downhole test facility - bhr group releases/tech_data_s… · overview with the capacity to achieve...

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OVERVIEW With the capacity to achieve 40bar at the base of the well, BHR’s facility can simulate a 400m fluid depth with representave well condions for development, performance and reliability tesng of components and systems. It is able to test with a variety of fluids in single or mulphase flow at elevated pressure and temperature for extended duraons. The facility incorporates accurate, high speed measurements of downhole pressure, temperature and flow ensuring that product performance can be mapped under a range of condions and providing a comprehensive equipment tesng capability. APPLICATIONS The facility can be used for product development and qualificaon tesng / type approval of downhole equipment, such as: Pumping equipment Jet pumps Separators Instrumentaon Drilling fluids DOWNHOLE TEST FACILITY PRODUCT DEVELOPMENT & TEST SERVICES With the growing need for deepwater exploraon and producon and future plans for ultradeep wells, the reliability of subsea and downhole equipment is of vital concern to the sector. In hosle downhole environments, long service life and reliability is crucial for equipment that can be extremely costly to repair and maintain. Assuring reliability and avoiding costly intervenon is a prime concern for operators. Realisc, downhole tesng of subsea components is therefore a crical part of product development, tesng and approval. BHR’s downhole test facility provides companies with an easily-accessible, onshore facility that accurately reproduces downhole condions to achieve your test objecves economically.

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Page 1: DOWNHOLE TEST FACILITY - BHR Group REleases/Tech_Data_S… · OVERVIEW With the capacity to achieve 40bar at the base of the well, BHR’s facility can simulate a 400m fluid depth

OVERVIEWWith the capacity to achieve 40bar at the base of the well, BHR’s facility can simulate a 400m fluid depth with representative well conditions for development, performance and reliability testing of components and systems. It is able to test with a variety of fluids in single or multiphase flow at elevated pressure and temperature for extended durations. The facility incorporates accurate, high speed measurements of downhole pressure, temperature and flow ensuring that product performance can be mapped under a range of conditions and providing a comprehensive equipment testing capability.

APPLICATIONSThe facility can be used for product development and qualification testing / type approval of downhole equipment, such as:

• Pumping equipment• Jet pumps• Separators• Instrumentation• Drilling fluids

DOWNHOLE TEST FACILITY

PRODUCT DEVELOPMENT &

TEST SERVICES

With the growing need for deepwater exploration and production and future plans for ultradeep wells,

the reliability of subsea and downhole equipment is of vital concern to the sector.

In hostile downhole environments, long service life and reliability is crucial for equipment that can be

extremely costly to repair and maintain. Assuring reliability and avoiding costly intervention is a prime concern for

operators. Realistic, downhole testing of subsea components is therefore a critical part of product development, testing

and approval.

BHR’s downhole test facility provides companies with an easily-accessible, onshore facility that accurately reproduces

downhole conditions to achieve your test objectives economically.

Page 2: DOWNHOLE TEST FACILITY - BHR Group REleases/Tech_Data_S… · OVERVIEW With the capacity to achieve 40bar at the base of the well, BHR’s facility can simulate a 400m fluid depth

www.bhrgroup.comBHR Group, The Fluid Engineering Centre, Cranfield MK43 0AJ, United KingdomT: +44 (0) 1234 750 422 F: +44 (0) 1234 750 074 E: [email protected] www.bhrgroup.com

TECHNICAL SPECIFICATIONS

Well Depth: 43m

Primary (Outer) Pipe (PV1):

• Fluid passed down through outer pipe to inlet of casing string.

• Size: 10” ID (254mm) x 43m Depth

• MWP: 40 Bar

• Temperature: Up to 1250C

Secondary (Inner) Casing String (PV2):

• Flow returns up through the inner casing string

• Size: 7” OD (178mm), 6.12” ID (155mm) x 42m Depth

• MWP: 260 Bar

• Temperature: Up to 1250C

• Non-Return Valve Fitted to Inlet of PV2

Test Medium: Water or fluids/slurries having higher viscosity

Flow Rate: 0 to 10,000 bpd+ (20 ltr/sec)

Gas Void Fraction Injection: 0 to 100%

Flow / Pressure Control: Manually operated Masterflow Choke Valve

Cooler: 200kW Air Blast Cooler

Instrumentation: Pressures, temperatures, flow rates

Data Acquisition Software: Labview Compact RIO

Data Access: VPN secure link over internet - 24hrs, 7 days a week

Facility Electrical Power: 186kW, 415V 3 Ph. can be expanded to 450kW

Crane: 5 Tonne SWL Electric Overhead Gantry Crane

Crane Hook Height: 0 to 9 metres above Finished Floor Level (FFL)

Well-Head Platform: Bespoke galvanised steel working platform

Security: 24hr Surveillance Camera system, viewable over secure VPN link

ABOUT USBHR Group is an independent

technology organisation providing engineering consultancy, industrial research and product development

services based on our core expertise in fluids engineering.

We apply our knowhow to develop or improve innovative designs, processes

and products for industrial clients around the world.