roller guide assembly machine user's manual

ELSCO Roller Guide Assembly

Machine

User’s Manual

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Table of Contents Table of Photos ............................................................................................................... 4

INTRODUCTION ............................................................................................................. 5

Common terminology ................................................................................................... 5 Safety circuits: ............................................................................................................. 5

Bearing Stations .......................................................................................................... 6

Spacer Stations ........................................................................................................... 6 Indexing table .............................................................................................................. 7

Normal Operation: ....................................................................................................... 7

ROBOT Operation: ................................................................................................... 8 HMI SCREEN DESCRIPTIONS ...................................................................................... 9

HOME Screen ............................................................................................................. 9

WHEEL SELECTOR Screen ..................................................................................... 11 SETTINGS Screen .................................................................................................... 12

ALARM LIST Screen ................................................................................................. 13

ALARM LIST DISPLAY .......................................................................................... 14 Alarms 1-8 – Bearing andSpacer Station Alarms ................................................... 16

POSSIBLE CAUSES .......................................................................................... 17

CORRECTIVE ACTIONS ................................................................................... 17 Alarms 9-10 – Press Actuator Alarms .................................................................... 17

POSSIBLE CAUSES .......................................................................................... 17

CORRECTIVE ACTIONS ................................................................................... 18 Alarms 11-18 – Press Station Alarms .................................................................... 18

POSSIBLE CAUSES .......................................................................................... 18

CORRECTIVE ACTIONS ................................................................................... 18 Alarms 19-22 – No Parts Available Alarms ............................................................ 19

POSSIBLE CAUSES .......................................................................................... 19

CORRECTIVE ACTIONS ................................................................................... 19 Alarms 23-42 – Robot Alarms ................................................................................ 19

Alarm 43 Keyence Safety Monitor Fault ................................................................. 19 Alarms 43-47 – Bearing and Spacer Actuators Can’t Retract Alarms .................... 20

Alarm 48 – Robot Fault Alarm ................................................................................ 20

Alarm 49 – Too Many Indexes Alarm ..................................................................... 20

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Alarm 50 – Low Air Pressure Alarm ....................................................................... 20

Alarm 51 -Robot collision Fault Alarm .................................................................... 20 Alarm 52 -Indexer VFD Fault Alarm ....................................................................... 20

Alarm 53 -Press Extended Too Long Alarm ........................................................... 20

Alarm 55-57 -Too Many Wheels in Fixture ............................................................. 21 POSSIBLE CAUSES .......................................................................................... 21

CORRECTIVE ACTIONS ................................................................................... 21

ROBOT MESSAGES ................................................................................................. 21 Message #1: .......................................................................................................... 21

Message #2: .......................................................................................................... 21

Message #3: .......................................................................................................... 21 Message #4: .......................................................................................................... 22

Message #5: .......................................................................................................... 22

Message #6: .......................................................................................................... 22 Message #7: .......................................................................................................... 22

Message #8: .......................................................................................................... 22

Message #9: .......................................................................................................... 22 Message #10:......................................................................................................... 23

Message #11:......................................................................................................... 23 PROCESSING Screen .............................................................................................. 24

Other Screens .......................................................................................................... 25

Totalizer Screen ..................................................................................................... 25 Manual Ops Screens .............................................................................................. 25

ManualOps ......................................................................................................... 25

Manual Ops2 ...................................................................................................... 26 DOORS Screens .................................................................................................... 26

E-STOP Screens .................................................................................................... 27

Accessing the MAINTENANCE POSITION ................................................................... 28 CHANGE-OVER PROCESS ......................................................................................... 30

Indexing table ............................................................................................................ 30

obot End-of-Arm Tooling (EOAT)............................................................................... 30 Press station .............................................................................................................. 31

DEVICE STATUS SENSORS ....................................................................................... 32

Bearing and Spacer Actuators ................................................................................... 32

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Lift Table Actuators .................................................................................................... 33

Push-off Actuators ..................................................................................................... 34 PRESS Actuator ........................................................................................................ 35

Other sensors ............................................................................................................ 36

Keyence LZ-R Laser sensor .................................................................................. 36 Keyence LR-TB5000 Analog Laser sensor ............................................................ 36

Keyence Locking Door Switch................................................................................ 37

Pneumatic supply components .............................................................................. 37 INDEXER CAM Switch ........................................................................................... 38

............................................................................................................................... 38

MECHANICAL DRAWINGS .......................................................................................... 39 ELECTRICAL DRAWINGS ........................................................................................... 63

INDEX ........................................................................................................................... 74

APPENDICES ............................................................................................................... 75 Keyence LR-ZH Series Instruction Manual Keyence LR-TB5000 Series Instruction Manual Keyence G L-R Series -Safety Light Curtain Instruction Manual Keyence GS (Lock) Safety Interlocking Switch Instruction Manual Keyence PR-M/F Instruction Manual

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Table of Photos

PHOTO 1 - Robot in Maintenance position ................................................................... 28 PHOTO 2 - Robot in HOME position ............................................................................. 29 PHOTO 3 - CORRECT Orientation ............................................................................... 30 PHOTO 4 - INCORRECT Orientation ............................................................................ 30 PHOTO 5 - BEARING/SPACER ACTUATOR ............................................................... 32 PHOTO 6 – BEARING STATION – BEARING PRESENT SENSOR ............................ 33 PHOTO 7 - LIFT TABLE ACTUATOR ........................................................................... 33 PHOTO 8 - PUSH-OFF ACTUATOR ............................................................................ 34 PHOTO 9 - PRESS ACTUATOR................................................................................... 35 PHOTO 10 – Keyence Self contained LR-Z Laser Sensor ............................................ 36 PHOTO 11 - Keyence LR-TB5000 Analog Laser Sensor .............................................. 36 PHOTO 12 - Door locking limit switch ........................................................................... 37 PHOTO 13- Primary Air Prep ........................................................................................ 37 PHOTO 14 - Air Supply ................................................................................................. 37 PHOTO 15 - SMC Pneumatic manifold and Ethernet IO modules ................................ 37 PHOTO 16 - INDEXER CAM Switch ............................................................................. 38

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INTRODUCTION This machine is a robot assisted assembly unit designed to present pre-loaded wheels, bearings, and spacers in a pre-determined sequence to the press unit and provide press operations at the correct time to provide and discharge a completely finished wheel assembly. PLC (programmable logic controller) programming monitors pre-loading conditions, including providing the operator with fixture positions for loading the wheels and assuring that bearings and spacers of the correct size are available for robotic transport. Additionally, measuring and transmitting the wheel position for robot selection, and initiating the press operation are controlled by the PLC. Robot controller programming determines the exact positioning for each of the components, and operates end effectors to secure and place each of the necessary components on the press station. The robot controller programming is set up to respond to PLC communications and will operate only when the appropriate data has been provided to allow correct operation. To correctly process the components, the operator must assure that necessary components are available, and must select the correct size of the wheel assembly to be processed (3-1/4”, 6”, 10”) from the HMI (human machine interface) prior to beginning processing. Additionally, each wheel assembly will require specific end effectors to be installed on the robotic arm, and appropriate table fixture posts to be installed at correct locations on the indexer table. Details on these topics are provided later in this manual. Common terminology Certain terms, abbreviations are used throughout this manual: PLC – programmable logic controller HMI – human machine interface LBS – large bearing station SBS – small bearing station LSS – large spacer station SSS – small spacer station WS – wheel station PS – press station Safety circuits: The machine is equipped with several safety circuits. These circuits are monitored by the Keyence safety controller. Two e-stop buttons are located at: 1) the main panel and 2) at the bearing load area. A light curtain is provided at the wheel load station. Both access doors are equipped with locking safety switches. All of these provide two channel monitoring of the safety inputs.

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The e-stop pushbuttons will provide a stop category 0 to the table indexer by opening series safety contractors feeding the indexer VFD. These will also provide a stop category 0 to the Fanuc SCARA robot through a pair of force guided safety relays to the robot controller E-stop safety circuit. The light curtain provides a stop category 1 to the indexer variable frequency drive by initiating an instant stop signal to the VFD control, followed by a timed interruption of the two channel STO (safe torque off) safety circuit of the VFD. The locking door safety switches create a stop category 1 to the robot controller through a pair of force guided control relays, and a stop category 1 to the indexer by initiating an instant stop signal to the VFD control, followed by a timed interruption of the two channel STO (safe torque off) safety circuit of the VFD. Bearing Stations Bearing stations are equipped with a pneumatic actuator. A photoelectric sensor also forms part of the bearing station. When the sensor determines there are no bearings available for the robot to pick, the pneumatic actuator will retract to load four new bearings the into pick position. Once loaded, the actuator will return to the normal, extended position. The status of the actuator is monitored by two magnetic switches (one for retracted, one for extended) located on the actuator housing. A fault condition will occur if the actuator is commanded to a position and does not achieve the position within several seconds. Additionally, if the actuator attempts to load bearings for three successive attempts and is not successful, a fault will be triggered indicating no bearings available. The operator will need to correct the condition and reset the fault to continue processing Both the large and small bearing stations operate similarly. Spacer Stations Spacer stations are equipped with a pneumatic actuator. A photoelectric sensor also forms part of the spacer station. When the sensor determines there is no spacer available for the robot to pick, the pneumatic actuator will extend to reach a new spacer and then retract to load that spacer the into pick position. Once loaded, the actuator will remain retracted to prevent the spacer from moving due to vibration. It will then return to the normal, extended position shortly before the robot moves to pick the spacer. The status of the actuator is monitored by two magnetic switches (one for retracted, one for extended) located on the actuator housing. A fault condition will occur if the actuator is commanded to a position and does not achieve the position in several seconds. Additionally, if the actuator attempts to load bearings for three successive attempts and is not successful, a fault will be triggered indicating no bearings available.

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Both the large and small spacer stations operate similarly. Indexing table The indexing table supports 12 fixture positions. The 3.25” wheels and the 6” wheels will occupy 1 fixture position each, filling all 12 positions; the 10” wheels will occupy 2 fixture positions so that 6 actual fill positions will be occupied by 10” wheels. The table will rotate a fixed amount each movement (index). Several different triggers can initiate an index: 1) when the robot has picked all of the wheels within a given fixture, an index will be triggered; 2) when the operator has filled a fixture to its full capacity - ( (7) 3.25” wheels or (6) 6” wheels) and the fixture reaches position #1(left-most from the operator’s point of view), an index will be triggered so that the operator will always have access to as many minimally loaded fixtures as possible; finally, 3) the operator may manually request an index of the table from the manual operation screens. Normal Operation: Once the operator presses the “Start Processing” button, the system will cycle through the following operations: The indexer will move, one position at time, until there is a stack of 1 or more wheels present at the robot pick position. If the cycle was started with 1 or more wheels in the pick position, the indexer will not move at that time.

The robot will travel to the bearing station and pick up a bearing using the smaller gripper. If the bearing station needs to cycle in order to make a bearing available, the robot will wait while the actuator is in motion

The robot will then return to a position near the wheel indexer. If the indexer is in motion, or the pick position is empty, the robot will wait until there is a wheel available. Using the larger gripper, the robot will pick the top wheel from the stack in the pick position and transport that wheel to the press. The robot will place the wheel on the press, retract from the press position, and place the bearing on the press. As the robot retracts from the press area, the press will actuate and press the first bearing in to position. While the press actuates, the robot will travel to the spacer station and pick up 1 spacer using the smaller gripper.

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The robot will return to the press area and place the spacer on the press station. The robot will travel to the bearing station and pick up a second bearing. The robot will return to the press area and place the bearing on the press station. As the robot retracts from the press area, the press will actuate and press the second bearing in to position, completing the wheel assembly. While the robot travels to the bearing station to start the next cycle, the platform on the press station will lift the completed wheel up so that it is clear of the lower tooling. The pusher mechanism will push the completed wheel away from the press so that the wheel slides down the roller ramp and out of the system enclosure. The pusher mechanism and lift platform will retract to allow for the next wheel to be placed. ROBOT Operation: The ROBOT ( robot controller) typically operates in three states: 1) RUNNING, 2) PAUSED, or 3)ABORTED. When the robot is running, the controller is actively executing the program in the robot controller. When the robot is paused, the program execution has been temporarily halted, but can continue from the point in the program at which it was halted. When the robot is aborted, processing in the PLC is stopped, and the robot it is no longer running any program, and is not paused. Once an ABORT command has been issued, the next time processing is started from the HMI, the robot will execute an abort routine, which is a different set of logic from the normal running condition: the robot will move to a predetermined unload position at which any product presently held by either end of arm tooling will be dropped. Then the robot will progress back to the HOME position, and be return to the paused state – ready to begin executing the normal logic steps.

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HMI SCREEN DESCRIPTIONS HOME Screen On initial power-up of the machine, the HOME screen will be displayed. Before any further operations of the machine may be undertaken, the operator should initiate control power. This is done by pressing the on-screen “Control Power On” pushbutton icon, or the Control Power On pushbutton located just below the HMI (Human Machine Interface) on the control panel. Once control power has been established, the operator may use the screen control buttons at the left side of the screen to move to any other screen. In order to begin processing, however, it will be necessary to verify the conditions necessary to allow the machine to progress: 1) index dwell time has appropriate setting, 2) air supply has adequate pressure, 3) machine faults have been addressed and reset, and 4) robot communication has been established. Once all of these condition indicators are green, the large indicator at the bottom of the screen will also turn green and indicate “OK TO BEGIN PROCESSING”. Before leaving this screen, the operator should also verify that the correct wheel size has been selected, and the ROBOT SPEED is at an appropriate setting (more about this later) This is typically where the operator will begin to interface with the machine. It is the screen from which other operating screens are accessed and the screen to which the operator will frequently return.

Screen Selector Menu

Common Pushbutton icons

When all are GREEN, you’re ready to

process

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HOME Screen, cont’d Several items to note:

1) there is a common set of pushbutton icons located along the bottom edge of the screen. These same pushbutton icons typically appear along the bottom of several of

the operating screens and operate in the same manner on each. Several of the pushbutton icons may be blocked from operator access during various opeating conditions to prevent improper machine operating conditions. Instructions for the ‘blocks’ appear on the face of the appropriate block. 2) there is a common screen selector menu that appears at the left hand side of the screen. This same screen selector menu typically appears along the left side of several of the operating screens and operates in the same manner on each.

