donaldson filter

45
Titel ondertitel Titel zijkant www.emea.donaldson.com Engine Air Cleaners, Accessoires & Service Parts Q 51 xxxxx xxxxx FIK-FIO Return Filters In Tank, up to 10 bar 45 FIK-FIO, 4 HOLES FLANGE Return Filters In Tank, up to 10 bar 53 FIK-FIOT Return Filters In Tank with Filler Cap, up to 10 bar 49 FIK-FIOT, 4 HOLES FLANGE Return Filters In Tank with Filler Cap, up to 10 bar 53 Technical Data • Operating pressure up to 1000 kPa (10 bar). • Static pressure testing up to 1500 kPa (15 bar). • Operating temperature -20 +100°C. • Compatibility with hydraulic fluids per ISO 2943. • Flow rate and pressure drop per ISO 3968 with oil kinematic viscosity 30 cSt at 40°C and density 0,875 kg/dm . • Ports threaded per ISO 228/1 or flanged per SAE J 518 - 3000 PSI. Filter Elements Wire mesh with 60-90 micron. • Synteq® synthetic media with 10-25 micron. • Cellulose media with 10-30 micron, reinforced with wire mesh. • By-pass valve setting 150 kPa (1,5 bar) per ISO 3968. • Collapse resistance 1000 kPa (10 bar) per ISO 2941. • Replacement element includes spring and O-ring seal. RETURN FILTERS IN TANK Hydraulic Filters & Accessories for Mobile Engine Applications Q 44 Donaldson Distributors can request a quote for a seperate head, housing and element up to the specific customer requirements via their Donaldson sales contact. They must identify in a proper manner the neces- sary components. NEW , up to 10 bar NEW

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DONALDSON FILTER

TRANSCRIPT

Titelondertitel

Titel zijkant

xxx

www.emea.donaldson.com Engine Air Cleaners, Accessoires & Service Parts 51

xxxxxxxxxx

FIK-FIO Return Filters In Tank, up to 10 bar 45

FIK-FIO, 4 HOLES FLANGE Return Filters In Tank, up to 10 bar 53

FIK-FIOT Return Filters In Tank with Filler Cap, up to 10 bar 49

FIK-FIOT, 4 HOLES FLANGE Return Filters In Tank with Filler Cap, up to 10 bar 53

Technical Data

• Operating pressure up to 1000 kPa (10 bar).

• Static pressure testing up to 1500 kPa (15 bar).

• Operating temperature -20 +100°C.

• Compatibility with hydraulic fluids per ISO 2943.

• Flow rate and pressure drop per ISO 3968 with oil kinematic viscosity 30 cSt at 40°C and density 0,875 kg/dm .

• Ports threaded per ISO 228/1 or flanged per SAE J 518 - 3000 PSI.

Filter Elements

• Wire mesh with 60-90 micron.

• Synteq® synthetic media with 10-25 micron.

• Cellulose media with 10-30 micron, reinforced with wire mesh.

• By-pass valve setting 150 kPa (1,5 bar) per ISO 3968.

• Collapse resistance 1000 kPa (10 bar) per ISO 2941.

• Replacement element includes spring and O-ring

seal.

RETU

RN F

ILTE

RSIN

TA

NK

Hydraulic Filters & Accessories for Mobile Engine Applications 44

Donaldson Distributors can request a quote for a seperate head, housing and element up to the specific customer requirements via their Donaldson sales contact. They must identify in a proper manner the neces-sary components.

NEW

, up to 10 bar

NEW

FIK-FIOReturn Filters In Tank

Specifications

RMF* RMF* RMF*

RETU

RN F

ILTE

RSIN

TA

NK

RMF* = Recommanded Maximum Flow in l/min.FILTER ASSEMBLIES WITH DRILLED HOLES FOR INDICATORS ARE INDICATED IN BLUE

45 Hydraulic Filters & Accessories for Mobile Engine Applications

SIZE

325

NEW

25,5

25,5

150

150

FIK-FIOReturn Filters In Tank

SIZE 20-30-50-60-80-100

Additional inlet on requestM18G 1/2

SIZE 150-180-200

SIZE 250-325-330-500

SIZE 600-800

Drilled holes for indicators

Additional inlet on requestIMPORTANT NOTES:

Foresee a hole diameter on top of the tank at a 1. diameter B + 2 mm.

Maintain the filter outlet (ref. diameter2. F) well below the oil level to avoid foam formation.

RETU

RN F

ILTE

RSIN

TA

NK

Hydraulic Filters & Accessories for Mobile Engine Applications 46

D

ING1 1/4

ING1 1/2

45°

45°

Additional inlet on request

FIK-FIOReturn Filters In Tank

Service Indicators

SAE Flanges

Performance Curves

PRESSURE GAUGEP171953 (500.01)Scale: -100÷500 kPa (-1÷5 bar)

VISUAL PRESSURE GAUGE INDICATORP171958 (503.01)Setting: 120 kPa (1,2 bar)

ELECTRICAL PRESSURE SWITCH INDICATOR P171966 (504.01) N.O. contactsP173104 (504.05) N.C. contactsSetting: 120 kPa (1,2 bar)Max. values: 48 VAC - 30 DCV - 0,5 A res - 0,2 A. indProtection class: IP 65Cable clamp: PG 7

RETU

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47 Hydraulic Filters & Accessories for Mobile Engine Applications

