tecma bathroom anywhere™ - owner's and installation manual

1

Tecma Bathroom Anywhere™Owner’s and Installation Manual

Installation

Form No. 38792 Rev. A 03/05/10 www.bathroomanywhere.com

PRODUCT INFORMATIONRegister this product at www.bathroomanywhere.com

Date of Purchase: Model Serial #:

Please keep this manual for future reference.

Caution: To avoid damaging property and to make sure the unit operates correctly, please do the following: !

Do not fl ush anything other than human organic waste ■and toilet tissue. Do not fl ush paper towels, pre-moistened wipes, condoms, feminine hygiene products, dental fl oss or household garbage.

Do not allow the Bathroom Anywhere system to freeze. See ■Winterization.

Make sure that any pipe work that may be exposed to freez- ■ing temperatures is insulated.

Make sure that plumbing fi xtures attached to the pump do ■not leak. If there is a power failure the pump will not oper-ate, and this could cause the unit to overfl ow and fl ood.

Read ALL these instructions before installing the Tecma Bathroom Anywhere unit.

Warning! Read and understand the warnings listed in this document before you install, operate, or service this system. If you do not obey these warnings there is a risk of property loss, injury, or electrocution. Do not make any changes to this unit as this could result in property damage, injury, or electrocution.

Thetford Corporation accepts no responsibility or liability for damage to equipment, injury, or death that may result from the system's improper installation, service, or opera-tion.Thetford Corporation recommends that plumbing and elec-trical work be performed by a licensed tradesperson. Local permit and code compliance is required.

Warranty

The pump must be connected to a properly grounded ■(GFCI - ground fault circuit interrupter) receptacle on a dedicated 15 AMP circuit.

Do not use in swimming pool or marine areas. ■

Always disconnect the plug from the power source before ■servicing or handling the pump.

Do not use an extension cord with this unit! ■

Do not make any modifi cations to, or remove the ground ■pin from, the pump's power supply cord plug.

Refer to the one-page warranty statement. ■

Record your product information. Keep for future reference. ■Refer to Fig. B.

!

Serial Number2

Location of Serial Number

Fig. B

ART0

0104

Required ToolsPipe saw ■Phillips screw driver ■Flathead screw driver ■5/16" Socket wrench ■Hammer ■Level ■Tape Measure ■Drill ■1/2" masonry drill bit (Concrete fl oors) ■1/4" drill bit (Wood fl oors) ■

Materials Not ProvidedPVC/ABS primer and cement ■1-1/4",1-1/2", and 2" rigid (Schedule 40) pipe fittings, as ■needed

3" pipe extension and 3" coupler (depends on installation) ■Tee-wye sewer connection ■Ball valves sized to inlet and discharge pipe sizes ■2" Sewage pump check valve (depends on installation) ■For optimal performance, use long sweep 90° angles. Refer ■to Fig. A.

*Long SweepStandard Elbow

Fig. A

Electrical Cautions: To ensure safe operation:

CAUTION: Do NOT use one-way air admittance valves (also known as cheater vents). Macerating pumps need two-way air movement. !

*Two connected 45° angles can be substituted for one long sweep ART0

0180

-1-3

Product Information

2

Parts Included with PumpFig. C

Pump

ART0

0119

NOTE: Parts shown below are referenced in the instructions and apply to Thetford's rear discharge toilet and water tank. Your instructions may vary if you are installing a different rear discharge toilet.

NOTE: Plumbing components pictured below are refer-enced in the installation instructions. Additional plumbing components are required based on your site.

(2x) (2x)

ART0

0193

-1-4

ART0

0192

ART0

0191

-1-7

(2x)

Parts Included with Thetford Toilet

Water Tank

Rear Discharge Toilet

Fig. D Fig. E

(3x) 32-50mm

#2 (3x) 90-110mm

#3

#1

(1x) 60-70mm #4 (1x) 2" #5

(1x) 1-1/2" #6 (1x) #7 (1x) #8 (8x) #9 (1x) #10

(1x) #11

Circuit Protectio

n O

verheat Protectio

n

Manual Switch

(1x) #12

(1x) #13

(1x) #14 (2x) #15 (2x) #16

#21#17

#18 #19

1-1/4" LongSweep Elbow to install Discharge

P1#20

Plumbing Purchased Separately

1-1/2" 90o Street Elbow to install Vent

P5

1-1/2" 90o Street Elbow to install Sink

P2

2" 90o Street Elbow to install Shower/Tub

P3

1-1/2" Elbow to install Vent

P4

Ball Valve P6

Sewage Pump Check Valve (Flapper Type)

P7

3" Coupler for 3" Extension Pipe

P8

3

Rubber FeetA. Side CoverB. Toilet InletC. 1-1/2" Vent OpeningD. Knob to Separate PumpE. Circuit ProtectionF.

