double seat valve - wallacecontrol.ca

10
Cipriani Harrison Valves Double Seat Mix Proof Valve Application Working Principle Standard Design Available Sizes 1 ½”, 2”, 2 ½”, 3”, 4” Options Tank Bottom Version. Electrical control unit with proximity switches and 3 solenoid valves for remote operation. End connections: Sanitary Clamp, Butt-Weld, or others on request. Double Seat Mix Proof Valves are used in the automated piping systems which demand parallel operation of product and cleaning cycles in order to optimize the economy of operation of complex plants. As the name suggest “Mix-Proof” means no mixing of uncongenial fluids, but at the same time allow simultaneous processing of two different fluids through a single valve with absolute safety. It has wide application in the food, dairy, brewery, cosmetic and other hygienic process industries. The 900 Series mix proof valve allows simultaneous operation of two fluids with the help of Double Seat Design, creating a chamber which isolates the fluid passing through the two bodies. In case of seal failure of any individual seat, the fluid bleeds down the leak detection port, directing the fluid to the bottom of the valve, without letting the flow to getting mixed. Further, in case of pressure surge, due to the localized increase in the line pressure, the seat would be lifted, and allow the liquid to drain out through the lower port, without disturbing the upper seat, thus preventing intermixing of the two fluids. The valve is equipped with the chamber cleaning feature, where the chamber between the two seats can be cleaned independently, by operating the correspond seat. The self drainable spherical body is machined from forged acid resistance Stainless Steel. The Spherical Shape offers minimum resistance to the line flow, in turn offering minimal pressure drop. The one piece compact construction of the valve bodies permits space saving while valve installation. The open yoke design ensures easy cleaning of the valve plug. All seats and seals are made from FDA approved materials. Balanced valve stems make the valves water hammer safe. 900 Series 1 11/11 30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979 Email : [email protected] Website : http://www.ciprianicorp.com/ Cipriani Harrison Valves Corp.

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Page 1: Double Seat Valve - wallacecontrol.ca

Cipriani Harrison Valves Double Seat Mix Proof Valve

Application

Working Principle

Standard Design

Available Sizes

1 ½”, 2”, 2 ½”, 3”, 4”

Options

Tank Bottom Version.

Electrical control unit with proximity switches and 3 solenoid

valves for remote operation. End connections: Sanitary Clamp, Butt-Weld, or others on

request.

Double Seat Mix Proof Valves are used in the automated piping

systems which demand parallel operation of product and

cleaning cycles in order to optimize the economy of operation of

complex plants. As the name suggest “Mix-Proof” means no

mixing of uncongenial fluids, but at the same time allow

simultaneous processing of two different fluids through a single

valve with absolute safety. It has wide application in the food,

dairy, brewery, cosmetic and other hygienic process industries.

The 900 Series mix proof valve allows simultaneous operation of

two fluids with the help of Double Seat Design, creating a

chamber which isolates the fluid passing through the two bodies.

In case of seal failure of any individual seat, the fluid bleeds

down the leak detection port, directing the fluid to the bottom of

the valve, without letting the flow to getting mixed. Further, in

case of pressure surge, due to the localized increase in the line

pressure, the seat would be lifted, and allow the liquid to drain

out through the lower port, without disturbing the upper seat,

thus preventing intermixing of the two fluids. The valve is

equipped with the chamber cleaning feature, where the chamber

between the two seats can be cleaned independently, by

operating the correspond seat.

The self drainable spherical body is machined from forged acid

resistance Stainless Steel. The Spherical Shape offers

minimum resistance to the line flow, in turn offering minimal

pressure drop. The one piece compact construction of the valve

bodies permits space saving while valve installation. The open

yoke design ensures easy cleaning of the valve plug. All seats

and seals are made from FDA approved materials. Balanced

valve stems make the valves water hammer safe.

900 Series

1

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

Page 2: Double Seat Valve - wallacecontrol.ca

TECHNICAL SPECIFICATIONS :

Material :

Product wetted steel parts...........AISI 316L Other steel parts..........................AISI 304

FDA Seals :

Seat seal(s).................................EPDMOptional.......................................VITON

Lip seal & Seal ring..................... EPDMOptional.......................................VITON

Others Seals...............................EPDM

Nominal Pressure :

Maximum product pressure........10 bar maximum (150 PSI)

Supply pressure for air actuator..70 - 115 PSI ( Dry Air )

Temperature & Chemical Compatibility :

Please refer to the temperature and chemical compatibility charts located in the General Information section of the catalog. Temperature and chemical compatibility are limited by the seal material. Surface Finish :

Surface in contact with product..Ra </= 23 (Grit 180g) Optional......................................Ra </= 16 (Grit 240g) Ra </= 10 (Grit 320g) *Electropolishing available upon request

Connections ............................Sanitary C lamp (ISO 2852 / BS 4825-3) Butt Weld (ISO 2037 / BS 4825-1)

Other connections on request

µ inµ inµ in

2

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

Double Seat Mix Proof Valve900 Series

Page 3: Double Seat Valve - wallacecontrol.ca

Body Configuration

Double Seat Mix Proof Valve900 Series

TYPE TT-00 TYPE TT-90 TYPE TT-180 TYPE TT-270

TYPE CT-00 TYPE CT-90 TYPE TC-00 TYPE TC-90

TYPE CC-00 TYPE CC-90

3

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

Page 4: Double Seat Valve - wallacecontrol.ca

Working Principle

VALVE POSITION " CLOSED"

* Separation of Non-Compatible media to atmosphere.

