2003 SNOWMOBILE OWNER'S MANUAL SUPPLEMENT Owners Manual
MACHINE MODEL Supplement
DESCR NO. PUBL. NO.
500 INDY S04NB4BS 9918252
SUPERSPORT STOCK A S04NP5BSA 9918335
SUPERSPORT STOCK B S04NP5BSB 9918335
SUPERSPORT F/O S04NP5BS 9918335
550 CLASSIC S04ND5BS 9918201
600 SWITCHBACK STOCK A S04NS6ESA 9918505
600 SWITCHBACK F/O S04NS6ES 9918505
600 SWITCHBACK STOCK B S04NS6ESB 9918505
700 SWITCHBACK STOCK A S04NS7CSA 9918285
700 SWITCHBACK F/O S04NS7CS 9918285
700 SWITCHBACK STOCK B S04NS7CSB 9918285
800 SWITCHBACK STOCK A S04NS8CSA 9918288
800 SWITHCBACK F/O S04NS8CS 9918288
800 SWITCHBACK STOCK B S04NS8CSB 9918288
600 RMK 144 STOCK A S04NK6ESA 9918282
600 RMK 144 STOCK B S04NK6ESB 9918282
600 RMK 144 F/O S04NK6ES 9918282
600 RMK 144 STOCK C S04NK6ESC 9918282
700 RMK 144 STOCK A S04NK7CSA 9918284
700 RMK 144 STOCK B S04NK7CSB 9918284
700 RMK 151 STOCK A S04NL7CSA 9918284
700 RMK 151 STOCK B S04NL7CSB 9918284
700 RMK 144 F/O S04NK7CS 9918284
700 RMK 151 F/O S04NL7CS 9918284
700 RMK 144 STOCK C S04NK7CSC 9918284
700 RMK 151 STOCK C S04NL7CSC 9918284
800 RMK 144 STOCK A S04NK8CSA 9918286
800 RMK 144 STOCK B S04NK8CSB 9918286
800 RMK 151 STOCK A S04NL8CSA 9918286
800 RMK 151 STOCK B S04NL8CSB 9918286
800 RMK 144 F/O S04NK8CS 9918286
800 RMK 151 F/O S04NL8CS 9918286
800 RMK 144 STOCK C S04NK8CSC 9918286
800 RMK 151 STOCK C S04NL8CSC 9918286
800 RMK 159 STOCK A S04NM8CSA 9918287
800 RMK 159 STOCK B S04NM8CSB 9918287
800 RMK 159 STOCK C S04NM8CSC 9918287
800 RMK 159 F/O S04NM8CS 9918287
800 XC SP EDGE STOCK B S04NP8CSB 9918274
800 XC SP EDGE STOCK A S04NP8CSA 9918274
800 XC EDGE F/O S04NP8CS 9918274
800 XC SP EDGE STOCK C S04NP8CSC 9918274
700 XC SP EDGE STOCK B S04NP7CSB 9918275
700 XC SP EDGE STOCK A S04NP7CSA 9918275
700 XC EDGE F/O S04NP7CS 9918275
700 XC SP EDGE STOCK C S04NP7CSC 9918275
800 CLASSIC TOURING S04NT8CS 9918378
800 CLASSIC TOURING, INT'L. S04NT8CE 9918378
700 CLASSIC TOURING S04NT7CS 9918283
700 CLASSIC TOURING, INT'L. S04NT7CE 9918283
FRONTIER TOURING S04NT7DSFRONTIER CLASSIC STOCK A S04ND7DSAFRONTIER CLASSIC F/O S04ND7DSTRAIL TOURING S04NT5BS 9918291
TRAIL TOURING, INT'L. S04NT5BE 9918291
SPORT TOURING S04NU5BS 9918980
SPORT TOURING, INT'L. S04NU5BE 9918980
TRAIL RMK 136 STOCK A S04NJ5BSA 9918292
TRAIL RMK 136 F/O S04NJ5BS 9918292
700 PRO X S04NX7CS 9918398
800 PRO X S04NX8CS 9918399
600 CLASSIC TOURING S04NT6ES 9918281
600 CLASSIC TOURING, INT'L. S04NT6EE 9918281
600 PRO X S04NX6ES 9918401
600 PRO X, INT'L. S04NX6EE 9918401
600 XC SP EDGE STOCK B S04NP6ESB 9918263
600 XC SP EDGE STOCK A S04NP6ESA 9918263
600 XC SP EDGE F/O S04NP6ES 9918263
600 XC SP EDGE STOCK C S04NP6ESC 9918263
500 XC SP EDGE STOCK B S04NP5CSB 9918202
500 XC SP EDGE STOCK A S04NP5CSA 9918202
500 XC SP EDGE F/O S04NP5CS 9918202
500 XC SP EDGE STOCK C S04NP5CSC 9918202
SUPERSPORT M-10 F/O S04NE5BS 9918379
700 XC SP EDGE M-10 F/O S04NE7CS 9918319
800 XC SP EDGE M-10 F/O S04NE8CS 9918320
500 XC SP EDGE M-10 F/O S04NE5CS 9918296
600 XC SP EDGE M-10 F/O S04NE6ES 9918332
800 CLASSIC STOCK A S04ND8CSA 9918397
800 CLASSIC STOCK B S04ND8CSB 9918397
800 CLASSIC F/O S04ND8CS 9918397
700 CLASSIC STOCK A S04ND7CSA 9918396
700 CLASSIC F/O S04ND7CS 9918396
2003 SNOWMOBILE OWNER'S MANUAL SUPPLEMENT
Not Yet Available
Not Yet Available
Not Yet Available
600 CLASSIC F/O S04ND6ES 9918482
600 CLASSIC STOCK B S04ND6ESB 9918482
600 CLASSIC STOCK A S04ND6ESA 9918482
500 CLASSIC STOCK A S04ND4BSA 9918402
500 CLASSIC F/O S04ND4BS 9918402
WIDETRRAK LX S04SU4BS 9918293
WIDETRRAK LX, INT'L. S04SU4BE 9918293
120 PRO X S04WB1AS120 PRO X, INT'L. S04WB1AE800 PRO-XR S04NZ8CS800 PRO-XR, INT'L. S04NZ8CE800 PRO-XR Stock A S04NZ8CSA340 INDY S04NB3AS 9918137
340 INDY, INT'l. S04NB3AE 9918137
INDY 340 TOURING S04NT3AS 9918290
INDY 340 TOURING, INT'L. S04NT3AE 9918290
340 CLASSIC S04ND3AS 9918428
800 PRO-X 2 S04NY8CS800 PRO-X 2, INT'L. S04NY8CE700 PRO-X 2 S04NY7CS700 PRO-X 2, INT'L. S04NY7CE600 PRO-X 2 S04NY6ES600 PRO-X 2, INT'L. S04NY6EE550 PRO X FAN S04NX5BS550 PRO X FAN, INT'L. S04NX5BE440 PRO X S04NX4CS440 PRO X, INT'L. S04NX4CE
2003 SNOWMOBILE OWNER'S MANUAL SUPPLEMENT
Not Yet Available
Not Yet Available
Not Yet Available
Not Yet Available
9919007
9919007
9919007
9919006
9919006
9919005
9919005
9919004
9919004
9918336
9918336
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.340 Indy2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) n/aChaincase Oil Capacity (oz.) 9DryWeight (Est.) 447.5Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC34-2PM070Alternator Output (watts) 240 WattBore x Stroke (mm) 62.3x55.6 mmDisplacement (cc) 339 ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM30SS
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 26.5° @ 3000Ignition Type Kokusan ER
Mikuni
Main Jet 170
Pilot Jet 35Jet Needle / Clip Position 5DP13 / 3Needle Jet O-6 (169)Cutaway 2.5 AL
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug NGK BR8ES
Air Screw 1.5 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./ 89 Oct.Oxy.
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.1mm / .240"
Front Type Edge
IFS Shock Type Nitrex
Rear Type Edge
Front Track Shock Nit Cell
Rear Track Shock Sel
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start AccessoryLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
185#4
180#3
170#3
165#3
160#3
150#3
175#3
170#3
160#3
155#3
150#3
140#2
165#3
160#3
150#3
145#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
140#2
130#2
155#3
150#3
140#3
135#2
130#2
120#1
2400-3000(8000-10000)
145#3
140#3
130#2
125#2
120#1
110#1
3000-3700(10000-12000)
135#3
130#2
120#2
115#1
110#1
100#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10 Bushed
2287 110/290 Red/Black 36° TeamRev Roller
10MB 2287 110/290 Red/Black 36° TeamRev Roller
10MW 2287 110/290 Red/Black 36° TeamRev Roller
10MR 2287 110/290 Red/Black 36° TeamRev Roller
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
16-41 HYVO72P
16-41 HYVO72P
16-41 HYVO72P
16-41 HYVO72P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918137 Rev 01 6/03/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
2004 550 Classic Edge
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) N/A
Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 495Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC55PM061Alternator Output (watts) 240 WattBore x Stroke (mm) 73.0x65.0Displacement (cc) 544ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM34
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan 16bit ER
Mikuni
Main Jet 280 Pto / 270 MagPilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris BlueSpark Plug NGK BR9ES
Air Screw 1.25 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./89 Oct.Oxy.