G 1/2G 3/8M18M16

G 1 1/4G 1M33

FFlanges SAE J518 3000 PSI

P Q R

1 1/2 69,8 35,8 M121 1/2 69,8 35,8 1/2 - 13 UNC

2 77,8 42,9 M122 77,8 42,9 1/2 - 13 UNC

FIK-FIOReturn Filters In Tank RE

TURN

FIL

TERS

IN T

AN

K

Hydraulic Filters & Accessories for Mobile Engine Applications 48

SIZE 325-330

Specifications

RMF* RMF* RMF*

FIK-FIOTReturn Filters In Tank

RETU

RN F

ILTE

RSIN

TA

NK

49 Hydraulic Filters & Accessories for Mobile Engine Applications

SIZE

RMF* = Recommanded Maximum Flow in l/min.FILTER ASSEMBLIES WITH DRILLED HOLES FOR INDICATORS ARE INDICATED IN BLUE

150

150

76

83

76

53

53

65

65

65

65

250

73

73

73

225

225

278

168

242

240

240

294

294

438

434

120

120

120

120

120

120

83

83

83

83

83

SIZE 20-30-50-60-80-100

SIZE 150-180-200

SIZE 250-325-330-500

FIK-FIOTReturn Filters In Tank RE

TURN

FIL

TERS

IN T

AN

K

Hydraulic Filters & Accessories for Mobile Engine Applications 50

Drilled holes for indicators

IMPORTANT NOTES:

Foresee a hole diameter on top of the tank 1. at a diameter B + 2 mm.

Maintain the filter outlet (ref. diameter2. F) well below the oil level to avoid foam formation.

Additional inlet on requestM18G 1/2

D

SIZE 600-800

Additional inlet on request

Additional inlet on request

ING1 1/4

ING1 1/2

NEW

FIK-FIOTReturn Filters In Tank

RETU

RN F

ILTE

RSIN

TA

NK

51 Hydraulic Filters & Accessories for Mobile Engine Applications

Service Indicators

Performance Curves

SAE Flanges

PRESSURE GAUGEP171953 (500.01)Scale: -100÷500 kPa (-1÷5 bar)

VISUAL PRESSURE GAUGE INDICATORP171958 (503.01)Setting: 120 kPa (1,2 bar)

ELECTRICAL PRESSURE SWITCH INDICATOR P171966 (504.01) N.O. contactsP173104 (504.05) N.C. contactsSetting: 120 kPa (1,2 bar)Max. values: 48 VAC - 30 DCV - 0,5 A res - 0,2 A. indProtection class: IP 65Cable clamp: PG 7

G 1/2G 3/8M18M16

G 1 1/4G 1M33

FFlanges SAE J518 3000 PSI

P Q R

1 1/2 69,8 35,8 M121 1/2 69,8 35,8 1/2 - 13 UNC

2 77,8 42,9 M122 77,8 42,9 1/2 - 13 UNC

FIK-FIOTReturn Filters In Tank RE

TURN

FIL

TERS

IN T

AN

K

Hydraulic Filters & Accessories for Mobile Engine Applications 52

SIZE 325-330

FIK-FIO/FIOT, 4 HOLES FLANGESReturn Filters In Tankwith Filler Cap

Specifications FIK-FIO, 4 holes flanges

RMF* RMF* RMF*

RETU

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ILTE

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53 Hydraulic Filters & Accessories for Mobile Engine Applications

RMF* RMF* RMF*

Specifications FIK-FIOT, 4 holes flanges

SIZE

RMF* = Recommanded Maximum Flow in l/min.FILTER ASSEMBLIES WITH DRILLED HOLES FOR INDICATORS ARE INDICATED IN BLUE

RMF* = Recommanded Maximum Flow in l/min.FILTER ASSEMBLIES WITH DRILLED HOLES FOR INDICATORS ARE INDICATED IN BLUE

SIZE

R = 9 mmQ = ø 126 mmP = ø 115 mm

FIK-FIO/FIOT, 4 HOLES FLANGESReturn Filters In Tank

with Filler Cap RETU

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Hydraulic Filters & Accessories for Mobile Engine Applications 54

Drilled holes for indicators

R = 9 mmQ = ø 126 mmP = ø 115 mm

Drilled holes for indicators

55 Hydraulic Filters & Accessories for Mobile Engine Applications

RETU

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NK

Technical Data

• Operating pressure up to 1000 kPa (10 bar).

• Static pressure testing up to 1500 kPa (15 bar).

• Operating temperature -20 +100°C.

• Compatibility with hydraulic fluids per ISO 2943.

• Flow rate and pressure drop per ISO 3968with oil kinematic viscosity 30 cSt at 40°Cand density 0,875 kg/dm³.

• Ports threaded per ISO 228/1

Filter Elements

• Wire mesh with 60-90 micron.

• Synteq® synthetic media with 10-25 micron.

• Cellulose media with 10-30 micron, reinforced with wire mesh.

• By-pass valve setting 150 kPa (1,5 bar) per ISO 3968.

• Collapse resistance 1000 kPa (10 bar) per ISO 2941.

• Replacement element includes spring and O-ring seal.

Hydraulic Filters & Accessories for Mobile Engine Applications 56

RETU

RN F

ILTE

RSIN

TA

NK

FIK-FIS Return Filters In Tank, up to 10 barwith Service Cover and Breather

Donaldson Distributors can request a quote for a seperate head, housing and element up to the specific customer requirements via their Donaldson sales contact. They must identify in a proper manner the necessary components.

