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OLGA UGM Oslo 2009Mari F. Langseth, Senior Project Engineer, Integrated Operations, ABB Oil, Gas & Petrochemicals
Flow assurance applications in aIntegrated Operations framework
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ABB Group
August 13, 2013 | Slide 2
Outline
Introduction to ABB
ABB Integrated Operations
Realizing value through IO
Flow assurance & Integrated Operations Concluding Remarks
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ABB Group
August 13, 2013 | Slide 3
Power and productivity for a better worldABBs vision
As one of the worlds leading engineering companies, we
help our customers to use electrical power efficiently, to
increase industrial productivity and to lower
environmental impact in a sustainable way.
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ABB Group
August 13, 2013 | Slide 4
ABB within Oil, Gas and Petrochemicals
Key deliverables
Electrical, Control, Instrumentation and
Telecommunication (ECIT)
Integrated Operations
Lifecycle services
http://stage-www.abb.com/global/gad/gad02477.nsf/vwImages/1C246B759F1F3682C12571F0007A4D10/$File/Petrochemicals.jpghttp://www300.abb.com/global/gad/gad02007.nsf/vwImages/55D4BBE5EF0FCEF0C1256DA3004730CC/$File/Controlroom-01-HR.jpg -
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ABB Group
August 13, 2013 | Slide 6
Realizing Value in Brown Fields
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ABB Group
August 13, 2013 | Slide 7
Challenge: Handling Process Variations
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ABB Group
August 13, 2013 | Slide 8
System Setup for Remote Support (Year 2002)
Siemens Tele Perm (DCS)
ABB AC 800M
Norsk Hydro
Brage SubnetSOIL
TCP/IP
ABB PC
ABB Remote Room
Access
Code
ABB Network
OnshoreOffshore
TCP/IP
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ABB Group
August 13, 2013 | Slide 9
Realizing Value in Green Fields
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ABB Group
August 13, 2013 | Slide 10
EIT Integrated Approach
One supplier for:
Electrical
Instrumentation/Automation
Telecommunication
Integrated Operations
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ABB Group
August 13, 2013 | Slide 11
EIT + IO Project Model
EPC
E I T
IO
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ABB Group
August 13, 2013 | Slide 12
Supplier Involvement in all the Project Phases
Influence
concepts
FEEDBasic/Detail
Design
Commission
Start-upConcept Operation
Select the right
content
and infrastructure
InstrumentationInfrastructure
Framework
Applications
SupportTuning
Calibration
Set-up
Lifecycle SupportTuning
Optimization
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Flow Assurance and IntegratedOperations
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ABB Group
August 13, 2013 | Slide 14
Flow assurance & IO
Integration of systems, applications and competency needs to be included early in
the project phase
Integrated flow assurance studies/concept developments:
The layout, control and operation of the receiving facility has a significant
impact on flow assurance in pipelines and gathering systems
Similarly, flow assurance aspects in pipelines and wells has a significant impactin topside control and optimization
Integration of both flow assurance and topside/control/operational competency is
required for providing overall understanding and optimal design of pipelines and
gathering systems
Concept/Feed phase
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ABB Group
August 13, 2013 | Slide 15
Flow assurance & IO
Improved accuracy of study results
Interactions between processing facility, control systems and pipeline design
Integrated control of pipelines and processing facility
Slug control and mitigation
Production Optimization
Design and optimization of gas lift
MEG injection
Required changes to topside control system and HMI from new tie-in
Condition and performance monitoring
Etc.
Typical benifits from integrated studies
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ABB Group
August 13, 2013 | Slide 16
Flow Assurance and IOABBs IO Compliant Topology
Control appl
Monitoring application
Supervisory control
optimization
Monitoring
Support
Operation
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ABB Group
August 13, 2013 | Slide 17
Flow Assurance & IO
Flow assurance applications from ABB
Slug control and mitigation (AFC/AWC)
Virtual Flow Metering (WMS)
Gas Lift Optimization (GLO)
Insight Erosion Management system
Other custom-built applications
ABB applications
1 4 15 16 1 7 1 8 1 9 2 0days
[ -
]
Slugging, resulting in a
loss of oil production
Slugging eliminated,
oil production increased by ~10%
PipelineInletpressure
OilproductionfromT
or
AWCRamp-UpConfiguration
AWCRamp-Up
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ABB Group
August 13, 2013 | Slide 18
Flow Assurance & IOIntegration of ABB products
AWC(AC800M)
FieldInstrumentation
DCS
Gas LiftOptimizer
GUI(forremoteaccess)
Servers
OPCServer
WMSOS display
Engineering interface
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ABB Group
August 13, 2013 | Slide 19
Flow Assurance & IOIntegration of ABB applications with OLGA Online
Example: Subsea tie-in
AFC
Slug control and mitigation
Online PMS
Hydrate
Leak detection
Ramp up
Etcroved performance
by providing virtual
ic measurements
isor outputs
ented by AFC
OLGA
OnlineVirtual measurements
Advisor outputs
WMS
Improved virtual flow
rates from WMS andOLGA Online
Insight
Improved erosion
monitoring using process
data and OLGA Online
fluid velocities
Common
historian for easier
data access
Integrated flow assurance and optimization
system
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ABB Group
August 13, 2013 | Slide 20
Flow Assurance & IO
Structured IO framework facilitates improved support of both installed applications
and operations itself
Improved data access for both suppliers and operators
Bring suppliers expertise into the loop
Remote collaboration
Product support might highlight operational opportunities
e.g. tuning/support on virtual metering systems might reveal possibilities for
optimizing production
Improved service through Service Environment
Operational Support
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The benefits of ABB Service Environment
Modern oil and gas operations rely on advanced
technological solutions to
optimize production reduce operating costs
increase safety
extend the overall field lifecycle
One Team
ISO Processes
Procedures
IT Security
SharingKnowledge
Supporting toolThe unique Service Environment program is
designed to effectively manage
complex and integrated systems
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ABB Group
August 13, 2013 | Slide 22
Concluding Remarks
Integrated operations gives significant benefits for both operators and
suppliers
Systems and competency are becoming more inter-dependent
Requires an integrated approach both within consultancy and
product deliveries
Vendors participation through the whole life-cycle gets increasingly
important
2007 - 2007
Commissioning
Flow Assurance, Process Control and Operations Knowledge and Experience
04.06.2007 - 19.09.2007
Operations
2007 - 2007
FEED/Engineering
2007 - 2007
Implementation/Testing
2007 - 2007
Start-up
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