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.35mm/.250"
Front Type Edge
IFS Shock Type Nitrex
Rear Type Edge
Front Track Shock Nit Cell
Rear Track Shock Position Sen
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
300/290#4
290/280#3
280/270#3
270/260#3
260/250#3
250/240#2
290/280#3
270/260#3
260/250#3
250/240#3
240/230#2
230/220#2
270/260#3
260/250#3
250/240#3
240/230#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
230/220#2
220/210#2
250/240#3
240/230#3
230/220#2
220/210#2
210/200#1
200/190#1
2400-3000(8000-10000)
240/230#3
230/220#2
220/210#2
200/190#2
190/180#1
180/170#1
3000-3700(10000-12000)
220/210#2
210/200#2
200/190#2
190/180#1
180/170#1
170/160#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-60Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-58Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-56Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
19-39 BW72P
19-39 BW72P
19-39 BW72P
19-39 BW72P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918201 Rev 02 1/03 Printed in USAPN
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.500 XC SP EDGE F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 481.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2650-5044-PR5CAlternator Output (watts) 280 wBore x Stroke (mm) 70.5 x 64Displacement (cc) 500Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 25° @ 2500Ignition Type digital
Mikuni
Main Jet 410
Pilot Jet 45Jet Needle / Clip Position 9DFH6-57 / 2Needle Jet P-8Cutaway 1.5
Fuel Screw 3.0
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.25
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Alum IFPAlum IFP CA
Rear Type Edge
Front Track Shock Arvin IFP
Rear Track Shock Position SenFox PSCA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
440#3
430#3
410#2
390#2
380#2
360#2
420#3
400#2
390#2
370#2
350#2
340#1
390#2
380#2
360#2
340#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
330#1
310#1
370#2
350#2
340#2
320#1
300#1
290#1
2400-3000(8000-10000)
340#2
330#2
310#1
300#1
280#1
260#1
3000-3700(10000-12000)
320#2
300#1
290#1
270#1
250#1
240#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-56 Black / Green Red / Black 56-42-36
10-54 Black / Green Red / Black 56-42-36
10 Black / Green Red / Black 56-40-36
10MB Black / Green Red / Black 56-40-36
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
22:40 74PHYVO
22:40 74PHYVO
21:40 74PHYVO
21:40 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918202 Rev 01 4/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
2004 500 Edge
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5Chaincase Oil Capacity (oz.) 12DryWeight (Est.) 469Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Accessory
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC50PL214Alternator Output (watts) 200 WattBore x Stroke (mm) 72 X 60Displacement (cc) 488 CCCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 26° @ 3000Ignition Type Analog
Mikuni
Main Jet 360Pilot Jet 40Jet Needle / Clip Position 9DFY1-54 / 2Needle Jet P-2 (825)Cutaway 2.0
Fuel Screw 1.5 Turns
Idle RPM +/-200 1600
Oil Injection Polaris BlueSpark Plug Champion RN3C
Air Screw N/A
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy.or 89 Oct.Oxy.
Pilot Air Jet 0.9
Throttle Gap Under CA (mm) 2.0 mm / .078"
Front Type Edge
IFS Shock Type Nitrex
Rear Type Edge
Front Track Shock Nit Cell
Rear Track Shock Position Sen
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start AccessoryLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
390#4
370#3
360#3
360#2
340#2
320#2
370#3
350#3
340#2
320#2
310#2
300#2
350#3
330#3
320#2
300#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
290#2
270#1
320#3
310#3
300#2
280#2
270#1
250#1
2400-3000(8000-10000)
300#3
290#2
270#2
260#1
240#1
230#1
3000-3700(10000-12000)
280#2
270#2
250#1
240#1
220#1
210#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10M5 Gold Black 36°#2
10M BlueBushed
Gold Black 36°#2
10M White
Bushed
Dark Blue/White
Black 36°#2
10M RedBushed
Dark Blue/White
Black 36°#2
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
21-40 HYVO74P
21-40 HYVO74P
21-40 HYVO74P
21-40 HYVO74P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918252 Rev 01 12/02 Printed in USAPN
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 XC SP EDGE F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 482.6Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2652-6044-PR6EAlternator Output (watts) 280 wBore x Stroke (mm) 77.25 x 64Displacement (cc) 599Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3500 +/- 500Ignition Type digital
Mikuni
Main Jet 440
Pilot Jet 45Jet Needle / Clip Position 9DFH7-60 / 3Needle Jet P-8Cutaway 2.5
Fuel Screw 2.5
Idle RPM +/-200 1200
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.0
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Alum IFPAlum IFP CA
Rear Type Edge
Front Track Shock Arvin IFP
Rear Track Shock Position SenFox PSCA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#4
460#4
440#3
420#3
400#3
390#2
450#4
430#4
410#4
400#3
380#2
360#2
420#4
400#4
390#3
370#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#2
330#2
400#4
380#3
360#2
340#2
330#2
310#2
2400-3000(8000-10000)
370#3
350#2
330#2
320#2
300#2
280#2
3000-3700(10000-12000)
340#2
330#2
310#2
290#2
270#1
260#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-58 Dark Blue /White
Red /Dark Blue
58-42-36
10-56 Dark Blue /White
Red /Dark Blue
58-42-36
10-54 Dark Blue /White
Red /Dark Blue
58-40-36
10 Dark Blue /White
Red /Dark Blue
58-40-36
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
23:39 74PHYVO
23:39 74PHYVO
22:39 74PHYVO
22:39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918263 Rev 01 04/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 XC SP EDGE F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 499.8Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2470-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 28° @ 2000 w/tps disconnecteIgnition Type digital
Mikuni
Main Jet 460
Pilot Jet 40Jet Needle / Clip Position J8-9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.5
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.5
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Alum IFPAlum IFP CA
Rear Type Edge
Front Track Shock Arvin IFP
Rear Track Shock Position SenFox PSCA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
5004
480#3
460#3
440#3
420#3
400#2
470#3
450#3
430#3
410#3
400#2
380#2
440#3
420#3
400#3
390#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
370#2
350#2
410#3
400#3
380#2
360#2
340#2
320#2
2400-3000(8000-10000)
390#3
370#2
350#2
330#2
310#2
290#2
3000-3700(10000-12000)
360#2
340#2
320#2
300#2
290#2
270#2
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64 Dark Blue / White
Black / Red 62-46-46
10-62 Dark Blue / White
Black / Red 62-42-46
10-60 Dark Blue / White
Black / Red 62-40-46
10-58 Dark Blue / White
Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25-40 76PHYVO
25-41 76PHYVO
23-39 74PHYVO
23-39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918274 Rev 01 3/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 XC SP EDGE F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 498.8Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2469-7070-PR7CAlternator Output (watts) 280 wBore x Stroke (mm) 81 x 68Displacement (cc) 701Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 20° @ 2000Ignition Type digital
Mikuni
Main Jet 440
Pilot Jet 45Jet Needle / Clip Position J8-9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.5
Idle RPM +/-200 1400
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.25
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Alum IFPAlum IFP CA
Rear Type Edge
Front Track Shock Arvin IFP
Rear Track Shock Position SenFox PSCA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#4
460#3
440#3
420#3
400#3
390#2
450#3
430#3
410#3
400#3
380#2
360#2
420#3
400#3
390#3
370#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#2
330#2
400#3
380#3
360#2
340#2
330#2
310#2
2400-3000(8000-10000)
370#3
350#2
330#2
320#2
300#2
280#2
3000-3700(10000-12000)
340#2
330#2
310#2
290#2
270#2
260#2
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62 Black / Green Black / Red 62-42-46
10-60 Black / Green Black / Red 62-42-46
10-58 Black / Green Black / Red 62-40-46
10-56 Black / Green Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25-41 76PHYVO
25-41 76PHYVO
23-39 74PHYVO
