section 1. test benches and accessories for common rail

CR-JET 4E

Four-channel diagnostic test bench for Bosch, Delphi, Denso, Siemens Common Railinjectors up to 1800 Bar.

All measurements are performed electronically.

Section 1. Test benches and accessories for Common Railpumps and injectors testing.

The coding device for

CR-JET 4E

DL-CR50015

The sensor for coding device

2

The software « ARM

Diesel»

Cable for BOSCH injectors (universal)

Accessories for CR-Jet-4E test bench.

Cable for Delphi injectors (C2i, C3i)

Cable for BOSCH, SIEMENS injectors

Cable for Delphi injectors (C3i)


3

Cable for BOSCH injectors


Cable for truck injectors

Connection line for pressure regulator

Connection line for pressure sensor

Cable for truck injectors (universal)

Adapter kit for CR injector backflow (DL AZ0134-10KIT)

Adapter kit for Denso injector backflow

Strait adaptor М14 to М12 for high-pressure line (4 pcs.)

Accessories for CR-Jet-4E test bench.

High-pressure lines М14хМ14х400mm(4 pcs.)


4

Neck for injector nozzles Ø= 9 mm (2 pcs.)

Foot (4 pcs.)

Key for door lock (4 pcs.)

RAIL plugs (4 pcs.)

Neck for injector nozzlesØ= 7 mm (4 pcs.)

Plug for replacing of pressure regulator (1 pcs.)

DL-TVD

DL-TVD–S (Type 5/4 grey)

High pressure fuel pipe 1000 x 14 x 14 mm 1800 Bar

Coding device CR-Jet 4E test bench

Accessories for CR-Jet-4E test bench

Section 1. Test benches and accessories for CommonRail pumps and injectors testing.

DL-TVD–К (Type 5/4 red)

High pressure fuel pipe 1000 x 14 x 14 mm 2500 Bar

5

DL-TVDHigh pressure lne for test benches and rigs300 x 14 x 14 мм (14х12 ;12х12)400 x 14 x 14 мм (14х12 ;12х12)500 x 14 x 14 мм (14х12 ;12х12)600 x 14 x 14 мм (14х12 ;12х12)

D-CR14P2000Manometer 2000 bar

DL-CR50111 Backpressure valve for piezo injectors Bosch

DL-CR50120 Backpressure valve for coding Delphi injectors

CR – iXESingle-channel diagnostic test bench for Bosch, Delphi, Denso, Siemens Common Railinjectors.

All measurements are performed electronically.


Software «ARM Diesel»

6


Accessories for CR-iXE test bench.

Cable for Delphi injectors (C2i, C3i)


Cable for Delphi injectors (C3i)


7

Cable for BOSCH injectors


Cable for truck injectors

Connection line for pressure regulator

Connection line for pressure sensor

Cable for truck injectors (universal)

Set of fittings for CR injector backflow

(DL AZ0134-10KIT)

Set for Denso injector backflow

Equipment for test-bench CR-iXE.

High pressure line М14хМ14х400mm(1 pcs.)

Section 1. Test benches and accessories for Common Rail pumps and injectors testing.

Strait adapter М14 to М12 for pipe (1 pcs.)

8

Foot (with ajustable scrue) (4 pcs.)

Key for dorlock (3 pcs.)

Neck for injector nozzle Ø= 9 mm (1 pcs.)

Neck for injector nozzle Ø=7 mm (1 pcs.)

Plug for replacing of pressure regulator (1 pcs.)

Rail plug (1 pcs.)

CR-Test 4Е (CR-Classic 4Е)

Test bench for Common Rail pumps and injectors with beaker-free

4-channel measuring unit.

Test bench allows to test following injectors: BOSCH, DENSO, DELPHI, SIEMENS , pumpsBOSCH, DENSO, DELPHI, SIEMENS ( CP1, CP2, CP3, HP2, HP3), regulators and pressure sensors. System pressure up to 1800 bar. There is option to upgrade system pressure up to 2200 bar . Software with testplans is included in the set of delivery of CR-Test -4E (CR-Classic-4E) .


9

Set of delivery CR-Test -4E (CR-Classic-4E)

Flowmeter for injectors 8-channel, installed on the bench

Flowmeter for pumps 2-channel, installed on the bench

Pump controller, installed on the bench

Injector controller , installed on the bench

Backflow adapter kit CR (DL AZ0134-10KIT)

Adapter kit for CR injector backflow (DL AZ0134-10KIT)

Connector straight М14 to М12 for hp lines (4 pc.)

High pressure line М14хМ14х500мм (4 pcs.)High pressure line М14хМ14х400мм (1 pcs.)High pressure line М14хМ14х300мм (1 pcs.)

Plug instead of pressure regulator (5 pcs.)

Комплектация к стенду CR-Test -4E (CR-Classic-4E)

11

Neck for injector nozzles Ø= 9 mm (2 pcs.)

Foot(4 pcs.)

Key(4 pcs.)

Plugs for Rail (4 pcs.), installed on the bench

Neck for injector nozzlesØ= 7 mm (4 pcs.)

, installed on the bench

Connector М14 Х М14 (2 pcs .), installed on the bench

Pressure accumulator RAIL for injectors (1 pcs.) installed on the bench

DL-MS11Coupling for HPFP CR MAN

(11splines)

DL-MS8Coupling for HPFP CR ( МВ ,8x18)

DL-MS9Coupling for HPFP

CR (Renault,9x20)

DL-M24Coupling for HPFP 24 mm CR СР-3

DL-UNI50008Pump bracket , standart Bosch125 mm , installed

0 281 002 494Pressure regulator Bosch for Rail , installed on the bench

0 281 002 842Pressure sensor Bosch for Rail, installed on the bench

High pressure fuel pump BoschСР-3 mod 044502088, installed

on the bench

Equipment for CR-Test -4E (CR-Classic-4E)

24 mm CR СР-3 mod.044502088,

DL-M19Coupling for HPFP 19 mm CR and HPFPVE

125 mm , installed

on the bench

DL-NA107(UNI30428)Flange 107 mm for

HPFP CP-3,

DL-NA69(UNI30464) Flange 69,5 mm for HPFP CR ( MB )

DL-NA50(UNI30465) Flange 50/60 mm for HPFP VE, for HPFP CR (BMW,RENAULT,MB, Peugeot)

DL-MS10 SCoupling for HPFP CR Siemens

PeugeotBoxer2.2, 10х21,6

12

DL-M17Coupling17 mm for HPFP CR and HPFP VE

DL-UNI30893Connector М14х1.5 М12х1.5 For HPFP

DL-UNI30896ConnectorМ16х1.5 М12х1.5 for HPFP

BOSCH injector cable (universal)

Delphi injector cable (C2i, C3i)

Delphi injector cable (C3i)

Equipment for the test bench CR-Test -4E (CR-Classic-4E)

13

BOSCH injector cable

BOSCH,SIEMENS injector cable

Truck injector cable

Pressure regulator cable

Pressure sensor cable

Universal truck injector cable

DL-TVD–S (Type 5/4 grey)High pressure fuel pipe 1000 x 14 x 14 mm 1800 Bar

Coding deviceFor CR-Test -4E (CR-Classic-4E)


.

DL-TVD–К (Type 5/4 red)

Optional equipment for CR-Test -4E (CR-Classic-4E)

14

D-CR14P2000Manometer for 2000 bar

DL-CR50111 Backpressure valve for piezo injectors Bosch

DL-CR50120 Backpressure valve for Delphi , used for coding

DL-TVD–К (Type 5/4 red)High pressure fuel pipe 1000 x 14 x 14 mm 2500 bar

DL-TVD High pressure fuel line :

TVD31212(300x12x12),TVD31214(300x12x14), TVD31414(300x14x14),




CR-Test 2Р (CR-Classic 2Р)- Test bench for Common Rail pumps with electronic measuring unit

Test bench allows to test BOSCH, DENSO, DELPHI, SIEMENS ( CP1, CP2, CP3, HP2, HP3). System pressure up to 1800 bar. There is option to upgrade system pressure up to 2200 bar . Software with testplans is included.


15

Equipment for CR-Test -2Р (CR-Classic-2Р)

Flowmeter 2-channel installed on the bench

Pump controller , installed on the bench

High pressure fuel line М14хМ14х600mm (2 pcs.) for pumps СР2.High pressure fuel line М14хМ14х400мм (1 pc.) дfor

Pressure regulator cable НР-3

Pressure sensor cable

Pressure accumulator RAIL , for 3 pressure regulators, installed on the bench

Pressure regulator cable LР-2

RAIL plug (4 pcs.), installed on the bench

High pressure fuel line М14хМ14х400мм (1 pc.) дfor pumps СР1, СР3.

Foot(4 pcs.)

Key (4 pcs.)

DL-MS11Coupling for HPFP CR MAN

(11splines)

DL-MS8Coupling for HPFP CR ( МВ ,8x18)

DL-MS9Coupling for HPFP

CR (Renault,9x20)

DL-M24Coupling for HPFP 24 mm CR СР-3

DL-UNI50008Pump bracket , standart Bosch125 mm , installed

0 281 002 494Pressure regulator Bosch for Rail , installed on the bench

0 281 002 842Pressure sensor Bosch for Rail, installed on the bench

High pressure fuel pump BoschСР-3 mod 044502088, installed

on the bench

Equipment for CR-Test -2P (CR-Classic-2P)

24 mm CR СР-3 mod.044502088,

DL-M19Coupling for HPFP 19 mm CR and HPFPVE

125 mm , installed

on the bench

DL-NA107(UNI30428)Flange 107 mm for

HPFP CP-3,

DL-NA69(UNI30464) Flange 69,5 mm for HPFP CR ( MB )

DL-NA50(UNI30465) Flange 50/60 mm for HPFP VE, for HPFP CR (BMW,RENAULT,MB, Peugeot)

DL-MS10 SCoupling for HPFP CR Siemens

PeugeotBoxer2.2, 10х21,6

17

DL-M17Coupling17 mm for HPFP CR and HPFP VE

DL-UNI30893Connector М14х1.5 М12х1.5 For HPFP

DL-UNI30896ConnectorМ16х1.5 М12х1.5 for HPFP

Equipment for CR-Test -2Р (CR-Classic-2Р)

DL-1CP3004 Set of 4 hoses for pumps СР1,СР3. Set includes :• Hose (FLOW/FLOWPUMP - GEARPUMP) ∅12х3/8х800mm with bolt , fitting Banjo and 2 gaskets 1pc• Hose (FILTER OUT – CP3 IN) ∅12х3/8х840mm with bolt , fitting Banjo иand 2 gaskets1 pcs• Hose (CP3 PUMP OUT - CR PUMP FM2) ∅12х3/8х1070mm with bolt , fitting Banjo and 2 gaskets. 1mm•Hose (GEAR PUMP – FILTER IN) ∅12х3/8х900mm with bolt , fitting Banjo and 2 gaskets. 1pcs

DL-2CP2005 Set of 5 hoses for СР2 pumps. Set includes :• Hose (FLOW/FLOWPUMP - PUMP) ∅16х3/8х820 mm with bolt, fitting Banjo and 2 gaskets. (1 pc).• Hose (PUMP – FILTER IN) ∅16х3/8х660 mm with bolt , fitting Banjo and 2 gaskets 2 . 1pc.• Hose (FILTER OUT – CP2) ∅16х3/8х830 mm with bolt , fitting Banjo and 2 gaskets.1pc.

∅

DL-FMDE014 Hose for «supply» from Rail to radiator (RAIL –CR PUMP FM1) ∅12х3/8х200mm with bolt, fitting Banjo иand 2 gaskets. 1pc.

∅

∅

• Hose (FILTER OUT – CP2) ∅16х3/8х830 mm with bolt , fitting Banjo and 2 gaskets.1pc.• Hose (CP2 OUT – CR PUMP FM2) 3/8х3/8х1260 mm with fitting and gasket. 1pc.• Hose (CP2 OUT- OVERFLOW) ∅16х3/8х800mm with bolt, fitting Banjo and 2 gaskets. 1pc

DL-2UMS004 Set of 4 hoses for different connections.Set includes :

• Universal hose Ø8х3/8х1000mm. 2pcs.• Universal hose Ø10х3/8х1000mm. 2pcs.

Set includes :• fitting М12х1.5 – 4 pcs.;• fitting М14х1.5 – 4 pcs.;• clamp Ø15 - 6 pcs.;• clamp Ø10 - 6 pcs.;• fitting 1/2х3/8 with gasket– 1 pc.;• fitting Banjo Ø14 – 2 pcs.;•Fitting Banjo Ø12 – 2 pcs.;• bolt Banjo Ø14 – 2 pcs.;• bolt Banjo Ø12 – 2 pcs.;• gasket Ø14 – 4 pcs.;• gasket Ø12 – 4 pcs.;• fitting М16х1,5х3/8 with gasket–1 pc.

DL-KUK0040 Set of connection fittings.


DL-USN0021Universal holder for disassembly and assembly of Common Rail pumpsSet of delivery: Rotating stand 1pc,Set of flanges for fixing CR pumps 6 pcs,Set of plate-holders for pumps 4 pcs.

19

OS.44-01 Basic CR kit including CR-Testerand СP-3 pump.

OS.44-02 CR kit with no CR-Tester and pump.

Kits for testing СR injectors

OS.44-01


OS.44-05 Software for СR-Tester including test-plans for BOSCH injectors

OS.44-01 JET

20

OS.44-01JET Basic CR kit with CR-Tester andСP-3 pump.

Scope of delivery of basic kit COMMON RAIL DL-44-01:

ELECTRONIC COMPONENTS:1 CR1 CR-Tester , 4 channel signal simulator 1 pcs.2 CR2 Basic cable set 1 pcs.3 CR3 Connector-adapter (male) for power supply of injector

with threated terminals 1 pcs.4 CR4 Connector-adapter for power supply of Delphi injector 1 pcs.5 CR5 Connector-adapter for power supply of MB injector 1 pcs.


5 CR5 Connector-adapter for power supply of MB injector 1 pcs.6 CR6 Connector-adapter for power supply of BMW injector 1 pcs.7 CR7 Pressure sensor ( 0281002921 -1800Bar) 1 pcs.8 CR8 Pressure regulator (0281002494) 1 pcs.