FIK-FISReturn Filters In Tankwith Service Cover and Breather

Specifications

RMF* RMF* RMF*

RETU

RN F

ILTE

RSIN

TA

NK

Air Breather Accessories

57 Hydraulic Filters & Accessories for Mobile Engine Applications

Service Indicators

PRESSURE GAUGEP171953 (500.01)Scale: -100÷500 kPa (-1÷5 bar)

VISUAL PRESSURE GAUGE INDICATORP171958 (503.01)Setting: 120 kPa (1,2 bar)

ELECTRICAL PRESSURE SWITCH INDICATOR P171966 (504.01) N.O. contactsP173104 (504.05) N.C. contactsSetting: 120 kPa (1,2 bar)Max. values: 48 VAC - 30 DCV - 0,5 A res - 0,2 A. indProtection class: IP 65Cable clamp: PG 7

SIZE

RMF* = Recommanded Maximum Flow in l/min. FILTER ASSEMBLIES WITH DRILLED HOLES FOR INDICATORS ARE INDICATED IN BLUE

57

57

93

93

93

O

11

11

13,5

13,5

13,5

98

148

FIK-FISReturn Filters In Tank

with Service Cover and Breather

RETU

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ILTE

RSIN

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NK

Hydraulic Filters & Accessories for Mobile Engine Applications 58

IMPORTANT NOTES:

Foresee a hole diameter on top of the tank at a 1. diameter B + 2 mm.

Maintain the filter outlet (ref. diameter2. F) well below the oil level to avoid foam formation.

R

O

On request

Drilled holes for indicators

Additionalinlet on requestG 3/8 M18

SIZE 60-100-150

45

SIZE 20-40

R

Q

P

Performance Curves

RETU

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ILTE

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NK FIK-FIS

Return Filters In Tankwith Service Cover and Breather

59 Hydraulic Filters & Accessories for Mobile Engine Applications

Technical Data

• Operating pressure up to 1000 kPa (10 bar).

• Static pressure testing up to 1500 kPa (15 bar).

• By-pass valve setting 150 kPa (1,5 bar) per ISO 3968.

• Operating temperature -20 +100°C.

• Compatibility with hydraulic fluids per ISO 2943.

• Flow rate and pressure drop per ISO3968with oil kinematic viscosity 30 cSt at 40°Cand density 0,875 kg/dm³.

• Ports threaded per ISO 228/1.

Filter Elements

• Wire mesh 60-90 micron.

• Synteq® synthetic media with 10-25 micron.

• Cellulose media with 10-30 micron, reinforced with wire mesh.

• Collapse resistance 1000 kPa (10 bar) per ISO 2941.

• Replacement element includes spring and O-ring seal.

RETU

RN F

ILTE

RSIN

TA

NK

FHK-FIR Return Filters In Tank for Stationary Applicationwith In Tank Connections

Hydraulic Filters & Accessories for Mobile Engine Applications 60

Donaldson Distributors can request a quote for a seperate head, housing and element up to the specific customer requirements via their Donaldson sales contact. They must identify in a proper manner the necessary components.

FHK-FIRReturn Filters In Tank for Stationary Application, with In Tank Connections

Specifications

RMF* RMF* RMF*

RETU

RN F

ILTE

RSIN

TA

NK

Service Indicators

PRESSURE GAUGEP171953 (500.01)Scale: -100÷500 kPa (-1÷5 bar)

VISUAL PRESSURE GAUGE INDICATORP171958 (503.01)Setting: 120 kPa (1,2 bar)

ELECTRICAL PRESSURE SWITCH INDICATOR P171966 (504.01) N.O. contactsP173104 (504.05) N.C. contactsSetting: 120 kPa (1,2 bar)Max. values: 48 VAC - 30 DCV - 0,5 A res - 0,2 A. indProtection class: IP 65Cable clamp: PG 7

61 Hydraulic Filters & Accessories for Mobile Engine Applications

Location

SIZE

RMF* = Recommanded Maximum Flow in l/min.

FILTER ASSEMBLIES WITH DRILLED HOLES FOR INDICATORS ARE INDICATED IN BLUE

Drilled holes for indicators

SIZE 30-60-100

SIZE 180-500

FHK-FIRReturn Filters In Tank for

Stationary Application, with In Tank Connections

30,559,5

67,5

109,5

77,5 107,5

*

11,5

14,5

14,5

RETU

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IMPORTANT NOTES:

* B is the hole diameter on top of the tank.

Hydraulic Filters & Accessories for Mobile Engine Applications 62

FHK-FIRReturn Filters In Tank for Stationary Application, with In Tank Connections

Performance Curves

RETU

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ILTE

RSIN

TA

NK

63 Hydraulic Filters & Accessories for Mobile Engine Applications

Hydraulic Filters & Accessories for Mobile Engine Applications 64

RETU

RN &

SU

CTI

ON

FILT

ERS

IN TA

NK

SRK-COMBO 120 Series

In Tank Return & Suction Filters

With Emergency Suction Without Emergency Suction

Predisposition

position

options Same axis ports

Additional G3/8

port on request

Same side ports

Same axis ports

Additional G3/8

port on request

Same side ports

Electrical

Clogging Indicator

K041511 K041595 K041301 K041610

124267P

346367P

Main element

Not Present

256367P

Suction element

Hydraulic Filters & Accessories for Mobile Engine Applications 64

Donaldson Distributors can request a quote for a seperate head, housing and element up to the specific customer requirements via their Donaldson sales contact. They must identify in a proper manner the necessary components.

Not applicable

UNIQUEDESIGNCONCEPT

RETU

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SU

CTI

ON

FILT

ERS

IN T

AN

K

• Modular and compact design.