23-39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918275 Rev 01 3/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 Classic Touring2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.6Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 578Fuel Tank capacity (Gallons) 12.25Gearcase Oil Capacity (oz.) N/AHeight (in.) 49.5Length (in.) 125Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 2
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 136Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2653-6044-PR6EAlternator Output (watts) 280 wBore x Stroke (mm) 77.25 x 64Displacement (cc) 599Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3000 w/tps disconnectedIgnition Type digital
Mikuni
Main Jet 420
Pilot Jet 50Jet Needle / Clip Position 9DGI01-60 / 4Needle Jet P-6Cutaway 1.5
Fuel Screw 1.5
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 0.5
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygengated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Sel
Rear Type Edge Touring
Front Track Shock Ryde AFX
Rear Track Shock High Pressure Gas
Suspension
Tachometer Standard 5 Inch
Features
Electric Fuel Gauge Standard
Speedometer Standard 5 Inch
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
450#5
430#5
420#4
400#4
380#4
370#4
410#5
390#4
380#4
360#4
340#4
330#3
380#4
360#4
350#4
330#4
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
320#3
300#3
360#4
340#4
320#4
310#3
290#3
280#3
2400-3000(8000-10000)
340#4
320#4
300#3
290#3
270#3
260#3
3000-3700(10000-12000)
330#4
310#3
290#3
280#3
260#3
240#3
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62Bushed
Black/Green
Red/Green 64/42-65 Rev
10-60Bushed
Black/Green
Red/Green 64/42-65 Rev
10-58bushed
Black/Green
Red/Green 64/42-65 Rev
10-56Bushed
Black/Green
Red/Green 64/42-65 Rev
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
21:4174 Pitch
21:4174 Pitch
21:4174 Pitch
21:4174 Pitch
ChaincaseGearing/
Pitch
10-54Bushed
Black/Green
Red/Green 64/42-65 Rev
21:4174 Pitch
10ALBushed
Black/Green
Red/Green 64/42-65 Rev
21:4174 Pitch
0-900(0-3000)
900-1500(3000-5000)
1500-2100(5000-7000)
2100-2700(7000-9000)
2700-3350(9000-11000)
3350-4000(11000-13000)
9918281 Rev 02 3/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 RMK 144 F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.3Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 493Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 48Length (in.) 121.5Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 39.5/41.0
41.0
Compressed Width (in.) 45.5
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 144Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2474-6044-PR6EAlternator Output (watts) 280 wBore x Stroke (mm) 77.25 x 64Displacement (cc) 599Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3500 +/- 500Ignition Type digital
Mikuni
Main Jet 310Pilot Jet 45Jet Needle / Clip Position 9DGI01-60 / 2Needle Jet P-8Cutaway 1.5 (N)
Fuel Screw 1.0
Idle RPM +/-200 1500
Oil Injection vesSpark Plug Champion RN57YCC
Air Screw .75
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.7
Front Type Edge RMKEdge RMK V/ESC
IFS Shock Type NitrexLT/CA
Rear Type Edge RMKEdge RMK V/ESC
Front Track Shock NitrexArvin IFP
Rear Track Shock SelArvin IFP C/A R/A
Suspension
Tachometer Standard 5 Inch
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips N/A
450#4
430#4
420#3
400#3
380#3
370#3
410#4
390#3
380#3
360#3
340#3
330#2
380#3
360#3
350#3
330#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
320#2
300#2
360#3
340#3
320#3
310#2
290#2
280#2
2400-3000(8000-10000)
340#3
320#3
300#2
290#2
270#2
260#2
3000-3700(10000-12000)
330#3
310#2
290#2
280#2
260#2
240#2
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-60Bushed
Black/Green
Black/Red 56/42-.36 Rev
10-58Bushed
Black/Green
Black/Red 56/42-.36 Rev
10-56bushed
Black/Green
Black/Red 56/42-.36 Rev
10-54Bushed
Black/Green
Black/Red 56/42-.36 Rev
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
19:3972 Pitch
19:3972 Pitch
19:3972 Pitch
19:3972 Pitch
ChaincaseGearing/
Pitch
10ALBushed
Black/Green
Black/Red 56/42-.36 Rev
19:3972 Pitch
10Bushed
Black/Green
Black/Red 56/42-.36 Rev
19:3972 Pitch
0-900(0-3000)
900-1500(3000-5000)
1500-2100(5000-7000)
2100-2700(7000-9000)
2700-3350(9000-11000)
3350-4000(11000-13000)
9918282 Rev 02 2/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 Classic Touring2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.6Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 596Fuel Tank capacity (Gallons) 12.25Gearcase Oil Capacity (oz.) N/AHeight (in.) 49.5Length (in.) 125Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 2
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 136Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2472-7070-PR7CAlternator Output (watts) 280 wBore x Stroke (mm) 81 x 68Displacement (cc) 701Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 20° @ 3000 w/tps disconnecteIgnition Type digital
Mikuni
Main Jet 470
Pilot Jet 45Jet Needle / Clip Position 9DGN5-57 / 3Needle Jet P-8Cutaway 2.0
Fuel Screw 1.25
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw .75
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Sel
Rear Type Edge Touring
Front Track Shock Ryde AFX
Rear Track Shock High Pressure Gas
Suspension
Tachometer Standard 5 Inch
Features
Electric Fuel Gauge Standard
Speedometer Standard 5 Inch
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
500#4
490#4
470#3
450#3
430#3
410#3
470#4
450#3
430#3
410#3
390#3
380#2
440#3
420#3
400#3
380#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
370#2
350#2
400#3
380#3
360#3
340#2
330#2
310#2
2400-3000(8000-10000)
360#3
340#3
320#2
300#2
290#2
270#2
3000-3700(10000-12000)
320#3
300#2
290#2
270#2
250#2
230#2
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64Bushed
Black/Green
Red/Green 60/42-75 Rev
10-62Bushed
Black/Green
Red/Green 60/42-75 Rev
10-60Bushed
Black/Green
Red/Green 60/42-75 Rev
10-58Bushed
Black/Green
Red/Green 60/42-75 Rev
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
22:4074 Pitch
22:4074 Pitch
22:4074 Pitch
22:4074 Pitch
ChaincaseGearing/
Pitch
10-56Bushed
Black/Green
Red/Green 60/42-75 Rev
22:4074 Pitch
10-54Bushed
Black/Green
Red/Green 60/42-75 Rev
22:4074 Pitch
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
2400-3000(8000-10000)
3000-3600(10000-12000)
9918283 Rev 02 03/03PN Printed in the U.S.A.
Owner’s Manual Supplement2004 700 RMK 144 and 151 F/OIMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all times.
PN 9918284 Rev 01 2/03 Printed in U.S.A
EV Spring ChartAltitude EV Spring
0-1200(0-4000)1200-3600
(4000-12000)
Feet(Meters)
Green/Yellow
Orange
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 Switchback F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.3Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 503Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 48Length (in.) 121.5Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 41.0/42.5
Compressed Width (in.) 47
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 144Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2472-7070-PR7CAlternator Output (watts) 280 wBore x Stroke (mm) 81 x 68Displacement (cc) 701Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 20° @ 3000 w/tps disconnecteIgnition Type digital
Mikuni
Main Jet 470Pilot Jet 45Jet Needle / Clip Position 9DGN5-57 / 3Needle Jet P-8Cutaway 2.0
Fuel Screw 1.25
Idle RPM +/-200 1500
Oil Injection vesSpark Plug Champion RN57YCC
Air Screw .75
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge RMK
IFS Shock Type Alum IFP
Rear Type Edge RMK
Front Track Shock Arvin IFP
Rear Track Shock Arvin IFP C/A
Suspension
Tachometer Standard 5 Inch
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips N/A
500#4
490#4
470#3
450#3
430#3
410#3
470#4
450#3
430#3
410#3
390#3
380#2
440#3
420#3
400#3
380#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
370#2
350#2
400#3
380#3
360#3
340#2
330#2
310#2
2400-3000(8000-10000)
360#3
340#3
320#2
300#2
290#2
270#2
3000-3700(10000-12000)
320#3
300#2
290#2
270#2
250#2
230#2
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64Bushed
Black/Green
Black/Red 58/42-.36 Rev
10-62Bushed
Black/Green
Black/Red 58/42-.36 Rev
10-60Bushed
Black/Green
Black/Red 58/42-.36 Rev
10-58Bushed
Black/Green
Black/Red 58/42-.36 Rev
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
23-39 74 Pitch
23-39 74 Pitch
23-39 74 Pitch
19-3972 Pitch
ChaincaseGearing/
Pitch
10-56Bushed
Black/Green
Black/Red 58/42-.36 Rev
19-3972 Pitch
10-54Bushed
Black/Green
Black/Red 58/42-.36 Rev
19-3972 Pitch
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
2400-3000(8000-10000)
3000-3600(10000-12000)