MECHANIC COMPONENTS:

9 CR9 BOSCH СP3 Pump ...088 1 pcs.10 CR10 Rail for 4 injector with 2(3) pressure regulators 1 pcs.11 CR11 Fitting for rail CR10 М14хМ14, washers included 5 pcs.12 CR12 Fitting for rail CR10 М14хМ12(M14), washers included 1 pcs.13 CR14 Manometer 0-2000 bar 1 pcs.14 CR15 Adapter for manometer 1/2”x М14 1 pcs.15 CR16 Manometer holder 1 pcs.16 CR17 High pressure pipe М14ХМ12(M14)х300mm for manometer 1 pcs.17 CR18 High pressure pipe М12ХМ12(M14) х300mm for pump 1 pcs.18 CR19 Injector high pressure pipes M14XM14 х300mm 4 pcs.19 CR20 Injector high pressure pipes М12ХМ14 х300mm 4 pcs.20 CR21 Bracket adapter for pump, dia.107mm. 1 pcs.21 CR22 Connecting clutch for pump 1 pcs.22 CR23 Cylindrical adapter for fitting of BOSCH-DENSO injectors 4 pcs.23 CR24 Cylindrical adapter for fitting of DELPHI injectors 4 pcs.24 CR25 Clip (injection cell) for injector nozzles 7mm 4 pcs.25 CR26 Foam damper 8 pcs.26 CR27 Quick coupling adapters (angled, dia. 6mm) 4 pcs.27 CR28 Quick coupling adapters (strait, dia. 6mm) 8 pcs.28 CR29 PVC pipe dia. 6mm 16 м.29 CR30 Plug М14 for rail 4 pcs.30 CR31 Plug for replacing of pressure regulator 1(2) pcs.31 CR32 Plug М18х1,5mm (instead of pressure sensor 1800Bar) 1 pcs.32 CR33 Plug М12х1,5mm (instead of pressure sensor 1500Bar) 1 pcs.33 CR34 PVC hose 10mm for pump supply 1.5m34 CR35 Backflow fitting for BOSCH injectors 4 pcs.35 CR36 Backflow fitting for DENSO injectors 4 pcs.36 CR37 Fitting bolts for injectors backflow fitting 4 pcs.37 CR38 Connecting fittings for rail (2fittings for backflow 12mm+2 fitting bolts М12) 1 kit.38 CR39 Frame injector-holder. 1 pcs.39 CR40 Rail bracket- holder on frame 1 pcs.40 CR41 Kit of fasteners for rail and frame 1 pcs.41 CR42 Protective cover 1 pcs.

DL-AZ0134-10CRM

Beaker set for CR injector backflow measurement

DL-AZ0134-10KIT

Adapter set for CR injector backflow connection


22

DL-AZ0134-12CR

Beaker set with adapters for CR injector backflow measurement

CR-NeXT

CR-NeXT complex is intended for precise and high-quality assembling of Common Rail electromagnetic injectors.

It allows visualization of step-by-step assembly operations along with forming correct mounting gaps.

Following configurations are available:

• CR-NeXT- BASE

• CR-NeXT- SPECIAL

Section 2. Tools and accessories for Common Rail pumps and injectors repair.

23

Section 2. Tools and accessories for Common Railpumps and injectors repair.

CR-NeXT-BASE .

Set of delivery:

24

1. DL-CRN005 Stand for measurement and adjustment of injector

parameters

2. DL-KIP020TESA Digital measuring gauge

3. DL-KIP021TESA USB interface for digital gauge Tesa

4. DL-CRN50094 Set of probes

5. DL-CRN50099 Set of adapters for BOSCH, DENSO

6. DL-VSA01 Control signal generator “Valve stroke actuator” with set

of cables:

• Power supply cable 220V 1 pc.;

• Extention cable /adapter 1pc.;

•Cable/adapter for cars1 pc.;

•Cable-adapter for trucks 1 pc.

7. DL-POCRNEXT Software CR-NeXT

8. DL-PASSCRNEXT Passport, manual

Attention : Set does not include the special worktable!


22. DL-AP2 Tweezers , non-magnetic23. DL-08CR5-244 set of shims 55pcs.24. DL-09CR5-219 set of shims 55pcs25. DL-11CR5-236 Set of shims 55pcs26. DL-12CR5-245 Set of shims 130pcs.27. DL-16CR5-232 Set of shims 60pcs28. DL-18CR5-271 Set of shims 55pcs29. DL-19CR5-273 Set of shims 55pcs30. DL-25CR5-288 Set of shims 55pcs.

CR-NeXT-SPECIAL. Set of delivery :

1. DL-CRN005 Stand for measurement and adjustment of

injector parameters




CR-NeXT-SPECIAL. Set of delivery :

1. DL-CRN005 Stand for measurement and adjustment of

injector parameters



4. DL-CRN50094 Set of probes 30. DL-25CR5-288 Set of shims 55pcs.31. DL-28CR5-287 Set of shims 110pcs32. DL-125BIZON Bench vice L=250mm33. DL-STN Special worktable• Top shelf, undershelf,draawer• Perforated backplate; • Lamp (1 pc) with mounting brackets (2pcs); •Table leg (4)• Shelf for notebook , self for device•Shelf for keyboard( in case of set with computer and keyboard)•Hook for tools•Double hook for tools•Tool holderfor socket wrench ½•Set of nuts, washers, bolts34. Computer or notebook35. DL-KIP011 Digital measuring gauge 0,001mm(2pcs.)36. DL-KIP011 Digital measuring gauge 0,01mm(1pc.)37. DL-ST-01 Clamping device for CR injector repair38. D-07147120 Torque wrench1/4"-1/2" , 1-25 Nm, 39.DL-UNI30776 Adapter for torque wrench 40. D-1012020001 Stainless tray41. D-M030 Micrometer 0,001mm42. DL-M040 Stand for the micrometer43. DL- CRN50113 Set of protractors44. DL-TX10 Тorx wrench Тх 10.45. DL-TX25 Hexagonal male socket 2,5 mm.46. DL-TX30 Hexagonal male socket 3 mm.47. DL-TR13U Socket wrench 13 mm.48. DL-TR14U Socket wrench14 mm.49. DL-TR15U Socket wrench15 mm.50. DL-TR19U Socket wrench 19 mm.51. DL-CR50052 Device for refilling the hydro compensator of Bosch piezo injector52. DL- UNI50043 Universal clamp for fixation in vice of CR injectors.53. DL-UNI50032 Universal clamp for fixation in vice of CR injectors Denso."54. DL-1219KIT Set of wrenches12mm,13mm,14mm,15mm,17mm,19mm



6. DL-VSA01 Control signal generator “Valve stroke actuator”

with set of cables:







9. D-MV200UM Digital microscope

10. D-07147122 Torque wrench 1/2" , 20-100 Nm,

11. DL-CR50104 Kit of tools to extract and replace the fiber

ring of the CR nozzleholders

12. DL-UNI30390 CR nozzle holder wrench , 30 mm


14. DL-UNI30435 Wrench for opening the solenoid of the CR

(Cummins) nozzleholder, 28 mm

15. DL-UNI30434 Wrench for opening the solenoid of Common

Rail Man nozzleholder, 27 mm

16. DL-UNI50046 Dismounting wrench for CR Nippodenso

injector ring/nut

17. DL-UNI30545 Dismounting wrench for CR Siemens injector

ring/nut

18. DL-UNI50050 Wrench set for mounting CR injector solenoid

nut-octagon 16,17.5 Hexagon 14,15,17, 19, UNI30382

Hexagonal open wrench with dinamometric connection of ½.

19. DL-CR30561 Special bit SW 10

20. DL-TORX10 Wrench for mounting and dismounting internal

ring-nut 10mm, torx, Bosch CR


ring/nut 12 mm, torx, Bosch CR



6. DL-VSA01 Control signal generator “Valve stroke actuator”

with set of cables:







9. D-MV200UM Digital microscope

10. D-07147122 Torque wrench 1/2" , 20-100 Nm,

11. DL-CR50104 Kit of tools to extract and replace the fiber

ring of the CR nozzleholders



14. DL-UNI30435 Wrench for opening the solenoid of the CR

(Cummins) nozzleholder, 28 mm

15. DL-UNI30434 Wrench for opening the solenoid of Common

Rail Man nozzleholder, 27 mm

16. DL-UNI50046 Dismounting wrench for CR Nippodenso

injector ring/nut

17. DL-UNI30545 Dismounting wrench for CR Siemens injector

ring/nut

18. DL-UNI50050 Wrench set for mounting CR injector solenoid

nut-octagon 16,17.5 Hexagon 14,15,17, 19, UNI30382

Hexagonal open wrench with dinamometric connection of ½.

19. DL-CR30561 Special bit SW 10


ring-nut 10mm, torx, Bosch CR


ring/nut 12 mm, torx, Bosch CR


DL-CRN50139Stand for holder CR-NeXT:Package Contents: • base CRN30918 1 pc; • rack CRN30919 4 pcs:• bolt with internal hexagon DIN912 M8x25 8 pcs.

26

DL-PNP08Pneumatic press for pressing the restrictor sleeve of the adjusting shim of Common Rail Bosch injectors with a pressure range of 0-8 bar.Scope of delivery:• pneumatic press; • adapter DL-CRN30914:• pusher DL-CRN30921;• adapter DL-CRN30915;• pusher DL-CRN30920.


27

DL-CRN30915 adapter ,

DL-CRN30920 pusher for

pneumatic press.

DL-CRN30914 adapter ,

DL-CRN30921 pusher for

pneumatic press.

DL-CRNRLS02Set of adapters for pneumatic press• adapter DL-CRN30914:• pusher DL-CRN30921; • adapter DL-CRN30915; • pusher DL-CRN30920.

DL- CR TOOL KIT-22


Tool kit for repair of CR injectors:

1. Support ring extraction/installation kit DL-CR50104

2. Key for solenoid detaching from CR injector with hexagon 30 mm DL-UNI 30390.


4.Key for solenoid detaching from CR injector with dodecahedral 28 mm DL-UNI 30435.

5.Key for solenoid detaching from CR injector with dodecahedral 27 mm DL-UNI 30434.

6. Three-teeth key for nut detaching from electronic part of Denso injector DL-UNI50046.

7.Key for nut detaching from electronic part of Siemens injector DL-UNI30545.

8.Set of detaching keys, hexagon 14 mm, 15 mm, 17 mm, 19 mm, crowfoot hexagonal key 27 mm to beused with dynamometric handle, nut adapter internal octagon, 16 mm , and 17,5 mm DL-UNI50050

9. Socket key for detaching of multiplexor nut of Bosch CR injector, hexagon 10mm DL-CR30561.

10.Key for nut detaching from electronic part of Bosch injector 10 mm.

11. Key for nut detaching from electronic part of Bosch injector 12 mm.

12.Antimagnetic pincers.

13. T-key Tx10

14. Т-key 2.5 mm.

15.T-key 3.0 mm.

16.Hexagonal socket 13 mm.



19. Hexagonal socket 19 mm.

20. Device for filling in Bosch CR piezo injector’s hydraulic tappet DL- CR 50052.

21. Universal adapter for clamping CR injectors in vise DL-UNI50043

22.Universal adapter for clamping Denso injectors in the vise DL- UNI 50032.


DL- CR TOOL KIT-12

Tool kit for repair of CR injectors:

1. Support ring extraction/installation kit DL-CR50104



4. Key for solenoid detaching from CR injector with dodecahedral 28 mm DL-UNI 30435.

5. Key for solenoid detaching from CR injector with dodecahedral 27 mm DL-UNI 30434.

6. Three-teeth key for nut detaching from electronic part of Denso injector DL-UNI50046.

7. Key for nut detaching from electronic part of Siemens injector DL-UNI30545.

8. Set of detaching keys, hexagon 14 mm, 15 mm, 17 mm, 19 mm, crowfoot hexagonal key 27 mm to beused with dynamometric handle, nut adapter internal octagon, 16 mm , and 17,5 mm DL-UNI50050

9. Socket key for detaching of multiplexor nut of Bosch CR injector, hexagon 10mm DL-CR30561.



12. Anti-magnetic pincers.

Measuring probes and adapters set included in CR-NeXT

DL- CRN50094

Measuring probes set:

• DL – CRN30096

• DL – CRN30503

• DL – CRN30097

• DL – CRN50106

• DL – CRN50007

• DL – CRN30100

• DL – CRN30098

• DL – CRN30101

• DL – CRN30095

• DL – CRN50006


DL- CRN50099

Injector adapters set:

1. DL-CRN30027 1.1 CRN30028Needle stroke adapter for BOSCH nozzle, excessive stroke adapter BOSCH CRI 2.0/2.2

2. DL-CRN30031 2.1 CRN30032Magnetic gap adaptor for BOSCH injectors CR1 2.1

3. DL-CRN30033 3.1 CRN30034Excessive stroke adapter for Denso injectors

4. DL-CRN30029 43.1 CRN30030Magnetic gap adaptor for BOSCH injectors CRI 1, CRI 2.0/2.2, CRIN 1/1.6.


DL-CRN50107 Protractor for injectors with nozzle nut 17mm Measurement

range: 0° - 360°.

DL-CRN50110 Protractor for injectors with nozzle nut 19mmMeasurement range: 0° - 360°.

DL-CRN50108 Protractor for injectors with nozzle nut 21mmMeasurement range: 0° - 360°.