Thermal ProtectionG. Manual SwitchH. 1-1/4" Discharge OutletI. 1-1/2" Sink InletJ. 2" Sink, Bathtub or Shower Inlet K.

The system has the NSF C-US certification. The National Sanitation Foundation (NSF) has tested and certi-fied this system to be compliant with the ASME A119.2.3 and B45.1 standards for household macerating sys-tems for the United States and Canada. This NSF certification ensures U.L. electrical compliance to U.L. 778 Standard. This system also complies with the Universal Plumbing Code (UPC).

Power supply 120 V

Power 600 W

Current 8.0A

Circuit Requirement Dedicated 15 AMP

Frequency 60 Hz

Duty cycle 2.5 gpm, 10 foot lift, 1 hour on; 45 minutes off

Terms & Dimensions

Technical Specifi cations

Serial Number2

ART0

0104

Fig. F

18 5/8"

11 3/8" Tall Feet11" Short Feet

9" including Inlet Bladder

A

B

D

E

FG

HI

J

K

C

7 1/4'"

NSFNSFC US

ASME A112.3.4CSA B45.9

4

The placement of the 120V 1. GFCI outlet location MUST meet local code! Recommend at least 40" away from bathtub or shower and within 6' of the pump.

1-1/4" discharge2.

1-1/2" vent connected to 3. outside-do NOT use one-way "cheater" vents

Ensure proper slope on all 4. horizontal runs

Water overfl ow drain5.

1-1/2" drain for bathtub; 2" drain 6. for shower

Platform - refer to Fig. J7.

Ball valve recommended for 8. pump discharge

1-1/2" Drain9.

Optional ball valves for pump 10. inlets

2" sewage pump fl apper check 11. valve Tee-wye sewer/septic line 12. connection

Planning the Installation

Plumbing Considerations for InstallationFig. G

GFCI

ART0

0143

1

2

3

4

11

5

6

8

7

9

10

10

All plumbing fi xtures attached to the pump must be located ■on the same fl oor of the building.

The pump will pump up to 18' vertically or up to 150' hori- ■zontally with proper slope.

If a vertical rise is required, it should come before any hori- ■zontal run to allow for proper operation.

All inlets in the unit must be connected to a fi xture (toilet, ■sink, etc.) OR covered with the plugs provided!

Do not use any plumbing fi xtures (sink, toilet, etc.) until the ■pump is installed and tested. Be sure the fi xtures do not leak as this will cause the pump to continually operate, causing excessive wear on the pump

Shower/tub must be elevated to ensure proper drainage. ■Refer to Fig. J.

To ensure effi cient waste evacuation, the pump must ■have at least 3' of 1-1/4" discharge pipe before transi-tioning to a larger pipe size.

All pipes must be constructed of rigid material, such as ■PVC. Do NOT use fl exible pipes. All fi ttings should be primed and glued. Do NOT glue pipe to rubber tank; use clamps provided.

Installing ball valves near the inlets and discharge pipe ■will make it easier to remove the unit for maintenance.

Select the right option for your installation. Plan GFCI ■electrical location and placement of all fi xtures before you begin the installation. Plan for maintenance acces-sibility.

As you plan your installation, consider the accessibility to ■the air vent and water supply.

12

IMPORTANT: Make sure all local plumbing and electrical codes are followed when installing the Tecma Bathroom Anywhere pump.

!

5

20.00”

34.00”

16.00”

27.75”

There are three basic installation options. When planning the in-stallation, note overall width of toilet and offset placement of pump; plan for maintenance accessibility!