9918285 Rev 01 2/03PN Printed in the U.S.A.
EV Spring ChartAltitude EV Spring
0-1200(0-4000)1200-3600
(4000-12000)
Feet(Meters)
Pink/Yellow
Pink
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 RMK 159 F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.3Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 518Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 48Length (in.) 128Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 39.5/41.0
41.0
Compressed Width (in.) 45.5
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 159Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2462-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 29° @ 3250Ignition Type digital
Mikuni
Main Jet 350
Pilot Jet 45Jet Needle / Clip Position J8-9DGN6-57 / 2Needle Jet P-8Cutaway 2.0
Fuel Screw 1.5
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw .75
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.6
Front Type Edge RMKEdge RMK V/ESC
IFS Shock Type NitrexLT/CA
Rear Type Edge RMKEdge RMK V/ESC
Front Track Shock Arvin IFPNitrex
Rear Track Shock Arvin IFP C/A R/ASel
Suspension
Tachometer Standard 5 Inch
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips N/A
510N#5
490#4
470#4
450#4
430#3
410#3
480#4
470#4
450#4
430#3
410#3
390#2
450#4
430#4
410#3
390#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
370#2
350#2
410#4
390#3
370#3
350#2
330#2
310#2
2400-3000(8000-10000)
370#3
350#3
330#2
310#2
290#2
270#2
3000-3700(10000-12000)
340#3
320#2
300#2
280#2
260#2
240#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-66bushed
Black/Green Black/Red 58/42-.36 Rev
10-64bushed
Black/Green Black/Red 58/42-.36 Rev
10-62bushed
Black/Green Black/Red 58/42-.36 Rev
10-60bushed
Black/Green Black/Red 58/42-.36 Rev
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
19/3972 P
19/3972 P
19/3972 P
19/3972 P
ChaincaseGearing/
Pitch
10-58bushed
Black/Green Black/Red 58/42-.36 Rev
19/3972 P
10-56bushed
Black/Green Black/Red 58/42-.36 Rev
19/3972 P
0-900(0-3000)
900-1500(3000-5000)
1500-2100(5000-7000)
2100-2700(7000-9000)
2700-3350(9000-11000)
3350-4000(11000-13000)
9918287 Rev 02 03/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 Switchback F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.3Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 504Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 48Length (in.) 121.5Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 41.0/42.5
Compressed Width (in.) 47
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 144Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2473-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 29° @ 3250 w/tps disconnectedIgnition Type digital
Mikuni
Main Jet 470Pilot Jet 45Jet Needle / Clip Position 9DGN6-57 / 4Needle Jet P-8Cutaway 2.0
Fuel Screw 1.0
Idle RPM +/-200 1500
Oil Injection vesSpark Plug Champion RN57YCC
Air Screw 1.0
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge RMK
IFS Shock Type Alum IFP
Rear Type Edge RMK
Front Track Shock Arvin IFP
Rear Track Shock Arvin IFP C/A
Suspension
Tachometer Standard 5 Inch
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips N/A
510N#5
490#4
470#4
450#4
430#3
410#3
480#4
470#4
450#4
430#3
410#3
390#2
450#4
430#4
410#3
390#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
370#2
350#2
410#4
390#3
370#3
350#2
330#2
310#2
2400-3000(8000-10000)
370#3
350#3
330#2
310#2
290#2
270#2
3000-3700(10000-12000)
340#3
320#2
300#2
280#2
260#2
240#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-66bushed
Black/Green Black/Red 58/42-.36 Rev
10-64bushed
Black/Green Black/Red 58/42-.36 Rev
10-62bushed
Black/Green Black/Red 58/42-.36 Rev
10-60bushed
Black/Green Black/Red 58/42-.36 Rev
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
23:3974 Pitch
23:3974 Pitch
23:3974 Pitch
21:4174 Pitch
ChaincaseGearing/
Pitch
10-58bushed
Black/Green Black/Red 58/42-.36 Rev
21:4174 Pitch
10-56bushed
Black/Green Black/Red 58/42-.36 Rev
21:4174 Pitch
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
2400-3000(8000-10000)
3000-3600(10000-12000)
9918288 Rev 01 2/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Indy 340 Touring2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) N/AChaincase Oil Capacity (oz.) 11DryWeight (Est.) 496Fuel Tank capacity (Gallons) 12.25Gearcase Oil Capacity (oz.) N/AHeight (in.) 49.5Length (in.) 125Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 2
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 136Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC34-2PM070Alternator Output (watts) 240 WattBore x Stroke (mm) 62.3x55.6 mmDisplacement (cc) 339 ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM30SS
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 26.5° @ 3000Ignition Type Kokusan ER
Mikuni
Main Jet 170
Pilot Jet 35Jet Needle / Clip Position 5DP13 / 3Needle Jet O-6 (169)Cutaway 2.5 AL
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug NGK BR8ES
Air Screw 1.5 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./ 89 Oct.Oxy.
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.1mm / .240"
Front Type Edge
IFS Shock Type Sel
Rear Type Edge 136
Front Track Shock Nit Cell
Rear Track Shock Sel
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start AccessoryLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
185#4
180#3
170#3
165#3
160#3
150#3
175#3
170#3
160#3
155#3
150#3
140#2
165#3
160#3
150#3
145#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
140#2
130#2
155#3
150#3
140#3
135#2
130#2
120#1
2400-3000(8000-10000)
145#3
140#3
130#2
125#2
120#1
110#1
3000-3700(10000-12000)
135#3
130#2
120#2
115#1
110#1
100#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10 110/290 Blue/Black 54/38-25
10MB 110/290 Blue/Black 54/38-25
10MW 110/290 Blue/Black 54/38-25
10MR 110/290 Blue/Black 54/38-25
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
17-4172P
17-4172P
17-4172P
17-4172P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918290 Rev 01 5/29/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Trail Touring2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) N/AChaincase Oil Capacity (oz.) 11DryWeight (Est.) 560Fuel Tank capacity (Gallons) 12.25Gearcase Oil Capacity (oz.) N/AHeight (in.) 49.5Length (in.) 125Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 2
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 136Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC55PM090Alternator Output (watts) 240 WattBore x Stroke (mm) 73.0 x 65.0Displacement (cc) 544 ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM 34
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan 16 Bit ER
Mikuni
Main Jet 280 PTO/270 MAG
Pilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug NGK BR9ES
Air Screw 1.25 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87 Non-Oxy
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.35mm/.250
Front Type Edge
IFS Shock Type Sel
Rear Type Edge Touring
Front Track Shock Ryde AFX
Rear Track Shock High Pressure Gas
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
300/290#4
290/280#3
280/270#3
270/260#3
260/250#3
250/240#2
290/280#3
270/260#3
260/250#3
250/240#3
240/230#2
230/220#2
270/260#3
260/250#3
250/240#3
240/230#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
230/220#2
220/210#2
250/240#3
240/230#3
230/220#2
220/210#2
210/200#1
200/190#1
2400-3000(8000-10000)
240/230#3
230/220#2
220/210#2
200/190#2
190/180#1
180/170#1
3000-3700(10000-12000)
220/210#2
210/200#2
200/190#2
190/180#1
180/170#1
170/160#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62Bushed
Dark Blue / White
Red / Blue 40° TeamRev Roller
10-62Bushed
Dark Blue / White
Red / Blue 40° TeamRev Roller
10-60Bushed
Dark Blue / White
Red / Blue 40° TeamRev Roller
10-58Bushed
Dark Blue / White
Red / Blue 40° TeamRev Roller
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
19-4174 P
19-4174 P
19-4174 P
19-4174 P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918291 Rev 01 4/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Trail RMK 136 F/02004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) N/AChaincase Oil Capacity (oz.) 11DryWeight (Est.) 475Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 48Length (in.) 121.5Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 39.5/41.0
41.0
Compressed Width (in.) 45.5
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 136Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC55PM070Alternator Output (watts) 240 Watts @ 4000Bore x Stroke (mm) 73.0x65.0Displacement (cc) 544ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM34SS w/ ACCS
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan 16 Bit ER
Mikuni
Main Jet 260 PTO / 250 MAG
Pilot Jet 35Jet Needle / Clip Position 6DEH11-3 / 3Needle Jet Q-0 (480)Cutaway 3.0
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug NGK BR9ES
Air Screw 1.0 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./89 Oct.Oxy.
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 6.35mm / .250"
Front Type Edge RMKEdge RMK V/ESC
IFS Shock Type NitrexLT/CA
Rear Type Edge RMK
Front Track Shock NitrexArvin IFP
Rear Track Shock SelArvin IFP C/A R/A
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips N/A
290/280#3
280/270#3
270/260#3
260/250#3
250/240#3
240/230#3
290/280#3
280/270#3
270/260#3
260/250#3
250/240#3
240/230#3
290/280#3
280/270#3
270/260#3
260/250#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
250/240#3
240/230#3
290/280#3
280/270#3
270/260#3
260/250#3
250/240#3
240/230#3
2400-3000(8000-10000)
290/280#3
280/270#3
270/260#3
260/250#3
250/240#3
240/230#3
3000-3700(10000-12000)
290/280#3
280/270#3
270/260#3
260/250#3
250/240#3
240/230#3
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64Bushed
Dark Blue/White
Red/Blue
40°Team
Reverse
10-62Bushed
Dark Blue/White
Red/Blue
40°Team
Reverse
10-60Bushed
Dark Blue/White
Red/Blue
40°Team
Reverse
10-58Bushed
Dark Blue/White
Red/Blue
40°Team
Reverse
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
17:3972 Pitch
17:3972 Pitch
17:3972 Pitch
17:3972 Pitch
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918292 Rev 01 4/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Widetrak LX2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 3Chaincase Oil Capacity (oz.) N/ADryWeight (Est.) 643Fuel Tank capacity (Gallons) 11Gearcase Oil Capacity (oz.) 20Height (in.) 51Length (in.) 128Oil Capacity (Quarts) 2Ski Center Distance (in.) 38.0
Compressed Width (in.) 43.5
Body Style Gen 2Rider Capacity 2
Brake Type MechanicalDrive Clutch Center Distance 12"
Clutch Type P-85Track Length (inches) 156Track Width (inches) 20Reverse Transmission Standard
Capacities and Dimensions
Drive Belt P/N 3211070
Engine Model Number EC50PL234Alternator Output (watts) 200 WattBore x Stroke (mm) 72 X 60Displacement (cc) 488 CC, 2 CylCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM34SS
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 28° @ 3000Ignition Type Analog
Mikuni
Main Jet 195
Pilot Jet 35Jet Needle / Clip Position 6EJ26 / 2Needle Jet P-6 (166)Cutaway 3.0
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug Champion RN3C
Air Screw 0.5
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy.or 89 Oct.Oxy.