• Replaceable components: main cartridge with by-pass strainer integrated and unscrewing suction strainer.

• Electrical differential indicator (P165194) is standard / also possibility to have the headwithout electrical differential indicator.

• Visual differential indicator and extension kit (X770576 = K041511 + extension) are optional.

• Filtration efficiency according to ISO 16889: ß11 μm(c) = 200 ; ß13 μm(c) = 1000.

• Back pressure valve setting: 0,5 bar / By-pass valve setting: 2,5 bar.

• Inlet ports size: G1 + G3/8 (optional) / Outlet port size: G3/4.

• Max. flow rate: 120 l/min. / Maximum working pressure: 10 bar.

• Burst pressure: 15 bar. / Retained capacity: 25 gr. / Housing diameter: 80 mm.

• Emergency filtered suction from the tank (125 μm) / By-pass filtered and pressurized.

• No cavitation risk for the pump / Flow direction: standard (outside-inside).

• Emergency suction flow rate: 60 l/min.

• Number of fitting holes: 2 / Fitting holes diameter: 11 mm.

• Wheelbase diameter of fitting holes: 115 mm.

• Minumum oil level in the tank must be sufficient to cover completely the emergency suction cartridge; ref. 115 mm from the end of cartridge.

Small Combo with Emergency Suction and By-Pass Filtration Same Axis Ports Head - Optional Extension Features

To

the

boos

t pum

p

From tank To tank

1. Main cartridge

2. By-pass cartridge

3. Suction cartridge

4. By-pass valve

5. Back pressure valve

6. Suction valve (flaps)

7. Electrical indicator

From hydraulic users

65 Hydraulic Filters & Accessories for Mobile Engine Applications

SRK COMBO 120 SeriesK041511

Scheme

d

have the head

y

UNIQUEDESIGNCONCEPT

RETU

RN &

SU

CTI

ON

FILT

ERS

IN TA

NK

Hydraulic Filters & Accessories for Mobile Engine Applications 66

SRK COMBO 120 SeriesK041511

Dimensions Drawing

Electrical differential indicator standard (Visual indicator is optional)

Filtered bypass inside the bowl

Emergency Suction Cartridge with backpressure valve

Pressure Drop Test per ISO 3968 (32cSt)

0 20 40 60 80 100 120 140Flow Rate (lpm)

0.20

0.60

1.00

1.40

0.00

0.40

0.80

1.20

1.60

Pre

ssu

re D

rop

(b

ar)

K041511R.grf

COMBO Same Axis Ports - Return to Tank

Inlet G1

Outlet to Tank

COMBO Same Axis Ports - Suction

0 10 20 30 40 50 60 70 80

Flow Rate (lpm)

0.10

0.30

0.50

0.00

0.20

0.40

0.60

Pre

ssur

e D

rop

(bar

)

k041595Sgrf

Outlet G3/4

DS Suctionfrom Tank

RETU

RN &

SU

CTI

ON

FILT

ERS

IN TA

NK

67 Hydraulic Filters & Accessories for Mobile Engine Applications

Small Combo with Emergency Suction and By-Pass Filtration Same Side Ports Head - Optional Extension Features

SRK COMBO 120 SeriesK041595

• Modular and compact design.

• Replaceable components: main cartridge with by-pass strainer integrated and unscrewing suction strainer.

• Electrical differential indicator (P164745) is standard / also possibility to have the head without electrical differential indicator.

• Extension kit is optional (X770576).

• Filtration efficiency according to ISO 16889: ß11 μm(c) = 200 ; ß13 μm(c) = 1000.

• Back pressure valve setting: 0,5 bar / By-pass valve setting: 2,5 bar.

• Inlet ports size: G1 / Outlet port size: G3/4.

• Max. flow rate: 120 l/min. / Maximum working pressure: 10 bar.

• Burst pressure: 15 bar. / Retained capacity: 25 gr. / Housing diameter: 80 mm.

• Emergency filtered suction from the tank (125 μm) / By-pass filtered and pressurized.

• No cavitation risk for the pump / Flow direction: standard (outside-inside).

• Emergency suction flow rate: 60 l/min.

• Number of fitting holes: 2 / Fitting holes diameter: 11 mm.

• Wheelbase diameter of fitting holes: 115 mm.

• Minumum oil level in the tank must be sufficient to cover completely the emergency suction cartridge; ref. 115 mm from the end of cartridge.

To

the

boos

t pum

p

From tank To tank

1. Main cartridge

2. By-pass cartridge

3. Suction cartridge

4. By-pass valve

5. Back pressure valve

6. Suction valve (flaps)

7. Electrical indicator

From hydraulic users

Scheme

y

have the head

UNIQUEDESIGNCONCEPT

RETU

RN &

SU

CTI

ON

FILT

ERS

IN TA

NK

Hydraulic Filters & Accessories for Mobile Engine Applications 68

SRK COMBO 120 SeriesK041595

Dimensions Drawing

Electrical differential indicator standard (Visual indicator is optional)

Filtered bypass inside the bowl

Emergency Suction Cartridge with backpressure valve

Pressure Drop Test per ISO 3968 (32cSt)

COMBO Same Side Ports - Return to Tank COMBO Same Side Ports - Suction

0 20 40 60 80 100 120 140Flow Rate (lpm)

0.20

0.60

1.00

1.40

0.00

0.40

0.80

1.20

1.60

Pre

ssu

re D

rop

(b

ar)

K041511R.grf

Inlet G1

Outlet to Tank

0 10 20 30 40 50 60 70 80

Flow Rate (lpm)

0.10

0.30

0.50

0.00

0.20

0.40

0.60

Pre

ssur

e D

rop

(bar

)

k041595Sgrf

Outlet G3/4

Inlet Suctionfrom Tank

RETU

RN &

SU

CTI

ON

FILT

ERS

IN TA

NK

• Modular and compact design.