DL- CRN50113A Set of protractors Scope of delivery :1. DL- CRN50107A Protractor for injectors with nozzle nut 17-19mm2. DL- CRN50108 Protractor for injectors with nozzle nut 21mm

DL- CRN50113 Set of protractors Scope of delivery :1. DL- CRN50107 Protractor for injectors with nozzle nut 17mm2. DL- CRN50110 Protractor for injectors with nozzle nut 19mm3. DL- CRN50108 Protractor for injectors with nozzle nut 21mm


DL-ST01

Clamping for CR injectors assembling and disassembling with two stops forinjector nozzle (Ø7mm, Ø9mm)

Scope of delivery:

1. Foot STD50115 1 pc 13. Shaft STD30812 1 pcs.

2. Clip *big STD50116 1 pc 14. Adjustment screw STD30468 3 pcs.

3. Clamping jaws STD30498 2 pcs. 15. Screw M4x8 Din012 4 pcs.

4. Shaft STD30540 1 pc. 16. Screw M4x16 Din012 1 pcs.

5. Clip *small STD50117 1 pc 17. Screw M4x20 Din012 2 pcs

6. Shaft 7mm STD30148 1 pc 18. Nut M20 Din034 2 pcs

7. Shaft 9 mm STD30147 1 pc 19. Washer 21x37x3 Din0125 2pcs

8. Clamping jaws STD30752 2pcs. 20. Stopper 20 Din 127 2 pcs

9. Bracket STD30610 1 pc. 21. Bolt M10x30 Din033 4pcs

10. Handle STD30610 3 pcs. 22. Nut M10 Din034 4 pcs.

11. Adjustment screw 1 pcs. 23. Washer 10,5x20x2 Din0125 4 pcs

12. Holder STD30813 1 pc. 24. Stopper 10 Din127 4pcs

25. Cursor for protractor STD30874 1 pc

26. Holder for the cursor STD30873 1 pc.

33

DL-STD50070 К

Holder set for unit-pump sections(PLD sections)

Including:

• Holder АТ STD-50077

• Holder АС STD-50078

• Plate STD-30671

• Bar STD-30672

• Stopper STD-30673

• Bolt 2 pcs.

Extra components for clamp DL-ST01.

DL-STD50071 К

Holder set for unit-pump

Including:


34

Including:

• Holder STD-50009 VW 2.0

• Holder STD-50010 VW 1.9

• Plate STD-30656

• Bar STD-30657 2pcs.

• Stopper STD-30678

• Bolt STD-30658

DL-STD30874 Cursor for protractor

DL-STD30873 Holder for the cursor

Equipment from a set of clamp DL-ST01


35

DL-STD50072 КIT

A unit pump section holder kit (PLD section) and unit-injectors (from a kit of clamp DL-ST02)

The scope of delivery:

• holder АТ STD-50077

• holder АС STD-50078

• strap STD-30671

• bar STD-30672

• stopper STD-30673

• fixing bolt М8 2 pcs.

• clip STD-50009 VW 2.0

• clip STD-50010 VW 1.9

• strap STD-30656

• bar STD-30657 2шт

• stopper STD-30678

• bolt STD-30658

STD-30498

Clamping jaws replaceable for DL-ST01 universal

Дополнительное оснащение для струбцины DL-ST01.


.

36

STD-30752Clamping jaws DL-ST01 replaceable for the Denso injectors


DL-CR50104 Kit of tools to extract and replace the fiber ring of the CR nozzle holders.

DL-CR50112 Set of laps for CR injector valve seat recovery

DL- CRN50091


38

Adapter set with digital dial indicators for assembly gaps measurement and nozzle valve and needle stroke measurement.

Scope of delivery:

1. DL-CRI 2.1-RLS-N, CRN 30031 1.1 CRN 30032

Magnetic gap adaptor for BOSCH injectors CR1 2.1

2. DL-CRI 1-AHE, CRN50089 2.1 CRN30708

Injector valve stroke adapter for BOSCH injectors BOSCH CRI1, CRI2.0/2.2, CRIN 1/1.6

3. DL-DENSO 016-N, CRN30033 3.1 CRN30034

Excessive stroke adapter for Denso injectors

4. DL-CRI-DNH-N, CRN30027 4.1 CRN30028

Needle stroke adapter for BOSCH nozzle, BOSCH CRI 2.0/2.2

5. DL-CRI-RLS-N, CRN30029 5.1 CRN30030

Magnetic gap adaptor for BOSCH CRI 1, CRI 2.0/2.2, CRIN 1/1.6,

excessive stroke adapter BOSCH CRI2.0/2.2

6. DL-CRI 2.1-AHE1 CRN30705 6.1 CRN30706

Injector valve stroke adapter BOSCH CRI 2.1 indirect measurement

7. DL-CRI 2.1-AHE 2, CRN30707 7.1 CRN50007

Injector valve stroke adapter BOSCH CRI2.1 direct measurement

8. DL-VFK-DFK, CRN30709 8.1 CRN30710

Nozzle spring and injector anchor spring adapter BOSCH

9. DL-CRIN 2/3 AHE, CRN50090

BOSCH injector valve stroke and excessive stroke adapter CRIN 2, CRIN3

10. Digital dial indicator 0-12.7 mm, 0,001 mm

11. Digital dial indicator 0-25.4 mm, 0,001 mm

12. Allen key 2.5 mm.

DL-CRN50092


39

Adapter set with digital dial indicators for assembly gaps measurement and nozzle valve and needle stroke measurement.

Scope of delivery:

1. DL-CRI 2.1-RLS-N, CRN 30031 1.1 CRN 30032

Magnetic gap adaptor for BOSCH injectors CR1 2.1

2. DL-CRI 1-AHE, CRN50089 2.1 CRN30708

Injector valve stroke adapter for BOSCH injectors BOSCH CRI1, CRI2.0/2.2, CRIN 1/1.6

3. DL-DENSO 016-N, CRN30033 3.1 CRN30034

Excessive stroke adapter for Denso injectors

4. DL-CRI-DNH-N, CRN30027 4.1 CRN30028

Needle stroke adapter for BOSCH nozzle, BOSCH CRI 2.0/2.2

5. DL-CRI-RLS-N, CRN30029 5.1 CRN30030

Magnetic gap adaptor for BOSCH CRI 1, CRI 2.0/2.2, CRIN 1/1.6,

excessive stroke adapter BOSCH CRI2.0/2.2

6. DL-CRI 2.1-AHE1 CRN30705 6.1 CRN30706

Injector valve stroke adapter BOSCH CRI 2.1 indirect measurement

7. DL-CRI 2.1-AHE 2, CRN30707 7.1 CRN50007

Injector valve stroke adapter BOSCH CRI2.1 direct measurement

8. DL-VFK-DFK, CRN30709 8.1 CRN30710

Nozzle spring and injector anchor spring adapter BOSCH

9. DL-CRIN 2/3 AHE, CRN50090

BOSCH injector valve stroke and excessive stroke adapter CRIN 2, CRIN310. Digital indicator 0-12.7 mm, 0,0001 mm DL-KIP025MS11. Digital indicator 0-25.4 mm, 0,001 mm DL-KIP027MS12. Allen key 2.5 mm.

MP-250 SASH

Lapping machine for injector valves

(multiplexors).

Available in two versions:

MP-250 SASH-Z complete with collet;

MP-250 SASH-S complete with self-locking

chuck.

• Vibromachines in a protective casing

• Table height adjustment with the screw.

• Compact design.

Scope of delivery:

• 120° lap - 5 pcs.;

• 124° lap - 5 pcs.;

• Diamond lapping paste АСМ 7/5 (к)




АСМ 7/5 (к)

Diamond lapping paste,

Fraction 7/5 micron, 25 gr.

АСМ 5/3 (к)



АСМ 3/2 (к)



АСМ 7/5 (с)



АСМ 5/3 (с)



АСМ 3/2 (с)



Paste for hand lapping.Paste for machine lapping.

MPS30515 120° lap

MPS30516 124° lap

D - 261102Lapping plate 200 Х 200 mm

DL-MPS30439Plate cover for self-locking

machine

DL-MPZ30506Plate cover for machine with

collet


ТОM–2

Grinding machine for dressing of the laps.

• Grinder with two position settings (left/right).

• Power supply 230V, 50Hz.

• Motor output 120Wt.

• Motor RPM 2950 min-1 .

• Dressing spindle RPM 500 min-1 .

• Diameter of the grinding stone 125 mm .

• Adjustable grinding angle.

• Compact design.

41

CR-STNWORKTABLE


42

“SAPFIRE”ULTRASONIC TANK

D-VNRSTAINLESS STEEL TRAY

KMD

CONTAINER FOR CLEANING SMALL PARTS IN THE ULTRASONIC TANK

AZ0503-03 LENSE X10 WITH ILLUMINATION


MOOPTICAL MICROSCOPE

MV200UMUSB DIGITAL MICROSCOPE

DL-AP2 (AAZ034-24)SET OF 2 ANTI-MAGNETIC PINCERS


DL-CR 50013

Universal adapter for truck CR injectors (Bosch , Denso, Delphi Smart) for supply and backflow lines at angles of 0⁰⁰⁰⁰, 4⁰⁰⁰⁰ and 13⁰⁰⁰⁰.

The scope of delivery :

1. DL-CR 30219 Adapter body

2. DL-CR 50035 Bracket with connecting piece and fitting for backflow connection

3. DL-CR 30419 Adapter for backflow connection for Delphi Smart CR injector

4. DL-CR 30238 Long fitting for supply line

5. DL-CR 30225 Normal fitting for supply line

6. DL-CR 30661 Adapter for backflow connection for Bosch CR injectors 0445120147, 0445120098

7. DL-CR 30269 Fitting for backflow connection of Delphi Smart, Denso, Bosch injectors 0445120147, 0445120098.

8. D-27-200078 O-ring for backflow fitting (2pcs).

9. Allen key 3 mm.

44

Use of adapter for Bosch injector 0445120218 with strait connection “0°”.

The following components are used:

Examples of use of universal adaptor DL-CR 50013.


• Adapter body DL-CR 30219 (wide shelf towards the nozzle);

• Normal fitting DL-CR 30225 for supply connection;

• Holding bracket with connecting piece and fitting DL-CR 50035 for backflow.

45

Use of adapter for Bosch injector 0445120067 with angled connection “13°”.



• Long fitting DL-CR 30238 for supply connection;

• Allen key for tightening of adapter body tilting plate at angle of 13°;

• Holding bracket with connecting piece and fitting DL-CR 50035 for backflow

Use of adapter for Bosch injectors 0445120147,0445120098 with strait connection “0°”.


• Backflow adapter DL-CR 30661

• Adaptor body DL-CR 30219 (wide shelf towards the nozzle);





• Short connecting piece with fitting DL-CR 30269 for the backflow.

46

Use of adapter for Denso injector with strait connection “0°”.




• Short connecting piece with fitting DL-CR 30269 for the backflow

Use of adapter for Delphi Smart injector with strait connection “0°”.







• Backflow adapter DL-CR 30419;

• Short connecting piece with fitting DL-CR 30269 for the backflow.

47

Tools for Delphi Smart injector.

DL-UNI50039-20,9Key for assembling/ disassembling of nozzle nut Ø

20,9 mm for Delphi Smart injector(for torque wrench)

DL-CR30767Adapter for testing nozzles of Delphi Smart injector(1725282).

DL-04A

Adapter (AZ0309-04A) for RENAULT 32 mm truck injectors

Scope of delivery: Adapter 1 pcs., injection chamber (9mm) 1 pcs.,

side fitting 1 pcs., fitting 2 pcs., screw 1 pcs.

DL-05N

Adapter (AZ0309-05N) for CUMMINS truck injectors



DL-02

Adapter (AZ0309-02) for Bosch 0445120098,

0445120147 and MAN 29mm truck injectors



DL-06


48

DL-06

Adapter (AZ0309-06) for DENSO truck injectors 27mm



DL-07

Adapter (AZ0309-07) for DENSO 23,5 mm truck injectors



DL-08

Adapter (AZ0309-08) for MAN 26 mm truck injectors



DL-09

Adapter (AZ0309-09) for VOLVO 28 mm truck injectors



DL-014 (DL-022)

Adapter (AZ0309-14) for Denso 24 mm truck injector backflow

DL-010 (DL-05К)

Adapter (AZ0309-10) for CUMMINS truck injectors



DL-012 (DL-0203)

Adapter (AZ0309-12) for Bosch 0445120063 truck injector




DL-017 (DL-0216)

Adapter (AZ0309-17) for backflow connection of truck

injector Bosch 0445120066



DL-020 (DL-CR30596)

Adapter (AZ0309-20) for backflow connection for truck

injector Scania 4PIN



49

Adapter (AZ0309-14) for Denso 24 mm truck injector backflow



DL-018 (DL-CR30595)

Adapter (AZ0309-18) for backflow connection of truck InjectorCursor 9



DL-030 (DL-CR30818)Adapter for Bosch truck injectors 0 445 120 178

Scope of delivery: adapter 1 pc, injection chamber (7mm) 1 pcs.,



50

DL-CR30429 (DL-EA)

Side connecting piece for truck Adapters

DL-K7 (CR25)

Injection chamber for injector nozzle

(nozzle adapter) Ø 7 mm

Scope of delivery: Injection chamber 1 pcs., fitting 1 pcs., screw 1 pcs.

DL-K9

Injection chamber for injector nozzle

(nozzle adapter) Ø 9 mm




DL-UNI30156 (DL-PG)

Foam dumper

Scope of delivery: foam dumper 1 pcs., fitting 1 pcs.

51

DL-МOK 6 mm х 6 mm

Coupling with check valve

(fitting-quick coupling)

Strait 6mm X 6mm

DL-RF (CR39)

Frame injector holder

DL-KD (CR40)

Bracket for Rail DL- CR30181 DL- CR30522

From the set of CR equipment

DL-ASB (CR23)

Stepped cylinder-adapter for Bosch injectors

To be used with the frame of CR-equipment


DL-ASD (CR24)

Stepped cylinder-adapter for Delphi injectors

To be used with the frame of CR-equipment

52

DL-RFJ

Frame–holder for the injectors.

Equipped with fixing necks for nozzles 7 mm

DL- KDRJ

Bracket –holder for injector frame

DL-CR30181 (for 2 regulators)

Pressure accumulator (Rail) for testing of pumps and CR injectors

Scope of delivery: Rail -1 pcs., fitting М14х1,5 - 6 pcs.,

plug М14- 5 pcs., pressure sensor plug - 2 pcs.

DL-CR30522 (for 3 regulators)

Pressure accumulator (Rail) for testing of СР1, СР2, СР3, СР4, Delphi, Denso pumps and CR injectors

Scope of delivery: Rail -1 pcs., fitting М14х1,5 -6 pcs., plug М14 - 5 pcs., pressure regulator plug - 3 pcs., pressure sensor plug -1 pcs., safety valve plug -1 pcs., backflow fitting “Banjo” - 1 pcs.