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 6.1 mm / .240"
Front Type 38 Inch
IFS Shock Type Nit Cell
Rear Type Slide Rail Coupled
Front Track Shock Nit Cell
Rear Track Shock Nit Cell
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge N/A
Speedometer Standard 5 Inch
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips N/A
210#2
200#2
190#2
185#2
175#2
170#2
195#2
185#2
180#2
170#2
165#2
155#2
185#2
175#2
170#2
160#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
155#1
145#1
170#2
165#2
155#2
150#1
140#1
135#1
2400-3000(8000-10000)
160#2
155#2
145#1
140#1
130#1
120#1
3000-3700(10000-12000)
150#2
140#1
135#1
125#1
120#1
110#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10Bushed
Brown Silver 36°#2
10Bushed
Red/White Silver 36°#2
10M BBushed
Red/White Silver 36°#2
10M WBushed
Red/White Silver 36°#2
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
19-4166 P Borg
War
19-4166 P Borg
War
19-4166 P Borg
War
19-4166 P Borg
War
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918293 Rev 01 5/29/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.500 XC SP EDGE M-10 F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 473Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2650-5044-PR5CAlternator Output (watts) 280 wBore x Stroke (mm) 70.5 x 64Displacement (cc) 500Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 25° @ 2500Ignition Type digital
Mikuni
Main Jet 410
Pilot Jet 45Jet Needle / Clip Position 9DFH6-57 / 2Needle Jet P-8Cutaway 1.5
Fuel Screw 3.0
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.25
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Alum IFP
Rear Type M-10M-10 Ace, Elec
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
440#3
430#3
410#2
390#2
380#2
360#2
420#3
400#2
390#2
370#2
350#2
340#1
390#2
380#2
360#2
340#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
330#1
310#1
370#2
350#2
340#2
320#1
300#1
290#1
2400-3000(8000-10000)
340#2
330#2
310#1
300#1
280#1
260#1
3000-3700(10000-12000)
320#2
300#1
290#1
270#1
250#1
240#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-56 Black / Green Red / Black 56-42-36
10-54 Black / Green Red / Black 56-42-36
10 Black / Green Red / Black 56-40-36
10MB Black / Green Red / Black 56-40-36
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
22:40 74PHYVO
22:40 74PHYVO
21:40 74PHYVO
21:40 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918296 Rev 01 05/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 XC SP EDGE M-10 F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 491Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2469-7070-PR7CAlternator Output (watts) 280 wBore x Stroke (mm) 81 x 68Displacement (cc) 701Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 20° @ 2000Ignition Type digital
Mikuni
Main Jet 440
Pilot Jet 45Jet Needle / Clip Position J8-9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.5
Idle RPM +/-200 1400
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.25
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Alum IFP
Rear Type M-10M-10 Ace, Elec
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#4
460#3
440#3
420#3
400#3
390#2
450#3
430#3
410#3
400#3
380#2
360#2
420#3
400#3
390#3
370#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#2
330#2
400#3
380#3
360#2
340#2
330#2
310#2
2400-3000(8000-10000)
370#3
350#2
330#2
320#2
300#2
280#2
3000-3700(10000-12000)
340#2
330#2
310#2
290#2
270#2
260#2
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62 Black / Green Black / Red 62-42-46
10-60 Black / Green Black / Red 62-42-46
10-58 Black / Green Black / Red 62-40-46
10-56 Black / Green Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25-41 76PHYVO
25-41 76PHYVO
23-39 74PHYVO
23-39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918319 Rev 01 05/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 XC SP EDGE M-10 F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 492Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2470-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 28° @ 2000 w/tps disconnecteIgnition Type digital
Mikuni
Main Jet 460
Pilot Jet 40Jet Needle / Clip Position J8-9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.5
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.5
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Alum IFP
Rear Type M-10M-10 Ace, Elec
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
500#4
480#4
460#3
440#3
420#2
400#2
470#4
450#3
430#3
410#2
400#2
380#2
440#3
420#3
400#2
390#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
370#2
350#2
410#3
400#2
380#2
360#2
340#2
320#2
2400-3000(8000-10000)
390#2
370#2
350#2
330#2
310#2
290#2
3000-3700(10000-12000)
360#2
340#2
320#2
300#2
290#2
270#2
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64 Dark Blue / White
Black / Red 62-46-46
10-62 Dark Blue / White
Black / Red 62-42-46
10-60 Dark Blue / White
Black / Red 62-40-46
10-58 Dark Blue / White
Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25-40 76PHYVO
25-41 76PHYVO
23-39 74PHYVO
23-39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918320 Rev 01 05/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 XC SP EDGE M-10 F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 475Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2652-6044-PR6EAlternator Output (watts) 280 wBore x Stroke (mm) 77.25 x 64Displacement (cc) 599Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3500 +/- 500Ignition Type digital
Mikuni
Main Jet 440
Pilot Jet 45Jet Needle / Clip Position 9DFH7-60 / 3Needle Jet P-8Cutaway 2.5
Fuel Screw 2.5
Idle RPM +/-200 1200
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.0
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Alum IFP
Rear Type M-10M-10 Ace, Elec
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#4
460#4
440#3
420#3
400#3
390#2
450#4
430#4
410#4
400#3
380#2
360#2
420#4
400#4
390#3
370#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#2
330#2
400#4
380#3
360#2
340#2
330#2
310#2
2400-3000(8000-10000)
370#3
350#2
330#2
320#2
300#2
280#2
3000-3700(10000-12000)
340#2
330#2
310#2
290#2
270#1
260#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-58 Dark Blue /White
Red /Dark Blue
58-42-36
10-56 Dark Blue /White
Red /Dark Blue
58-42-36
10-54 Dark Blue /White
Red /Dark Blue
58-40-36
10 Dark Blue /White
Red /Dark Blue
58-40-36
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
23:39 74PHYVO
23:39 74PHYVO
22:39 74PHYVO
22:39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918332 Rev 01 05/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Supersport Edge F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) n/aChaincase Oil Capacity (oz.) 9DryWeight (Est.) 477Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC55PM061Alternator Output (watts) 240 WattBore x Stroke (mm) 73.0x65.0Displacement (cc) 544ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM34
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan 16bit ER
Mikuni
Main Jet 280 Pto/270 MagPilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris BlueSpark Plug NGK BR9ES
Air Screw 1.25 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./89 Oct.Oxy.
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.35mm/.250"
Front Type Edge
IFS Shock Type NitrexAlum IFP CA
Rear Type Edge
Front Track Shock Nit Cell
Rear Track Shock Position SenFox PSCA
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
300/290#4
290/280#3
280/270#3
270/260#3
260/250#3
250/240#2
290/280#3
270/260#3
260/250#3
250/240#3
240/230#2
230/220#2
270/260#3
260/250#3
250/240#3
240/230#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
230/220#2
220/210#2
250/240#3
240/230#3
230/220#2
220/210#2
210/200#1
200/190#1
2400-3000(8000-10000)
240/230#3
230/220#2
220/210#2
200/190#2
190/180#1
180/170#1
3000-3700(10000-12000)
220/210#2
210/200#2
200/190#2
190/180#1
180/170#1
170/160#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-60Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-58Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-56Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
19-39 BW72P
19-39 BW72P
19-39 BW72P
19-39 BW72P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918335 Rev 02 1/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 Classic Touring2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.6Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 605Fuel Tank capacity (Gallons) 12.25Gearcase Oil Capacity (oz.) N/AHeight (in.) 49.5Length (in.) 125Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 2
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 136Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2473-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 29° @ 3250 w/tps disconnectedIgnition Type digital
Mikuni
Main Jet 470
Pilot Jet 45Jet Needle / Clip Position 9DGN6-57 / 4Needle Jet P-8Cutaway 2.0
Fuel Screw 1.0
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.0
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Sel
Rear Type Edge Touring Ace
Front Track Shock Ryde AFX
Rear Track Shock High Pressure Gas
Suspension
Tachometer Standard 5 Inch
Features
Electric Fuel Gauge Standard
Speedometer Standard 5 Inch
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
510N#5
490#4
470#4
450#4
430#3
410#3
480#4
470#4
450#4
430#3
410#3
390#2
450#4
430#4
410#3
390#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
370#2
350#2
410#4
390#3
370#3
350#2
330#2
310#2
2400-3000(8000-10000)
370#3
350#3
330#2
310#2
290#2
270#2
3000-3700(10000-12000)
340#3
320#2
300#2
280#2
260#2
240#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64bushed
Black/Green Red/Silver 64/44-.65 Team Rev
10-64bushed
Black/Green Red/Silver 64/44-.65 Team Rev
10-62bushed
Black/Green Red/Silver 64/44-.65 Team Rev
10-60bushed
Black/Green Red/Silver 64/44-.65 Team Rev
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
22:4074 Pitch
22:4074 Pitch
22:4074 Pitch
22:4074 Pitch
ChaincaseGearing/
Pitch
10-58bushed
Black/Green Red/Silver 64/44-.65 Team Rev
22:4074 Pitch
10-56bushed
Black/Green Red/Silver 64/44-.65 Team Rev
22:4074 Pitch
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
2400-3000(8000-10000)
3000-3600(10000-12000)
9918378 Rev 02 3/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Supersport M-10 F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) n/aChaincase Oil Capacity (oz.) 9DryWeight (Est.) 470
Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC55PM061Alternator Output (watts) 240 WattBore x Stroke (mm) 73.0x65.0Displacement (cc) 544ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM34
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan 16bit ER
Mikuni
Main Jet 280 Pto/270 MagPilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris BlueSpark Plug NGK BR9ES
Air Screw 1.25 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./89 Oct.Oxy.