• Embodied valves available

• Possibility to fit low cost differential pressure indicator

• Serviceable filler cap with clean service.

• Improved pump feeding hydraulic transmission during cold starts.

• Simple interface with the tank: one unique installation hole.

• Outlet with always clean and filtered oilflow to the pressurized (0.5 bar) suction side (boost pump of hydrostatic transmissions).

• Bypass setting: 2,5 bar / No loose parts.

• Flow range up to 120 l/min. / Low pressure drop and high capacity.

• Minimum oil level in tank must be approximately 50 mm above the housing end.

The suction port always gets clean oil. When the element becomes clogged, oil that reaches the suction port is gradually

reduced, so the use of an electrical clogging indicator (P165194) is recommended. Return flow must always be higher than

suction flow.

69 Hydraulic Filters & Accessories for Mobile Engine Applications

SRK COMBO 120 SeriesK041301

Small Combo without Emergency Suction and By-Pass Filtration Same Axis Ports Head Features

Important

4

From hydraulic users

To tank

To t

he b

oost pum

p

1- MAIN CARTRIDGE

2- BY-PASS VALVE

3- BACK PRESSURE VALVE

4- ELECTRICAL INDICATOR

1

2

3

Scheme

UNIQUEDESIGNCONCEPT

0 20 40 60 80 100 120 140Flow Rate (lpm)

0.20

0.60

1.00

1.40

0.00

0.40

0.80

1.20

1.60

Pre

ssu

re D

rop

(b

ar)

K041511R.grf

RETU

RN &

SU

CTI

ON

FIL

TERS

IN TA

NK

Hydraulic Filters & Accessories for Mobile Engine Applications 70

Dimensions Drawing

Electrical differential indicator standard Embodied valves (bypass and backpressure valve)

Pressure Drop Test per ISO 3968 (32cSt)

COMBO Same Axis Ports - Return to Tank COMBO Same Axis Ports - Suction

Inlet G1

Outlet to Tank

0 10 20 30 40 50 60 70 80

Flow Rate (lpm)

0.10

0.30

0.50

0.00

0.20

0.40

0.60

Pre

ssur

e D

rop

(bar

)

k041595Sgrf

Outlet G3/4

Suctionfrom Tank

SRK COMBO 120 SeriesK041301

Small Combo without Emergency Suction and By-Pass Filtration Same Side Ports Head FeaturesRE

TURN

& S

UC

TIO

NFI

LTER

S IN

TAN

K

• Modular and compact design.

• Embodied valves available, possibility to fit low cost differential pressure indicator, serviceable filler cap with clean service.

• Improved pump feeding hydraulic transmission during cold starts.

• Simple interface with the tank: one unique installation hole.

• Outlet with always clean, filtered oilflow to the pressurized (0.5 bar) suction side (boost pump of hydrostatic transmissions).

• Bypass setting: 2,5 bar.

• No loose parts.

• Flow range up to 120 l/min. / Low pressure drop and high capacity.

• Minimum oil level in tank must be approximately 50 mm above the housing end.

Important

The suction port always gets clean oil. When the element becomes clogged, oil that reaches the suction port is gradually

reduced, so the use of an electrical clogging indicator (P164745) is recommended. Return flow must always be higher than

suction flow.

71 Hydraulic Filters & Accessories for Mobile Engine Applications

SRK COMBO 120 SeriesK041610

Scheme

a d y ass a o

l

UNIQUEDESIGNCONCEPT

4

From hydraulic users

To tank

To t

he b

oost pum

p

1- MAIN CARTRIDGE

2- BY-PASS VALVE

3- BACK PRESSURE VALVE

4- ELECTRICAL INDICATOR

1

2

3

RETU

RN &

SU

CTI

ON

FIL

TERS

IN TA

NK

Dimensions

Hydraulic Filters & Accessories for Mobile Engine Applications 72

SRK COMBO 120 SeriesK041610

Electrical differential indicator standard Embodied valves (bypass and backpressure valve)

Pressure Drop Test per ISO 3968 (32cSt)

0 20 40 60 80 100 120 140Flow Rate (lpm)

0.20

0.60

1.00

1.40

0.00

0.40

0.80

1.20

1.60

Pre

ssu

re D

rop

(b

ar)

K041511R.grf

COMBO Same Side Ports - Return to Tank

Outlet to Tank

COMBO Same Side Ports - Suction

0 10 20 30 40 50 60 70 80

Flow Rate (lpm)

0.10

0.30

0.50

0.00

0.20

0.40

0.60

Pre

ssur

e D

rop

(bar

)

k041595Sgrf

Outlet 3/4"

InletSuction from Tank

Inlet G1

Outlet to Boost Pump G3/4

73 Hydraulic Filters & Accessories for Mobile Engine Applications

Indicators

RETU

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SU

CTI

ON

FILT

ERS

IN TA

NK

SRK COMBO 120 Series

AVAILABLE MODEL FOR BY-PASS 350 kPA (3,5 bar):P165194 N.O. contacts, color-coded wascher: red/whiteSettings: 270 kPa (2,7 bar)Max. values: 30 DCV - 0,2 A