DL-CR30479

Pressure accumulator (Rail) for testing of pumps and CR injectors. For usage with pressure regulator and safety valve.

Scope of delivery: Rail - 1 pcs., fitting М14х1,5 -3 pcs.pressure regulator plug -1 pcs., safety valve plug -1 pcs.,

Section 2. TOOLS AND ACCESSORIES for Common Rail pumps and injectors repair.

53

DL-CR30188

Pressure accumulator (Rail) for testing СР1, СР2, СР3, СР4, Delphi, Denso pumps and CR injectors with cooling channels.

scope of delivery: Rail - 1 pcs., fitting М14х1,5 - 3 pcs.

DL-KD-NR-OHL

Bracket for Rail DL-CR30188

DL-CR30180

Pressure accumulator (Rail) for testing of СР1, СР2, СР3, СР4, Delphi, Denso pumps and CR injectors

Scope of delivery: Rail - 1 pcs., fitting М14х1,5 - 2 pcs.

DL-CR30526

Pressure accumulator (Rail) for testing of СР1, СР2, СР3, СР4, Delphi, Denso pumps and CR injectors.To be used with pressure sensorscope of delivery: Rail - 1 pcs., fitting М14х1,5 - 3 pcs.

DL-UNI30828Adapter with Bosch high pressure filter for testing pumps СР2-СР4, installing on Rail. Adapter has thread wholes :● for filter М18х1,5 (1 whole.)● for liquid supply М14х1,5 (2 wholes up)● for connection of pressure sensor М18х1,5 (1 whole.)● for connection of safety valve М20х1,5 (1 whole)● for pressure relief when exceeding М5 (1 whole).Scope of delivery: adapter - 1 pc, high pressure filter1687012144 Bosch - 1 pc., special fitting for the high pressure filter М14хМ18 - 1 pc., fitting М14х1,5 -2 pc., washer -3 pc.,plug М14х1,5 -1 pc., fitting Ø 6mm х М5.

Section 2. TOOLS AND ACCESSORIES for Common Rail pumps and injectors repair.

54

D - 1110010028 Safety valve 1800 bar for pressure accumulator (Rail)

Scope of delivery : valve 1 pc.

DL-UNI30650


DL-CR50121 Adapter for high pressure fuel filter 1687012144, installed instead of fitting in the pressure accumulator (Rail)DL-CR30479,DL-CR30180,DL-CR30181, DL-CR30188, DL-CR30522,DL-CR30526.

Scope of delivery : adapter-1 pc., case of adapter with case М14 х1,5 -1pc.

D – F00N010001 Pressure relief valve 2400 bar for pressure regulator (Rail) Scope of delivery : valve 1 pc.

55

DL-UNI30650 Adapter for safety valve for pressure accumulator(Rail) DL-CR30188,DL-CR30180.

Scope of delivery: adapter 1 pc.

DL-UNI50055 Thread adapter М14 to М12

Scope of delivery: adapter 1 pc..

DL-UNI50056 Thread adapter М12 to М14 Scope of delivery: adapter 1 pc.

DL-UNI30796 Thread adapter М14 to М18 for installing of pressure sensor in the pressure accumulator DL-CR30479,DL-CR30180.Scope of delivery: adapter 1 pc.


DL-SMWasher for manometer D-CR14P2000

DL-UNI30287 adapter 1/2” for 2000 Bar manometer.


DL-КМ2000Bracket for manometer2000bar For «rail» DL-CR30181 and DL-CR30522Scope of delivery:-bracket; -clamping strap;

DL-КМ3000 Bracket for manometer2000 bar for installing on the test bench Scope of delivery : -bracket ; -profile bolt with washer, nut ;


DL-UNI30508 Adapter 20х1,5 for 2500 bar manometer

-clamping strap;-bolt М6х60,- washers ,nuts ;-bolt М6х45,washers

DL-КМ2500Bracket for manometer2500 bar. For«rail» DL-CR30181 and DL-CR30522 Scope of delivery :-bracket ; -ring for bracket;-bolt М6х45,washers (2sets) -bolt М6х30,washers (2sets)-bolt М6х10mm, (3pcs.).

nut ; -clamping strap; -bolt М6Х60mm with washer , nut.

DL-КМ3500 Bracket for manometer2500 bar for installing on the test bench Scope of delivery : -bracket; - ring for bracket; -profile bolt with washer; -bolt М6 х30mm with washer (2sets). - bolt М6х10mm, (3pcs.)

0 281 002 494 (CR8)

Rail pressure regulator Bosch.

0 281 002 842 (CR7)

Pressure sensor Bosch for 1800 barpressure accumulator (Rail)

0 281 002 405

1500 bar pressure sensor Bosch for hand press.


D-0 986 612 922

Backpressure valve for piezo injectors Bosch

DL-CR50052

Device for filling in Bosch CR piezo injector’shydraulic tappet.

Consists of two parts: body with guides and plunger

57

DL-CR50111

Backpressure valve for piezo injectors Bosch

DL-CR30493

Plug М20х1,5 to replace safety valve for Rail

DL-CR30497

Plug М24х1,5 with sealing heat-treated washer for rail as a replacement of pressure regulator.

DL-UNI30159

Heat-treated plug М24х1,5 for rail as a replacement of pressure regulator.

DL-UNI30218 (CR11)

Fitting М14х1,5 for pressure accumulator (Rail)

Section 2. Tools and equipmentfor Common Rail pumps and injectors repair.

58

pressure regulator.

DL-CR30

Fitting plug М14х1,5 for Rail

DL-UNI30529

plug М14х1,5 for Rail

DL-UNI30636

Plug М12х1,5 for outlet opening for Rail

DL-UNI30162

Plug М18х1,5 to replace 1800Bar pressure sensor for Rail

DL-UNI50083

Strait adapter М14х1.5 to М12х1.5

Scope of delivery: adapter 1 pcs.

removable nut М14х1,5 1 pcs.

DL-UNI50087

Strait adapter М12х1.5 to М12х1.5




59

DL-UNI50084

adapter angled М14х1.5 to М12х1.5



DL-UNI50088

adapter angled М12х1.5 to М12х1.5



DL-UNI50032

DL-UNI50043

Universal adapter for fixing CR injectors in vise.

Adapter may be tighten in one of two positions:

-injector nozzle upwards;

-injector nozzle downwards.


DL-UNI50032

Universal adapter for fixing CR Denso injector in vise.

Adapter may be tighten in one of two positions:

-injector nozzle upwards;

-injector nozzle downwards.

DL-UNI50046

A key with three pins for assembling / disassembling ofDenso injectors.

Scope of delivery:

• key;

• guiding nut;

• pin punch;

• 3 extra pins.

The key has special openings that allow replacement of broken orworn out pins.

DL-CR30543

Key for mounting / detaching of Bosch CR injector


DL-CR50109

set of keys for mounting / detaching of Bosch CR injector electronic part nut. Consists of: DL-CR30543, DL-CR30558, DL-CR30561, DL-CR30393.

61

Key for mounting / detaching of Bosch CR injector

multiplexor nut, hexagonal 10mm part with internal Ø7,5 mm and hexagonal part to suit 17mm key.

DL-CR30558

Key for mounting / detaching of Bosch CR injector multiplexor nut, hexagonal 10mm part with internal1/2” socket for torque wrench.

DL-CR30561

Key 10-13 for mounting / detaching of Bosch CR injector multiplexor nut, hexagonal 10mm part with

internal Ø 7,5 mm for torque wrench.

DL-CR30393

Key for mounting / detaching of Bosch CR injector electronic part nut.

DL-UNI30434


DL-CR30545

key for mounting / detaching of multiplexor nut of SIEMENS injectors.

DL-UNI50058

32 teeth key for mounting / detaching of DELPHI truck injector nut.

27mm 12-point key for mounting / detaching of CR injector solenoid nut.

DL-UNI30435

28mm 12-point key for mounting / detaching of CR injector solenoid nut.

62

DL-UNI30389

29mm hexagonal key for mounting / detaching of CRinjector solenoid nut.

DL-UNI30390

30 mm hexagonal key for mounting / detaching of CR injector solenoid nut.

DL-UNI50050

Set of keys for CR injector nozzle nut tightening of all manufacturers: BOSCH, DELPHI, DENSO, SIEMENS. Includeshexagonal keys 14, 15, 17, 19mm, octagonal keys 16, 17,5mm and 27mm key for torque wrench.

DL-UNI30385

Key adapter with 15mm internal hexagon.


DL-UNI30384

14mm Internal hexagon key adapter.

DL-UNI30388

Key adapter with 16mm internal octagon.

63

DL-UNI30387


DL-UNI30386


DL-UNI30392

Key adapter with 17,5mm internal hexagon.

DL-UNI30691

Key adapter with 17,5 mm internal octagon and flange.


DL-UNI30459

Key adapter with 16mm internal octagon and flange.

DL-UNI50054

Set of keys for CR injector nozzle nut tightening of all manufacturers: BOSCH, DELPHI, DENSO, SIEMENS. Includeshexagonal keys 14, 15, 17, 19mm with flange, octagonal keys 16, 17,5mm with flange and 27mm key for torque wrench.

64

DL-UNI30460

Key adapter with 14mm internal hexagon and flange.

DL-UNI30461


DL-UNI30462


DL-UNI30463


DL-UNI30624

25 mm hexagonal crowfoot key with square socket for torque wrench.


DL-UNI50105

Set of crowfoot keys with hexagons 25, 27,29, 30 mm and square socket for torque wrench.

DL-UNI30803

24 mm hexagonal crowfoot key with square socket for torque wrench or wrench 1/2”

DL-UNI30382


65

for torque wrench.

DL-UNI30541


DL-UNI30625


DL-CR30814Key- adapter 18B for mounting / detaching of nozzle nut forCR SCANIA 1881565


DL-CR30816Key-adapter 2V for mounting / detaching of solenoid nutfor CR SCANIA 1881565

DL-CR30815Key-adapter 16Z for mounting/ detaching nut of CR SCANIA Key-adapter 16Z for mounting/ detaching nut of CR SCANIA 1881565

DL-CR50119Key set for mounting/ detaching of CR SCANIA 1881565Set includes:• key DL-CR30814 ; • key DL-CR30815 ; • • key DL-CR30816 .

DL-CR30843The key for easy and safe dismantling of the piezo injectors tube (under 27 mm key). Prevents damage to the injector backleak fitting


DL-UNI50039 -20,9Key for mounting/ detaching nozzle nut Ø 20,9 mm

of injectors Delphi Smart(used with torque wrench)

DL-UNI50131 -25,8Key for mounting/ detaching nozzle nut Ø 25,8 mm

of injectors CR Bosch(used with torque wrench)

67

DL-07147120

¼” torque wrench.


DL-07147122

½” torque wrench.

68

DL-UNI30776

¼” to ½” adapter for torque wrench.

DL-UNI50049

Extractor for dismantling of Bosch CR injectors from cylinder block head.

Injector could be extracted either with hydraulic jack or with slide hammer.

DL-UNI50060

Slide hammer, length 340 mm


69

DL-CR30559

Extractor with internal thread М27х1 for CR injectors

DL-CR30542

Threaded extractor М17х1 / М14х1,5 for internal grip of CR injectors

DL-UNI50062

Adapter* for compression test for diesel

engine (М12х1,5; length - 175 mm).

For installation instead of injector.

*) Pressure sensor not included.

DL-UNI50062 KIT

Compression test set for diesel engine.

The scope of delivery:

• adapter DL-UNI50062, 1pc.;

• pr-tester, 1pc.;

• pressure sensor cable- adapter - 4 pcs.


70

DL-WT04A3021

Set for fuel pressure test for petrol engine.

Measurement range 0-140 psi (0-10 bar)

DL-KIP016

D-151300308

Limit 0,001

Digital dial gauge with

plunger travel12.5 mm

DL-KIP011

D–DI 12 0,001



DL-KIP020TESA

Digico 305M1 12,5/0,001

Digital dial gauge with plunger travel12.5 mm

DL-KIP021TESA

Communication module for data transmission

from digital dial gauge to PC.

DL-KIP027MS (D –DI Eee 0,001)

Digital dial gauge with plunger travel12.7 mm


DL-KIP015

Limit 0,01

Digital dial gauge with plunger

travel12.5 mm

DL-KIP001

Limit 0,001

Dial gauge with plunger travel12.5 mm

DL-KIP012

D – DI 25 0,001


plunger travel 25.4 mm

DL-KIP010

D–DI 12 0,01



71

DL-KIP026MS (Eee – Key)

Communication device for data transmission

from digital dial gauge to PC.

DL-KIP027MS (D–DI Eee 0,001)Digital dial gaugeWith plunger 25.4 mm

DL-M035Digital micrometer

Range 0 - 25 mmAccuracy 0,001 mm

DL-M030Digital micrometerRange 0 - 25 mmAccuracy 0,001 mm

DL-M031Digital micrometerRange 0 - 25 mmAccuracy 0,001 mm


72

DL-M040 D-SDMBase for digital micrometer

D- DMТS-KITSet DL-031 with DL-040.Digital micrometer with base

DL08CR-220

SET OF ADJUSTMENT SHIMS

Ø = 3.5 x 5.3mm,

H = 1.20-1.70mm,

Step = 0,02mm,

24 size x10 = 240 pcs.

DL08CR5-244


Ø = 3.5 x 5.3mm,

H =1.20-1.70mm,

Step = 0,05mm,

11 size x10 = 110 pcs.

DL09CR-219



73

Ø = 10.5 x 15.7mm,

H =1.20-1.30mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL10CR-235


Ø = 19 Es 22mm,

H =1.00-1.10mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL11CR-236


Ø = 19 x 23.7mm,

H =1.00-1.10mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL12CR5-245


Ø = 2.5 x 4.5mm,

H =1.20-1.70mm,

Step = 0,05mm

11 size x10 = 110 pcs.

DL14CR-228


DL12CR-230


Ø = 2.5 x 4.5mm,

H =1.20-1.70mm,

Step = 0,02mm

26 size x10 = 260 pcs.


74


Ø = 2.3 x 4.2mm,

H =1.20-1.70mm,

Step = 0,02mm

24 size x10 = 240 pcs.