Which Installation Best Fits My Site? Fig. H

OPTION #1

OPTION #2

ART0

0182

-2

OPTION #3

!3" Rigid Pipe

Not to exceed 36"

ART0

0182

-1AR

T001

82-3

INSTALLATION OPTION #1: ■

Pump and Plumbing Behind Wall - you need a 3" rigid pipe and 3" pipe coupler (not included), and shorter foot pads (included) to achieve the proper drainage slope. Dis-tance between toilet outlet and pump inlet can not exceed 36". Allow additional space for side-to-side maintenance access.


Pump Exposed and Plumbing in Wall - place the pump in front of the wall with the plumbing in the wall. Allow addi-tional space for side-to-side maintenance access.


Pump and Plumbing Exposed - place the pump and plumbing in front of the wall. Allow additional space for side-to-side maintenance access.

20.00”

37.75”

6

Shower or Tub Floor Height

Fig. J

Drain opening of shower or tub

Complete the following before starting the installation:

Installation site fl oor fi nished and level within 1/8". ■

Place all components in the desired installation position; ■mark footprint and bolt positions. Check for all clearances including doors and cabinets. Also be sure to check for verti-cal clearance for any shower enclosure. Refer to Fig. G and H.

Ensure that all plumbing and electrical do not interfere with ■placement of bathroom fi xtures.

Rough plumbing and electrical are completed to code. ■

The placement of the 120V GFCI outlet ■ MUST meet lo-cal code! Recommend at least 40" away from bathtub or shower and within 6' of the pump.

Site Preparation

Fig. I

ART0

0190

-1AR

T001

90-2

ART0

0194

-1

Using Anchors: drill 2 holes using a 1/2" masonry drill bit; then insert Part #18.

#18

Using Only Screws: drill 2 pilot holes using a 1/4" drill bit

Concrete Floor Installation

Wood Floor Installation

IMPORTANT: To permit proper drainage it is es-sential to elevate the shower/tub drain to a MINIMUM of 9" above the fi nished fl oor of the installed pump. If necessary, remember to adjust the height of the shower/tub drain upwards to allow proper grade for the plumbing connection to the PUMP. Plan accordingly; refer to Fig. J.

!

Warning! Do not use an extension cord as this is a safety hazard that can cause injury!!

Drill fl oor holes for toilet. If installing in concrete fl oor, in- ■stall anchors but do NOT permanently secure fi xtures until instructed. Refer to Fig. I.

IMPORTANT: Top of drain opening MUST be elevated AT LEAST 9" above the fi nished fl oor of the installed pump.!

i NOTE: Unless otherwise noted, steps apply to ALL installation options.

Install Toilet and Pump

IMPORTANT: BE SURE the fl apper swings freely with minimum fl ow by installing as shown.

!P7

9"

7

Step 1. Attach ConnectionsWARNING: Do NOT insert plumbing more than 1" deep into plumbing openings.!WARNING: Do NOT glue rigid plumbing to rubber inlet. Use the provided clamps!

Install Toilet and Pump, Con't.

Discharge

1-1/4"

ART0

0188

-3

For maintenance purposes, leave at least 1-1/2" of straight plumbing above #2 clamp.

Vent Line

ART0

0189

-1

1-1/2"

Installations without ToiletIf J and K are not attached to a fi tting, they MUST be covered with the caps using clamps provided.

Installations with Unused Inlets

1-1/2"

ART0

0091

2"

If C is not attached to a toilet, it MUST be covered with the cap using clamp provided.

ART0

0088

20.00”

34.00”

Slide over plumbing

Insert the plumbing connections according to your installation plans. Refer to Fig. C, E, and F.

Pipe MUST be offset 2" from discharge pipe!

#10

#2

#5

#6

#7

#3

#2P1

J

K

C

Sink

ART0

0188

-2

1-1/2"P2

#2

2"AR

T001

88-1

Shower/Tub

#4P3

K

!J

!

I

!

D!

#2

#4

ART0

0182

-2

8

Measure rigid pipe from vent on pump to vent connection 1. (new or existing vent stack).

Connect rigid pipe to main vent stack of house or directly 2. outdoors.

Step 4. Connect Vent to Vent StackCAUTION: Do NOT use one-way air admittance valves (also known as cheater vents). Macerating pumps need two-way air movement.

!IMPORTANT: The pump must be vented to the out-doors, per your local plumbing code. !