AVAILABLE MODEL FOR BY-PASS 250 kPA (2,5 bar):P164745 N.O. contacts, color-coded wascher: red/whiteSettings: 170 kPa (1,7 bar)Max. values: 30 DCV - 0,2 A

NOTE:

Electrical Indicator Data: Circuit: Normally open Voltage: 6 - 30 V D.C. Current: 200 MA max. Contact: 25 +- 2.5 PSID (Circuit Closed) Reset: 17 PSID min. (Circuit Open)

RETU

RN &

SU

CTI

ON

FIL

TERS

IN TA

NK

SUCTION LINE DRILLED HOLES FOR INDICATOR

b K041609 K041607 K041608K041606

With Emergency Suction Without Emergency Suction Position of

drilled holes for indicator - see scheme

(No indicator fitted)

Withoutoptional inlet

port G1

Withoutoptional inlet

port G1

With optional inlet

port G1

With optional

inlet port G1

No predrilled holes

RETURN LINE DRILLED HOLES FOR INDICATOR

891467P 891467P tnemele niaM

381467P tnemele noitcuS Not applicable

K041597 K041596 K041528K041535

a2 K041605 K041603 K041604K041602

a1 K041601 K041599 K041600K041598

SRK-COMBO 200 Series (Big Combo)

Return & Suction Filters In Tank

Hydraulic Filters & Accessories for Mobile Engine Applications 74

Partnumbers according to: With or without emergency suction / Indicator positions / Optional inlet port

Donaldson Distributors can request a quote for a seperate head, housing and element up to the specific customer requirements via their Donaldson sales contact. They must identify in a proper manner the necessary components.

UNIQUEDESIGNCONCEPT

Technical Data

Main Element Suction Element

RETU

RN &

SU

CTI

ON

FILT

ERS

IN TA

NK

• Two filter versions with and without emergency suction from the tank.

• Two versions have the same body but different housings,

thus any retrofit from one version to the other is not possible.

• By-pass flow always filtered / By-pass flow always pressurized.

• Operating Pressure to 1000 kPa (10bar).

• Flow Rate: return 200 l/min.

• Emergency suction flow rate till 70 lpm from the tank.

• Back Pressure valve setting 50kPa (0,5 bar) / By-pass valve setting 250 kPa (2,5 bar).

• Operating Temperature -20 +100 °C.

• Compatibility with hydraulic fluids per ISO 2943.

• Interchangeable with various return and suction filters.

• Flow direction through the element from inside to outside.

• Minumum oil level in the tank must be sufficient to cover completely the emergency suction cartridge for the

versions with emergency suction.

• Minumum oil level in the tank must be approximately 50 mm above the housing end for the versions without emergency suction.

• Synthetic Fiber

• Efficiency Per ISO 16889: ß11μm(c) > 200 ; ß13 μm(c) > 1000

• Dust capacity per ISO 16889 at final Delta P 350 kPa typical value 70g

• By pass strainer integrated into the main element 125 micron wire mesh

• Unique interface with filter assembly

75 Hydraulic Filters & Accessories for Mobile Engine Applications

SRK COMBO 200 SeriesBig ComboWith or Without Emergency Suction

• Only on version with emergency suction

• 125 micron wire mesh

Scheme

With Emergency Suction Without Emergency Suction

tank.

UNIQUEDESIGNCONCEPT

a1: a2; b = pressure indicator ports

Dimensions Drawing

RETU

RN &

SU

CTI

ON

FILT

ERS

IN TA

NK

Hydraulic Filters & Accessories for Mobile Engine Applications 76

SRK COMBO 200 SeriesBig Combo

With or Without Emergency Suction

Installation

Maximum slope on the installation can be 20°.Combo Filter

20°Recommanded maximum slope for Combo installation

Reservoir

RETU

RN &

SU

CTI

ON

FILT

ERS

IN TA

NK

Service Indicators (Visual & Electrical Indicator available on request)

SRK COMBO 200 SeriesBig ComboWith or Without Emergency Suction

For positions a1 and a2: Electrical Switch Indicator

For positions a1 and a2: Visual Pressure Gauge Indicator

For position b: Vacuum Gauge

P764431Normally open contactsSetting: 250kPa (2,5 bar)Max values: 30DCV - 0,5A res. - 0,2 A ind.Protection class IP65Cable clam: PG7

P764612 Setting 250 kPa (2,5 bar)

P171954 Scale: -100~300kPa (-1~3 bar)

Performance Curves

P764613Normally closed contactsSetting: 250kPa (2,5 bar)Max values: 30DCV - 0,5A res. - 0,2 A ind.Protection class IP65Cable clam: PG7

77 Hydraulic Filters & Accessories for Mobile Engine Applications

0

20

40

60

80

100

120

0 100 200 300Q l/min

Housing with Element

Housing

Dp (kPa)

Q (l/min.)

Technical Data

• Operating pressure up to 3000 kPa (30 bar).

• Static pressure testing up to 4500 kPa (45 bar).

• By-pass valve setting 150 kPa (1,5 bar) perISO 3968.

• Operating temperature -20 +100°C.

• Compatibility with hydraulic fluids per ISO 2943.

• Flow rate and pressure drop per ISO 3968with oil kinematic viscosity 30 cSt at 40°C and density 0,875 kg/dm³.

• Ports threaded per ISO 228/1 or flanged per SAE J 518 - 3000PSI.

Filter Elements

• Wire mesh 60-90 micron.

• Synteq® synthetic media with 10-25 micron.

• Cellulose media with 10-30 micron, reinforced with wire mesh.

