissionmonitoring solution
ACHEMA 2018 – Experience our highlights!
DigitalizationConsultingYour specificdigitalization roadmap
MindSphereThe cloud-based, openIoT operating systemfrom Siemens
PCS 7 V9.0 PlantAutomation AcceleratorIntegrated engineering via“plug and play”
Industrial Communi-cation & IdentificationIndustrial CommunicationNetworks & SIMATIC RTLS
SIMIT V10.0Simulation for differentproject sizes andrequirements
COMOSIncrease the valueof your data withmodularized engineering
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Applications forprocess industriesCreated according tocustomer requirements
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We take new ways of innovationtogether with our customers and partners
Engineering platform COMOS Asset lifecycle data model Automation platform SIMATIC
Cloud-basedasset performanceanalytics
IT solutionscyber security
Cloud-basedlogistics solution
Co-creating with customers…
… and cooperating withimplementation partners
Wristband for always-onauthentication
2D/3D EngineeringAdvanced processmodelling and simulation
Automated guidedvehicles
Serialization /Track&Trace
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Functional Namur Open Architecture (NOA) demonstratorLive at ACHEMA
Platzhalter für realesDemonstratorbild
Second Data Channel,separated from Core ProcessNOA ConnectorsNOA IT/OT SwitchNOA Access Point
Smart IoT field devicesSIMOTICS Connect400RTU3030CSITRANS MAG8000
Application PlatformSmart Device DashboardValve Monitoring Application
Source: Namur and atp
EnterpriseResourcePlanning
ManufacturingExecution Level
Basic Automation
Field Level
secure
open
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End users strive for reduced complexity andcustomization in automation projects and lifecyclemanagement.
SIMATIC PCS 7 V9.0 opens up new opportunities withits new hardware platform based on PROFINET standard:• Extremely small footprint• Single point configurable I/O• Plug-and-Produce• New generation of high-available remote I/O• A fresh approach to commissioning field devices
The result: Digitalization down to the field level –and a way towards future innovation!
SIMATIC PCS 7 V9.0Room for new perspectives
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Starting to “reThink” process automation
reThinkCollaborationThink to count relying on a systemthat enables a secure connection ofall users and external suppliers atthe same time.
reThinkDigitalizationEnvision a system thatenables plant design andengineering, simulationand automationseamlessly.
reThink UsabilityAssume interaction with the systemwill take place clearly and easily via ahighly intuitive user interface –to focus on what really mattersfor the business.
reThink ScalabilityWhether supplyingsmall units or managingan entire production site– imagine a system thatcan be seamlessly upgradedand expanded during operation.
reThink MobilityImagine experts have immediate
access to engineering projects andoperation processes from anywhere
using only one secure web connection.