Once again, several of the screen selectors my be blocked at various operating conditions of the machine. This is to prevent inapprorpriate operator access during part procssing. Each of the blocked selectors may be accessed once processing has been ended.

As can be seen on the previous page, there is a variety of information perating to the overall condition of the machine. Each of these is an important paramter that the opeator must verify/correct before attempting to process parts: 1) Correct wheel size must be selected, 2) all machine fault conditions must be rectified and reset, 3) Robot speed must be set. Once the conditions have been met, the operator will see an “OK TO BEGIN PROCESSING” message at the bottom of the parameters. From here, the operator should move to the PROCESS Screen by selecting the PROCESS Screen selector in the Screen Selector menu at the left. First, let’s checkout some of the screens accessed prior to processing

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WHEEL SELECTOR Screen Prior to beginnng any processing operation, it will be necessary to assure that the correct wheel size (3-1/4”, 6”. Or 10”) has been selected. The operator will use the WHEEL SELECTOR screen to perform this operation. As indicated by the large ‘blocking’ panel, before any wheel selection can be made, the robot must be in the aborted condition. To accomplish this, simply press the ABORT PROCESSING pushbutton icon at the lower right hand corner of the screen. Once this has been done, the ‘blocking panel’ will be removed, and the operator will be presetned with a selector switch icon, allowing selection of the appropriate wheel size.

If no choice has been previously made, the screen will appear as shown to the left. It advises the operator to pick a wheel size to continue. This is done by pressing the SELECT object in the center of the slector switch icon

On the first press, the small wheel will be selected, as idicated at the left. Note that a set of ‘CHECKPOINTS’ for the 3-1/4inch wheel are now also displayed on the screen. This set of reminders will assist the operator in verifying the mechanical setup of the machine that must be accomplished for the 3-1/4 inch wheel

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WHEEL SELECTOR Screen, cont’d

On the next press, the medium (6 inch) wheel will be selected. Note that it has it’s own set of CHECKPOINTS particular to that wheel size.

Finally, on the next press the large (10 inch) wheel will be selected for processing. Againit has it’s own set fo CHECKPOINT items that should be verified.

SETTINGS Screen The SETTINGS Screen will allow the operator to adjust the speed at which the robot is operating. Values of 10 - 100% are permissible. To adjust the current value, the operator may use the UP/DOWN arrow buttons to the right of the curent speed setting indicator to adjust the setting 1% at a time.

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SETTINGS Screen, cont’d

Should a larger change in the robot speed setting be desired, the operator may press the speed indicator directly; this will provide a numeric entry keypad where the operator may directly enter the desired speed. Once the desired speed shows in the top window of the keypad, the operator should press the green ENT button at the bottom of the keypad to make the setting change.

Additionally, on this screen is the button used to reset the Product Counters on the PROCESSING Screen (to be discussed later). Also provided on this screen is a button, that will allow the user with PASSWORD security to acces the TOTALIZER Screen, which provides a running total of all of the different wheel sizes processed. These counts are maintained over time until a reset operation occurs. ALARM LIST Screen The ALARM LIST Screen will show the status of any ALARM conditions that exist on the machine. Active alarm conditions will automatically trigger display of the screen. Active alarms are shown with YELLOW Font on a RED Background (ACTIVE ALARM). Faults that have existed and been reset are shown as BLACK Font on a WHITE Background. (RESET ALARM). Any active alarms should be investigated and corrected before attempting to RESET the ALARM using the pushbutton icon provided on this screen. Navigation icons are provided on the bottom of the ALARM List – use these to navigate through the list as needed. A list of ALARM conditions that may be indicated follows:

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ALARM LIST Screen, cont’d 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 43 48 50 51 52 53 54

ALARM REFERENCE NUMBER

ALARM LIST DISPLAY

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ALARM LIST Screen, cont’d

ALARM CONDITIONS

Alarm Reference Number

Alarm Condition

1 SBS ACTUATOR DID NOT EXTEND <!<24H:MM>!> <!<dd-mmm-yy>!> 2 SBS ACTUATOR DID NOT RETRACT <!<12H:MM>!> <!<dd/mm/yy>!> 3 LBS ACTUATOR DID NOT EXTEND <!<24H:MM>!> <!<dd-mmm-yy>!> 4 LBS ACTUATOR DID NOT RETRACT <!<12H:MM>!> <!<dd/mm/yy>!> 5 SSS ACTUATOR DID NOT EXTEND <!<24H:MM>!> <!<dd-mmm-yy>!> 6 SSS ACTUATOR DID NOT RETRACT <!<12H:MM>!> <!<dd/mm/yy>!> 7 LSS ACTUATOR DID NOT EXTEND <!<24H:MM>!> <!<dd-mmm-yy>!> 8 LSS ACTUATOR DID NOT RETRACT <!<12H:MM>!> <!<dd/mm/yy>!> 9 WHEEL PRESS ACTUATOR DID NOT EXTEND <!<12H:MM>!> <!<dd/mm/yy>!> 10 WHEEL PRESS ACTUATOR DID NOT RETRACT<!<12H:MM>!><!<dd/mm/yy>!> 11 WHEEL LIFT ACTUATOR #1 DID NOT EXTEND <!<12H:MM>!> <!<dd/mm/yy>!> 12 WHEEL LIFT ACTUATOR DID NOT RETRACT <!<12H:MM>!> <!<dd/mm/yy>!> 13 WHEEL LIFT ACTUATOR #2 DID NOT EXTEND 14 WHEEL LIFT ACTUATOR #2 DID NOT RETRACT 15 PUSH OF ACTUATOR #1 DID NOT EXTEND 16 PUSH OF ACTUATOR #1 DID NOT RETRACT 17 PUSH OF ACTUATOR #2DID NOT EXTEND 18 PUSH OF ACTUATOR #2 DID NOT RETRACT 19 NO LARGE BEARINGS ARE PRESENT 20 NO SMALL BEARINGS ARE PRESENT 21 NO LARGE SPACERS ARE PRESENT 22 NO SMALL SPACERS ARE PRESENT 23 ROBOT ALARM- BEARING PICK ILLEGAL ROW NUMBER 24 ROBOT ALARM - ROBOT DROPPED BEARING MORE THAN 3 TIMES IN A

ROW 25 ROBOT ALARM - ROBOT DROPPED PRODUCT WHILE MOVING 26 ROBOT-ALARM - ILLEGAL ROBOT HOMING POSITI0N 27 ROBOT ALARM - ILLEGAL PRODUCT NUMBER SELECTION 28 ROBOT ALARM - BEARING PICK ILLEGAL ROW NUMBER 29 ROBOT ALARM - WHEEL PICK ILLEGAL LAYER NUMBER 30 ROBOT ALARM - ILLEGAL BS POS REG APPROACH POSITION 31 ROBOT WAITING FOR PLC TO PICK AT BEARING STATION 32 RROBOT WAITING FOR BEARING GRIPPER CLOSED EOT SENSOR SIGNAL

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ALARM LIST Screen, cont’d 33 ROBOT WAITNG FOR BEARING GRIPPER OPEN EOT SENSOR

SIGNAL 34 ROBOT WAITNG FOR WHEEL GRIPPER CLOSED EOT SENSOR

SIGNAL 35 ROBOT WAITNG FOR WHEEL GRIPPER EOT SENSOR SIGNAL 36 ROBOT WAITING FOR PLC OK TO PLACE BEARING SIGNAL 37 ROBOT WAITING FOR PLC OK TO PLACE SPACER SIGNAL 38 ROBOT WAITNG FOR PLC OK TO PLACE WHEEL SIGNAL 39 ROBOT WAITING FOR PLC OK TO PICK SPACER 40 ROBOT WAITING FOR PLC STACK HEIGHT IS READY AT WS 41 ROBOT WAITING FOR PLCE STACK HEIGHT CONFIRMATION AT WS 42 ROBOT WAITING FOR PLC OK TO PICK AT WS 43 KEYENCE SAFETY CONTROLLER FAULT 44 CAN'T RETRACT - LARGE BEARING(S) IN POSITION 45 LSS_FULL 46 CAN'T RETRACT - SMALL SPACER IN POSITION 47 SSS_FULL 48 PRESS STATION DID NOT ACTUATE 49 ROBOT FAULT 50 TOO MANY IDEXES 51 LOW INCOMING AIR PRESSURE 52 ROBOT COLLISION FAULT 53 INDEXER VFD FAULT 54 PRESS EXTENDED TOO LONG 55 TOO MANY SMALL WHEELS IN FIXTURE 56 TOO MANY 6 INCH WHEELS IN FIXTURE 57 TOO MANY 10 INCH WHEELS IN FIXTURE

In order for these ALARMS to be meaningful, it is necessary to know what corrective actions to take when an ALARM is annunicated. Typical ALARM corrective actions will be discussed by ALARM NUMBER since the corrective actions will be similar. Alarms 1-8 – Bearing andSpacer Station Alarms Alarms 1 to 8 in the above table all deal with the operation of the four actuators associated with the large bearing station (LBS), the small bearing station (SBS), the large spacer station (LSS), and the small spacer station (SSS). Each acutator has two status indicating switches (1– extended, 1- retracted), Each of these stations have alarms that indicate a failure to achieve an actuator position after a command has been issued by the PLC program – so, for instance, if the large bearing actuator is commanded to go to the retracted position, and it does not make that position in a pre-defined time frame, and ALARM will be annunciated (see Alarm Number 4 in the list above).

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ALARM LIST Screen, cont’d POSSIBLE CAUSES:

1)insufficient air pressure, 2)incorrect position of status indicating switch on the actuator, 3) failed status indicator switch on the actuator, 4)loose air connection at the actuator, 5) jammed production part, 6) actuator seal failure.

CORRECTIVE ACTIONS:

1) check/correct air pressure regulator; 2) Attempt to operate the actuator with the MANUAL OPERATOR (see MANUAL OPS Screens) to verify that it moves correctly. With the actuator in the ‘alarmed’ position, attempt to move the assoociated status indicating switch to achieve an indication (red LED illumines). Resecure status indicating switch on actuator in corrected position. 3) Replaced failed status indicating switch, 4) Identify leaking air line connection. Secure compressed air at manifold; remove leaking air line from connector and re-insert into connector. Restore compressed air at manifold. 5) Secure compressed air at manifold. Remove jammed part. Restore compressed air at manifold. 6) Replace actuator

Alarms 9-10 – Press Actuator Alarms Alarms 9 and 10 in the above table deal with the operation of the PRESS Station actuator. The press station actuator, due to the volume of compressed air required for proper operation, is controlled by a stand-alone solenoid valve. The actuator is equipped with three status indicating position switches (1- retracted, 1- 6” and 10” wheel fully extended, 1- 3-1/4”wheel fully extended). As with the ALARMS 1-8, above, the press actuator has alarms that indicate a failure to achieve an actuator position after a command has been issued by the PLC program. The ‘choice’ of the extended positon swtch is made by the wheel size for processing selection. POSSIBLE CAUSES:

1)insufficient air pressure, 2)incorrect position of status indicating switch on the actuator, 3) failed status indicator switch on the actuator, 4) loose air connection at the actuator, 5) jammed production part, 6) actuator seal failure. 7) FU327 blown

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ALARM LIST Screen, cont’d CORRECTIVE ACTIONS:

1) check/correct air pressure regulator; 2) Attempt to operate the actuator with the MANUAL OPERATOR (see MANUAL OPS Screens) to verify that it moves correctly. With the actuator in the ‘alarmed’ position (if one of the ‘extended alarms is annunciated,this will require a second person to operate the actuator to keep it in the extended condition), attempt to move the assoociated status indicating switch to achieve an indication (red LED illumines). Resecure status indicating switch on actuator in corrected position. 3) Replaced failed status indicating switch, 4) Identify leaking air line connection. Secure compressed air at manifold; remove leaking air line from connector and re-insert into connector. Restore compressed air at manifold. 5) Using MANUAL Operator, remove jammed part form press. 6) see manufacturers’ bulletin for corrective procedures 7) Check solenoid coil; replace FU327.

Alarms 11-18 – Press Station Alarms Alarms 11 to 18 in the above table deal with the operation of the two lift table actuators and the two pushoff actuatros associated with press station. Each acutator has two status indicating switches (1– extended, 1- retracted), Each of these actuators have alarms that indicate a failure to achieve an actuator position after a command has been issued by the PLC program. These four actuators (unlike the press actuator) are controlled through the compressed air manifold). POSSIBLE CAUSES:

1) insufficient air pressure, 2) incorrect position of status indicating switch on the actuator, 3) failed status indicator switch on the actuator, 4) loose air connection at the actuator, 5) jammed production part, 6) actuator seal failure.

CORRECTIVE ACTIONS:

1) check/correct air pressure regulator; 2) Attempt to operate the actuator with the MANUAL OPERATOR (see MANUAL OPS Screens) to verify that it moves correctly. With the actuator in the ‘alarmed’ position, attempt to move the assoociated status indicating switch to achieve an indication (red LED illuminates). Resecure status indicating switch on actuator in corrected position. 3) Replaced failed status indicating switch.

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ALARM LIST Screen, cont’d

4) Identify leaking air line connection. Secure compressed air at manifold; remove leaking air line from connector and re-insert into connector. Restore compressed air at manifold. 5) Secure compressed air at manifold. Remove jammed part. Restore compressed air at manifold. 6) Replace actuator

Alarms 19-22 – No Parts Available Alarms Alarms 19-22 alert the operator to a lack of production parts (bearings and spacers). Each of the 4 part stations are equipped with photosensors that detect the presence of parts. These sensors are the same sensors that trigger the loading of new production parts for robot pick. When an acutator attempts to load parts 3 times, without a part being sensed, an out of part alarm will be annunciated. POSSIBLE CAUSES:

1) Part supply has been exhausted 2) Part sensor failure 3) Part jammed in stack

CORRECTIVE ACTIONS:

1) Load part into station receiver 2) Replace sensor 3) Carefully remove jammed part from stack and reload with spacers or bearings

as appropriate. Alarms 23-42 – Robot Alarms

Alarms 23-42 are all associated with the robot operation. These ALARMs are NOT included in the ALARM LIST Screen. Instead, they are annunciated in an ALARM BANNER which appears along the bottom of the screens. Since these alarms can be based on certain machine conditions outside of the actual robot mechanism, the

message displayed will provide a machine functional area for investigation. Although a large number of causes for these alarms are possible, if the acutal cause cannot be identified, it is often most efficient to simply abort the robot, reset any other alarms (after correcting the cause), and begin processing once more. Alarm 43 Keyence Safety Monitor Fault Refer to the Keyence GC1000 manual for information on Safety Monitor fault conditions and corrective actions.