• Collapse resistance 1000 kPa (10 bar) per ISO 2941.

IN-L

INE

RETU

RN F

ILTE

RS

FLK-FLS Return Filters In-Line with Take Apart Element up to 30 bar

Hydraulic Filters & Accessories for Mobile Engine Applications 78

Donaldson Distributors can request a quote for a seperate head, housing and element up to the specific customer requirements via their Donaldson sales contact. They must identify in a proper manner the necessary components.

Specifications

RMF* RMF* RMF*RMF*RETU

RN F

ILTE

RSIN

-LIN

E

79 Hydraulic Filters & Accessories for Mobile Engine Applications

FLK-FLSReturn Filters In-Line with Take Apart Element

RMF* = Recommanded Maximum Flow in l/min.

FILTER ASSEMBLIES WITH DRILLED HOLES FOR INDICATORS ARE INDICATED IN BLUE AND NEED MOUNTING OF AN INDICATOR (SEE PG. 81)

SIZE

CL 200/02

496

RETY

RB F

UKT

ERS

IN-L

INE

SIZE 50-100-150-180

SIZE 250-330-500-800

SIZE 200

Hydraulic Filters & Accessories for Mobile Engine Applications 80

FLK-FLSReturn Filters In-Line

with Take Apart Element

Drilled holes for indicators

FOR SIZES 250-330-500-600

Service Indicators

RETU

RN F

ILTE

RSIN

-LIN

E

VISUAL DIFFERENTIAL PRESSURE INDICATOR P171950 (502.04)Setting: 140 kPa (1,4 bar)

ELECTRICAL DIFFERENTIAL PRESSURE INDICATOR 3-WIRES, COMPATIBLE WITH MICROPROCESSORSP173944Setting: 140 kPa (1,4 bar)

ELECTRICAL DIFFERENTIAL PRESSURE INDICATOR P162400 N.O. contactsP163839 N.C. contactsSetting: 140 kPa (1,4 bar)

ELECTRICAL DIFFERENTIAL PRESSURE INDICATOR P171961 (501.02)P171963 (501.04) with thermostat 30°CSetting: 140 kPa (1,4 bar)Max. values: 30 ACV - 30 DCV - 0,5 A res. and ind.Protection class: IP 65 - Cable clamp: PG 11

ELECTRICAL DIFFERENTIAL PRESSURE INDICATOR 2-WIRES,PACKARD CONNECTORP171143 N.O. contactsSetting: 140 kPa (1,4 bar)

81 Hydraulic Filters & Accessories for Mobile Engine Applications

FLK-FLSReturn Filters In-Line with Take Apart Element

In case one of the below indicators is needed, contact your Donaldson salesman for the filter assembly partnumber.

SAE Flanges

Performance Curves

RETU

RN F

ILTE

RSIN

-LIN

E

Hydraulic Filters & Accessories for Mobile Engine Applications 82

FLK-FLSReturn Filters In-Line

with Take Apart Element

SIZE 50SIZE 50 SIZE 100SIZE 100 SIZE 150SIZE 150

SIZE 800SIZE 800

BY-PASS SIZE 50-100 BY-PASS SIZE 200 BY-PASS SIZE 150-180-250-330-500-800

RETU

RN F

ILTE

RSIN

-LIN

E

83 Hydraulic Filters & Accessories for Mobile Engine Applications

Technical Data

• Operating pressure up to 1000 kPa (10 bar).

• Static pressure testing up to 1500 kPa (15 bar).

• By-pass valve setting 150 kPa (1,5 bar) or170 kPa (1,7 bar) per ISO 3968.

• Operating temperature -20 +100°C.

• Compatibility with hydraulic fluids per ISO 2943.

• Flow rate and pressure drop per ISO 3968with oil kinematic viscosity 30 cSt at 40°Cand density 0,875 kg/dm³.

• Ports threaded per ISO 228/1.

Filter Elements

• Wire mesh 60-90 micron.

• Synteq® synthetic media with 10-25 micron.

• Cellulose media with 10-30 micron, reinforced with wire mesh.

• Collapse resistance 1000 kPa (10 bar) per ISO 2941.

RETU

RN F

ILTE

RSIN

-LIN

E

Hydraulic Filters & Accessories for Mobile Engine Applications 84

FBK-FRCA Return Spin-On Filters In-Line up to 10 bar

ADDITIONS

Donaldson Distributors can request a quote for a seperate head, housing and element up to the specific customer requirements via their Donaldson sales contact. They must identify in a proper manner the necessary components.

Specifications

RETU

RN F

ILTE

RSIN

-LIN

E

85 Hydraulic Filters & Accessories for Mobile Engine Applications

FBK-FRCAReturn Spin-On Filters In-Line

RMF* = Recommanded Maximum Flow in l/min.

All assemblies are without drilled holes for indicators.

Look at the table on page 87 for which head should be used.