DL14CR5-243


Ø = 2.3 x 4.2mm,

H =1.20-1.70mm,

Step = 0,05mm

11 size x10 = 110 pcs.

DL16CR-232


Ø = 2.25 mm,

H =1.14-1.25mm,

Step = 0,01mm

12 size x10 = 120 pcs.

DL17CR-269


Ø = 3.5 x 5.3mm,

H =0.90-1.90mm,

Step = 0,05mm

21 size x10 = 210 pcs.

DL18CR-271


Ø = 19 x 23.7mm,

H =0.90-1.00mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL19CR-273



75


Ø = 19 Es 22mm,

H =0.90-1.00mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL24CR-301


Ø = 19 Es 22mm,

H =1.30-1.40mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL25CR-288


Ø = 18 Es 22mm,

H =1.00-1.10mm,

Step = 0,01mm

11 size x10 = 110 pcs.

DL26CR-283


Ø = 2,3mm,

H =0.95-1.13mm,

Step = 0,01mm

19 size x10 = 190 pcs.

DL28CR-287


Ø = 19,5 x 22,8mm,

H =1.34-1.44mm,

Step = 0,02mm

22 sizeа x10 = 220 pcs.

DL130CR-130



76


Ø = 3.0 x 5.75mm,

H =1.10-2.00mm,

Step = 0,05mm

19 size x10 = 190 pcs.

DL77CR-77


Ø = 3.5 x 5.3mm,

H =1.04-1.44mm,

Step = 0,02mm

21 size x10 = 210 pcs.

DL78CR-78


Ø = 3,0 х 6,75 mm,

H =1.75-2.30mm,

Step = 0,05mm

12 size x10 = 120 pcs.

DL88CR-88


Ø = 3.5 x 5.3mm,

H =1.46-1.86mm,

Step = 0,02mm

21 size x10 = 210 pcs.

DL99CR-99


Ø = 10,5 х 15,7mm,

H =1.12-1.23mm,

Step = 0,01mm

12 size x10 = 120 pcs.


77

DL120CR-120


Ø = 2,5 х 4,5mm,

H =1.70-1.90mm,

Step = 0,02mm

11 size x10 = 110 pcs.

DL20CR-272


Ø = 2,40 x 5,30mm,

H =1.72-1.90mm,

Step = 0,02mm

10 size x10 = 100 pcs.

DL376CR-376 BoschSET OF ADJUSTMENT SHIMSRLS type CRI ,CRIN

Ø = 2.5 x 6.4 mm, H =1.00-1.20 mm,Cut = 0,01 mm21 sizes Х 10 = 210 pc


DL377CR-377 BoschSET OF ADJUSTMENT SHIMS

DL180CR-180 Bosch

SET OF ADJUSTMENT SHIMSØ = 19 Es 22 mm,H =1.20-1.30 mm,Cut = 0,01 mm11 sizes Х 10 = 110 pc

78

SET OF ADJUSTMENT SHIMSRLS type CRI ,CRIN

Ø = 2.5 x 6.4 mm, H =1.21-1.40 mm,Cut = 0,01 mm20 sizes Х 10 = 200 pc

DL-NA69

Adapter 69,5 mm forCR injection pump(MB)

DL-NA50

Adapter 50/60 mm for VE, for CR injection pump (BMW, RENAULT)

DL- UNI 30474

Adapter for CР-3 injection pump MAN,Bosch analogue

Section 2. Tools and equipmentfor Common Rail pumps and injectors repair

DL-HP50 (CR30860)Flange

50 mm for pump CRDENSO HP2 , HP3.

DL-50CP4 (CR30861) Flange 50 mm for pump CR CP4.

DL- UNI30884Flanfe for injection pump CР3.4 , analogBosch 1685720312

DL-UNI50008

Bracket for injection pump, Bosch standard 125 mm Scope of delivery : • bracket 1pc;• bolt for clamping flange 2pc;• profile bolt fot fixing on plate 2pc; • set of washers , nuts 1 set.

DL-NA107(CR21)

107mm adapter forCP-3 injection pump

79

DL-50CP4HS2 (CR30862) Flangeto pump 50 mm for pump CR CP4HS2 Bosch0445010637.

DL-NA107СР2 (UNI30886)

Flange 107mm for

injection pump CP2 Bosch 0445020036 (Renault).

DL-MS11Adapter with 11 splines for CRinjection pump -MAN

(11splines)

DL-MS8Adapter with 8splines for CRinjection pump(for МВ 8x18)

DL-MS9Adapter

with 8x18 splines(for Renault 9x20)


DL-M23Cone coupling 23 mmHPFP Continental A 2C59517053, Bosch CR \ CP4HS2 0445010637, CP4S2 0445010611, CP4S1 0445010506

DL-M24Adapter 24 mm for CR СР-3 pump mod.044502088

DL-M19

Connecting adapterfor CR and VE injection pumps, bore 19 mm.

DL-MS10 SAdapter for pump Siemens Peugeot Boxer 2.2, splines10х21,6

80

OS. 15-03 R

CR TESTER. PR

4-channel device for testing anddiagnostic of CR injectors and pumps

СР-1, СР-3. With set of cables.

OS. 15-03 V6

CR TESTER .V6

4-channel device for testing and diagnostic of CR injectors Bosch, Denso, Delphi, Siemens

VDO and pumps СР-1, СР-3. With set of cables.


OS.15-03D Cable-adapter for Delphi injectors

OS.15-03M Cable-adapter for MB, Audi, VW injectors.

OS.15-03W Cable-adapter for BMW injectors.

OS.44-05

Software ARMDiesel

for CR-Tester OS.15-03 R (V6)

Allows controlling of measurement module shutter, priming pump and frequency converter for test-bench RPMs regulation.

Governs test-bench through ARMDieselsoftware.

81

OS. 32-01

CP TESTER

OS. 15-02

CR TESTER

Single-channel device for testing of CR injectors with hand press.

Warning: cannot be used on a test-bench.

Section 7. Electronic devicesfor diagnostic and repair of diesel injection equipment.

device for testing and diagnostic of CRpumps. With set of cables.

CPFM TESTER

Device for checking performance of different Common Rail injection pumps (Bosch, Delphi, Denso, Siemens, Cummins) on a test-bench.

Device is 2-channel multimode flow meter (pump supply and backflow).

Information in digital form displayed in a LCD backlight display.

82

DORPAT Multi-Cam 11

Diagnostic test-bench for testing of unit-injectors and unit-pumps.

Diagnostic test-bench is suitable for fuel system of all diesel engines of low and middle powerrate including hi-speed car engines and engines for buses, trucks and agricultural machines.

Test-bench can examine components of UIS (unit injector system) and UPS (unit pump system).

Motor power of the test-bench is 11 kWt.

All measurements are made electronically.

Section 3. Test-Benches and equipmentfor testing unit-injectors (UIS) and unit-pumps (UPS).

83

Components for test-bench DORPAT Multi Cam.


Cable for 4-wire Delphi E3 injectors

Cable for 2-wire Delphi injectors


84

Cable for VW injectors

DIY cable (4 wire)

DIY cable (2 wire)

DL-CB2 0140

DORPAT test-bench adapter forCam Box 2 (Scania injectors)

Scope of delivery:

clip 1 pcs., fitting 2 pcs.,rubber-metal washer 4 pcs.


DL-CB2 0129

DORPAT test-bench clip for Cam Box 2(PLD Mersedes Actros)

Scope of delivery:


85

Scope of delivery:

clamp 1pcs., fitting 2 pcs., rubber- metal washer 4 pcs.

DL-CB2 0133

DORPAT test-bench clip for Cam Box 2(PLD Mersedes Atego)

Scope of delivery:

clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs.

DL-CB2 0144

clip for DAF, MAK, Renault PLDfor DORPAT Cam Box 2

Scope of delivery:

clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs.

DL-CB2 0148

Clip for Volvo FH12, Delphi E3 injectors for DORPAT Cam Box 2

Scope of delivery:


DL-CB2 0124

Clip for Volvo FH12, Iveco, Bosch injectors for DORPAT Cam Box 2

Scope of delivery:

clip 1pcs., fitting 2 pcs., rubber-metal washer 4 pcs.



DL-CB2 0151

Clip for Audi/VW 1.9 injectors for DORPAT Cam Box 2

Scope of delivery:

clip 1 pcs., fitting 2 pcs.,rubber- metal washer 4 pcs., clamp 1pcs., clamping screw 1 pcs.

DL-CB2 0152

Clip for Audi/VW 2.0 injectors for DORPAT Cam Box 2

Scope of delivery:

clip 1 pcs., fitting 2 pcs., sealing washer 4 pcs.,clamping screw 2 pcs.

86

DL-CB2 0100

clip-adapter for dial gauge

for DORPAT Cam Box 2

Scope of delivery: clip 1 pcs.

DL-CB2 0123 D

clip-adapter for PLD-sections

unit injector 0129, 0133, 0144, 0145

for DORPAT Cam Box 2





87

Optional components for test-bench DORPAT Multi Cam.

DL-CB2 0130

clip for injectors 0414703005, 0414703007

for Cam Box 2

Scope of delivery:


DL-CB2 0131

clip for UD Nissan injectors

0414701023, 0414701024, 0414701033, 0414701034

for Cam Box 2

Scope of delivery:


88

Scope of delivery:


DL-CB2 0128

Clip for Iveco 7.8l injectorsfor Cam Box 2

Scope of delivery:

clip 1pcs., fitting 2 pcs., rubber- metal washer 4 pcs.

DL-CB2 0136

Clip for Land Rover-Discovery (Delphi)injectors for Cam Box 2

Scope of delivery:

clip 1pcs., fitting 2 pcs.,rubber- metal washer 4 pcs.

DL-CB2 0137

Clip for Caterpillar L10 injectorsfor DORPAT Cam Box 2

Scope of delivery:


DL-CB2 0146

Clip for Caterpillar L15 injectors for DORPAT Cam Box 2

Scope of delivery:

clip 1 pcs.,fitting 2 pcs., sealing washerа 4 pcs.



89

sealing washerа 4 pcs.

DL-CB2 0149

Clip for Bosch 0414703004, 0414703007, 0414703008, 0414703009, 0414703013 injectors for DORPAT Cam Box 2

Scope of delivery:


DL-CB2 0155Clip for Delphi E1 injectors (John Deere) for DORPAT CamBox2Scope of delivery : clip 1pc , fitting 2 pc, rubber-metal washer 4 pc.

DL-CB2 0145

Clip for DELPHI PLDfor DORPAT Cam Box 2

Scope of delivery:


DL-CB2 0127

clip for Detroit (Bosch) PLDfor Cam Box 2

Scope of delivery:

clip 1 pcs., fitting 1 pcs.,



90

fitting 1 pcs., rubber- metal washer 2 pcs.

DL-CB2 0138 KIT

Set for testing and examination of Detroit5234770-5235580 unit- injectorsfor DORPAT Cam Box 2.

Scope of delivery:

• clip-adapter DL-CB2 0138 1pcs.;• pusher for injector СВ2 30276 1pcs.;• U-plate 1pcs.• fitting - 2 pcs.;• rubber-metal washer - 4 pcs.

DL-CB2 0139 KIT

Set for testing and examination of Cummins4DEC01L 4061851 unit- injectorsfor DORPAT Cam Box 2.



for DORPAT Cam Box 2.

Scope of delivery :• clip- adapter DL-CB2 0139 1pcs.;

• U-plate 1pcs.• fitting 2 pcs.;• rubber-metal washer - 4 pcs.

DL-CB2 0153 KIT

Set for testing and examination of Bosch0414703003 unit-injectors for DORPAT CamBox 2.set The scope of delivery :• clip-adapter DL-CB2 0153 1pcs. ;• pusher for injector СВ2 30276 1pcs.;• fitting - 2 pcs.;• rubber-metal washer - 4 pcs.

91

DL-CB2 0154 KIT

Set for testing and examination of Cummins HPI unit-injectors forDORPAT Cam Box 2.

Scope of delivery:

• clip-adapter DL-CB2 0154 1pc. ;• pusher for injector CB2 30356 1pcs.;• sealing washer 1pcs. ;• nozzle bushing CB2 30357 1pcs.;• adapter valve CB2 30355 1pcs.;• timing valve 1pcs.;• metering valve 1pcs.;• steel braided hose - 2 pcs.;• hose fitting - 4 pcs.;• clip-adapter fitting - 2 pcs.;• rubber-metal washer - 12 pcs.



D-25-FN72-04

fitting – quick connector for clip-adapter

92

DL-CB2 50037

Injection sensor for Cummins HPI unit-

injectors

DL-CB2 0126 KIT

Set for testing and examination of Caterpillar C15, С13 (САТ2490713)unit-injectors for DORPAT Cam Box 2.

Scope of delivery :• clip-adapter DL-CB2 0126 ;• pusher for injector СВ2 30294 (for С15);• pusher for injector СВ2 30276 (for С13);• sealing washer СВ2 30289;• nozzle bushing СВ2 30282;• V-plate СВ2 30283;• fitting - 2 pcs.;• rubber-metal washer - 4 pcs.



D-25-FN72-04

fitting – quick coupler for clip-adapter

93

DL-CB2 0125 KIT

Set for testing and examinationof Caterpillar C12 unit – injectorsfor DORPAT Cam Box 2.

The scope of delivery :• clip-adapter DL-CB2 0125 ;• injector pusher СВ2 30276;• sealing washer СВ2 30289;• nozzle bushing СВ2 30282;• fitting - 2 pcs.;• rubber-metal washer - 4 pcs.



D-25-FN72-04

fitting - quick coupler for clip-adapter

94

1680750120

Pipe for test-injector for DORPATMulti-Cam test-bench

DL-CB2 50036 KIT

Injection sensor for DORPAT Multi-Cam test-bench



1680750120

Test-injector for PLD-sections

for DORPAT Multi-Cam test-bench

DL-UNI30229End-piece with washers and fitting test-injector for DORPAT Multi-Cam test-bench.

Scope of delivery: end-piece 1pcs.,rubber-metal washer - 2 pcs.,fitting 1 pcs.