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ALARM LIST Screen, cont’d Alarms 43-47 – Bearing and Spacer Actuators Can’t Retract Alarms Alarms 43-47 are associated again with the bearing and spacer stations, but are active only while the operator is attempting manual operations of any of those stations. These alarms will annunciate the inability of an actuator to achieve a retracted state due to the presence of a part in the ‘loaded’ position. While on the MANUAL OPS screen, physically remove the part from the loaded position, reset the alarm, an retry the manual operator. Alarm 48 – Robot Fault Alarm

This alarm will display a message box advising of the corrective action, It is a general indication that the robot has stopped processing the program.

Alarm 49 – Too Many Indexes Alarm The indexer table can have 12 fixture posititons. The table will index whenever the photosensor determines tha there are not wheels in position for the robot to pick. If this occurs 15 times consecutively, an alarm will be annunciated. This alarm indicates that no wheels are present on the indexer table. Supply necessary wheels and reset the alarm to continue operation. Alarm 50 – Low Air Pressure Alarm An Air Pressure switch is used to monitor the air pressure available to the machine. If this alarm is annunciated, check and correct the air supply to the machine. Alarm 51 -Robot collision Fault Alarm This is an alarm generated by the robot whenever the end effector recieves too much force upon it (like colliding with a fixture or wheel) Abort the robot and check the indexer table to assure it is in correct position. Reset Alarm and continue processing. Alarm 52 -Indexer VFD Fault Alarm If this Alarm is annunciated, open the main electrical panel (power on) and note the ERROR CODE displayed on the the AllenBradley PowerFlex 525 VFD LED display. Refer to the manufaturer’s manual for corrective actions to be taken. Alarm 53 -Press Extended Too Long Alarm This Alarm indicates the press actuator has extended further than the normal expected position – typically due to misplacement of a spacer and second bearing. Abort the robot and manually clear the wheel from the press station. Re-commence processing.

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ALARM LIST Screen, cont’d Alarm 55-57 -Too Many Wheels in Fixture POSSIBLE CAUSES:

Too many parts hve been loaded into a fixture CORRECTIVE ACTIONS:

Remove extra wheel(s) from fixture – reset alarm & continue processing ROBOT MESSAGES Robot messages will appear across the bottom of all of the screens in a yellow banner with black text. The messages are to alert the operator to a particular robot action (or lack of action). Message #1: (shown just above) alerts the operator that the robot is waiting for a signal from the PLC that it is OK to pick a bearing at one of the bearing stations (LBS, SBS) Message #2:

indicates that the robot has commanded the bearing gripper end of arm tooloing to go to the closed position, but has not received confirmation of the closure. Check the sensor on the bearing gripper (smaller of the two end of arm tooling assemblies) Message #3:

indicates that the robot has commanded the bearing gripper end of arm tooloing to go to the opened position, but has not received confirmation of opening. Check the sensor on the bearing gripper (smaller of the two end of arm tooling assemblies)

Page | 22

Robot Messages, cont’d Message #4:

indicates that the robot has commanded the wheel gripper end of arm tooloing to go to the closed position, but has not received confirmation of closure. Check the sensor on the bearing gripper (smaller of the two end of arm tooling assemblies) Message #5:

indicates that the robot has commanded the bearing gripper end of arm tooloing to go to the opened position, but has not received confirmation of opening. Check the sensor on the bearing gripper (smaller of the two end of arm tooling assemblies) Message #6:

Indicates that the robot is waitng for an OK to Place the bearing at the Press Station. Verify that the wheel presence sensor at the Press table is functioning correctly. Message #7:

Indicates that the robot is waitng for an OK to Place the spacer at the Press Station. Verify that the wheel presence sensor at the Press table is functioning correctly. Message #8:

Indicates that the robot is waiting for an OK to Place the wheel at the Press Station. Verify that the wheel presence sensor at the Press table is functioning correctly. Message #9:

Indicates that the robot is waitng for an OK to Pick the spacer at the Spacer Station (SSS, LSS). Verify that the spacer presence sensor at the spacer station is functioning correctly.

Page | 23

Robot Messages, cont’d Message #10:

Indicates that the robot is waiting for a proper stack height to be transmitted for the PLC. Verify that the Keyence analog sensor above the indexer table is functioning correctly Message #11:

Indicates that the robot is waitng for an OK to Pick the wheel at the Wheel Station (WS), of the indexer table Verify that the Keyence analog sensor above the indexer table is functioning correctly and that the indexer table has correctly indexed, and that the wheels in the pick position stack are all sitting flat.

Page | 24

PROCESSING Screen The PROCCESSING Screen will be used by the operator to commence and monitor the wheel assembly process. As shown above, since processing has not yet been started, a full menu of screen selectors is still availble to the operator. The common pushbutton icons can be seen at the lower edge of the screen. In the central portion of the sceen are three main status indicators: 1) the robot status; 2) the press station status, and, 3) the indexer table status. Additionally, to the right of the status indicators is a table showing the number wheels that have been processed (by size) since the last time the counters were reset. At the upper right corner, the PLC processor status and the ROBOT Status indicators can be seen (various indications shown). The Wheels Processed Counters are displayed just to the right of the three main status indicators. This portion of the display shows how many wheels of each size have been processed since the counters were last reset. Reset may be accomplished by accessing the Settings Screen – as discussed previously. There is an REQUEST INDEX pushbutton icon located in the right center portion of the screen. This can be used by the operator to request a table index at the next opportunity to assist loading wheels. When pressed, the “INDEX REQUESTED” text will display on top of the button to let the operator know that the request is being processed, and an index will occur at the next opportunity in the process cycle.

PLC Processor status indications

ROBOT Status indications

Page | 25

Other Screens Totalizer Screen

As mentioned previously, the Totalizer Screen is only accessible with the correct ‘security credentials’. This screen will maintain a long term accumulation of all the wheel sizes that have been processed. As shown in the nameplate, the totals are valid for operations since the last reset. This screen also contains the button for resetting the counters at the upper right portion of the

screen. Manual Ops Screens There are two Manual Operation Screens that can be used to individually operate the various machine components. These screens may only be accessed when processing is stopped (thus the screen menu to the left side of a screen has the MANUAL OPS item blocked until processing has been stopped). The INDEXER One Index Operator also requires that the Robot be in the ABORTED condition to prevent any robot movement due to other machine component operations. ManualOps

The first screen provides manual operators for the bearing and spacer stations actuators. These are momentary operators and can position the actuator at extremes or in between. The Table Indexer operator will provide 1/12 of a table rotation when it is pressed (equivalent to one fixture position for the 3-1/4 inch and 6 inch wheels). This will typically be used to properly

align a fixture position for robot picking of the wheel when the 10 inch wheels are about to be processed (since there is a 50% chance that the fixture position will be in the correct position).

Page | 26

Other Screens, cont’d Manual Ops2 This screen is selectable from the first Manual Ops screen described above. It contains manual operators for the press station equipment. Again, these are momentary operators that can position the devices at extremes or in between. Note: there is no way to return to any other screen from this screen UNTIL the green “PRESS TO RETURN PRESS STATION TO NOMAL” button at the lower center of the screen has been pressed. This will assure that all components of the press station have been returned to the normal operating positions, ready for processing. Once this button has been pressed, the ‘blocking panel’ at the bottom left of the screen will be removed, and the

“BACK” and the ”HOME” screen navigation buttons will be available for the operator use.

DOORS Screens This machine is equipped with locking door safety switches. Locks are active anytime the machine power is on. In order to access the processing chamber, the doors must be unlocked. The screen menu to the left of screens will only allow the DOORS screen to be accessed while processing is not occurring. By pressing the DOORS screen navigation button, the screen shown at the right is displayed. In order to unclock the access doors, press the UNLOCK DOORS pushbutton icon. The doors will be unlocked, and the screen will change as shown on the next page:

Page | 27

DOORS Screen, cont’d Note the changes: LOCK DOORS pushbutton icon provided as well as notes indicating condition of doors and next step to proceed.

Once the doors are properly closed and the LOCK DOORS pushbutton icon has been pressed, the next step required to return to normal operation is to press the CONTROL POWER ON pushbutton icon (or the actual CONTROL POWER ON pushbutton) E-STOP Screens

If one of the two E-STOP buttons are depressed, the following screen will automatically display on the HMI. To return to processing, follow the TEXT message and reset the E-STOP button that was depressed by twisting it clockwise until it pops back out.

Once the E-Stop pushbutton has been reset, press the RESTORE CONTROL pushbutton icon that has appeared on the screen. This will reset all of the control power, and automatically display the HOME Screen

Page | 28

Accessing the MAINTENANCE POSITION In order to perform changeover activities, or other tasks that may involve working with the robot end effectors, the operator may find it advantageous to move the robot to the MAINTENANCE position. From the HOME Screen, the operator will need to put the robot in the ABORT condition. This will remove the blocking panel and display the MAINT POSITION pushbutton icon. Initially, the pushbutton will be displayed with a BLACK color. The operator should press the button, and it will turn GREEN. This indicates that the robot has received the request for a MAINtENANCE postion move, and is ready to make the move. Next, press the START PROCESSING pushbutton icon. The robot will slowly move to

the MAINTENANCE position. Once it reaches that position, the robot will return to the ABORT condition. The operator will also need to reset several robot alarms that will be annunciated on the HMI. Use the ALARM RESET pushbutton icon to perform the resets. REMEMBER- you need to press the OK button on the ROBOT FAULT message box before any other screen activity can occur. Once all of the robot faults have been cleared,

the operator should move to the DOORS screen by selecting it from the SCREEN MENU at the left of the HOME Screen (see DOORS Screen, previous). As. Previously discussed, the operator should unlock the doors by pressing the UNLOCK DOORS pushbutton icon located on the DOORS screen. Two text messages will appear top center on the screen. Open the door(s) and perform the necessary task(s). Following the text messages that have appeared on the DOORS Screen, next, close the door(s). Now press the LOCK DOORS pushbuton icon. Next, press the CONTROL ON pushbutton; the robot status will still be indicating ABORTED. Reset any ROBOT alarms that may have appeared by pressing the OK button on the message box follwed by pressing the ALARM RESET pushbutton icon.

PHOTO 1 - Robot in Maintenance position

Page | 29

Accessing the MAINTENANCE POSITION, cont’d One all of the alarms have been reset, press the START PROCESSING pushbutton icon. The robot status indicator will change to ROBOT RUNNING, and the robot will slowly return to the HOME position. Once there, the robot satus indicator will change to ROBOT PAUSED. The system is now ready to begin processing. Remember to go back to the HOME SCREEN and set all of the necessary parameters if a WHEEL SIZE change has occurred.

PHOTO 2 - Robot in HOME position

Page | 30

CHANGE-OVER PROCESS When changing between different size wheels, there are three aspects of the system that will require changes; the indexing table, the robot End-of-Arm Tooling, and the press station. Indexing table The indexing table uses an array of steel posts to define the wheel positions. These posts are all identical, and include a 5/8-11 male thread on the bottom end. The table surface has a pattern of mating threaded holes. Each hole is marked with a color coded circle. These are used determine where to place the posts when changing over. 10” Wheels All BLACK and RED locations 6” Wheels All BLACK and GREEN locations 3.25” Wheels All BLACK, GREEN, and YELLOW locations. Make sure all posts are firmly tightened to the table. NOTE: For the 10” wheels, the operator is responsible for properly orienting the indexer table before processing begins. CORRECT and INCORRECT positions are shown in the following photos:

Robot End-of-Arm Tooling (EOAT) The robot EOAT consists of two grippers; a larger gripper that is used for wheels, and a smaller gripper that is used for bearings and spacers. Each gripper has two fingers which are used to grip components (wheels, bearings, or spacers) from the inside diameter. For each pair of fingers, there is a small version and a large version, for a total of eight fingers, four of which are in use at any given time. The 6” and 10” wheels use the larger fingers on both grippers. The 3.25” wheels use the smaller fingers on both grippers.

PHOTO 3 - CORRECT Orientation PHOTO 4 - INCORRECT Orientation

Page | 31

To change gripper fingers, it is recommended to first place the robot in to the Maintenance Position. The fingers on the larger gripper are attached using two M4 button head machine screws each, for a total of four. Remove these machine screws, replace the fingers with the desired size, and re-tighten the machine screws. Make sure that the two fingers are aligned with each other. The horizontal surfaces just above the screws should be even and parallel. The fingers on the smaller gripper are attached using one M4 button head machine screw each, and oriented using two 1.5mm dowel pins for each finger. Remove the machine screws, replace the fingers with the desired size, taking care to ensure the dowel pins line up with the appropriate holes, and re-tighten the machine screws. Press station The press station includes tooling used in the press operation, as well as features used for lifting and ejecting finished wheels. Each of these needs to be addressed when changing the system for a new wheel size. There are 2 sets of press tooling, each of which consists of 2 parts; the lower assembly that holds the wheels, bearings, and spcers in position, and the upper ram that presses bearings downward. The larger tooling set is used for the 6” and 10” wheels. The smaller tooling set is used for the 3.25” wheels. The lower portion of the tooling can be changed by simply lifting it up out of its location in the press, and lowering the other tooling in its place. Note that this is a close fit, and the tooling will need to be lifted and lowered straight up and down. The ram is changed by loosening the set screw on the press rod using a 3/16” allen key. Once this is loosened, the ram can be pulled straight down and removed. To replace the ram, insert it in to the bore of the press rod until it stops. Holding it in this position, tighten the set screw until it is snug. The wheel lift platform requires the addition of a spacer plate in order to handle the 3.25” wheels. This spacer plate is attached using (5) ¼-20 flat head screws. Note that when this spacer plate is in place, it effectively traps the lower portion of the press tooling. Thus, when setting up for 3.25” wheels, the tooling needs to be changed before the spacer plate is installed. When changing from 3.25” wheels to either the 6” or 10” wheels, the spacer plate needs to be removed before the tooling can be changed. When changing between 6” and 10” wheels, the lift plate does not need to be altered.