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.35mm/.250"
Front Type Edge
IFS Shock Type Nitrex
Rear Type M-10
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
300/290#4
290/280#3
280/270#3
270/260#3
260/250#3
250/240#2
290/280#3
270/260#3
260/250#3
250/240#3
240/230#2
230/220#2
270/260#3
260/250#3
250/240#3
240/230#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
230/220#2
220/210#2
250/240#3
240/230#3
230/220#2
220/210#2
210/200#1
200/190#1
2400-3000(8000-10000)
240/230#3
230/220#2
220/210#2
200/190#2
190/180#1
180/170#1
3000-3700(10000-12000)
220/210#2
210/200#2
200/190#2
190/180#1
180/170#1
170/160#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-60Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-58Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-56Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
19-39 BW72P
19-39 BW72P
19-39 BW72P
19-39 BW72P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918379 Rev 02 1/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 Classic F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 517.3Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2469-7070-PR7CAlternator Output (watts) 280 wBore x Stroke (mm) 81 x 68Displacement (cc) 701Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 20° @ 2000Ignition Type digital
Mikuni
Main Jet 440
Pilot Jet 45Jet Needle / Clip Position J8-9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.5
Idle RPM +/-200 1400
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.25
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Sel
Rear Type M-10M-10 Ace, Elec
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Standard
Speedometer Std 5 Inch Wht/Blk
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#4
460#3
440#3
420#3
400#3
390#2
450#3
430#3
410#3
400#3
380#2
360#2
420#3
400#3
390#3
370#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#2
330#2
400#3
380#3
360#2
340#2
330#2
310#2
2400-3000(8000-10000)
370#3
350#2
330#2
320#2
300#2
280#2
3000-3700(10000-12000)
340#2
330#2
310#2
290#2
270#2
260#2
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62 Black / Green Black / Red 62-42-46
10-60 Black / Green Black / Red 62-42-46
10-58 Black / Green Black / Red 62-40-46
10-56 Black / Green Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25-41 76PHYVO
25-41 76PHYVO
23-39 74PHYVO
23-39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918396 Rev 01 5/09/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 Classic F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 517.8Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2470-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 28° @ 2000 w/tps disconnecteIgnition Type digital
Mikuni
Main Jet 460
Pilot Jet 40Jet Needle / Clip Position J8-9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.5
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.5
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Sel
Rear Type M-10 Ace, Elec
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Standard
Speedometer Std 5 Inch Wht/Blk
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
500#4
480#4
460#3
440#3
420#2
400#2
470#4
450#3
430#3
410#2
400#2
380#2
440#3
420#3
400#2
390#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
370#2
350#2
410#3
400#2
380#2
360#2
340#2
320#2
2400-3000(8000-10000)
390#2
370#2
350#2
330#2
310#2
290#2
3000-3700(10000-12000)
360#2
340#2
320#2
300#2
290#2
270#2
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64 Dark Blue / White
Black / Red 62-46-46
10-62 Dark Blue / White
Black / Red 62-42-46
10-60 Dark Blue / White
Black / Red 62-40-46
10-58 Dark Blue / White
Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25-40 76PHYVO
25-41 76PHYVO
23-39 74PHYVO
23-39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918397 Rev 01 5/09/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 PRO X2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.5Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 496.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2464-7070-PR7CAlternator Output (watts) 280 wBore x Stroke (mm) 81 x 68Displacement (cc) 701Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 18° @ 2750 w tps disconnectedIgnition Type digital
Mikuni
Main Jet 440
Pilot Jet 45Jet Needle / Clip Position 9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.25
Idle RPM +/-200 1400
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.25
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Pro-X
IFS Shock Type Alum IFP CA
Rear Type Pro-X
Front Track Shock Arvin IFP/Res CA
Rear Track Shock Arvin IFP/Res CA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start N/ALow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#4
460#3
440#3
420#3
400#2
390#2
450#3
430#3
410#3
400#2
380#2
360#2
420#3
400#3
390#2
370#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#2
330#2
400#3
380#2
360#2
340#2
330#2
310#2
2400-3000(8000-10000)
370#2
350#2
330#2
320#2
300#2
280#1
3000-3700(10000-12000)
340#2
330#2
310#2
290#2
270#1
270#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62 Black / Green Black / Red 62-42-46
10-60 Black / Green Black / Red 62-42-46
10-58 Black / Green Black / Red 62-40-46
10-56 Black / Green Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25-41 76PHYVO
25-41 76PHYVO
23-39 74PHYVO
23-39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918398 Rev 01 4/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 PRO X2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.5Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 494.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2461-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 29° @ 3500 w/tps disconnectedIgnition Type digital
Mikuni
Main Jet 450
Pilot Jet 55Jet Needle / Clip Position 9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.0
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.0
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Pro-X
IFS Shock Type Alum IFP CA
Rear Type Pro-X
Front Track Shock Arvin IFP/Res CA
Rear Track Shock Arvin IFP/Res CA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start N/ALow Oil Light StandardParking Brake Standard
Wear Strips Coolers
490#4
470#4
450#3
430#3
410#3
400#2
460#4
440#3
420#3
410#3
390#2
370#2
430#3
410#3
400#3
380#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
360#2
340#2
410#3
390#3
370#2
350#2
330#2
320#2
2400-3000(8000-10000)
380#3
360#2
340#2
320#2
310#2
290#2
3000-3700(10000-12000)
350#2
330#2
320#2
300#2
280#2
260#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64 Black / Green Black / Red 62-46-46
10-62 Black / Green Black / Red 62-42-46
10-60 Black / Green Black / Red 62-40-46
10-58 Black / Green Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25:40 76PHYVO
25:41 76PHYVO
23:39 74PHYVO
23:39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918399 Rev 01 4/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 PRO X2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.5Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 481.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2651-6044-PR6EAlternator Output (watts) 280 wBore x Stroke (mm) 77.25 x 64Displacement (cc) 599Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3500 w/tps disconnectedIgnition Type digital
Mikuni
Main Jet 440
Pilot Jet 40Jet Needle / Clip Position 9EFH1-60 / 2Needle Jet P-8Cutaway 2.0
Fuel Screw 1.5
Idle RPM +/-200 1200
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw N/A
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet .8
Throttle Gap Under CA (mm) 2.0
Front Type Pro-X
IFS Shock Type Alum IFP CA
Rear Type Pro-X
Front Track Shock Arvin IFP/Res CA
Rear Track Shock Arvin IFP/Res CA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start N/ALow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#3
460#3
440#2
420#2
400#1
390#1
450#3
430#2
410#2
400#1
380#1
360#1
420#2
400#2
390#1
370#1
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#1
330#1
400#2
380#1
360#1
340#1
330#1
310#1
2400-3000(8000-10000)
370#1
350#1
330#1
320#1
300#1
280#1
3000-3700(10000-12000)
340#1
330#1
310#1
290#1
270#1
260#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-58 Dark Blue / White
Red / Blue 58-42-36
10-56 Dark Blue / White
Red / Blue 58-42-36
10-54 Dark Blue / White
Red / Blue 58-40-36
10 Dark Blue / White
Red / Blue 58-40-36
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
23:39 74PHYVO
23:39 74PHYVO
22:39 74PHYVO
22:39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918401 Rev 01 04/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.500 Classic F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5Chaincase Oil Capacity (oz.) 12DryWeight (Est.) 471.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Standard
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC50PL214Alternator Output (watts) 200 WattBore x Stroke (mm) 72 X 60Displacement (cc) 488 CCCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 26° @ 3000Ignition Type Analog
Mikuni
Main Jet 360
Pilot Jet 40Jet Needle / Clip Position 9DFY1-54 / 2Needle Jet P-2 (825)Cutaway 2.0
Fuel Screw 1.5 Turns
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug Champion RN3C
Air Screw N/A
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy.or 89 Oct.Oxy.