Step 5. Connect Discharge Line

Install 1-1/4" ball valve approximately 6" from pump dis-1. charge outlet. Plan for accessibility.

Install 1-1/4" plumbing line to house main waste line. 2. There must be at least 3' of run from the pump before con-necting to main waste line.

CAUTION: Pump discharge outlet has a built-in check valve. Do NOT install an additional check valve as this may cause the pump to malfunction.

!

ATTACH BATH / SHOWER To permit proper drainage it is essential to elevate the ■shower/tub drain to a MINIMUM of 9" above the fi nished fl oor of the installed pump. If necessary, remember to adjust the height of the shower/tub drain upwards to allow proper grade for the plumbing connection to the PUMP. Refer to Fig. J.

If bathtub is connected, the 2" connection can be reduced to ■1-1/2" with adequate slope into the pump.

Measure rigid pipe from 2" pump inlet to shower/bath drain.1.

Cut pipe to fi t. 2.

Connect shower/tub to 2" inlet with proper slope.3.

ATTACH SINKMeasure rigid pipe from sink drain to 1-1/2" pump inlet.1.

Cut pipe to fi t. 2.

Step 3. Connect Bath/Shower/Sink

IMPORTANT: Make sure there is proper slope of all horizontal runs!!

Step 2. Attach Labels

Place label based on installation visibility

Place label near toilet


CAUTION: To verify proper lengths for plumbing, be sure to dry-fi t ALL plumbing BEFORE permanently bonding plumbing connections! Place the pump in the installation position and follow the steps below.

!

Refer to Fig. G for Steps 3-5.

Fig. K

#13

#12

ART0

0186

-1AR

T001

86-2

Circuit Protection Overheat Protection Manual Switch

Note: When connecting to the sewer line, use direc-tional fi ttings that meet your local plumbing code. i

9


ART0

0195

-2

Top of fi nished fl oor

Drill wall hole. Wall hole center must be located and sized to accommodate pipe slope.

ART0

0195

-3

ART0

0195

-1

ART0

0187

-1

#3

#3!

Step 6. Connect Toilet and Pump

■ Apply soapy water for lubrication; use non-petroleum-based products only!

! C must cover at least 1-1/2" toilet outlet; tighten #3 .

22

ART0

0187

-4

#3

44

Insert pipe through wall; connect ends. ■ #8 must cover at least 1-1/2" of pipe.

C must cover at least 1-1/2" of P8 .!

ART0

0187

-5

Cannot exceed 36"

#8

!66

11 22 33IMPORTANT: Be sure the fl oor holes are drilled before you begin the following steps!!

Step 6. Connect Toilet and PumpOption 2 & 3Only

IMPORTANT: Be sure the fl oor holes are drilled before you begin the following steps!!

Option 1

Only

Replace (8X)

■ Apply soapy-water for lubrication; use non-petroleum-based products only!

!

ART0

0196

#9

!Remove tall feet (8X)

11

Position ■ #3 . Then apply soapy water to lubricate & position #8 ; use non-petroleum-based products only!

■ Be sure that #8 covers at least 1-1/2" of toilet outlet.

!

!

ART0

0187

-2-3

#8

HINT: Sit on the toilet to attach #8

33

#3

ART0

0187

-655P8

■ Cut pipe to fi t; cannot exceed 36"Bond ■ P8 to pipe end that will be connected to pump.

!!

3" Rigid Pipe !

C

P8

HINT: Sit on the toilet to attach C

C

10


Step 7. Assemble & Secure Toilet

ART0

0183

-2

#21

#20

22

Secure by hand-tightening #15 .

ART0

0183

-3

#16

#21

33#20

ART0

0183

-4#15

66 #14

#21

NOTE: Recommend that a bead of caulk is applied around base of #21

i

NOTE: Instructions apply to Thetford Rear Discharge Toilet. Assemble water tank; follow the instruction sheet supplied with Thetford tank BEFORE you begin the steps below. i

(2x)

(2x)

ART0

0183

-1

Level the toilet

#19

#17

11

#18 (Already installed in concrete)

Finish connecting all fi ttings and fi xtures.1.

Open water supply valve to toilet and/or fi xtures.2.

Check for leaks; correct as needed.3.

Plug pump into wall outlet. 4.