Page | 32

The wheel ejection mechanism will need to be addressed anytime the system is changing from one wheel size to another. This system consists of 2 pneumatic cylinders mounted to the lift plate, and plastic pushers that are specific to the wheel sizes. The 10” wheels are pushed by the 2 plastic blocks that are permanently attached to the cylinders. No other components are needed for the 10” wheels, and these blocks do not need to be removed for any size wheel. In each of these blocks is a quick-release pin which can be used to attach the plastic blocks for the other wheel sizes. The 3.25” and 6” wheels each have their own plastic pusher block that bridges between the two permanent blocks, and attaches to them using the quick-release pins. The two size-specific pusher blocks can be differentiated by paying attention to the curvature of the pushing surface, which closely matches the radius of the appropriate wheel size. To install these pusher blocks, remove the quick-release pins from the permanent blocks, place the pusher block so that its mounting holes line up with the holes in the permanent blocks, and re-insert the quick-release pins.

DEVICE STATUS SENSORS There are a number of devices that rely on status switches to properly communicate with the PLC in order to maintain proper processing. The following photos identify ‘system’ and the status sensors associated with them. Bearing and Spacer Actuators

The pneumatic actuator for each of the bearing and spacer stations are shown at the left. Each position (extended, retracted) is monitored by a magnetically coupled switch. The switches are locked in place with a small screwdriver adjusted lock. Each switch has an LED indicator that shows when the switch is activated. Each port has a speed control air fitting that is used to adjust the speed at which the actuator moves to a position. PHOTO 5 - BEARING/SPACER ACTUATOR

Speed control air fitting

Extended position switch – LED indicator

illuminated

Page | 33

Device Status Sensors, cont’d Each of the stations is also equipped with a photoswitch that: 1) determines if a component is available for robot pick; 2) initiates re-loading of components to the robot pick position when the station is empty. The bearing stations use a thru beam type of photoswitch; the spacer stations use a reflective type photoswitch. The through beam arrangement of a bearing station is shown at left.

Lift Table Actuators

Similar to the pneumatic actuators on the bearing and spacer stations. There are two pneumatic actuators (like the one shwon at left) on opposite sides of the lift table. Each position (extended, retracted) is monitored by a magnetically coupled switch. The switches are locked in place with a small screwdriver adjusted lock. Each switch has an LED indicator that shows when the switch is activated. Each port has a speed control air fitting that is used to adjust the speed at which the actuator moves to a position.

PHOTO 6 – BEARING STATION – BEARING PRESENT SENSOR

PHOTO 7 - LIFT TABLE ACTUATOR

Retracted position switch – LED indicator

illuminated


Photoswitch transmitter & receiver

Page | 34

Push-off Actuators

The pneumatic push-off actuators (1 shown at the left, 2 total) are also equipped with magnetically coupled position status switches that monitor the extended and retracted positions. These switches are provided with a clamp type mounting arrngement – to adjust, simply loosen the clamp and slide the entire assembly along the body of the actuator. A RED LED will light when the switch is alagned with the internal magnet of the actuator piston Each port has a speed control air fitting that is used to adjust the speed at which the actuator moves to a position.

PHOTO 8 - PUSH-OFF ACTUATOR

Retracted position switch – LED indicator

illuminated


Page | 35

PRESS Actuator

the PRESS actuator is a multi-stage pneumatic actuator. It is equipped with three (3) magnetically coupled postion status switches. Each has a YELLOW LED that lights up when the magent on the internal piston is aligned with the switch. This actuator needs to use three switches: 1) actuator retracted, 2) actuator extended for the 6 inch and 10 inch wheels, and 3) actuator extended for the 3-1/4” wheel. The switches are adjusted by loosening the three set screws in the switch body.

PHOTO 9 - PRESS ACTUATOR

3-1/4 INCH WHEEL – EXTENDED POSITION

6 & 10 INCH WHEEL – EXTENDED POSITION

RETRACTED POSITION

Page | 36

Other sensors Other sensing devices incorporated into the machine are shown below.

Keyence LZ-R Laser sensor

The Keyence Laser sensor is used to: 1) sense ‘wheel presence’ (shown at left), and, 2) to sense a full fixture at the load station (not shown). The user is referred to the manufacturer’s manual (see Appendices for a copy of this manual) for making any adjustments that may be required on these devices. Both of these have been factory set for optimal performance and should not require adjustment.

Keyence LR-TB5000 Analog Laser sensor The Keyence Analog Laser sensor is used to determine the wheel position within a fixture. It determines when a fixture is empty, and let’s the robot know how far down into the fixture to go in order to successfully engage the next wheel for processing. The user is referred to the manufacturer’s manual (see Appendices for a copy of this manual) for making any adjustments that may be required on these devices. This has been factory set for optimal performance and should not require adjustment.

PHOTO 10 – Keyence Self contained LR-Z Laser Sensor

PHOTO 11 - Keyence LR-TB5000 Analog Laser Sensor

Page | 37

Keyence Locking Door Switch

Each of the acccess door entries into the processing area is equipped with a locking limit switch. Shown at the left in the open condition, a RED indicator light will be displayed. Iif properly closed (but not yet locked) a blinking green indicator light will be visible. When properly closed and locked, a solid green light will display. These switches are monitored and controlled through the Keyence GC 1000 Safety controller

Pneumatic supply components The pneumatic supply components prepare, regulate, monitor, and distribute the compressed air utility to all of the machine components.

Additionally, status signals from most of the actuators are communicated through the EthernetI/P modules.

PHOTO 12 - Door locking limit switch

PHOTO 13- Primary Air Prep

PHOTO 14 - Air Supply pressure switch

PHOTO 15 - SMC Pneumatic manifold and Ethernet IO modules

Air Pressure Switch

Manifold shut-off and separator/regulator

Page | 38

INDEXER CAM Switch

Located just under the indexer table, the indexer cam switch controls the operation of the indexer drive system. No adjustment of this device is possible or required.

PHOTO 16 - INDEXER CAM Switch

Page | 39

MECHANICAL DRAWINGS

80031

(Adjustable)

200079

38

41

Wheel loadingaccess

Operatorcontrols

Bearing &Spacer loadingaccess

Pneumaticvalve manifold

120047

160063

24

11

NOTES:System can process 3.25", 6" or 10" wheels 1.(6" shown)Wheel infeed carousel can hold (12) stacks 2.of 3.25" wheels, (12) stacks of 6" wheels, or (6) stacks of 10" wheels.Required utilities:3.

230/3/60•Compressed air, 80-100 psi• Material <not specified>

System, Robotic wheel assembly

ADO NOT SCALE DRAWING

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DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONAL 1/16ANGULAR: MACH 1 BEND 3TWO PLACE DECIMAL 0.030THREE PLACE DECIMAL 0.005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFARNOLD AUTOMATION. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFARNOLD AUTOMATION IS PROHIBITED.

A A

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Large bearingfeed system(AA1000890)

Small bearingfeed system(AA1000891)

Spacerfeed system(AA1000892)

FanucSR-6iA robot

Wheel in-feedcarousel(AA1000889)

Light curtainSchmidt bearingpress(by ELSCO)

Fininshed wheelejection system(AA1000893)

Main electricalenclosure(AA1000886)

End effector(AA1000888)

Material <not specified>



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31(Adjustable)

Wheel ejectionsystem

Finished wheelramp

Leveling feet allowfor ~1.5" of totaladjustment

Crate by ELSCO

Compressed airsupply connection

Cable and hose routing underneath system to be minimized to allow room for crate and/or accumulator for finished parts

Material <not specified>



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NOTES:Item 3 is a press fit in to both items 1.1 and 2.Switches for gripper positions not 2.shown.Flat washers and lock washers for 3.finger attachment not shown.

ITEM NO. Number DESCRIPTION QTY. QTY. Source

1 A05B-1116-K113 Flange, SCARA tool 1 1 Fanuc

2 AA1000896 Block, gripper mounting 1 1 Arnold

3 91595A348 Dowel Pin, 5mm x 14mm 1 1 McMaster4 0318500 Gripper, PGN-plus-P 2-finger parallel 1 1 Schunk

5 AA1000897 Fingers, Large wheel gripper 1 - Arnold

6 AA1000898 Fingers, Large wheel gripper 1 - Arnold

7 AA1000899 Fingers, small wheel gripper - 1 Arnold

8 AA1000900 Fingers, small wheel gripper - 1 Arnold

9 0305491 Gripper, MPG-plus 2-finger parallel 1 1 Schunk

10 91595005 Dowel Pin, 1.5mm x 6mm 4 4 McMaster11 AA1000901 Finger, large bearing gripper 2 - Arnold

12 AA1000902 Finger, small bearing gripper - 2 Arnold

13 AS1002F-04A Valve, 4mm flow control 2 2 SMC14 EB25-M3 Fitting, M3 x 3/32 barb 2 2 Pneumadyne

15 AS1201F-M5-04 Elbow, M5 x 4mm flow control 2 2 SMC16 0301370 Switch, gripper position 1 1 Schunk

17 0301474 Switch, gripper position 2 2 Schunk

18 92095A196 Button head hex drive screw, M4 x 20 4 2 McMaster

19 92095A190 Button head hex drive screw, M4 x 10 2 2 McMaster

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Assembly, Dual gripper EOAT


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NOTES:Blah.1.Blah.2.

ITEM NO. Number DESCRIPTION QTY. Source

1 601RDM-12H24-270 Index drive, 30 degree 1 Camco2 AA1000904 Dial plate, Wheel accumulator 1 Arnold3 AA1000903 Post, Wheel accumulator 42 Arnold4 AA1000905 Plate, Indexer mounting 1 Arnold5 93831A581 Dowel Pin, 5/16 x 3/4" 2 McMaster

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3.25" Wheel configuration(42) Posts used

6" Wheel configuration(30) Posts used

Wheels shownfor reference

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10" Wheel configuration(18) Posts used

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21.81

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Stand-offs mountto AA1000939

1

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610



1 AA1000908 Plate, Large bearing pick-up 1 Arnold2 95947A561 Stand-off, 6mm x 25mm hex 6 McMaster3 AA1000909 Plate, Large bearing pusher 1 Arnold4 MR15-0150-1 Linear guide 2 PBC Linear5 AA1000910 Pusher, large bearing 4 Arnold6 AA1000911 Plate, actuator connection 1 Arnold7 90782A122 Shoulder Screw, 8 X 16mm 1 McMaster

8 59935K830 Ball Joint Rod End 1 McMaster

9 NCDQ2A32-75DZ Cylinder, Double Acting, Single Rod, w/Auto Switch Mounting Groove 1 SMC

10 AA1000912 Plate, cylinder mounting 1 Arnold11 AA1000913 Guide, vertical bearing feed stack 1 Arnold12 PR-M51CN Sensor, Thru-beam 1 Keyence

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SA Large bearing feeder



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9

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1 AA1000914 Plate, small bearing pick-up 1 Arnold

2 95947A561 Stand-off, 6mm x 25mm hex 6 McMaster3 AA1000915 Plate, small bearing pusher 1 Arnold

4 MR15-0150-1 Linear guide 2 PBC Linear

5 AA1000916 Pusher, small bearing 4 Arnold

6 AA1000911 Plate, actuator connection 1 Arnold

7 90782A122 Shoulder Screw, 8 X 16mm 1 McMaster

8 59935K830 Ball Joint Rod End 1 McMaster

9 NCDQ2A32-75DZ Cylinder, Double Acting, Single Rod, w/Auto Switch Mounting Groove 1 SMC

10 AA1000912 Plate, cylinder mounting 1 Arnold

11 PR-M51CN Sensor, Thru-beam 1 Keyence

12 AA1000917 Guide, vertical bearing feed stack 1 Arnold

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SA - Small bearing feeder



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APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

16.58

4

2.10

10

9 6

8 7

352

14

11

12

1

13



1 AA1000918 Plate, spacer pick-up 1 Arnold2 95947A561 Stand-off, 6mm x 25mm hex 5 McMaster3 AA1000919 Plate, spacer pusher 2 Arnold4 MR15-0150-1 Linear guide 2 PBC Linear5 AA1000944 Pusher, large spacer 1 Arnold6 92981A777 Shoulder screw, 5mm x 15mm 3 McMaster7 AA1000921 Pusher, small bearing 1 Arnold

8 94669A014 Spacer, 6mm OD x 10mm long round 3 McMaster

9 90782A122 Shoulder Screw, 8 X 16mm 2 McMaster10 59935K830 Ball Joint Rod End 2 McMaster

11 NCDQ2A32-75DZCylinder, Double Acting, Single Rod, w/Auto Switch Mounting

Groove 2 SMC

12 AA1000922 Plate, cylinder mounting 2 Arnold13 PR-FB15CP Photo switch, 15mm self reflective 2 Keyence14 AA1000923 Guide, vertical spacer feed stack 1 Arnold

-

SA Spacer feeder



7/1/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

14

1

8

7

6

5

4 32

9

10

12

11

13 2

-

SA Spacer feeder



7/1/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

6.21

2.18

25.92

18

6" Wheel arrangement

8

17 16

1

14

3

2

5


3 1/4" Wheel arrangement

ITEM NO. Number DESCRIPTION QTY. QTY.