95

DL-CB1 K The scope of delivery:

СAM BOX 1 - mechanical part for unit-injectors testing

DL-CB1 K BASIC SET for TESTING OF UNIT-INJECTOR


Notice: the clip-adapter for Volvo FH12 unit-injectors and some of Iveco

unit-injectors made by Bosch included by default.

Clip-adapters for other unit-injectors should be ordered for extra pay.

2. UIS-controller 1 – electronic part for unit-injectors testing

96

DL-CB1

СAM-BOX 1

mechanical part for unit-injectors testing.

The clip-adapter for Volvo FH12 unit-injectors and some of Iveco unit-injectors made by Bosch included by default.

Clip-adapters for other unit-injectors should be ordered for extra pay.

OS. 21-01

UIS TESTER 1

Device for testing and examination

of unit-injectors (UIS) and unit-punps with high-

pressure valves (UPS ).

Injector bushing

Included in CAM-BOX 1:

bushing 3 pcs.,

fitting 3 pcs.

Components for CAM-BOX 1.

Protective cover.


covers, 3 pcs.


Threaded pusher


Spherical pusher 1 pcs.,

Indented pusher 1 pcs.

Handle


handle 1pcs.

97

Guide bush for Cam Box installation


Guide bush 2 pcs.

Set for clip-adapter hoses


Pressure valve -1 pcs.,

Bolt for banjo-fitting 1 pcs.,

Banjo-fitting -2 pcs.,

Rubber-metal washers 4 pcs.

Components for CAM-BOX 1.

Clip for Volvo FH12 injectors and some of Ivecoinjectors made by Bosch

CB 0124-01


clip -1 pcs.


U-plate for injector


U-plate -1 pcs.,

Set for test oil supply


Foam-dumper -1pcs.,

Fitting -1pcs.,

PVC pipe 6mmХ1.5 m -1pcs.

98

Set for nozzle


Nozzle holder -1 pcs.,

Nozzle adapter 7 mm -1 pcs.,

Fitting -1pcs.

KV

Camshaft for

Land Rov, Iveko Cur,VW

Scope of delivery:Camshaft -1 pcs.

VW adapter for

Audi/VW

Scope of delivery: adapter 2 pcs. (2 variants), nozzle end-piece, fitting 1pcs.,side fitting 1pcs.,clamp 1 pcs.,clamping bolt 1 pcs.

CB 0128-01 IVECO

clip for Iveco 7,8L

Scope of delivery:clip 1 pcs.,side fitting 1pcs.

CB 0136-01 LR

clip for Land Rover Discovery injectors


Optional components for CAM-BOX 1.

MUflange adapter for P, PE-type Injection pump and for CAM BOXadapter 1 pcs.,stopper washer 1 pcs., fixing nut 1 pcs.

CB 0129-01 ACT

clip for Mersedes Actros injectorsDiscovery injectors

clip1pcs., fitting 1 pcs., clamp 1 pcs.,injector nozzle end-pieceø7mm 1pcs.

CB 0140-01 SC

clip for Scaniainjectors

Scope of delivery:clip 1 pcs.,pusher 1 pcs.

CB 0148-01 500HPclip for Volvo 500 HP, Delphi injectors

Scope of delivery:clip 1 pcs.

CB 0147-01 JDclip for John Deere Delphi injectors

Scope of delivery:clip 1 pcs.

Actros injectorsScope of delivery:clip 1 pcs.,adapter AZ0309-01 1pcs.,side fitting DL-EA 1pcs.

CB 0133-01 AT

clip for Mersedes Atego injectors

Scope of delivery:clip 1 pcs.,adapter AZ0309-01 1pcs.,side fitting DL-EA 1pcs.

CB 0144-01 DAF

clip for DAF, MAK,

Renault injectors

Scope of delivery:

Clip 1pcs.,

adapter AZ0309-02 1pcs.,

side fitting 1pcs.,

receiver 1 pcs.,

fitting 2 pcs.

CB 0137-01 CAT10clip for Caterpillar L10

injectors

Scope of delivery:clip 1pcs.,injector nozzle end-piece Ø10,5 mm 1pcs.,fitting 1pcs.

CB 0146-01 CAT15

clip for Caterpillar L15

injectorScope of delivery:clip 1pcs., clamp 1pcs.,injector nozzle end-piece conical 1pcs.,cover 1pcs.,fitting 1pcs.


PCIDS2ZNKW-M8-45-M8

RPM sensor for CAM BOX1Scope of delivery:sensor 1pcs., Connecting able 1pcs., Fixing nut 2 pcs.

0 232 103 064

RPM sensor

for CAM BOX1 and CAM BOX2

DL-CB230017

Flange for RPM sensor

for CAM BOX1 and CAM BOX2

H5-1024-IE-D

Optional components for CAM-BOX 1.

CB 0138-01 DET

clip for Detroit

injectors

Scope of delivery:

clip 1pcs.,injector nozzle end-piece Ø8,5 mm 1pcs.,clamp 1pcs.,fitting 1pcs.

CB 0139-01 CUM

clip for Cummins

injectors

Scope of delivery:clip 1pcs.,injector nozzle end-piece Ø8,5 mm 1pcs.,clamp 1pcs.,fitting 1 pcs.

DL-UNI50038

angled encoderwith range of 5000 impulsefor CAM BOX1 и CAM BOX2

H5-1024-IE-D


H5-5000-IE-D


DL-CBT

Indented pusher for CAM BOX1rocker arm

DL-CBTS

Spherical pusher for CAM BOX1 rocker arm

СAM-BOX 2 MECHANIC

Mechanical part for unit-injectors and unit-pumps testing.


СAM BOX 2 MASTER includes:

1.СAM BOX 2 MECHANIC – mechanical device for testing injectors

2. Controller UIS-тesterV6 – electronic device for testing injectors

A device for performance test of unit-injectors (UIS)and unit-pumps (UPS) with high pressure solenoidvalves.

DL-OS. 21-01-2UIS TESTER V6

Electronic part for unit-injectors and unit-pumps testing.

A device for performance test of unit-injectors (UIS) and unit-pumps (UPS) withhigh pressure solenoid valves.

DL-СВ2 30022 Locking U plate

DL-CB2 50061Test injector holder for Cam Box 2, 1 pc.

DL-CB2 0123Clip for PLD sections UI 0129,0133,0144

Fitting DL-CB230035 Ø М14(1,5) х 1/4 " (2pcs)

with rubber metal washer(4pcs)

DL-CB2 0124Clip for Volvo FH12, Iveco, Bosch 0414700002, 0414701004,

0414701006, 0414701013, 0414701014, 0414701015, 0414701021, 0414701022, 0414702002, 0414702003, 0414702005, 0414702006, 0414702007, 0414702009, 0414702010, 0414702012, 0414702013, 0414702014, 0414702015

Scope of delivery for CAM-BOX 2 MECHANIC.

Sealing washers for Cam Box 2, 4 pcs. DL-CB230046, CB230047, CB230048,CB230049

DL-CB230013 Locking pin for Cam Box 2, 3 pcs.

DL-CB230010 Holder for nozzle tip Ø 9мм

DL-СВ2 30022 Locking U plate

DL-CB2 0100Clip for indicator

Bolt М10, L= 106mm, bolt М10, L= 56mmfor nozzle tip holder

DL-CB230012 Nozzle tip for Cam Box 2, 1 pc

Pressure supply hose to the pump-injector Ø 10х1000mm

Backleak hose Ø 10х1000mm

Screw(4pcs) DL-CB230109, CB230134, DL-CB230135, DL-CB230043

DL-CB250001 Caliber adjustable

DL-CB230084 Sleeve H=7 Ø 20 (2 pcs.)

DL-CB230189 Sleeve H=5 Ø 12 (2 шт.)

Scope of delivery CAM-BOX 2 MECHANIC.

D-5358 Spring for car injectors (red)

Backleak hose Ø 10х1000mm

DL-PG Liquid defoamer with fitting Ø 6mm х 1/4 "

DL-34-RWN06x04 Teflon line Ø 6 mmх 1500mm

Fitting Banjo , bolt Banjo, rubber/metal washer and strap for hoses (2 sets)

DL-CB230169 Pusher for spring

Connector DL-UNI30001 with fitting Ø 6mm х1/8 "

Optional equipment for CAM-BOX 2 MECHANIC.

DL-MU (CB1 30139)Coupling to the bench for quick connection

DL-MUD (CB2 30016)Coupling to the bench

DL-CB230879Wrench for couplings CAM-BOX DL-CB130139 and DL-CB230016

104

D-25-FN72-04Quick connector Штуцер DL-CB20154KIT

DL-CB250036KITInjection sensor (piezo)

DL-CB2 0151

Clip for Audi/VW 1.9 injectors for Cam Box 2

Scope of delivery:clip 1 pcs.,fitting 2 pcs., rubber-metal washer 4 pcs.,clamping bolt 1 pcs., clamp1pcs.

DL-CB2 0148

Clip for Volvo FH12, Delphi E3 injectorsScope of delivery:

DL-CB2 0152

Clip for Audi/VW 2.0 injector for Cam Box 2

Scope of delivery:clip 1pc., fitting 2 pcs., Metal-rubber washer 4 pcs., fixing bolt2 pcs.


Optional components for CAM-BOX2 MECHANIC.

Scope of delivery:clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs.

105

DL-CB2 0140

Clip for Scania injectors for Cam Box 2


DL-CB2 0128

Clip for Iveco 7.8l injectors for Cam Box 2

Scope of delivery:clip 1pc., fitting 2 pcs., rubber-metal washer 4 pcs.

DL-CB2 0136

Clip for Land Rover-Discovery (Delphi) injectors for

Cam Box 2

Scope of delivery:clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs.

DL-CB2 0130

Clip for injector 0414703005, 0414703007.

for Cam Box 2

Scope of delivery:clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs.

DL-CB2 0131

Clip for UD Nissan 0414701023, 0414701024, 0414701033,

0414701034 injectors

DL-CB2 0149

Clip for Bosch 0414703004, 0414703007, 0414703008,

0414703009, 0414703013, injectors.



Optional components for CAM-BOX 2 MECHANIC

DL-CB2 0137

clip for Caterpillar L10 injector for Cam Box 2


DL-CB2 0146

Clip for Caterpillar L15 injectors for Cam Box 2


106

0414701034 injectors


DL-CB2 0155Clip for Delphi E1 injectors (John Deere) for DORPAT CamBox2

Scope of delivery : clip 1pc , fitting 2 pc, rubber-metal washer 4 pc.

DL-CB2 0129

clip for PLD Mersedes Actros for Cam Box 2


DL-CB2 0133

Clip for Mersedes Atego PLDs for Cam Box 2

Scope of delivery:clip 1 pc., fitting 2 pcs.,rubber-metal washer 4 pcs.

DL-CB2 0144

clip for PLD DAF, MAK, Renault for Cam Box 2

Scope of delivery:clip 1 pc.,fitting 2 pcs.,



DL-CB2 0145

clip for PLD DELPHI for Cam Box 2Scope of delivery:clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs.

fitting 2 pcs.,rubber-metal washer 4 pcs.

107

DL-CB2 0127

clip for PLD Detroit (Bosch) for Cam Box 2

Scope of delivery:

clip 1 pc., fitting 1 pc., rubber- metal washer, 2 pcs.

DL-CB2 0138 KIT

Set for test and examination of unit-injectors Detroit 5234770-5235580 for Cam Box 2

Scope of delivery:

• clip-adapter DL-CB2 0138 1pcs. ;

• pusher for injector s СВ2 30276 1pcs.;

• fixing U-plate 1pcs.

• fitting for clip-adapter - 2 pcs.;

• rubber-metal washer - 4 pcs.

DL-CB2 0139 KIT

Set for test and examination of Cummins 4DEC01L 4061851 unit-injectors for Cam Box 2

Scope of delivery :

• clip-adapter DL-CB2 0139 ;

• fixing U-plate 1pcs.





• rubber- metal washer - 4 pcs.

DL-CB2 0153 KIT

Set for test and examination of Bosch 0414703004,

0414703008, 0414703009 injectors for Cam Box 2

Scope of delivery :

• clip-adapter DL-CB2 0153 ;

• pusher for injectors СВ2 30276;

• fitting for clip-adapter- 2 pcs.;

• rubber-metal washer - 4 pcs.

108

DL-CB2 0154 KIT

set for testing and examination of Cummins HPIunit-pumps

Scope of delivery:

• clip-adapter DL-CB2 0154 ;• injector pusher CB2 30356;• nozzle end-piece CB2 30357;• adapter valve CB2 30355;• timing valve;• metering valve;• steel braided hose - 2 pcs.;• hose fitting - 4 pcs.;• clip-adapter fitting - 2 pcs.;• rubber-metal washer - 4 pcs.

DL-CB2 50037

Injection sensor for Cummins HPI unit-injectors



109

DL-CB2 0126 KIT

set for testing and examination of Caterpillar C15, С13(САТ2490713) unit-pumps for Cam Box 2

Scope of delivery :

• clip-adapter DL-CB2 0126 ;• injector pusher СВ2 30294;• sealing washer СВ2 30289;• nozzle end-piece СВ2 30282;• fixing V-plate СВ2 30283;• clip-adapter fitting - 2 pcs.;• rubber-metal washer - 4 pcs.

DL-CB2 0125 KIT

set for testing and examination of Caterpillar C12 unit-pumps for Cam Box 2

Scope of delivery :

• clip-adapter DL-CB2 0125 ;• pusher for injector СВ2 30276;• sealing washer СВ2 30289;• nozzle end-piece СВ2 30282;• fitting for clip-adapter - 2 pcs.;• rubber-metal washer - 4 pcs.

DL-CB2 0137 KITClip for injectors Caterpillar L10for Cam Box 2Scope of delivery:• clip DL-CB2 0137 ;• washerСВ2 30289;• nozzle tip СВ2 30282;• connector- 2 pc;• rubber/metal washer- 4 pc.

DL-CB2 0146 KITClip for injectors Caterpillar L15For Cam Box2Scope of delivery:



Scope of delivery:• clip DL-CB2 0146 ;• pusher СВ2 30294;• washer СВ2 30289;• nozzle tip СВ2 30282;• fixator СВ2 30283;• connector 2 pcs;•rubber metal washer- 4 pcs.