Pilot Air Jet 0.9
Throttle Gap Under CA (mm) 2.0 mm / .078"
Front Type Edge
IFS Shock Type Sel
Rear Type M-10M-10 Ace, Elec
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Standard
Speedometer Std 5 Inch Wht/Blk
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
390#4
370#3
360#3
360#2
340#2
320#2
370#3
350#3
340#2
320#2
310#2
300#2
350#3
330#3
320#2
300#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
290#2
270#1
320#3
310#3
300#2
280#2
270#1
250#1
2400-3000(8000-10000)
300#3
290#2
270#2
260#1
240#1
230#1
3000-3700(10000-12000)
280#2
270#2
250#1
240#1
220#1
210#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10M5 Gold Black 36°#2
10M BlueBushed
Gold Black 36°#2
10M White
Bushed
Dark Blue/White
Black 36°#2
10M RedBushed
Dark Blue/White
Black 36°#2
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
21-40 HYVO74P
21-40 HYVO74P
21-40 HYVO74P
21-40 HYVO74P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918402 Rev 01 05/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.340 Classic2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) n/aChaincase Oil Capacity (oz.) 9DryWeight (Est.) 457.5Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC34-2PM070Alternator Output (watts) 240 WattBore x Stroke (mm) 62.3x55.6 mmDisplacement (cc) 339 ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM30SS
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 26.5° @ 3000Ignition Type Kokusan ER
Mikuni
Main Jet 170
Pilot Jet 35Jet Needle / Clip Position 5DP13 / 3Needle Jet O-6 (169)Cutaway 2.5 AL
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug NGK BR8ES
Air Screw 1.5 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./ 89 Oct.Oxy.
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.1mm / .240"
Front Type Edge
IFS Shock Type Nitrex
Rear Type Edge
Front Track Shock Nit Cell
Rear Track Shock Sel
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
185#4
180#3
170#3
165#3
160#3
150#3
175#3
170#3
160#3
155#3
150#3
140#2
165#3
160#3
150#3
145#3
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
140#2
130#2
155#3
150#3
140#3
135#2
130#2
120#1
2400-3000(8000-10000)
145#3
140#3
130#2
125#2
120#1
110#1
3000-3700(10000-12000)
135#3
130#2
120#2
115#1
110#1
100#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10 Bushed
2287 110/290 Red/Black 36° TeamRev Roller
10MB 2287 110/290 Red/Black 36° TeamRev Roller
10MW 2287 110/290 Red/Black 36° TeamRev Roller
10MR 2287 110/290 Red/Black 36° TeamRev Roller
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
16-41 HYVO72P
16-41 HYVO72P
16-41 HYVO72P
16-41 HYVO72P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918428 Rev 01 6/03/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 Classic F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.9Chaincase Oil Capacity (oz.) 9DryWeight (Est.) 497.4Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 48Length (in.) 113Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2652-6044-PR6EAlternator Output (watts) 280 wBore x Stroke (mm) 77.25 x 64Displacement (cc) 599Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3500 +/- 500Ignition Type digital
Mikuni
Main Jet 440
Pilot Jet 45Jet Needle / Clip Position 9DFH7-60 / 3Needle Jet P-8Cutaway 2.5
Fuel Screw 2.5
Idle RPM +/-200 1200
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.0
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Sel
Rear Type M-10M-10 Ace, Elec
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Standard
Speedometer Std 5 Inch Wht/Blk
Electric Start StandardLow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#4
460#4
440#3
420#3
400#3
390#2
450#4
430#4
410#4
400#3
380#2
360#2
420#4
400#4
390#3
370#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#2
330#2
400#4
380#3
360#2
340#2
330#2
310#2
2400-3000(8000-10000)
370#3
350#2
330#2
320#2
300#2
280#2
3000-3700(10000-12000)
340#2
330#2
310#2
290#2
270#1
260#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-58 Dark Blue /White
Red /Dark Blue
58-42-36
10-56 Dark Blue /White
Red /Dark Blue
58-42-36
10-54 Dark Blue /White
Red /Dark Blue
58-40-36
10 Dark Blue /White
Red /Dark Blue
58-40-36
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
23:39 74PHYVO
23:39 74PHYVO
22:39 74PHYVO
22:39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918482 Rev 01 05/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 Switchback F/O2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.3Chaincase Oil Capacity (oz.) 11DryWeight (Est.) 489Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 48Length (in.) 121.5Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 41.0/42.5
Compressed Width (in.) 47
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 144Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2587-6044-PR6EAlternator Output (watts) 280 wBore x Stroke (mm) 77.25 x 64Displacement (cc) 599Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3000Ignition Type digital
Mikuni
Main Jet 420Pilot Jet 50Jet Needle / Clip Position 9DGI01-60 / 4Needle Jet P-6Cutaway 1.5
Fuel Screw 1.5
Idle RPM +/-200 1500
Oil Injection vesSpark Plug Champion RN57YCC
Air Screw 0.5
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge RMK
IFS Shock Type Alum IFP
Rear Type Edge RMK
Front Track Shock Arvin IFP
Rear Track Shock Arvin IFP C/A
Suspension
Tachometer Standard 5 Inch
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start OptionalLow Oil Light StandardParking Brake Standard
Wear Strips N/A
450#5
430#5
420#4
400#4
380#4
370#4
410#5
390#4
380#4
360#4
340#4
330#3
380#4
360#4
350#4
330#4
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
320#3
300#3
360#4
340#4
320#4
310#3
290#3
280#3
2400-3000(8000-10000)
340#4
320#4
300#3
290#3
270#3
260#3
3000-3700(10000-12000)
330#4
310#3
290#3
280#3
260#3
240#3
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-60Bushed
Black/Green
Black/Red 56/42-.36 Rev
10-58Bushed
Black/Green
Black/Red 56/42-.36 Rev
10-56bushed
Black/Green
Black/Red 56/42-.36 Rev
10-54Bushed
Black/Green
Black/Red 56/42-.36 Rev
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
22:4074 Pitch
22:4074 Pitch
22:4074 Pitch
19:3972 Pitch
ChaincaseGearing/
Pitch
10ALBushed
Black/Green
Black/Red 56/42-.36 Rev
19:3972 Pitch
10Bushed
Black/Green
Black/Red 56/42-.36 Rev
19:3972 Pitch
0-900(0-3000)
900-1500(3000-5000)
1500-2100(5000-7000)
2100-2700(7000-9000)
2700-3350(9000-11000)
3350-4000(11000-13000)
9918505 Rev 01 2/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.Sport Touring2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) N/AChaincase Oil Capacity (oz.) 11DryWeight (Est.) 526Fuel Tank capacity (Gallons) 12.25Gearcase Oil Capacity (oz.) N/AHeight (in.) 49.5Length (in.) 125Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 2
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 136Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC55PM090Alternator Output (watts) 240 WattBore x Stroke (mm) 73.0 x 65.0Displacement (cc) 544 ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM 34
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan 16 Bit ER
Mikuni
Main Jet 280 PTO/270 MAG
Pilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug NGK BR9ES
Air Screw 1.25 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87 Non-Oxy
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.35mm/.250
Front Type Edge
IFS Shock Type Sel
Rear Type Edge 136
Front Track Shock Nit Cell
Rear Track Shock Sel
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start AccessoryLow Oil Light StandardParking Brake Standard
Wear Strips .75 acc
300/290#4
290/280#3
280/270#3
270/260#3
260/250#3
250/240#2
290/280#3
270/260#3
260/250#3
250/240#3
240/230#2
230/220#2
270/260#3
260/250#3
250/240#3
240/230#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
230/220#2
220/210#2
250/240#3
240/230#3
230/220#2
220/210#2
210/200#1
200/190#1
2400-3000(8000-10000)
240/230#3
230/220#2
220/210#2
200/190#2
190/180#1
180/170#1
3000-3700(10000-12000)
220/210#2
210/200#2
200/190#2
190/180#1
180/170#1
170/160#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62Bushed
Dark Blue/White
Red/Blue 40° TeamRoller
Reverse
10-62Bushed
Dark Blue/White
Red/Blue 40° TeamRoller
Reverse
10-60Bushed
Dark Blue/White
Red/Blue 40° TeamRoller
Reverse
10-58Bushed
Dark Blue/White
Red/Blue 40° TeamRoller
Reverse
Altitude
Meters(Feet)
Shift Weight
Clutch Spring
Clutch Spring Driven Helix
Drive Clutch Driven Clutch
21:4174P
21:4174P
21:4174P
21:4174P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918980 Rev 01 4/03PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 PRO-XR2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.5Chaincase Oil Capacity (oz.) 9 ozDry Weight (Est.)Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake TypeDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) TBDTrack Width (inches) TBDReverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2461-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 29° @ 3500 w/tps disconnectedIgnition Type digital
Mikuni
Main Jet 450