1 AA1000924 Plate, press & ejection system mounting 1 1

2 MGPM20TN-75Z Cylinder, 20mm bore x 75mm stroke guided 2 2

3 AA1000925 Plate, wheel lifting 1 1

4 AA1000927 Bracket, wheel presence sensor 1 1

5 LR-ZH490CB Sensor, distance based laser 1 16 AA1000928 Bracket, Right hand cylinder mounting 1 1

7 AA1000929 Bracket, Left hand cylinder mounting 1 1

8 NCDMB044-0600C Cylinder, 7/16 bore x 6" stroke pneumatic 2 2

9 AA1000930 Plate, pusher connection 2 2

10 AA1000931 Block, Right hand wheel pusher 1 1

11 AA1000932 Block, Left hand wheel pusher 1 1

12 90985A112 Quick-Release Pin, 1/4 x 1" 2 213 AA1000935 Bracket, Upper part removal ramp 1 1

14 AA1000936 Frame, Part removal ramp 1 1

15 P422 Segment, two-row roller guide 12 12

16 AA1000926 Plate, small wheel lift spacer 1 -

17 AA1000933 Block, 3.25" wheel pusher 1 -

18 AA1000934 Block, 6" wheel pusher - 1

19 AA100xxxx Wheel sensor spacer 1 1

-

SA Wheel ejection



7/1/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

8

12

11

7

9

3

1

54

2

15

13

6

14

10

10" Wheel arrangement

ITEM NO. PART NUMBER DESCRIPTION QTY. Source

1 AA1000924 Plate, press & ejection system mounting 1 Arnold

2 MGPM20TN-75Z-M9BWVMDPC

Cylinder, 20mm bore x 75mm stroke guided 2 SMC

3 AA1000925 Plate, wheel lifting 1 Arnold

4 AA1000927 Bracket, wheel presence sensor 1 Arnold

5 LR-ZH490CB Sensor, distance based laser 1 Keyence

6 AA1000928 Bracket, Right hand cylinder mounting 1 Arnold

7 AA1000929 Bracket, Left hand cylinder mounting 1 Arnold

8 NCDMB044-0600C-M9BWVMDPC

Cylinder, 7/16 bore x 6" stroke pneumatic 2 SMC

9 AA1000930 Plate, pusher connection 2 Arnold

10 AA1000931 Block, Right hand wheel pusher 1 Arnold

11 AA1000932 Block, Left hand wheel pusher 1 Arnold

12 90985A112 Quick-Release Pin, 1/4 x 1" 2 McMaster13 AA1000935 Bracket, Upper part removal ramp 1 Arnold

14 AA1000936 Frame, Part removal ramp 1 Arnold

15 PP422 MODULE Segment, two-row roller guide 12 Pobco

16 Wheel sensor spacer Wheel sensor spacer 1 Arnold

-

SA Wheel ejection



7/1/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

10.00.39

11.00R.433

23.50R.925

1.23

4.50.177

0

10.00.394

40.001.575

58.002.283

22.00.866

1.02

15.00.591

19.95.785

13.00.512

14.25.561

2X .126 3.20 THRU

NOTES:Break all sharp edges.1.Can be produced in combination2.with AA1000898.

6060-T6

Finger, Right side Large wheel gripper



6/23/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

10.00.39

23.50R.925

11.00R.433

4.50.177

1.23

0

10.00.394

22.00.866

40.001.575

58.002.283

1.02

15.00.591

13.00.512

19.95.785

14.25.561

2X .126 3.20 THRU


6060-T6

Finger, Left side Large wheel gripper



6/24/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

10.00.39

1.23

7.00R.276

16.00R.630

4.50.177

0

10.00.394

28.501.12240.001.57551.502.028

1.02

15.00.591

14.25.561

13.00.512

19.95.785

2X .126 3.20 THRU


6061-T6

Finger, Right side small wheel gripper



6/24/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

10.00.394

1.23

4.50.177

7.00R.276

16.00R.630

0

10.00.394

28.501.122

40.001.575

51.502.028

1.02

15.00.591

13.00.512

14.25.561

19.95.785

2X .126 3.20 THRU

NOTES:Break all sharp edges.1.Can be produced in conbination 2.with AA1000899.

6061-T6

Finger, Left side small wheel gripper



6/24/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

18.00.709

9.00.354

0

10.00.39414.00.551

29.001.142

4.50.18

A

.12 3.00 X 45°2 PL's

8.00.315

10.00.394

12.00.472

10.00R.394

1.00.039

.169 4.30 THRU

2X .0607.0597 THRU

0

3.00.118

3.00.118

0 2.

00.0

79

2.00

.079

3.80

.150

3.80

.150

DETAIL ASCALE 4 : 1

NOTES:Break all sharp edges.1.

6061-T6

Finger, large bearing gripper



6/24/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

9.00.354

4.50.177

0

4.50.18

10.00.39414.00.551

25.00.984

A

8.00.315

10.00.394

12.00.472

.03 X 45°2 PL's

1.00.039

6.00R.236

.17 THRU2X .0607

.0597 THRU

0

3.00.118

3.00.118

0 2.

00.0

793.

80.1

50

2.00

.079

3.80

.150

DETAIL ASCALE 4 : 1

NOTES:Break all sharp edges.1.

6061-T6

Finger, Small bearing gripper



6/24/2020K. McHenry



REVDWG. NO.

BSIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

N/AFINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY


A A

B B

C C

D D

4

4

3

3

2

2

1

1

Page | 40

ELECTRICAL DRAWINGS

3/8"3/8"

82

122

3

14

84

5

4

1

82

122

3

14

84

5

4

1

82

122

3

14

84

5

4

1

82

122

3

14

84

5

4

1

82

122

3

14

84

5

4

1

82

122

3

14

84

5

4

1

APPROVALE.C.N.#REV DATE

AA1008

ELSCOPNEUMATIC SCHEMATIC

AA1000886-PNEU 11 1NONE

--------

--------

---------

A3/8"

82

122

3

14

84

5

4

1

AutoCAD SHX Text

SPACER STACK #1 PUSHER

AutoCAD SHX Text

LSS

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LSS

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SSS

AutoCAD SHX Text

SSS

AutoCAD SHX Text

SPACER STACK #2 PUSHER

AutoCAD SHX Text

LBS

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LBS

AutoCAD SHX Text

BEARING STACK #1 PUSHER

AutoCAD SHX Text

SBS

AutoCAD SHX Text

SBS

AutoCAD SHX Text

BEARING STACK #2 PUSHER

AutoCAD SHX Text

PUSH OFF

AutoCAD SHX Text

PUSH OFF

AutoCAD SHX Text

PUSH OFF ACTUATOR

AutoCAD SHX Text

LIFT TABLE

AutoCAD SHX Text

LIFT TAB;E

AutoCAD SHX Text

WHEEL LIFT ACTUATOR

AutoCAD SHX Text

(EXTEND)

AutoCAD SHX Text

(RETRACT)

AutoCAD SHX Text

(EXTEND)

AutoCAD SHX Text

(RETRACT)

AutoCAD SHX Text

(EXTEND)

AutoCAD SHX Text

(RETRACT)

AutoCAD SHX Text

(EXTEND)

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(RETRACT)

AutoCAD SHX Text

(EXTEND)

AutoCAD SHX Text

(RETRACT)

AutoCAD SHX Text

(EXTEND)

AutoCAD SHX Text

(RETRACT)

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DO NOT SCALE DRAWING

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10

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9

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8

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7

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6

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5

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4

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3

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3 PL. DEC.

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2 PL. DEC.

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ANGLES

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%%p

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FINISH:

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MATERIAL:

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2

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1

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1

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A

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B

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C

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E

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D

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F

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G

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H

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I

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APPVD/CHECKED:

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DIMENSIONS IN INCHES (MM)

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TOLERANCES ANSI-Y14.5M

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DWG/DOC:

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MECH:

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ELEC:

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LAYOUT:

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ENGR:

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SIZE:

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NO.

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DWG.

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SHEET OF

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SCALE

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REV

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M

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REVISIONS

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THIS DRAWING IS THE PROPERTY OF

AutoCAD SHX Text

BETTER ENGINEERING MFG., INC. ALL

AutoCAD SHX Text

EQUIPMENT DESIGN AND APPLICATION

AutoCAD SHX Text

DATA SHOWN HEREIN IS CONSIDERED

AutoCAD SHX Text

CONFIDENTIAL. NO USE OR DIS-

AutoCAD SHX Text

CLOSURE THEREOF MAY BE MADE

AutoCAD SHX Text

WITHOUT WRITTEN PERMISSION FROM

AutoCAD SHX Text

ARNOLD AUTOMATION, INC.

AutoCAD SHX Text

N

AutoCAD SHX Text

O

AutoCAD SHX Text

P

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SERIAL

AutoCAD SHX Text

NO.

AutoCAD SHX Text

K.McHENRY

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5/2020

AutoCAD SHX Text

W. Saumenig

AutoCAD SHX Text

5/2020

AutoCAD SHX Text

EX600-OUT(1):1

AutoCAD SHX Text

EX600-OUT(1):2

AutoCAD SHX Text

EX600-OUT(1):3

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EX600-OUT(1):4

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EX600-OUT(1):5

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EX600-OUT(1):6

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EX600-OUT(1):7

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EX600-OUT(1):8

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EX600-OUT(1):9

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EX600-OUT(1):10

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EX600-OUT(1):11

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EX600-OUT(1):12

AutoCAD SHX Text

SOL604

AutoCAD SHX Text

SOL603

AutoCAD SHX Text

SOL606

AutoCAD SHX Text

SOL605

AutoCAD SHX Text

SOL649

AutoCAD SHX Text

SOL641

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SOL616

AutoCAD SHX Text

SOL615

AutoCAD SHX Text

SOL649

AutoCAD SHX Text

SOL641

AutoCAD SHX Text

SOL637

AutoCAD SHX Text

SOL634

AutoCAD SHX Text

WHEEL PRESS ACTUATOR

AutoCAD SHX Text

PS

AutoCAD SHX Text

(EXTEND)

AutoCAD SHX Text

DO.0.1.2.1

AutoCAD SHX Text

SOL328

AutoCAD SHX Text

WHEEL LIFT ACTUATOR

AutoCAD SHX Text

PUSH OFF ACTUATOR


AA1006

SCHEMATIC DIAGRAMELSCO

11 7

--------

--------

---------

A

C1070

INDEXERVFD

MTR HPFLAM107

INDEXER MOTOR0.33??

C1071

POWERSUPPLY

24VDC,10ASUPPLY

RELAYMCR

MASTER CONTROL

116,123,123,321

MCRMCR

LOCKINGGATE

SWITCH

LOCKINGGATE

SWITCHLIGHT CURTAIN

AutoCAD SHX Text

LINE

AutoCAD SHX Text

NO.

AutoCAD SHX Text

125

AutoCAD SHX Text

126

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127

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128

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129

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130

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131

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132

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133

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134

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135

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136

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137

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138

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139

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140

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141

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142

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143

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144

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145

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146

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147

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148

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149

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124

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123

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122

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121

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120

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119

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118

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117

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116

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115

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114

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113

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112

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111

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110

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109

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108

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107

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106

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105

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104

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103

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102

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101

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100

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NO.

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LINE

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10

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9

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8

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7

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6

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5

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4

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3

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3 PL. DEC.

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2 PL. DEC.

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ANGLES

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%%p

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FINISH:

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MATERIAL:

AutoCAD SHX Text

2

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1

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1

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A

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B

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C

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E

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D

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F

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G

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H

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I

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J

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APPVD/CHECKED:

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DWG/DOC:

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MECH:

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ELEC:

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LAYOUT:

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ENGR:

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SIZE:

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NO.

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DWG.

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SHEET OF

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SCALE

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REV

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K

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L

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M

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REVISIONS

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ARNOLD AUTOMATION. ALL

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AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text

ARNOLD AUTOMATION.

AutoCAD SHX Text

N

AutoCAD SHX Text

O

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P

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SERIAL

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NO.

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AA1000886-SCHEM

AutoCAD SHX Text

K. McHenry

AutoCAD SHX Text

W. Saumenig

AutoCAD SHX Text

125

AutoCAD SHX Text

125

AutoCAD SHX Text

1120

AutoCAD SHX Text

1121

AutoCAD SHX Text

124

AutoCAD SHX Text

124

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24V

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0V

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0V

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24V

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200

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200

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PLC

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ENET

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SWITCH

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HMI

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333

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334

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335

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SMC

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ETHERNET

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EX600-SEN1

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424

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(11)

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(2)

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SCARA

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SCARA

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L1

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L2

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L3

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1050L1

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1051L1

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1052L3

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1050L2

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1051L2

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1052L2

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1070L3

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1052T3

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1052T2

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1072T1

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L1

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L2

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1080L1

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1090L2

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1120

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1130

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1120

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1120

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24V

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1121

AutoCAD SHX Text

1121

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0V

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1020

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1030

AutoCAD SHX Text

192.168.1.30

AutoCAD SHX Text

192.168.1.5

AutoCAD SHX Text

192.168.1.10

AutoCAD SHX Text

PLC POWER

AutoCAD SHX Text

1

AutoCAD SHX Text

2

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24V

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0V

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BRW

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WHT

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4

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0V

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BLK

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3

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24V

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BLU

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1121

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DO-0.1.2.5

AutoCAD SHX Text

MCR

AutoCAD SHX Text

DO-0.1.2.6

AutoCAD SHX Text

1120

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CONTROL ON

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CONTROL OFF

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341

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342

AutoCAD SHX Text

1140

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1141

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340

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338

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1142

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1120

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1140

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135

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KEYENCE

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SAFETY

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CONTROLLER

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GC1000

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+24V

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0V

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Si0

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Si2

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Si4

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Si6

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Si8

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Si10

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Si12

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Si14

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Si1

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Si3

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Si5

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Si7

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Si9

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Si11

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Si13

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Si15

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INPUTS

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To0

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To1

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To2

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To3

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A

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B

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1360

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1360

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1370

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1370

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1300

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1310

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1330

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1340

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MAIN PANEL

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BEARING STATION

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E-STOP

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E-STOP

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EOL

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GC-S84

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Si0

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Si2

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Si4

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Si6

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Si1

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Si3

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Si5

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Si7

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+24V

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0V

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INPUTS

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(4)

AutoCAD SHX Text

(S1)

AutoCAD SHX Text

(S2)

AutoCAD SHX Text

(1)

AutoCAD SHX Text

1010

AutoCAD SHX Text

1060

AutoCAD SHX Text

1070

AutoCAD SHX Text

1121

AutoCAD SHX Text

219

AutoCAD SHX Text

218

AutoCAD SHX Text

123

AutoCAD SHX Text

SCR2070

AutoCAD SHX Text

SCR2080

AutoCAD SHX Text

SCR2110

AutoCAD SHX Text

SCR2100

AutoCAD SHX Text

SCARA

AutoCAD SHX Text

EXT

AutoCAD SHX Text

31

AutoCAD SHX Text

32

AutoCAD SHX Text

31

AutoCAD SHX Text

32

AutoCAD SHX Text

31

AutoCAD SHX Text

32

AutoCAD SHX Text

31

AutoCAD SHX Text

32

AutoCAD SHX Text

1330

AutoCAD SHX Text

1340

AutoCAD SHX Text

1350

AutoCAD SHX Text

1360

AutoCAD SHX Text

CONTROL ON

AutoCAD SHX Text

CONTROL ON

AutoCAD SHX Text

PLC

AutoCAD SHX Text

301

AutoCAD SHX Text

139

AutoCAD SHX Text

300

AutoCAD SHX Text

122

AutoCAD SHX Text

1120

B 2N/A

1

KEYENCESAFETY

CONTROLLERGC1000

CONTACTORSAFETY

C1070103,104

CONTACTORSAFETY

C1071103,104

FANUCTERMINALCONVERSION

BOARD

OUTPUTS GC-S84OUTPUTS

CONTACTORSAFETY

214

CONTACTORSAFETY

216

CONTACTORSAFETY

218

CONTACTORSAFETY

220

AutoCAD SHX Text

249

AutoCAD SHX Text

248

AutoCAD SHX Text

247

AutoCAD SHX Text

246

AutoCAD SHX Text

245

AutoCAD SHX Text

244

AutoCAD SHX Text

243

AutoCAD SHX Text

242

AutoCAD SHX Text

241

AutoCAD SHX Text

240

AutoCAD SHX Text

239

AutoCAD SHX Text

238

AutoCAD SHX Text

237

AutoCAD SHX Text

236

AutoCAD SHX Text

235

AutoCAD SHX Text

234

AutoCAD SHX Text

233

AutoCAD SHX Text

232

AutoCAD SHX Text

231

AutoCAD SHX Text

230

AutoCAD SHX Text

229

AutoCAD SHX Text

228

AutoCAD SHX Text

227

AutoCAD SHX Text

226

AutoCAD SHX Text

225

AutoCAD SHX Text

NO.