* Eventual Leakages due to demaged seal will be dis charged to outside via leakage chamber

CLEANING OF THE UPPER SEAT VIA VALVE HOUSING.

* Upper valve disc lifted pre determined height to allow cleaning fluid into leakage chamber.

* Cleaning fluid flows across Seat to outside and cleans seals, seat, leakage chamber and drain pipe.

CLEANING OF THE LOWER SEAT VIA HOUSING.

* Lower valve disc lifted pre determined height to allow cleaning fluid into leakage chamber.

* Cleaning fluid flows across Seat to outside and cleans seals, seat, leakage chamber and drain pipe.

VALVE POSITION "OPEN"

* Lower valve Disc will be lifted and seals leakage chamber against upper valve disc and continues to full open position.

* The little amount of product leakage during operation of the valve in leakage chamber is externally drained

4

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

Double Seat Mix Proof Valve900 Series

A1

A3

A2

A1

CIP

Product

A3

CIP

Product

A2

Page 5: Double Seat Valve - wallacecontrol.ca

A

B

F2

E

C

D

F1

2 1/2"

1 1/2"

3"

2"

18 57/64

20 5/64

24 13/3225 25/64 8 21/32

8 21/32

8 21/32

6 11/16

SIZE A B

2 3/4

3 25/324 21/64

3 7/32

C

45 19/32

D

4 ½

4 ½

5 19/32

E

3 19/64

3 25/32

2 29/32

4" 33 11/16 12 5 15/32 6 5/8 5

1 ½

F1

1 1/4

1 ½

1 7/64

2 21/64

F2

5/16

Dimensions

Double Seat Mix Proof Valve900 Series

5

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

5/16

5/165/16

5/16

Page 6: Double Seat Valve - wallacecontrol.ca

Double Seat Mix Proof Valve900 Series

6

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

11

1

2

3

4

5

6

7

8

9

10

12

13

14

15

16

17

18

Exploded view of standard 920 Model Mix Proof Valve (Page - 01 / 03)

Page 7: Double Seat Valve - wallacecontrol.ca

Double Seat Mix Proof Valve900 Series

7

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

19

20

21

22

23

24

25

26

27

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

28

Exploded view of standard 920 Model Mix Proof Valve (Page - 02 / 03)

Page 8: Double Seat Valve - wallacecontrol.ca

Double Seat Mix Proof Valve900 Series

8

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

45

46

47

48

49

50

50

Exploded view of standard 920 Model Mix Proof Valve (Page - 03 / 03)

Page 9: Double Seat Valve - wallacecontrol.ca

Double Seat Mix Proof Valve900 Series

9

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

Exploded view of standard 920 Model Mix Proof Valve

NO. PART No. D E S CRIPTION

1 92001 GUIDE RING

2 92002 O-RING

3 92003 CYLINDER HOUSING

4 92004 LOWER PISTON

5 92005 O-RING

6 92006 GUIDE RING

7 92007 O-RING

8 92008 STOPPER

9 92009 CAP SCREW

10 92010 MAIN SPRING

11 92011 PISTON ROD

12 92012 O-RING

13 92013 MAIN PISTON

14 92014 GUIDE RING

15 92015 O-RING

16 92016 WASHER

17 92017 CONNECTING ROD

18 92018 SPRING

19 92019 O-RING

20 92020 UPPER PISTON

21 92021 GUIDE RING

22 92022 O-RING

23 92023 O-RING

24 92024 GUIDE RING

25 92025 INNER STEM

NO. PART No. D E S CRIPTION

26 92026 O-RING

27 92027 GUIDE BUSHING

28 92028 O-RING

29 92029 CYLINDER COVER

30 92030 O-RING

31 92031 RETAINING RING

32 92032 CAP SCREW

33 92033 LANTERN

34 92034 GUIDE RING

35 92035 LIP SEAL HOUSING

36 92036 LIP SEAL

37 92037 O-RING

38 92038 UPPER VALVE PLUG

39 92039 GUIDE RING

40 92040 O-RING

41 92041 O-RING

42 92042 O-RING

43 92043 O-RING

44 92044 LOWER VALVE PLUG

45 92045 VALVE BODY

46 92046 LIP SEAL

47 92047 GUIDE RING

48 92048 O-RING

49 92049 COVER

50 92050 CLAMP

Page 10: Double Seat Valve - wallacecontrol.ca

900 Series Double Seat Mix Proof Valve Ordering System

10

11/11

30271 Tomas Street Rancho Santa Margarita, CA 92688 Tel. 949/589-3978 Fax 949/589-3979Email : [email protected] Website : http://www.ciprianicorp.com/

Cipriani Harrison Valves Corp.

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