Download - 1052 Proficy Oee Ds Gfa1965
GEIntelligent Platforms
Benefits• Boostassetandprocessefficiency
• Reduceequipmentdowntimeandmain-tenancecosts
• Improveequipmentlifecyclemanagement
• Increaselaborefficienciesandproduc-tivitybyimprovingvisibilityintooperationsandempoweringoperators
• Increaseproductivityofprocessesbyidentifyingbottlenecks
• Increaserateofquality,reducescrap
Features• LeveragecriticalKeyPerformanceIndi-catorstodrivecontinuousimprovement
• Deliverstandardreports,ad-hocreportsanddashboardsforreal-timedecision-making
• Summarizeandanalyzedatabycontext(e.g.,equipment,product,personnel,time(hour,shift,day))
• Automaticallyormanuallyassociateeventswithcausesandthenanalyzetoidentifyrootcauses
• Enablerapiddeploymentwithrotationalhistoriantags
• ScalesolutionforOperationalExcellence
• IntegratewithfullProficySoftwareSuite
Howcanmanufacturersdriveoperationalexcellenceanddomorewithless?
WithGE’sProficyOEE.It’sanout-of-the-boxsoftwareofferingthathelpsyoucontinu-ouslymonitor,measure,andimproveyourmanufacturingperformance.HonedbyGE’sworld-classmanufacturingprocesses,Pro-ficyOEEisasimpletoolwithbest-of-breedEfficiencyManagementcapabilities.
It’seasytoimplement.Proventodeliver.Andscalabletomeetyourcontinuousimprovementinitiatives.
Reduce Quality CostsBytrackingcontext-richqualitydatausingOEE,productionmanagerscanidentifyrootcausesandeliminatefurthercostsassoci-atedwithreworkandscrap.Improvingthe
ProficyOEEMonitor,measure,andimproveyourmanufacturingperformance
focusonqualityateverystageofproduc-tionalsoreduceswarrantycosts.
Increase Labor EfficienciesTooptimizetheproductivityofyourexistingworkforce,ProficyOEEnotonlycapturesoper-atordowntimereasons,butalsoproductivitydata.Withthisinformation,managementcanbetterjudgetheproperallocationofresourcesbasedonpersonnelproductivityandidentifyadditionalcapacitywithintheexistingwork-forceinsteadofhiringnewlabor.
Reduce Downtime CostsProficyOEEenablespredictivemaintenancethatcandramaticallyreducerepaircostsbydiscerningtrendsthatpredictanimpend-ingfailure.ByinterfacingtoEAM(EnterpriseAssetManagement)systems,youcandriveproactivesteps.
Out-of-the-box reports and dashboards
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ProficyOEE
Forexample,amaintenancedepartmentcanorderthenecessarypartsinadvanceandgetbetterrates.Itcanallocaterepairpersonnelfromanexistingpoolofresourcesinsteadofhiringsomeoneonanemergencybasis,whichcanresultinhugesavingscomparedtorepairingamachineafterthebreakdownhashappened.
Increased Personnel ProductivityAnOEEsystemenablestheshopfloortogopaperless.Typically,facilityoperatorsandsupervisorsspendanenormousamountofclericaltimerecording,analyzingandreportingdowntimereasonsandrootcausesonpaper,thenfurtherexplainingthesereportstomanagement.AnOEEsys-temcapturesandreportsdowntimeandefficiencyautomatically.Thissavestimelostinnon-valueaddedreportingactivi-tiesandallowspersonneltofocusonmorevaluabletasks.WithOEE,everyonefromtheplantfloortotheboardroomismoreinformed,moreoften,moreeasily.
Increased Production CapabilityTheneteffectofreducedmachinedown-time,higherproductivityofoperatorsandreduceddefectsistheabilitytoachievehigherproductionlevelswiththesameamountofresources.
Industry ExamplesThefollowingscenariosfromdifferentindustriesillustratehowProficyOEEhelpsmanufacturersimproveproductivityandleveragebettervisibilityintotheiroperations.
• AutomotiveManufacturerUncoversRoot Cause of Downtime
OneofGE’sautomotivecustomerswastryingtoextractadditionalproductivityoutofitsassemblylinesbyimprovingequipmentavailability.Ithadalreadyreducedallknowncausesofdowntimethroughdiligentlyappliedprocessengi-neeringsteps.WithimplementationofProficyOEE,itnoticedthatoverallpro-ductivitywassignificantlyaffectedbyhundredsofbrieflinestoppagescausedbyasimplemechanicalmisalignmentthatwasnotrecordedbyoperators.Itdeterminedthatthecumulativeeffectofthesebriefunscheduleddowntimeswastheprimarycauseofdowntime.Afterprocessengineersfixedthealignmentproblem,eightmorevehiclesperdaycouldbeproducedbytheplantwithoutaddingresources.
• Food&BeverageManufacturerDetectsTampered Settings
Atafoodmanufacturingfacility,ProficyOEEhelpedsupervisorsdetectthatoper-atorsofaparticularproductionlineweredeliberatelyandprematurelyslowingdownthebottleneckmachine.Thiswasdonetokeepthemachinefromautomat-icallyslowingwhenafaultwastriggeredbysurgebinsbeingfilledwheneverdownstreammachinesweredelayed.Ifpropersettingshadbeenmaintained,thebottleneckmachinewouldhaveoperatedatratedspeeduntilthesurgebinbufferzonesfilledwithstockbuttamperingwiththemachinespeedchangedthisprocess.WithProficyOEE,managementwasabletodetectthetamperedsettings,viewthe
productionconditions,andunderstandwhatwashappeningwithouthumanintervention.
Scalable ImplementationsProficyOEEisscalable,soyoucanstartbyimplementingapilotsystem,encompass-ingamanufacturingcellorevenpartofaline,whereveryouthinkanopportunityforimprovementexists.Youcanchoosethesizeofthepilot,andimplementProficyOEEforyourhighpriorityproductionequipment.
TypicalImplementationsareestablishedquicklythroughinternalengineeringresourcesorcontractedGEservicesorout-sideintegrators.ByutilizingtheProficyOEE“out-of-the-box”reportsanddashboards,youcanbegintoaccuratelymeasurePro-ductionEfficiencyandinitiatecontinuousimprovementactivities.
GE’s Proficy OEE Enables Key Improvements:
•39%reduceddowntime
•2%reducedwaste
•4%reducedinventory
•10%improved productionefficiency
See how the Power of 1% can improve your company’s bottom line. Tolearnmore,visitwww.ge-ip.com/mes
The Power of 1%Reducing downtime by just 1% on critical equipment for a typical manufacturer can provide significant revenue opportunities and annual cost savings.