AutoCAD SHX Text

LINE

AutoCAD SHX Text

LINE

AutoCAD SHX Text

NO.

AutoCAD SHX Text

200

AutoCAD SHX Text

201

AutoCAD SHX Text

202

AutoCAD SHX Text

203

AutoCAD SHX Text

204

AutoCAD SHX Text

205

AutoCAD SHX Text

206

AutoCAD SHX Text

207

AutoCAD SHX Text

208

AutoCAD SHX Text

209

AutoCAD SHX Text

210

AutoCAD SHX Text

211

AutoCAD SHX Text

212

AutoCAD SHX Text

213

AutoCAD SHX Text

214

AutoCAD SHX Text

215

AutoCAD SHX Text

216

AutoCAD SHX Text

217

AutoCAD SHX Text

218

AutoCAD SHX Text

219

AutoCAD SHX Text

220

AutoCAD SHX Text

221

AutoCAD SHX Text

222

AutoCAD SHX Text

223

AutoCAD SHX Text

224

AutoCAD SHX Text

124

AutoCAD SHX Text

124

AutoCAD SHX Text

0V

AutoCAD SHX Text

24V

AutoCAD SHX Text

225

AutoCAD SHX Text

225

AutoCAD SHX Text

221

AutoCAD SHX Text

221

AutoCAD SHX Text

0V

AutoCAD SHX Text

24V

AutoCAD SHX Text

300

AutoCAD SHX Text

300

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

SCALE

AutoCAD SHX Text

REV

AutoCAD SHX Text

SIZE:

AutoCAD SHX Text

1

AutoCAD SHX Text

A

AutoCAD SHX Text

B

AutoCAD SHX Text

C

AutoCAD SHX Text

D

AutoCAD SHX Text

E

AutoCAD SHX Text

F

AutoCAD SHX Text

G

AutoCAD SHX Text

H

AutoCAD SHX Text

I

AutoCAD SHX Text

J

AutoCAD SHX Text

K

AutoCAD SHX Text

L

AutoCAD SHX Text

M

AutoCAD SHX Text

N

AutoCAD SHX Text

O

AutoCAD SHX Text

P

AutoCAD SHX Text

10

AutoCAD SHX Text

9

AutoCAD SHX Text

8

AutoCAD SHX Text

7

AutoCAD SHX Text

6

AutoCAD SHX Text

5

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

DRAWING

AutoCAD SHX Text

NO.

AutoCAD SHX Text

AA1000886

AutoCAD SHX Text

So0

AutoCAD SHX Text

So1

AutoCAD SHX Text

TB2 40

AutoCAD SHX Text

tb2-37

AutoCAD SHX Text

TB1 6

AutoCAD SHX Text

TB1 2

AutoCAD SHX Text

EES2

AutoCAD SHX Text

0V

AutoCAD SHX Text

EES1

AutoCAD SHX Text

24V-2

AutoCAD SHX Text

TB1 7

AutoCAD SHX Text

TB1 3

AutoCAD SHX Text

EAS1

AutoCAD SHX Text

24V-2

AutoCAD SHX Text

TO ROBOT CONTROLLER RECEPTACLE JRM18

AutoCAD SHX Text

2040

AutoCAD SHX Text

2050

AutoCAD SHX Text

2160

AutoCAD SHX Text

2170

AutoCAD SHX Text

0V

AutoCAD SHX Text

0V

AutoCAD SHX Text

So0

AutoCAD SHX Text

So1

AutoCAD SHX Text

So2

AutoCAD SHX Text

So3

AutoCAD SHX Text

100

AutoCAD SHX Text

106

AutoCAD SHX Text

107

AutoCAD SHX Text

1010

AutoCAD SHX Text

1060

AutoCAD SHX Text

1070

AutoCAD SHX Text

So2

AutoCAD SHX Text

SCR2070

AutoCAD SHX Text

So3

AutoCAD SHX Text

SCR2080

AutoCAD SHX Text

2070

AutoCAD SHX Text

2080

AutoCAD SHX Text

0V

AutoCAD SHX Text

0V

AutoCAD SHX Text

So4

AutoCAD SHX Text

SCR2100

AutoCAD SHX Text

So5

AutoCAD SHX Text

SCR2110

AutoCAD SHX Text

2100

AutoCAD SHX Text

2110

AutoCAD SHX Text

0V

AutoCAD SHX Text

0V

AutoCAD SHX Text

TB2 41

AutoCAD SHX Text

TB2-38

AutoCAD SHX Text

EAS2

AutoCAD SHX Text

0V

AutoCAD SHX Text

2140

AutoCAD SHX Text

2150

AutoCAD SHX Text

SCR2070

AutoCAD SHX Text

SCR2080

AutoCAD SHX Text

2200

AutoCAD SHX Text

2210

AutoCAD SHX Text

2180

AutoCAD SHX Text

2190

AutoCAD SHX Text

SCR2100

AutoCAD SHX Text

SCR2110

AutoCAD SHX Text

E-STOP CH. 1

AutoCAD SHX Text

TO ROBOT

AutoCAD SHX Text

E-STOP CH. 2

AutoCAD SHX Text

TO ROBOT

AutoCAD SHX Text

GATE CH. 1

AutoCAD SHX Text

TO ROBOT

AutoCAD SHX Text

GATE CH. 2

AutoCAD SHX Text

TO ROBOT

AutoCAD SHX Text

A1

AutoCAD SHX Text

A2

AutoCAD SHX Text

13

AutoCAD SHX Text

14

AutoCAD SHX Text

13

AutoCAD SHX Text

14

AutoCAD SHX Text

13

AutoCAD SHX Text

14

AutoCAD SHX Text

13

AutoCAD SHX Text

14

AutoCAD SHX Text

A1

AutoCAD SHX Text

A2

AutoCAD SHX Text

A1

AutoCAD SHX Text

A2

AutoCAD SHX Text

A1

AutoCAD SHX Text

A2

AutoCAD SHX Text

TB1 1

AutoCAD SHX Text

24VEXT

AutoCAD SHX Text

TB1 4

AutoCAD SHX Text

24V-2

AutoCAD SHX Text

TB1 6

AutoCAD SHX Text

EES1

AutoCAD SHX Text

TB2-35

AutoCAD SHX Text

0VEXT

AutoCAD SHX Text

TB2-36

AutoCAD SHX Text

0V

(BLK)

(BLU)

(BRW)

1817

1615

1413

1211

109

87

65

43

21 C1

1

2

3

4

5

6

7

8

C2

9

10

11

12

13

14

15

16

B 3N/A

1

1817

1615

1413

1211

109

87

65

43

21NC1

NO1

C1

C2

NO2

C3

NO3

C4

NO4

NC5

C5

NO5

C6

N06

C7

NO7

C8

N08

AutoCAD SHX Text

RACK SLOT 1

AutoCAD SHX Text

FULL STACK

AutoCAD SHX Text

E-STOP SAFETY

AutoCAD SHX Text

POS#1

AutoCAD SHX Text

RELAY STATUS

AutoCAD SHX Text

P2-16NE3

AutoCAD SHX Text

B8

AutoCAD SHX Text

B7

AutoCAD SHX Text

B6

AutoCAD SHX Text

B5

AutoCAD SHX Text

C8

AutoCAD SHX Text

C7

AutoCAD SHX Text

C6

AutoCAD SHX Text

C5

AutoCAD SHX Text

A5,A6

AutoCAD SHX Text

B4

AutoCAD SHX Text

B3

AutoCAD SHX Text

B2

AutoCAD SHX Text

B1

AutoCAD SHX Text

C4

AutoCAD SHX Text

C3

AutoCAD SHX Text

C2

AutoCAD SHX Text

C1

AutoCAD SHX Text

A3,A4

AutoCAD SHX Text

ZL-RTB20-1

AutoCAD SHX Text

ZIPLINK

AutoCAD SHX Text

INDEXER

AutoCAD SHX Text

CAM SWITCH

AutoCAD SHX Text

246

AutoCAD SHX Text

24V

AutoCAD SHX Text

246

AutoCAD SHX Text

0V

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

SCALE

AutoCAD SHX Text

REV

AutoCAD SHX Text

SIZE:

AutoCAD SHX Text

1

AutoCAD SHX Text

A

AutoCAD SHX Text

B

AutoCAD SHX Text

C

AutoCAD SHX Text

D

AutoCAD SHX Text

E

AutoCAD SHX Text

F

AutoCAD SHX Text

G

AutoCAD SHX Text

H

AutoCAD SHX Text

I

AutoCAD SHX Text

J

AutoCAD SHX Text

K

AutoCAD SHX Text

L

AutoCAD SHX Text

M

AutoCAD SHX Text

N

AutoCAD SHX Text

O

AutoCAD SHX Text

P

AutoCAD SHX Text

10

AutoCAD SHX Text

9

AutoCAD SHX Text

8

AutoCAD SHX Text

7

AutoCAD SHX Text

6

AutoCAD SHX Text

5

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

DRAWING

AutoCAD SHX Text

NO.

AutoCAD SHX Text

AA1000886-SCHEM

AutoCAD SHX Text

324

AutoCAD SHX Text

323

AutoCAD SHX Text

322

AutoCAD SHX Text

321

AutoCAD SHX Text

320

AutoCAD SHX Text

319

AutoCAD SHX Text

318

AutoCAD SHX Text

317

AutoCAD SHX Text

316

AutoCAD SHX Text

315

AutoCAD SHX Text

314

AutoCAD SHX Text

313

AutoCAD SHX Text

312

AutoCAD SHX Text

311

AutoCAD SHX Text

310

AutoCAD SHX Text

309

AutoCAD SHX Text

308

AutoCAD SHX Text

307

AutoCAD SHX Text

306

AutoCAD SHX Text

305

AutoCAD SHX Text

304

AutoCAD SHX Text

303

AutoCAD SHX Text

302

AutoCAD SHX Text

301

AutoCAD SHX Text

300

AutoCAD SHX Text

NO.

AutoCAD SHX Text

LINE

AutoCAD SHX Text

LINE

AutoCAD SHX Text

NO.

AutoCAD SHX Text

325

AutoCAD SHX Text

326

AutoCAD SHX Text

327

AutoCAD SHX Text

328

AutoCAD SHX Text

329

AutoCAD SHX Text

330

AutoCAD SHX Text

331

AutoCAD SHX Text

332

AutoCAD SHX Text

333

AutoCAD SHX Text

334

AutoCAD SHX Text

335

AutoCAD SHX Text

336

AutoCAD SHX Text

337

AutoCAD SHX Text

338

AutoCAD SHX Text

339

AutoCAD SHX Text

340

AutoCAD SHX Text

341

AutoCAD SHX Text

342

AutoCAD SHX Text

343

AutoCAD SHX Text

344

AutoCAD SHX Text

345

AutoCAD SHX Text

346

AutoCAD SHX Text

347

AutoCAD SHX Text

348

AutoCAD SHX Text

349

AutoCAD SHX Text

INCOMING

AutoCAD SHX Text

AIR PRESSURE

AutoCAD SHX Text

218

AutoCAD SHX Text

P2-8TRS

AutoCAD SHX Text

B8

AutoCAD SHX Text

B7

AutoCAD SHX Text

B6

AutoCAD SHX Text

B5

AutoCAD SHX Text

C8

AutoCAD SHX Text

C7

AutoCAD SHX Text

C6

AutoCAD SHX Text

C5

AutoCAD SHX Text

A5

AutoCAD SHX Text

B4

AutoCAD SHX Text

B3

AutoCAD SHX Text

B2

AutoCAD SHX Text

B1

AutoCAD SHX Text

C4

AutoCAD SHX Text

C3

AutoCAD SHX Text

C2

AutoCAD SHX Text

C1

AutoCAD SHX Text

A1

AutoCAD SHX Text

ZL-RTB20-1

AutoCAD SHX Text

ZIPLINK

AutoCAD SHX Text

102

AutoCAD SHX Text

103

AutoCAD SHX Text

INDEXER VFD

AutoCAD SHX Text

RUN SIGNAL

AutoCAD SHX Text

324

AutoCAD SHX Text

24V

AutoCAD SHX Text

324

AutoCAD SHX Text

0V

AutoCAD SHX Text

KEYENCE SAFETY

AutoCAD SHX Text

CONTROLLER RESET

AutoCAD SHX Text

137

AutoCAD SHX Text

325

AutoCAD SHX Text

24V

AutoCAD SHX Text

325

AutoCAD SHX Text

0V

AutoCAD SHX Text

24V

AutoCAD SHX Text

24V

AutoCAD SHX Text

24V

AutoCAD SHX Text

24V

AutoCAD SHX Text

24V

AutoCAD SHX Text

24V

AutoCAD SHX Text

3020

AutoCAD SHX Text

3050

AutoCAD SHX Text

0V

AutoCAD SHX Text

0V

AutoCAD SHX Text

3110

AutoCAD SHX Text

3170

AutoCAD SHX Text

0V

AutoCAD SHX Text

1020

AutoCAD SHX Text

1030

AutoCAD SHX Text

SOL328

AutoCAD SHX Text

WHEEL PRESS CYL. EXTEND

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

3260

AutoCAD SHX Text

3280

AutoCAD SHX Text

3320

AutoCAD SHX Text

3340

AutoCAD SHX Text

3370

AutoCAD SHX Text

3380

AutoCAD SHX Text

3410

AutoCAD SHX Text

3440

AutoCAD SHX Text

3460

AutoCAD SHX Text

3490

AutoCAD SHX Text

102

AutoCAD SHX Text

103

AutoCAD SHX Text

CONTROL

AutoCAD SHX Text

POWER ON

AutoCAD SHX Text

114

AutoCAD SHX Text

114

AutoCAD SHX Text

CONTROL

AutoCAD SHX Text

POWER OFF

AutoCAD SHX Text

1142

AutoCAD SHX Text

1141

AutoCAD SHX Text

1120

AutoCAD SHX Text

1140

AutoCAD SHX Text

FU326

AutoCAD SHX Text

FU327

AutoCAD SHX Text

FU332

AutoCAD SHX Text

FU334

AutoCAD SHX Text

FU337

AutoCAD SHX Text

FU338

AutoCAD SHX Text

FU341

AutoCAD SHX Text

FU344

AutoCAD SHX Text

FU346

AutoCAD SHX Text

FU349

AutoCAD SHX Text

24V

AutoCAD SHX Text

CONTROL

AutoCAD SHX Text

ON

AutoCAD SHX Text

24V

AutoCAD SHX Text

3230

AutoCAD SHX Text

POWERFLEX 525

AutoCAD SHX Text

FAULT

AutoCAD SHX Text

R1

AutoCAD SHX Text

R2

AutoCAD SHX Text

122

AutoCAD SHX Text

1120

AutoCAD SHX Text

CONTROL ON

AutoCAD SHX Text

3040

AutoCAD SHX Text

CONTROL POWER

AutoCAD SHX Text

ON PUSHBUTTON

AutoCAD SHX Text

MCR

AutoCAD SHX Text

3210

AutoCAD SHX Text

115

(BLK)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLU)