Flush toilet.5.

Step 8. Prep and Test the System

Check for leaks; tighten and adjust clamps and connections 6. as needed.

ART0

0184

-1

#1555

Offset bolts allow for proper alignment of seat cover on bowl. Slide to adjust to toilet.

Position as shown!

ART0

0166

44Verify proper placement of hose!

NOTE: If pump initially runs more than 10 sec-onds, follow the "Prime the Pump" directions.

i

11

Thermal ProtectionRefer to Fig. L item G . If the system overheats, a light comes on indicating that the system is unavailable for use. Once the system cools to an acceptable temperature level, the light will turn off indi-cating that the system is reset and ready for use.

Refer to Fig. L item F . The circuit breaker prevents the pump from operating if the pump becomes jammed by foreign objects. After the obstruction is removed, press the circuit breaker button to reset the pump for operation.

Circuit Protection

Use only non-abrasive, non-petroleum products to clean the pump.

Cleaning

System Operation

This toilet operates on a different principle than a typical ■siphon toilet resulting in a different sound and fl ush action. When activated, the pump pulses a few times.

Water spot in toilet bowl is different than the water spot in a ■siphon toilet.

i What to ExpectFig. L

ART0

0089

HG

F

It may be possible to clear the pump of debris using the following steps. Do NOT use a plunger!

Clearing the Pump of Debris

ART0

0089

Turn E counter-clockwise until unit separates.

E

TOWEL

Remove 1. #11 plug. Quickly insert 2. #11 bag. Drain excess liquid into bag; re-insert 3. #11 plug.

ART0

0197

#11

22 33

ART0

0094

Reconnect unit; turn E clock-wise to re-connect.

66

Bathroom Anywhere systems exposed to freezing temperatures require winterization. All fi xtures, inlet and discharge lines depicted in Fig. G must be winterized using non-toxic propylene glycol (RV Marine Antifreeze). Use suffi cient quantity of antifreeze to ensure all pipes are protected!

Steps: Shut off water supply. Flush toilet to empty tank. Pour RV/Marine antifreeze into toilet and all fi xtures. Press manual switch H to run antifreeze through system.

! Winterization

Unplug cord from wall outlet.a. Wait 15 seconds. Plug cord back into wall outlet.b. Flush again. If pump runs more than 10 seconds, repeat Steps c. A-C.

If pump initially runs more than 10 seconds, prime the pump as follows:

Prime the Pump

Use tool to clear debris.

ART0

0090

-1

44

TOWEL

ART0

0095

B

!

11

Unplug the pump!

1. Close discharge pipe ball valve; refer to Fig. G position 8.

2. Unplug pump from wall outlet.Remove 3. B ; place towel.

!

!

ART0

0090

-2

55

Verify that o-rings are positioned securely in groove!

!

Ope1. n discharge pipe ball-valve.Plug in unit.2. Flush toilet to test. 3.

77 Follow the "Prime the Pump" directions until the pump engages. Due to back pressure in the discharge line, this may require more than one attempt depending on system confi guration.

88

Questions? 1-800-543-1219See your dealer for more information about Thetford products. Or, write or call:

Thetford CorporationP.O. Box 1285Ann Arbor, MI 481061-800-543-1219

www.bathroomanywhere.com

Form No. 38792 Rev. A 03/05/10

No. Part No.

Description

1 38705 Bathroom Anywhere Toilet Inlet Side

2 38706 Bathroom Anywhere Pump Side w/Pump

3 38707 Bathroom Anywhere Toilet Inlet Cap

4 38708 Bathroom Anywhere Vent Shroud

5A 38709 White Elongated Slow Close Seat and Lid

5B 38710 Bone Elongated Slow Close Seat and Lid

6 38711 Toilet Seat Bolts (2) Offset Bolts For Bathroom Anywhere Elongated Seat

7 38712 Bathroom Anywhere Floor Mounting Anchors and Bolts Package

8 38713 Bathroom Anywhere Drainage Bag

9 38714 L Shaped Cover

10 38725 Extension Bellows

11 38726 Rubber Feet (4 Tall, 4 Short)

Fig. M

ART0

0101

8

9

7

32

1

Service Kits

104

6

5A-B

11

tecma bathroom anywhere™ - owner's and installation manual

Documents