Pilot Jet 55Jet Needle / Clip Position 9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.0
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.0
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Pro-X
IFS Shock Type Alum IFP CAw/Res
Rear Type Pro-X
Front Track Shock Walker/EvansAlum IFP w/Res CA
Rear Track Shock Walker/EvansAlum IFP w/Res CA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start N/ALow Oil Light StandardParking Brake Standard
Wear Strips TBD
490#4
470#4
450#3
430#3
410#3
400#2
460#4
440#3
420#3
410#3
390#2
370#2
430#3
410#3
400#3
380#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
360#2
340#2
410#3
390#3
370#2
350#2
330#2
320#2
2400-3000(8000-10000)
380#3
360#2
340#2
320#2
310#2
290#2
3000-3700(10000-12000)
350#2
330#2
320#2
300#2
280#2
260#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64 Black / Green Black / Red 62-46-46
10-62 Black / Green Black / Red 62-42-46
10-60 Black / Green Black / Red 62-40-46
10-58 Black / Green Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25:40 76PHYVO
25:41 76PHYVO
23:39 74PHYVO
23:39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9919007PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.600 PRO-X22004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.5Chaincase Oil Capacity (oz.) 9Dry Weight (Est.) 479.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2651-6044-PR6EAlternator Output (watts) 280 wBore x Stroke (mm) 77.25 x 64Displacement (cc) 599Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 24° @ 3500 w/tps disconnectedIgnition Type digital
Mikuni
Main Jet 440
Pilot Jet 40Jet Needle / Clip Position 9EFH1-60 / 2Needle Jet P-8Cutaway 2.0
Fuel Screw 1.5
Idle RPM +/-200 1200
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw N/A
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet .8
Throttle Gap Under CA (mm) 2.0
Front Type Pro-X
IFS Shock Type Alum IFP CAw/Res
Rear Type Pro-X
Front Track Shock Walker/EvansAlum IFP w/Res CA
Rear Track Shock Walker/EvansAlum IFP w/Res CA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start N/ALow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#3
460#3
440#2
420#2
400#1
390#1
450#3
430#2
410#2
400#1
380#1
360#1
420#2
400#2
390#1
370#1
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#1
330#1
400#2
380#1
360#1
340#1
330#1
310#1
2400-3000(8000-10000)
370#1
350#1
330#1
320#1
300#1
280#1
3000-3700(10000-12000)
340#1
330#1
310#1
290#1
270#1
260#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-58 Dark Blue / White
Red / Blue 58-42-36
10-56 Dark Blue / White
Red / Blue 58-42-36
10-54 Dark Blue / White
Red / Blue 58-40-36
10 Dark Blue / White
Red / Blue 58-40-36
Altitude
Meters(Feet)
Shift Weight
Clutch Spring Clutch Spring Driven Helix
Drive Clutch Driven Clutch
23:39 74PHYVO
23:39 74PHYVO
22:39 74PHYVO
22:39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9919004PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.700 PRO-X22004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.5Chaincase Oil Capacity (oz.) 9Dry Weight (Est.) 493.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2464-7070-PR7CAlternator Output (watts) 280 wBore x Stroke (mm) 81 x 68Displacement (cc) 701Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 18° @ 2750 w tps disconnectedIgnition Type digital
Mikuni
Main Jet 440
Pilot Jet 45Jet Needle / Clip Position 9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.25
Idle RPM +/-200 1400
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.25
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Pro-X
IFS Shock Type Alum IFP CAw/Res
Rear Type Pro-X
Front Track Shock Walker/EvansAlum IFP w/Res CA
Rear Track Shock Walker/EvansAlum IFP w/Res CA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start N/ALow Oil Light StandardParking Brake Standard
Wear Strips Coolers
480#4
460#3
440#3
420#3
400#2
390#2
450#3
430#3
410#3
400#2
380#2
360#2
420#3
400#3
390#2
370#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
350#2
330#2
400#3
380#2
360#2
340#2
330#2
310#2
2400-3000(8000-10000)
370#2
350#2
330#2
320#2
300#2
280#1
3000-3700(10000-12000)
340#2
330#2
310#2
290#2
270#1
270#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62 Black / Green Black / Red 62-42-46
10-60 Black / Green Black / Red 62-42-46
10-58 Black / Green Black / Red 62-40-46
10-56 Black / Green Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25-41 76PHYVO
25-41 76PHYVO
23-39 74PHYVO
23-39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9919005PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.800 PRO-X22004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 4.5Chaincase Oil Capacity (oz.) 9Dry Weight (Est.) 494.1Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) n/aHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2461-8070-PR8CAlternator Output (watts) 280 wBore x Stroke (mm) 85 x 70Displacement (cc) 794Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling LiquidCylinders 2Ignition Timing °BTDC @ RPM 29° @ 3500 w/tps disconnectedIgnition Type digital
Mikuni
Main Jet 450
Pilot Jet 55Jet Needle / Clip Position 9DGN5-57 / 3Needle Jet P-8Cutaway 1.5
Fuel Screw 2.0
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 1.0
Spark Plug Gap (mm / in.) .70/.025Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Pro-X
IFS Shock Type Alum IFP CAw/Res
Rear Type Pro-X
Front Track Shock Walker/EvansAlum IFP w/Res CA
Rear Track Shock Walker/EvansAlum IFP w/Res CA
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Accessory
Speedometer Std 5 Inch Wht/Blk
Electric Start N/ALow Oil Light StandardParking Brake Standard
Wear Strips Coolers
490#4
470#4
450#3
430#3
410#3
400#2
460#4
440#3
420#3
410#3
390#2
370#2
430#3
410#3
400#3
380#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
360#2
340#2
410#3
390#3
370#2
350#2
330#2
320#2
2400-3000(8000-10000)
380#3
360#2
340#2
320#2
310#2
290#2
3000-3700(10000-12000)
350#2
330#2
320#2
300#2
280#2
260#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-64 Black / Green Black / Red 62-46-46
10-62 Black / Green Black / Red 62-42-46
10-60 Black / Green Black / Red 62-40-46
10-58 Black / Green Black / Red 62-40-46
Altitude
Meters(Feet)
Shift Weight
Clutch Spring Clutch Spring Driven Helix
Drive Clutch Driven Clutch
25:40 76PHYVO
25:41 76PHYVO
23:39 74PHYVO
23:39 74PHYVO
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9919006PN Printed in the U.S.A.
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.550 ProX Fan2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) N/AChaincase Oil Capacity (oz.) 9 ozDry Weight (Est.) 478Fuel Tank capacity (Gallons) 11.8Gearcase Oil Capacity (oz.) N/AHeight (in.) 46Length (in.) 110Oil Capacity (Quarts) 3.25Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGERider Capacity 1
Brake Type HydraulicDrive Clutch Center Distance 11.5"
Clutch Type P-85Track Length (inches) 121Track Width (inches) 15Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC55PM080Alternator Output (watts) 240 WattBore x Stroke (mm) 73.0x65.0Displacement (cc) 544ccCarburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM34
Cooling AirCylinders 2Ignition Timing °BTDC @ RPM 27° @ 3000Ignition Type Kokusan
Mikuni
Main Jet 280 Pto/270 Mag
Pilot Jet 40Jet Needle / Clip Position 6BGY33 / #3Needle Jet Q-2 (480)Cutaway 3.0
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug NGK BR9ES
Air Screw 1.25 Turns
Spark Plug Gap (mm / in.) 0.70/.028Minimum Fuel Requirement 87Oct.NonOxy./89 Oct.Oxy.
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.35mm/.250"
Front Type Pro-X
IFS Shock Type Alum IFP
Rear Type Pro-X
Front Track Shock Ryde FX
Rear Track Shock Arvin IFP/Res
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge N/A
Speedometer Std 5 Inch Wht/Blk
Electric Start N/ALow Oil Light StandardParking Brake Standard
Wear Strips Wear strips
300/290#4
290/280#3
280/270#3
270/260#3
260/250#3
250/240#2
290/280#3
270/260#3
260/250#3
250/240#3
240/230#2
230/220#2
270/260#3
260/250#3
250/240#3
240/230#2
Altitude
Meters(Feet)
AmbientTemperature
0-600(0-2000)
600-1200(2000-4000)
1200-1800(4000-6000)
1800-2400(6000-8000)
Below -30°FBelow -34°C
-30° to -10°F-34° to -23°C
-10° to +10°F-23° to -12°C
+10° to +30°F-12° to -1°C
230/220#2
220/210#2
250/240#3
240/230#3
230/220#2
220/210#2
210/200#1
200/190#1
2400-3000(8000-10000)
240/230#3
230/220#2
220/210#2
200/190#2
190/180#1
180/170#1
3000-3700(10000-12000)
220/210#2
210/200#2
200/190#2
190/180#1
180/170#1
170/160#1
+30° to +50°F-1 to +10°C
Above +50°FAbove +10°C
10-62Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-60Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-58Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
10-56Bushed
Dark Blue /White
Red / Blue 40° TeamRev Roller
Altitude
Meters(Feet)
Shift Weight
Clutch Spring Clutch Spring Driven Helix
Drive Clutch Driven Clutch
21-41 BW74P
21-41 BW74P
21-41 BW74P
19-39 BW72P
ChaincaseGearing/
Pitch
0-900(0-3000)
900-1800(3000-6000)
1800-2700(6000-9000)
2700-3700(9000-12000)
9918336PN Printed in the U.S.A.