(BRW)

(BLK)

(BLK)

(BLU)

(BRW)

(BLU)

(BRW)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

B 4N/A

1

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

0

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

4

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

6

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

1

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

5

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

7

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

WHEEL PRESS CYLINDER

AutoCAD SHX Text

EXTENDED( 6"&10")

AutoCAD SHX Text

RETRACTED

AutoCAD SHX Text

BEARING STACK#2PUSHER

AutoCAD SHX Text

BEARING STACK#2 PUSHER

AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text

EXTENDED

AutoCAD SHX Text

RETRACTED

AutoCAD SHX Text

EXTENDED

AutoCAD SHX Text

RETRACTED

AutoCAD SHX Text

SPACER STACK#2PUSHER

AutoCAD SHX Text

SPACER STACK#2 PUSHER

AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text

EXTENDED

AutoCAD SHX Text

RETRACTED

AutoCAD SHX Text

EXTENDED

AutoCAD SHX Text

RETRACTED

AutoCAD SHX Text

EX600-DXPD

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

BEARING STACK#1

AutoCAD SHX Text

BEARING PRESENT

AutoCAD SHX Text

BEARING STACK#2

AutoCAD SHX Text

BEARING PRESENT

AutoCAD SHX Text

WHL.LIFT ACTUATOR #1

AutoCAD SHX Text


AutoCAD SHX Text

EXTENDED

AutoCAD SHX Text

RETRACTED

AutoCAD SHX Text

LINE

AutoCAD SHX Text

NO.

AutoCAD SHX Text

400

AutoCAD SHX Text

401

AutoCAD SHX Text

402

AutoCAD SHX Text

403

AutoCAD SHX Text

404

AutoCAD SHX Text

405

AutoCAD SHX Text

406

AutoCAD SHX Text

407

AutoCAD SHX Text

408

AutoCAD SHX Text

409

AutoCAD SHX Text

410

AutoCAD SHX Text

411

AutoCAD SHX Text

412

AutoCAD SHX Text

413

AutoCAD SHX Text

414

AutoCAD SHX Text

415

AutoCAD SHX Text

416

AutoCAD SHX Text

417

AutoCAD SHX Text

418

AutoCAD SHX Text

419

AutoCAD SHX Text

420

AutoCAD SHX Text

421

AutoCAD SHX Text

422

AutoCAD SHX Text

423

AutoCAD SHX Text

424

AutoCAD SHX Text

131

AutoCAD SHX Text

524

AutoCAD SHX Text

RECEIVER

AutoCAD SHX Text

BEARING STACK#1

AutoCAD SHX Text

BEARING PRESENT

AutoCAD SHX Text

TRANSMITTER

AutoCAD SHX Text

RECEIVER

AutoCAD SHX Text

BEARING STACK#2

AutoCAD SHX Text

BEARING PRESENT

AutoCAD SHX Text

TRANSMITTER

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

SCALE

AutoCAD SHX Text

REV

AutoCAD SHX Text

SIZE:

AutoCAD SHX Text

1

AutoCAD SHX Text

A

AutoCAD SHX Text

B

AutoCAD SHX Text

C

AutoCAD SHX Text

D

AutoCAD SHX Text

E

AutoCAD SHX Text

F

AutoCAD SHX Text

G

AutoCAD SHX Text

H

AutoCAD SHX Text

I

AutoCAD SHX Text

J

AutoCAD SHX Text

K

AutoCAD SHX Text

L

AutoCAD SHX Text

M

AutoCAD SHX Text

N

AutoCAD SHX Text

O

AutoCAD SHX Text

P

AutoCAD SHX Text

10

AutoCAD SHX Text

9

AutoCAD SHX Text

8

AutoCAD SHX Text

7

AutoCAD SHX Text

6

AutoCAD SHX Text

5

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

DRAWING

AutoCAD SHX Text

NO.

AutoCAD SHX Text

AA1000886-SCHEM

AutoCAD SHX Text

EX600-IN(1):2

AutoCAD SHX Text

EX600-IN(1):1

AutoCAD SHX Text

EX600-IN(1):4

AutoCAD SHX Text

EX600-IN(1):3

AutoCAD SHX Text

EX600-IN(1):10

AutoCAD SHX Text

EX600-IN(1):9

AutoCAD SHX Text

EX600-IN(1):14

AutoCAD SHX Text

EX600-IN(1):13

AutoCAD SHX Text

EX600-IN(1):4

AutoCAD SHX Text

EX600-IN(1):3

AutoCAD SHX Text

EX600-IN(1):7

AutoCAD SHX Text

EX600-IN(1):12

AutoCAD SHX Text

EX600-IN(1):16

AutoCAD SHX Text

EX600-IN(1):15

AutoCAD SHX Text

WHEEL PRESS CYLINDER

B 5N/A

1

(BLK)

(BLU)

(BRW)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(WHT)

(BLK)

(BLU)

(BRW)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLK)

(BLU)

(BRW)

(BLU)

(BRW)

AutoCAD SHX Text

LINE

AutoCAD SHX Text

NO.

AutoCAD SHX Text

500

AutoCAD SHX Text

501

AutoCAD SHX Text

502

AutoCAD SHX Text

503

AutoCAD SHX Text

504

AutoCAD SHX Text

505

AutoCAD SHX Text

506

AutoCAD SHX Text

507

AutoCAD SHX Text

508

AutoCAD SHX Text

509

AutoCAD SHX Text

510

AutoCAD SHX Text

511

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512

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513

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514

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515

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516

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517

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518

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519

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520

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521

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522

AutoCAD SHX Text

523

AutoCAD SHX Text

524

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

0

AutoCAD SHX Text

1

AutoCAD SHX Text

2

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3

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4

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

4

AutoCAD SHX Text

1

AutoCAD SHX Text

2

AutoCAD SHX Text

3

AutoCAD SHX Text

4

AutoCAD SHX Text

6

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

2

AutoCAD SHX Text

1

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4

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3

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1

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4

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3

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4

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3

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1

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4

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3

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1

AutoCAD SHX Text

4

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AutoCAD SHX Text

1

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2

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3

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4

AutoCAD SHX Text

1

AutoCAD SHX Text

1

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2

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3

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4

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3

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1

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2

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3

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4

AutoCAD SHX Text

5

AutoCAD SHX Text

1

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2

AutoCAD SHX Text

3

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4

AutoCAD SHX Text

7

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

EX600-DXPD

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1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

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SHEET

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SCALE

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REV

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SIZE:

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1

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A

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B

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C

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D

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E

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F

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H

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K

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L

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M

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N

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O

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P

AutoCAD SHX Text

10

AutoCAD SHX Text

9

AutoCAD SHX Text

8

AutoCAD SHX Text

7

AutoCAD SHX Text

6

AutoCAD SHX Text

5

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

DRAWING

AutoCAD SHX Text

NO.

AutoCAD SHX Text

AA1000886-SCHEM

AutoCAD SHX Text

424

AutoCAD SHX Text

SPACER STACK#1

AutoCAD SHX Text

SPACER PRESENT

AutoCAD SHX Text

(reflective)

AutoCAD SHX Text

SPACE STACK#2

AutoCAD SHX Text

SPACER PRESENT

AutoCAD SHX Text

(reflective)

AutoCAD SHX Text

WHEEL PRESENT

AutoCAD SHX Text

AT PRESS

AutoCAD SHX Text

(LASER)

AutoCAD SHX Text

624

AutoCAD SHX Text

PUSH OFF CYLINDER#1

AutoCAD SHX Text

PUSH OFF CYLINDER#1

AutoCAD SHX Text

EXTENDED

AutoCAD SHX Text

RETRACTED

AutoCAD SHX Text

PUSH OFF CYLINDER#2

AutoCAD SHX Text

PUSH OFF CYLINDER#2

AutoCAD SHX Text

EXTENDED

AutoCAD SHX Text

RETRACTED

AutoCAD SHX Text

EX600-IN(2):2

AutoCAD SHX Text

EX600-IN(2):1

AutoCAD SHX Text

EX600-IN(2):6

AutoCAD SHX Text

EX600-IN(2):5

AutoCAD SHX Text

EX600-IN(2):10

AutoCAD SHX Text

EX600-IN(2):9

AutoCAD SHX Text

EX600-IN(2):14

AutoCAD SHX Text

EX600-IN(2):13

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

1

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text

EXTENDED

AutoCAD SHX Text

RETRACTED

AutoCAD SHX Text

EX600-IN(2):8

AutoCAD SHX Text

EX600-IN(2):7

AutoCAD SHX Text

INCOMING AIR PRESSURE

AutoCAD SHX Text

SWITCH

AutoCAD SHX Text

EX600-IN(2):3

AutoCAD SHX Text

WHEEL PRESS

AutoCAD SHX Text

EXTENDED (3-1/4")

AutoCAD SHX Text

EX600-IN(2):4

B 6N/A

1

AutoCAD SHX Text

EX600-SEN1

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

SCALE

AutoCAD SHX Text

REV

AutoCAD SHX Text

SIZE:

AutoCAD SHX Text

1

AutoCAD SHX Text

A

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B

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C

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D

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E

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F

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H

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I

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K

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L

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M

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N

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O

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P

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10

AutoCAD SHX Text

9

AutoCAD SHX Text

8

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7

AutoCAD SHX Text

6

AutoCAD SHX Text

5

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

DRAWING

AutoCAD SHX Text

NO.

AutoCAD SHX Text

AA1000886-SCHEM

AutoCAD SHX Text

SOL606

AutoCAD SHX Text

SPCR. STCK. 2 PUSHER EXTEND

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL605

AutoCAD SHX Text

SPCR. STCK. 2 PUSHER RETRACT

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL604

AutoCAD SHX Text

SPCR. STCK. 1 PUSHER EXTEND

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL603

AutoCAD SHX Text

SPCR. STCK. 1 PUSHER RETRACT

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL616

AutoCAD SHX Text

BRG. STCK. 2 PUSHER EXTEND

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL615

AutoCAD SHX Text

BRG. STCK. 2 PUSHER RETRAT

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL649

AutoCAD SHX Text

BRG. STCK. 1 PUSHER EXTEND

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL641

AutoCAD SHX Text

BRG. STCK. 1 PUSHER RETRACT

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL637

AutoCAD SHX Text

WHEEL LIFT ACT. EXTEND

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL634

AutoCAD SHX Text

WHEEL LIFT ACT. RETRACT

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL632

AutoCAD SHX Text

PUSH OFF CYLS. EXTEND

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

SOL628

AutoCAD SHX Text

PUSH OFF CYLS. RETRACT

AutoCAD SHX Text

SOLENOID

AutoCAD SHX Text

524

AutoCAD SHX Text

LINE

AutoCAD SHX Text

NO.

AutoCAD SHX Text

600

AutoCAD SHX Text

601

AutoCAD SHX Text

602

AutoCAD SHX Text

603

AutoCAD SHX Text

604

AutoCAD SHX Text

605

AutoCAD SHX Text

606

AutoCAD SHX Text

607

AutoCAD SHX Text

608

AutoCAD SHX Text

609

AutoCAD SHX Text

610

AutoCAD SHX Text

611

AutoCAD SHX Text

612

AutoCAD SHX Text

613

AutoCAD SHX Text

614

AutoCAD SHX Text

615

AutoCAD SHX Text

616

AutoCAD SHX Text

617

AutoCAD SHX Text

618

AutoCAD SHX Text

619

AutoCAD SHX Text

620

AutoCAD SHX Text

621

AutoCAD SHX Text

622

AutoCAD SHX Text

623

AutoCAD SHX Text

624

AutoCAD SHX Text

EX600-OUT(1):2

AutoCAD SHX Text

EX600-OUT(1):1

AutoCAD SHX Text

EX600-OUT(1):4

AutoCAD SHX Text

EX600-OUT(1):3

AutoCAD SHX Text

EX600-OUT(1):8

AutoCAD SHX Text

EX600-OUT(1):7

AutoCAD SHX Text

EX600-OUT(1):10

AutoCAD SHX Text

EX600-OUT(1):9

AutoCAD SHX Text

EX600-OUT(1):12

AutoCAD SHX Text

EX600-OUT(1):11

AutoCAD SHX Text

EX600-OUT(1):6

AutoCAD SHX Text

EX600-OUT(1):5

B 7N/A

1

1817

1615

1413

1211

109

87

65

43

21 COM

V1+

I1+

V2+

I2+

V3+

I3+

V4+

I4+

COM

COM

COM

13

14

15

16

17

18

(WHT)

(BLU)

(BRW)

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

SCALE

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REV

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SIZE:

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1

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A

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B

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C

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D

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E

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F

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G

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H

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I

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J

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K

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L

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M

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N

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O

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P

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10

AutoCAD SHX Text

9

AutoCAD SHX Text

8

AutoCAD SHX Text

7

AutoCAD SHX Text

6

AutoCAD SHX Text

5

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

DRAWING

AutoCAD SHX Text

NO.