110

Section 4. Tools and accessoriesfor unit-injectors (UIS) and unit-pumps (UPS) repair.

DL-ST02Clamping device for assembling- disassembling unit-injectors and CR injectors , with two supports fot injectors nozzle Ø7mm, с Ø9mm.

Set for installing unit-injectors Audi/VW in the clamping device.

111

Set for installing PLD sections in the clamping device.

DL-ST02Clamping device for assembling- disassembling unit-injectors and CR injectors , with two supports fot injectors nozzle Ø7mm, с Ø9mm.

Scope of delivery :

1. Stand STD50115 1pc. 24. Screw М10х60 Din912 2pcs.2. Lower vice STD50116 1pc. 25. Screw М10х30 Din912 2pcs.3. Replacable gripping jaws STD30498 2pc. 26. Screw М8х35 Din912 1pc.4. Stand STD30540 1pc. 27. Screw М10х20 Din912 2pcs.5. Upper vice STD50117 1pc. 28. Nut М10 Din934 2pcs.6. Shaft Ø 7mm STD30148 1pc. 29. Washer10,5х20х2 Din125 2pcs.7. Shaft Ø 9mm STD30147 1pc. 8. Replacable gripping jaws STD30752 2pc. 9. Bracket STD30610 1pc.10. Handle STD30811 3pcs. 11. Adjustment screw STD30810 1pc.


Комплект поставки для струбцины DL-ST02.

11. Adjustment screw STD30810 1pc.12. Holder STD30813 1pc. 13. Holder АТ STD50077 1pc. 14. Holder АТ STD50078 1pc. 15. Bar STD30671 1pc. 16. Bar STD30672 1pc. 17. Strap STD30673 1pc. 18. Bracket STD50009 VW2.0 1pc. 19. Bracket STD50010 VW1.9 1pc. 20. Shaft STD30656 1pc. 21. Bar STD30657 2pc. 22. Strap STD30678 1pc. 23. Bolt STD306758 1pc.

112

Installation of pump-injector AUDI/VW 1.9

onto the clamp.

Installation of pump-injector AUDI/VW 2.0Bosch, Siemens-VDO onto the clamp.

Examples of installation of pump-injectors onto the clamp DL-ST02


113

Installation of 2 or 4 wire pump-injectorVOLVO, Delphi onto the clamp.

Installation of pump-injector SCANIA of

4-type onto the clamp.

Installation of unit-pump Delphi 082240354 onto the clamp

Installation of unit-pump DAF Bosch 0414755005 onto the clamp

Examples of installation of unit-pump onto the clamp DL-ST02


114

Installation of unit-pump МВ ATEGO onto the clamp

Installation of unit-pump МВ ACTROS onto the clamp


DL-UIS30693

Hexagonal key for detaching/mounting of nozzle nutof unit-injector Audi/ VW 1,9

Suitable for : PDE-P1, PDE-P1,1 , PDE-P1,3 , PDE-P1,4

DL-UIS30724

Key for detaching/mounting for nozzle nut of BoschTDI unit-injector Audi / VW 2,0

Suitable for : 414720403, 0414720404

115

DL-UIS30725

Octagonal key for detaching/mounting of nozzle nut of unit-injector Audi/ VW 1,9-5,0 PDE-P1,5. Suitable for : 0414720309-2,5 , 0414720359-2,5 , 0414720310-2,5 , 0414720360-2,50414720305-5,0 , 0414720301-5,0 , 0414720311-5,0 , 0414720361-5,0 0414720306-2,0 , 0414720302-2,0 , 0414720312-2,0 , 0414720362-2,0 0414720307-1,9 , 0414720303-1,9 , 0414720313-1,9 , 0414720363-1,9 0414720308-1,9 , 0414720304-1,9 , 0414720314-1,9 , 0414720364-1,9

DL-UIS30751

Octagonal key 17mm for nozzle nut of Siemens VDO (PIEZO) unit-injector Audi/VW


DL-UIS30726

Key for detaching / mounting of solenoid nut of unit-injector Audi /VW 2.0

Suitable for : 0414720403, 0414720404

DL-UIS30745

Key for detaching / mounting of solenoid nut of Bosch(Iveco, Scania, Volvo) unit-injector

DL-UIS30733

Key for detaching / mounting of solenoid nut of unit-injector Audi /VW 1.9

Suitable for : 0414720029 - 0414720215

116

DL-UNI30667

29 mm hexagonal key for detaching / mounting of body nut for unit-injector AUDI / VW

Suitable for :

0414720400, 0414720401, 0414720402,

0414720403,0414720453, 0414720454

DL-UNI30668

30 mm octagonal key for detaching / mounting of body nut for unit-injector VW SIEMENS

DL-UNI50011-27

Key for detaching / mounting of nozzle nut Ø 27 mm Volvo, Delphi, Lucas injectors

(for use with torque wrench)

DL-UNI50012-31,5

Key for detaching / mounting of nozzle nut Ø 31,5 mm


Key for detaching / mounting of nozzle nut Ø 31,5 mm injectors Cummins (Scania) HPI


117

DL-UNI50048-36,2

Key for detaching / mounting of Delphi 1668325 PLD-section nut Ø 36,2 mm


DL-UNI50127-29,4Key for detaching / mounting of nozzle nut Ø 29,4 mmof injectors Caterpillar C12, С15(for use with torque wrench)

DL-UIS30880Adapter for Caterpillar C12, С15 in the vice


DL-UNI30763Key for detaching/mounting for nozzle nut Ø 32 mm of unit injector Bosch

Usage: 0414701005, 0414701006, 0414701008, 0414702002, 0414702007, 0414702010, 0414703008

DL-UIS30827

Adapter - holder for indicator

DL-UIS50102

Indicator adapter for valve stroke measurement for BOSCH unit-injectors.

DL-UIS50100

Key for detaching / mounting and adjustment of solenoid nut of Bosch unit-injector Audi/VW 1,9 TDIwhile testing on a test-bench.

Suitable for : 0414720029 - 0414720215

DL-UIS50101

Key for detaching / mounting and adjustment of solenoid nut of unit-injector Audi/VW 2.0 TDI


DL-VW10SMFULLSET OF KEYS FOR DETACHING / MOUNTING OF UNIT-INJECTORS AUDI/VW

1. DL-UIS3066729mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0 , PDE-P2.

119

29mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0 , PDE-P2.

Suitable for: 0414720400, 0414720401, 0414720402, 0414720403, 0414720453, 0414720454.2. DL-UIS3066830mm octagonal key for detaching / mounting of body nut of VW SIEMENS unit-injectors

3. DL-UIS50100Key for detaching / mounting and adjustment of solenoid nut of Bosch unit-injector Audi/VW 1.9 – 5.0while testing on a test-bench. Suitable for: 0414720029 - 04147202154. DL-UIS30726Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 2.0Suitable for: 0414720403, 04147204045. DL-UIS30725Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9-5.0, PDE-P1.5.

Suitable for: 0414720309-2.5 l. 0414720359-2.5 l. 0414720310-2.5 l. 0414720360-2.5 l.0414720305-5.0 l. 0414720301-5.0 l. 0414720311-5.0 l. 0414720361-5.0 l. 0414720306-2.0 l.0414720302-2.0 l. 0414720312-2.0 l. 0414720362-2.0 l. 0414720307-1.9 l. 0414720303-1.9 l.0414720313-1.9 l. 0414720363-1.9 l. 0414720308-1.9 l. 0414720304-1.9 l. 0414720314-1.9 l.0414720364-1.9 l.6. DL-UIS30693Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9, PDE-P1, PDE-P1.1,

PDE-P1.3 PDE-P1.47. DL-UIS50101Key for adjustment of solenoid nut of unit-pump Audi/VW 2.08. DL-UIS30733Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 1.9 TDISuitable for : 0414720029-04147202159. DL-UIS30724Key for detaching / mounting of nozzle nut of Bosch unit-injectors Audi/VW 2.0,

Suitable for : 0414720403, 041472040410. DL-UIS3075117mm octagonal key for nozzle nut of unit-injector of Audi/VW Siemens VDO (PIEZO)

11. DL-UIS 30757Key for detaching/ mounting of piezo element.


120

DL-VW PDE

Toolset for detaching / mounting of unit-injectors Audi/VW PDE-P1.5

1. DL-UIS 50100Key for detaching / mounting and adjustment of solenoid nut of unit-injectors Audi/VW 1.9-5.0 (Bosch) while testing on a test-bench.Suitable for: 0414720029-04147202152. DL-UIS30733Key for detaching / mounting of solenoid nut of unit-injectors Audi/VW 1,9 TDI BoschSuitable for: 0414720029-04147202153. DL-UIS30725Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9-5.0, PDE-P1.5.

Suitable for:

0414720309-2.5 l. 0414720359-2.5 l. 0414720310-2.5 l. 0414720360-2.5 l. 0414720305-5.0 l. 0414720301-5.0 l. 0414720311-5.0 l. 0414720361-5.0 l. 0414720306-2.0 l. 0414720302-2.0 l. 0414720312-2.0 l. 0414720362-2.0 l. 0414720307-1.9 l. 0414720303-1.9 l. 0414720313-1.9 l. 0414720363-1.9 l. 0414720308-1.9 l. 0414720304-1.9 l. 0414720314-1.9 l. 0414720364-1.9 l. 4. DL-UIS30693Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9,PDE-P1, PDE-P1.1, PDE-P1.3, PDE-P1.4.


DL-VW-PDE-2

Toolset for disassembling/assembling of unit-pumps Audi/VW 2.0

1. DL-UIS3066729mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0 , PDE-P2.

Suitable for: 0414720400, 0414720401, 0414720402, 0414720403, 0414720453, 0414720454.2. DL-UIS30726Key for detaching / mounting of solenoid nut of unit-injectors Audi /VW 2.0 Bosch.

Suitable for: 0414720403, 04147204043. DL-UIS50101Key for adjustment of solenoid nut of unit-injectors Audi/VW 2.0

4. DL-UIS30724Key for detaching / mounting of nozzle nut of unit-injectors Audi/VW 2.0 Bosch

Suitable for: 0414720403, 0414720404.

DL-VW2-SVDO

Toolset for detaching / mounting of unit-injectors Audi/VW Siemens VDO1. DL-UIS3066830mm octagonal key for detaching / mounting of body nut of unit-injectors VW SIEMENS

2. DL-UIS 3075117mm octagonal key for nozzle nut распылителя of unit-injectors Audi/VW Siemens VDO (PIEZO) 3. DL-UIS 30757Twelve-point key for detaching / mounting of piezo-element.

DL-UIS30757Key for detaching/ mounting of piezo element of unit injector Siemens VDO

DL-UIS30590 (BR0004-03)

Adapter for injector test of unit-injectors Bosch, Scania, Volvo, Cursor.


DL-UIS30591 (BR0004-04)

Adapter for injector test of unit-injectors BoschVolvo.

DL-UIS30594 (BR0004-16)

Adapter for injector test of unit-injectors Volvo 520CV.

122

DL-UIS30597 (BR0004-05, BR0004-09)

Adapter for injector test of unit-injectors Volvo Tape A Delphi.

DL-UIS30598 (BR0004-13)

Adapter for injector test of unit-injectors Detroit .

DL-UIS30606 (BR0004-14)

Adapter for injector test of unit-injectors Cummins L10-M11.


DL-UIS30627 (BR0004-08)

Adapter for injector test of unit-injectors Volvo 460 type 2, Scania pumps.

DL-UIS30631 (BR0004-15)

Adapter for injector test of unit-injectors EUI/PDE Cummins N14 pumps.

DL-UIS30634 (BR0004-10)

Adapter for injector test of unit-injectors EUI/PDE Audi,VW 2. (2.0 )

DL-UIS50082 (BR0004-11)

123

DL-UIS50082 (BR0004-11)

Adapter for injector test of unit-injectorsEUI/PDE Audi,VW pumps

DL-UIS30643 (BR0004-20)

Adapter for injector test of unit-injectorsEUI/PDE Iveco Stralis 500HP.

DL-UIS30640 (BR0004-25)

Adapter for injector test of unit-injectorsCummins.

DL-UIS30635 (BR0004-26)

Adapter for injector test of unit-injectorsVolvo Delphi 4PIN.


DL-UIS50079 (BR0004-21)

Adapter for injector test of unit-injectors Audi, VW. 04147203ХХ for assembling on a clamp.

DL-UIS50081 (BR0004-22)

Adapter for injector test of unit-injectors Audi, VW. 04147200ХХ, 04147202ХХ, 04147204ХХ, 04147206ХХ for assembling on a clamp.

DL-UIS30638 (BR0004-23)

Adapter for injector test of unit-injectors EUI/PDE Audi,VW 2. (2.0 l). 1 681 398 033 for assembling on

124

Audi,VW 2. (2.0 l). 1 681 398 033 for assembling on a clamp.

DL-UIS30662 (BR0004-24)

Adapter for injector test of unit-injectors Audi, VW Siemens VDO piezo for assembling on a clamp.


DL-VW-4BR Set of adapters for injector test of unit-injectors AUDI/VW of all types. DL-UIS50079 - AUDI/VW 04147203ХХ, DL-UIS50081 - AUDI/VW 04147200ХХ, 04147202ХХ, 04147204ХХ, 04147206ХХ,

DL-UIS30638 - EUI/PDE AUDI/VW 2,0 литра (type 2), DL-UIS30662 - AUDI/VW SIEMENS VDO (piezo)

DL-TRUKE-07BR Set of adapters for injector test of unit-injectors for European trucks. DL-UIS30590 - BOSCH (Scania,Volvo,Iveco Cursor), DL-UIS30591 - BOSCH (Volvo), DL-UIS30594 - Volvo 520CV,

DL-UIS30597 - DELPHI (Volvo Tape A), DL-UIS30627 - (Volvo 460 Tape 2, Scania), DL-UIS30635 - DELPHI (Volvo 4 Pin), .