ADDITIONS

ADDITIONS ADDITIONS

108

108

220

250

RETU

RN F

ILTE

RSIN

-LIN

ESIZE 160-200

By-pass valve setting 150 kPa (1,5 bar)

Hydraulic Filters & Accessories for Mobile Engine Applications 86

FBK-FRCAReturn Spin-On Filters In-Line

SIZE 380-400By-pass valve setting 150 kPa (1,5 bar)

SIZE 60-80By-pass valve setting 170 kPa (1,7 bar)

RETU

RN F

ILTE

RSIN

-LIN

E

87 Hydraulic Filters & Accessories for Mobile Engine Applications

Heads

FBK-FRCAReturn Spin-On Filters In-Line

Spin-On Filters are not delivered with drilled holes for indicators or bypass valve, heads are.Usage of indicators is mandatory, because the drilled holes for indicators are not plugged, unless otherwise mentioned. For more technical details on the indicators, see next page 88.

ters are not delivered with drilled holes for indi t i d t b th d ill d h

ADDITIONS

Thread Reference

GAS according to ISO 228/1UN - UNC - UNF - UNS according to ANSI / ASME B 1.1SAE according to J 1926-1NPT according to ANSI / ASME B 1.20.1NPTF according to ANSI / ASME B 1.20.3M according to UNI 4534 - 5545

DDrilled holes for indicator

Indicator hole plugged

Location Near Indicator to use

P563279 1 1/16 SAE 1 bar no - - - none 1-12 UNF 1/4-20 UNCP563287 1 1/16 SAE 1 bar no - - - none 1-12 UNF M6P765043 1 1/16 SAE 1,5 bar used - side inlet Tap P172996 and P172997 (installed) G3/4 M8P563280 1 1/16 SAE 1,7 bar 1/8 NPTF yes 2 sides inlet P563297,P563298,P563978 or P563296 1-12 UNF 1/4-20 UNCP561141 1 1/16 SAE 1,7 bar no - - - none 1-12 UNF 1/4-20 UNCP765539 1 1/16 SAE 2,5 bar no - - - none G3/4 M8P562261 1/2-14 NPTF no opening no - - - none 1-14 UNS 1/4-20 UNCP562262 7/8-14 UNF no opening no - - - none 1-14 UNS 1/4-20 UNCP175017 G3/4 1,7 bar G1/8 yes 2 sides inlet P171954, P171958, P171966 or P173104 G3/4 M8P173441 G3/4 1,7 bar no - - - none G3/4 M8P765584 G3/4 no opening used - side middle P162696 (installed) G3/4 M8

P764407 G1 1/4 1,5 bar 9/16-18UNF no side outlet P162400 or P163839 G1 1/4 M8P761314 G1 1/4 1,5 bar G1/8 yes top outlet P171954, P171958, P171966 or P173104 G1 1/4 M8P762638 G1 1/4 1,5 bar G1/8 yes side outlet P171954, P171958, P171966 or P173104 G1 1/4 M8P176846 G1 1/4 1,5 bar no - - - none G1 1/4 M8P761492 G1 1/4 1,5 bar no - - - none G1 1/4 M8P765583 G1 1/4 1,5 bar used - side middle P162696 (installed) G1 1/4 M8P760071 G1 1/4 1,5 bar yes no top inlet P171961, P171963 or P171950 G1 1/4 M8P764408 G1 1/4 1,5 bar yes no side middle P162696 G1 1/4 M8P762641 G1 1/4 3 bar no - - - none G1 1/4 M8P176965 G1 1/4 no opening G1/4 yes 2 sides outlet - G1 1/4 M8P173403 G1 1/4 no opening G1/8 yes 2 sides outlet P171954, P171958, P171966 or P173104 G1 1/4 M8P765639 G1 1/4 no opening yes no side middle P162696 G1 1/4 M8

P764414 G1 1/4 1,5 bar 9/16-18UNF no side outlet P162400 or P163839 1 1/2-16 UN M8P764413 G1 1/4 1,5 bar G1/8 yes top inlet P171954, P171958, P171966 or P173104 1 1/2-16 UN M8P764412 G1 1/4 1,5 bar no - - - none 1 1/2-16 UN M8P764415 G1 1/4 1,5 bar yes no side middle P162696 1 1/2-16 UN M8P764421 G1 1/4 no opening G1/8 yes side outlet P171954, P171958, P171966 or P173104 1 1/2-16 UN M8

FRCA 380/400 PP761264 G1 1/2 1,7 bar yes no front middle P171961, P171963 or P171950 G1 1/4 M10

Ports Snout Mounting

holes

Indicator InfoHead for Size Part

Bypass Valve Setting

FRCA 60/80

FRCA 160/200

FRCA 220/250

RETU

RN F

ILTE

RSIN

-LIN

E

Hydraulic Filters & Accessories for Mobile Engine Applications 88

FBK-FRCAReturn Spin-On Filters In-Line

Service Indicators

VISUAL DIFFERENTIAL PRESSURE INDICATOR P162696 (506.05)Setting: 140 kPa (1,4 bar)

ELECTRICAL DIFFERENTIAL PRESSURE INDICATOR P171961 (501.02)P171963 (501.04)Setting: 120 kPa (1,2 bar)Max. values: 30 ACV - 30 DCV - 0,5 A res. and ind.Protection class: IP 65Cable clamp: PG 11

VISUAL DIFFERENTIAL PRESSURE INDICATOR P171950 (502.04)Setting: 140 kPa (1,4 bar)

ELECTRICAL DIFFERENTIAL PRESSURE INDICATOR P162400 N.O. contactsP163839 N.C. contactsSetting: 140 kPa (1,4 bar)

VISUAL PRESSURE GAUGE INDICATORP171958 (503.01)Setting: 120 kPa (1,2 bar)

ELECTRICAL PRESSURE SWITCH INDICATOR P171966 (504.01) N.O. contactsP173104 (504.05) N.C. contactsSetting: 120 kPa (1,2 bar)Max. values: 48 VAC - 30 DCV - 0,5 A res - 0,2 A. indProtection class: IP 65Cable clamp: PG 7

VACUUM GAUGEP171954 (500.02)Scale: -100÷300 kPa (-1÷3 bar)