DL-UIS30643 - (Iveco Stralis 500HP)

DL-TRUKUSA-04BR Set of adapters for injector test of unit-injectors for American trucks. DL-UIS30598 - DETROIT, DL-UIS30606- CUMMINS L10-M11, DL-UIS30631- CUMMINS N14, DL-UIS30640 - CUMMINS

ST -308Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsorylubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of:- Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS)- Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO)- СR regulators and pressure sensors- European and American trucks unit-injectors- Electronic pumps of VE, VP, РЕ types, Zexel.

Motor power of the test-bench is 7,5 kWt.

Section 5. Test-benches for high pressure pumps testing

126

Flexible pipes 3/8”

L- 105cm, 2 pcs.

Test-bench SPN-308 equipment

14mm fittings, 2 pcs.

12mm fittings , 2 pcs.

Section 5. Test-benches for high pressure pumps test

127

Connecting hose Ø 8 mm, L- 150 cm, 1 pcs.

Two way ratchet, 1 pcs.


a Key for doorlock, 4 pcs.

Foot (pud with adjustment bolt) , 4 pcs.

ST-408Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsorylubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of:

- Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS)- Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO)- СR regulators and pressure sensors- European and American trucks unit-injectors- Electronic pumps of VE, VP, РЕ types, Zexel.

Motor power of the test-bench is 11 kWt.


128


L- 105cm, 2 pcs.

Test-bench SPN-308 equipment

14mm fittings, 2 pcs.



129






STU-308 Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsorylubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of:

- Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS)- Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO)- СR regulators and pressure sensors- European and American trucks unit-injectors- electronic pumps of VE, VP, РЕ types, Zexel.




130


L- 105cm, 2 pcs.

Test-bench SPNU-308 equipment

14mm fittings (2 pcs.)



131






STU-408 Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsorylubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of:

- Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS)- Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO)- СR regulators and pressure sensors- European and American trucks unit-injectors- electronic pumps of VE, VP, РЕ types, Zexel.

Motor power of the test-bench is 11 kWt .


132


L- 105cm, 2 pcs.

Test-bench SPNU-408 equipment

14mm fittings (2 pcs.)



133






OS.55-08 FLOWMETER. DT

8-channel beaker-free volume measurementsystem (4 supply channels and 4 backflowchannels). Flow Meter DT is controlled by PC infully automatic mode.

Flow Meter DT is supplied as a part of new test-bench or as a retrofit option for used test-bench.


OS.55-02 Two-channel beaker-free measurement system.

Optional equipment and components for test-benches for high pressure pumps testing

OS.55.01

Pivoting bracket for measurement system.

134

DL-OHL

Chiller for test-bench

Frequency converter for test-bench:

• 2,2 кW

• 7,5 кW

• 11 кW

• 15 кW

ADS - Angle-drive system

ADS is intended for injection angle real-time measurement during pump trial on a test-bench.Allows visual evaluation of injection angle on a taho-counter panel or on a PC screen with special software.



First select proper section in the “SET” window. Read the angle value in the “ANGLE” window.

135

System includes indication with a taho-counter panel, cross-PCB and 8 sensors on a measurement module.

First select proper section in the “SET” window. Read the angle value in the “ANGLE” window.



DL-MSP

Mobile oil station

for test-benches

136

DL-RSZ

Safety frame with polycarbonate glass.

D-12-TG63- -1÷0

Pressure gauge with range - 1 ÷ 0 bar, Ø 63mm.

Fitting 1/4“. For SPN(U) test-benches.

D-12-TG63-02,5

Pressure gauge with range 0 ÷ 2,5 bar, Ø 63mm.

Fitting 1/4“. For SPN(U) test-benches.



137

D-12-TG63-004

Pressure gauge with range 0 ÷ 4 bar, Ø 63mm

Fitting 1/4“.

For SPN(U) test-benches.

D-12-TG63-016


Fitting 1/4“.


D-12-TG63-040


Fitting 1/4“.


OMTI05ANR (MPS18847SG1A03)

10 micron fine filter with housing.

For CR-JET, SPN(U) test-benches.

CS05AN

10 micron fine filtering element.


CS05FN (SPH18847)



4020/1

Filtering element.



Filtering element.

For CR-JET test-bench.

138

PDL 124

Analogue OE1931100, MANN WDK962/16, FILTRON PP861/2.


For CR-iXE test-bench.

DL-UNI50047

40 micron filter.

Outlet 1/8”.

DL-CR30051

40 micron filter.

Outlet 10mm.

DL-UNI50126

40 micron filter with outlet openings for 3/8 "

MZR-44

Beaker 44ml


Length 310mm

Diameter 18mm

Scale range 0-44ml

Resolution 0,2ml.

MZR-260

Beaker 260ml


Length 310mm

Diameter 38mm

Scale range 0-260ml

Resolution 2ml.


MZК-260

Beaker 260ml


Length 320mm

Diameter 38mm

Scale range 0-260ml

Resolution 2ml.

MZK-150

Beaker 150ml


Length 320mm

Diameter 29mm

Scale range 0-150ml

Resolution 1ml.


Resolution 0,2ml.

MZR-190

Beaker 190ml

For CR-iX test-benches.

Length 220mm

Diameter 38mm

Scale range 0-180ml

Resolution 2ml.

MZR-22

Beaker 22ml

For CR-iX test-benches.

Length 220mm

Bigger diameter 18mm

Smaller diameter 11mm

Scale range 0-22ml

Resolution 0,2ml.

Scale range of smaller

diameter part 0-3ml

Resolution of smaller

diameter part 0,1ml.

MZK-45

Beaker 45ml


Length 320mm

Diameter 18mm

Scale range 0-45ml

Resolution 0,2ml.

SDMZ - 38

Holder brace

for MZ of 190ml and 260 мл

SDMZ – 29

Holder brace

for MZ of 150ml

SDMZ - 18

Holder brace

for MZ of 44, 45 and 22ml

DL-CB2 50031

Compensating

D-9873-А

Compensating clutch for connec-tion between pump flange and test-bench drive shaft.

Section 6. ОБОРУДОВАНИЕ и ИНСТРУМЕНТ for repairof high pressure injection pumps.


D-9873-305

Spacer for compensating clutch

DL-MS11

Connecting adapterfor CR injection pumpswith 11 splines

DL-MS8

Connecting adapterfor CR injection pumpswith 8x18 splines

DL-MS9

Connecting adapterCompensating clutch with elastic insert.

DL-CB2 30016

Connecting flange for CamBox2

140

DL- UIS50092

Compensating clutch with elastic insert for Bosch CamBox

Connecting adapterfor CR injection pumpswith 9x20 splines

DL-M24

Connecting adapterfor CR injection pumps СР-3 mod.044502088 24mm

DL-M19

Connecting adapterfor CR and VE injection pumps. 19 mm

DL- UNI50051-KIT

Set for testing of VE-type injection pumps:

• holding frame for 6 injectors;

• frame mounting section-shaped bolt;

Optional equipment and components for rotor and in-line high pressure injection pumps

Section 6. Tools and accessories

for repair of high pressure injection pumps.

• frame mounting section-shaped bolt;

• injector fixing screws, 6 pcs.;

• injector holder fixing screws, 2 pcs.;

• foam dampers for test oil, 6 pcs.;

• 6mm x 1/4” fitting for foam dampers, 6 pcs.;

• injector bushings (6 pcs.);

• 6mm x 1/8” fitting for injector bushings, 6 pcs.;

• Ø 6mm PVC connecting pipe, 12m.

DL- UNI50051

holder frame forinjectors with mounting section-shaped bolt and injector fixing screws

34-RWN-06x04

Ø 6mm PVC connecting pipe

DL-PG (CR26)Foam damperFor test oilwith 6 mm x1/4” fiting

DL- UNI30452

6mm x1/8” fitting for injector bushings

DL-NA68

adapter 68mm forVE pumps

Section 6. Tools and accessories for repair of high pressure injection pumps.

DL-UNI50008

Pump bracket, Bosch standard, 125mm.

DL-NA50

adapter 50/60mm for VE and CR pumps (BMW, RENAULT)

MU

Connecting adapterfor P, PE pumps

Scope of delivery:

• clutch 1 pcs.• lock washer 1 pcs.• fixing nut 1 pcs.

DL-M17

Connecting adapterfor VE injection pumps 17mm

DL-M19

equipment and components for rotor and in-line high pressure pumps

DL-NA70

adapter 70 mm forVE pumps

142

DL-NA105 UNI30521

adapter 105mm for injection pumps ofMTZ-50, MTZ -80, MTZ -82, MTZ -825, T16, T25, T30, T40, SND-18, SND-17, SND-14.

Connecting adapterfor CR and VE injection pumps 19mm


DL- UNI30514

Support for in-line pumps Bosch-Kamaz(analogue Bosch 1688030141).Scope of delivery:• support 2 pcs.• section-shaped bolt 2 pcs.• nut 2 pcs.• washer 2 pcs.


DL- UNI30525

143

Support for in-line pumps MAN (analogBosch 1688030184).Scope of delivery : • support 1 pc. • section-shaped bolt 1 pc. • nut 1 pc. • washer 1 pc. • spring washer 1 pc.

DL- UNI50042

Device for dial gauge for rack travel measurement of in-line pumps Bosch Р (Р7100, Р8500).

Including adapters:

• 18х1,5 (B,BV pumps); • 20х1,5 (А pumps); • 24х1,5 (Р pumps); • 24х1,5 (8500 pumps).



DL-UNI50040

Offset lock pin for plungers of in-line Bosch Р pumps(Р7100, Р7800).

DL-RD30765

28mm hexagonal key for repair of mechanical injectors

144

DL-VP3

Connecting adapterfor VP injection pumps (Opel)

DL-VP4

Connecting adapterfor VP injection pumps

(Audi/VW,BMW,MB)

DL-VP5

Connecting adapterfor VP injection pumps (Ford)

DL-VPLО

lodgment for VP injection pumps (Opel)

DL-VPLА

lodgment for VP injection pumps Audi/VW,BMW,MB


DL-RD30766


OS. 15-03 R

CR TESTER. PR

4-channel device for testing anddiagnostic of CR injectors and pumps

СР-1, СР-3. With set of cables.

OS. 15-03 V6

CR TESTER .V6

4-channel device for testing and diagnostic of CR injectors Bosch, Denso, Delphi, Siemens

VDO and pumps СР-1, СР-3. With set of cables.


OS.15-03D Cable-adapter for Delphi injectors

OS.15-03M Cable-adapter for MB, Audi, VW injectors.

OS.15-03W Cable-adapter for BMW injectors.

OS.44-05

Software ARMDiesel

for CR-Tester OS.15-03 R (V6)

Allows controlling of measurement module shutter, priming pump and frequency converter for test-bench RPMs regulation.

Governs test-bench through ARMDieselsoftware.

145

OS. 32-01

CP TESTER

OS. 15-02

CR TESTER

Single-channel device for testing of CR injectors with hand press.

Warning: cannot be used on a test-bench.


device for testing and diagnostic of CRpumps. With set of cables.

CPFM TESTER

Device for checking performance of different Common Rail injection pumps (Bosch, Delphi, Denso, Siemens, Cummins) on a test-bench.

Device is 2-channel multimode flow meter (pump supply and backflow).

Information in digital form displayed in a LCD backlight display.

146

OS. 16-02 B

DIESEL TESTER PE

Power supply for in-line pumps with built-in controller of rack position.

OS.16-02 P6 DIESEL TESTER PE complete with 104, 107, 109, 113, 114, 124

Section 7. Electronic devicesfor diagnostic and repair of diesel fuel equipment.

ОS.16.014 Adapter cable 0.986.610.124

ОS.16.005 Adapter cable 0.986.610.104

ОS.16.007 Adapter cable 0.986.610.107

ОS.16.009 Adapter cable 0.986.610.113

ОS.16.012 Adapter cable 0.986.610.114

ОS.16.013 Adapter cable 0.986.610.109

147

OS. 14-01B

DIESEL TESTER VE

Controller is designed to diagnose and test the performance of the distributor injection pump with inductive and potentiometric position sensor of spool valve (dozer) - HDK and EDC.

OS. 14-01R

DIESEL TESTER VE complete with four cables


ОS.14.007 Cable-adapter for MB Sprinter, 0.986.612.698

ОS.14.008 Cable-adapter for BMW, 0.986.612.430

ОS.14.006 Cable-adapter for BMW, 0.986.612.434

ОS.14.009 Cable-adapter for VW Sharan, 0.986.612.444

148

OS. 24-02

PRt TESTER

Pressure tester for hand press.

OS. 24-01

PR TESTER

Fuel pressure tester for CR, FSI and for air pressure measurement in pneumatic systems.


DL-EM 50014

PR INDICATOR

digital pressure gauge for hand press (replaces original one).

DL-EM 50014-DD

PR INDICATOR DD

digital pressure gauge with 1500 Barpressure sensor for hand press(replaces original one).

149

DL-RPEM

Hand press with digital pressure gauge for injector test Scope of delivery:press 1pc.,connecting pipes 3pcs.,adapter 1pc.

DL-RPEM1500

Hand press for injector test equipped with digital pressure gauge with 1500 Bar pressure sensor. Scope of delivery:press 1pc.,


DL-RP400

Hand press for injector test With classic pressure gauge.

press 1pc.,connecting pipes 3pcs.,adapter 1pc.

150

D-EPS100

Hand press with classic pressure gauge for testing of mechanic injectors.

DL–UMK

Set for CR system testing:

1. Triple adaptor, 1pc.;

2. Pressure sensor, 1pc.;

3. HP pipes, 2 pcs. (14х14х300,12х14х300);

4. Fittings, 3pcs. ( 14х14, 14х14, 12х14 );

5. Plugs, 2pcs. (М14, М12)

OS. 24-01

PR TESTER

Liquid pressure tester for CR, FSI and for air pressure measurement in pneumatic systems.


151

Nozzles for Common Rail injectors:DLLA 147P747

DLLA 150P815

DLLA 152P805

DLLA 153P884

DLLA 153P885

Section 8. Spare parts and other equipment.

SRSCalibration oil, 20 liters.Usage: test benches for testing CR injectors , unit injectors and pump sections..

152

KMDContainer for small parts Usage: cleaning in the ultrasonic tank

VÕRU 139, 50115 TARTU, ESTONIA

Tel: +372 5052207

www.dieselland.eu, e-mail: [email protected] 153

section 1. test benches and accessories for common rail

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