AutoCAD SHX Text

AA1000886-SCHEM

AutoCAD SHX Text

LINE

AutoCAD SHX Text

NO.

AutoCAD SHX Text

700

AutoCAD SHX Text

701

AutoCAD SHX Text

702

AutoCAD SHX Text

703

AutoCAD SHX Text

704

AutoCAD SHX Text

705

AutoCAD SHX Text

706

AutoCAD SHX Text

707

AutoCAD SHX Text

708

AutoCAD SHX Text

709

AutoCAD SHX Text

710

AutoCAD SHX Text

711

AutoCAD SHX Text

712

AutoCAD SHX Text

713

AutoCAD SHX Text

714

AutoCAD SHX Text

715

AutoCAD SHX Text

716

AutoCAD SHX Text

717

AutoCAD SHX Text

718

AutoCAD SHX Text

719

AutoCAD SHX Text

720

AutoCAD SHX Text

721

AutoCAD SHX Text

722

AutoCAD SHX Text

723

AutoCAD SHX Text

724

AutoCAD SHX Text

RACK SLOT 3

AutoCAD SHX Text

P2-04AD

AutoCAD SHX Text

B8

AutoCAD SHX Text

B7

AutoCAD SHX Text

B6

AutoCAD SHX Text

B5

AutoCAD SHX Text

C8

AutoCAD SHX Text

C7

AutoCAD SHX Text

C6

AutoCAD SHX Text

C5

AutoCAD SHX Text

A5,A6

AutoCAD SHX Text

B4

AutoCAD SHX Text

B3

AutoCAD SHX Text

B2

AutoCAD SHX Text

B1

AutoCAD SHX Text

C4

AutoCAD SHX Text

C3

AutoCAD SHX Text

C2

AutoCAD SHX Text

C1

AutoCAD SHX Text

A3,A4

AutoCAD SHX Text

ZIPLINK

AutoCAD SHX Text

ZL-RTB20-1

AutoCAD SHX Text

146

AutoCAD SHX Text

24V

AutoCAD SHX Text

146

AutoCAD SHX Text

0V

AutoCAD SHX Text

WHEEL STACK

AutoCAD SHX Text

HEIGHT (ANALOG)

AutoCAD SHX Text

7030

AutoCAD SHX Text

24V

AutoCAD SHX Text

0V

ENCLOSURE DETAILS

FRONT ELEVATION SIDE ELEVATION

PANEL

++ -

-

Adjust

DC OK

24V 10A

100-240V~ 5A 50-60Hz

L N

2.30

1 2

3419

14

5 6 7 8

9 10 11

12

13

15 26

16

17

20

21TYP

22

23

24 25


AA1006

ELSCO WHEEL ASSEMBLERELECTRICAL ENCLOSURE

AA1000886 11 2NONE

--------

--------

---------

A

27

28

29

30TYP OF 2

31 32

33

34

35

3637

AutoCAD SHX Text


AutoCAD SHX Text

10

AutoCAD SHX Text

9

AutoCAD SHX Text

8

AutoCAD SHX Text

7

AutoCAD SHX Text

6

AutoCAD SHX Text

5

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

3 PL. DEC.

AutoCAD SHX Text

2 PL. DEC.

AutoCAD SHX Text

ANGLES

AutoCAD SHX Text

%%p

AutoCAD SHX Text

FINISH:

AutoCAD SHX Text

MATERIAL:

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

1

AutoCAD SHX Text

A

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B

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C

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E

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D

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F

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G

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H

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I

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J

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APPVD/CHECKED:

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AutoCAD SHX Text


AutoCAD SHX Text

DWG/DOC:

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MECH:

AutoCAD SHX Text

ELEC:

AutoCAD SHX Text

LAYOUT:

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ENGR:

AutoCAD SHX Text

SIZE:

AutoCAD SHX Text

NO.

AutoCAD SHX Text

DWG.

AutoCAD SHX Text

SHEET OF

AutoCAD SHX Text

SCALE

AutoCAD SHX Text

REV

AutoCAD SHX Text

K

AutoCAD SHX Text

L

AutoCAD SHX Text

M

AutoCAD SHX Text

REVISIONS

AutoCAD SHX Text


AutoCAD SHX Text

BETTER ENGINEERING MFG., INC. ALL

AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text


AutoCAD SHX Text

BETTER ENGINEERING MFG., INC.

AutoCAD SHX Text

N

AutoCAD SHX Text

O

AutoCAD SHX Text

P

AutoCAD SHX Text

SERIAL

AutoCAD SHX Text

NO.

AutoCAD SHX Text

K. McHenry

AutoCAD SHX Text

6/2020

AutoCAD SHX Text

W. Saumenig

AutoCAD SHX Text

6/2020

AutoCAD SHX Text

BOTTOM VIEW

45

4748

46

9

27

41

36

3940

3738

4344

42

32

3435

33

3031

2829

18

23

262524

19

2122

20

10

1213

11

17

1516

14

876

1

5432

B 2N/A

1AA1000886

AutoCAD SHX Text

SCHEMATIC

AutoCAD SHX Text

MK. NO.

AutoCAD SHX Text

ARNOLD PT. NO.

AutoCAD SHX Text

MANUFACTURER

AutoCAD SHX Text

BILL OF MATERIALS

AutoCAD SHX Text

DESCRIPTION

AutoCAD SHX Text

MFG. NO.

AutoCAD SHX Text

QTY. REQ'D.

AutoCAD SHX Text

DESIGNATION

AutoCAD SHX Text

SHEET

AutoCAD SHX Text

SCALE

AutoCAD SHX Text

REV

AutoCAD SHX Text

SIZE:

AutoCAD SHX Text

1

AutoCAD SHX Text

A

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B

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C

AutoCAD SHX Text

D

AutoCAD SHX Text

E

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F

AutoCAD SHX Text

G

AutoCAD SHX Text

H

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I

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J

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K

AutoCAD SHX Text

L

AutoCAD SHX Text

M

AutoCAD SHX Text

N

AutoCAD SHX Text

O

AutoCAD SHX Text

P

AutoCAD SHX Text

10

AutoCAD SHX Text

9

AutoCAD SHX Text

8

AutoCAD SHX Text

7

AutoCAD SHX Text

6

AutoCAD SHX Text

5

AutoCAD SHX Text

4

AutoCAD SHX Text

3

AutoCAD SHX Text

2

AutoCAD SHX Text

1

AutoCAD SHX Text

DRAWING

AutoCAD SHX Text

NO.

AutoCAD SHX Text

BREAKER, 2P, 16A, C CURVE, 240VAC/96VDC, UL489

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

FAZ-C16-2-NA-L

AutoCAD SHX Text

FAZ-C16-2-NA-L

AutoCAD SHX Text

SHAFT, DISCONNECT, 200MM

AutoCAD SHX Text

1

AutoCAD SHX Text

SOCOMEC

AutoCAD SHX Text

14001020

AutoCAD SHX Text

14001020

AutoCAD SHX Text

BREAKER, 2P, 10A, C CURVE, 240VAC/96VDC, UL489

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

FAZ-C10-2-NA-L

AutoCAD SHX Text

FAZ-C10-2-NA-L

AutoCAD SHX Text

PREIPHERAL DEVICE CABLE K30, 1m

AutoCAD SHX Text

1

AutoCAD SHX Text

FANUC

AutoCAD SHX Text

A05B-2690-K430

AutoCAD SHX Text

A05B-2690-K430

AutoCAD SHX Text

TERMINAL CONVERSION MODULE

AutoCAD SHX Text

1

AutoCAD SHX Text

FANUC

AutoCAD SHX Text

A05B-2690-K440

AutoCAD SHX Text

A05B-2690-K440

AutoCAD SHX Text

SAFETY CONTACTOR, 9A, 24VDC COIL

AutoCAD SHX Text

2

AutoCAD SHX Text

ABB

AutoCAD SHX Text

AFS09Z-30-22-30

AutoCAD SHX Text

AFS09Z-30-22-30

AutoCAD SHX Text

SAFETY CONTROLLER

AutoCAD SHX Text

1

AutoCAD SHX Text

KEYENCE

AutoCAD SHX Text

GC 1000

AutoCAD SHX Text

GC 1000

AutoCAD SHX Text

VARIABLE FREQUENCY DRIVE, POWRFLEX 525

AutoCAD SHX Text

1

AutoCAD SHX Text

ROCKWELL

AutoCAD SHX Text

25B-B2P5N104

AutoCAD SHX Text

25B-B2P5N104

AutoCAD SHX Text

BASE UNIT, 7 SLOT, PRODUCTIVITY 2000

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

P2-07B

AutoCAD SHX Text

P2-07B

AutoCAD SHX Text

FUSE, MIDGET, TBD AMP

AutoCAD SHX Text

3

AutoCAD SHX Text

WIRING DUCT COVER, 2 IN.

AutoCAD SHX Text

36 IN

AutoCAD SHX Text

PANDUIT

AutoCAD SHX Text

C2LG6

AutoCAD SHX Text

C2LG6

AutoCAD SHX Text

WIRNG DUCT, 2 X 2

AutoCAD SHX Text

36 IN

AutoCAD SHX Text

PANDUIT

AutoCAD SHX Text

G2X2LG6

AutoCAD SHX Text

G2X2LG6

AutoCAD SHX Text

WIRING DUCT COVER, 1 IN.

AutoCAD SHX Text

36 IN

AutoCAD SHX Text

PANDUIT

AutoCAD SHX Text

C1LG6

AutoCAD SHX Text

C1LG6

AutoCAD SHX Text

WIRNG DUCT, 1 X 2

AutoCAD SHX Text

36 IN

AutoCAD SHX Text

PANDUIT

AutoCAD SHX Text

F1X2LG6

AutoCAD SHX Text

F1X2LG6

AutoCAD SHX Text

DIN RAIL

AutoCAD SHX Text

39 IN

AutoCAD SHX Text

70301005

AutoCAD SHX Text

FUSE, GLASS, 5 X 20MM, 2 AMP, 250VAC, TIME DELAY

AutoCAD SHX Text

16

AutoCAD SHX Text

BUSSMAN

AutoCAD SHX Text

GMC2

AutoCAD SHX Text

GMC2

AutoCAD SHX Text

FUSE, TYPEJ, 30 AMP

AutoCAD SHX Text

3

AutoCAD SHX Text

EDISON FUSE

AutoCAD SHX Text

JDL30

AutoCAD SHX Text

JDL30

AutoCAD SHX Text

ZIPLINK CABLE, 1M

AutoCAD SHX Text

3

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

ZL-P2-CBL18-1

AutoCAD SHX Text

ZL-P2-CBL18-1

AutoCAD SHX Text

FUSE TERMINAL POINT

AutoCAD SHX Text

10

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

KN-F10

AutoCAD SHX Text

KN-F10-10

AutoCAD SHX Text

ZIPLINK FEED THRU MODULE

AutoCAD SHX Text

3

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

ZL-RTB20-1

AutoCAD SHX Text

ZL-RTB20-1

AutoCAD SHX Text

DISCONNECT SWITCH FUSED,30A

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

CFS-3PM30

AutoCAD SHX Text

CFS-3PM30

AutoCAD SHX Text

HMI, 7 INCH, COLOR, TOUCH SCREEN

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

EA9-T7CL-R

AutoCAD SHX Text

EA9-T7CL-R

AutoCAD SHX Text

POWER SUPPLY, 24VDC, 10 A

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

PSB24-240

AutoCAD SHX Text

PSB24-240

AutoCAD SHX Text

ETHERNET SWITCH, 5 PORT, UNMANAGED

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

SE-SW5U

AutoCAD SHX Text

SE2-SW5U

AutoCAD SHX Text

FILLER MODULE

AutoCAD SHX Text

4

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

P2-FILL

AutoCAD SHX Text

P2-FILL

AutoCAD SHX Text

INPUT MODULE, ANALOG, 4 CHANNEL

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

P2-04AD

AutoCAD SHX Text

P2-04AD

AutoCAD SHX Text

OUTPUT MODULE, RELAY, 16 PT,

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

P2-16TR

AutoCAD SHX Text

P2-16TR

AutoCAD SHX Text

INPUT MODULE, DISCREET, 16 PT, 24 VAC/VDC, SNK/SRC

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

P2-16NE3

AutoCAD SHX Text

P2-16NE3

AutoCAD SHX Text

BASE, 7 SLOT. PRODUCTIVITY 2000

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

P2-07B

AutoCAD SHX Text

P2-01AC

AutoCAD SHX Text

POWER SUPPLY, BASE, PRODUCTIVITY 2000, 120/240VAC IN

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

P2-01AC

AutoCAD SHX Text

P2-01AC

AutoCAD SHX Text

CPU, PRODUCTIVITY 2000

AutoCAD SHX Text

1

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

P2-550

AutoCAD SHX Text

P2-550

AutoCAD SHX Text

HANDLE, DISCONNECT, NEMA 4, RED/YELLOW

AutoCAD SHX Text

1

AutoCAD SHX Text

SOCOMEC

AutoCAD SHX Text

141E2911

AutoCAD SHX Text

141E2911

AutoCAD SHX Text

ROTARY DISCONNECT, 30A, 600V, CLASS J FUSING

AutoCAD SHX Text

1

AutoCAD SHX Text

SOCOMEC

AutoCAD SHX Text

38613004

AutoCAD SHX Text

38613004

AutoCAD SHX Text

SUBPANEL, CARBON STEEL

AutoCAD SHX Text

1

AutoCAD SHX Text

HUBBELL WEIGMANN

AutoCAD SHX Text

NP3024

AutoCAD SHX Text

NP3024C

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ENCLOSURE, 30 X 24 X 10, NEMA 12

AutoCAD SHX Text

1

AutoCAD SHX Text

HUBBELL WEIGMANN

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N412302410CLG

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N412302410CLG

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RELAY W/ SKT., FORCE GUIDED, 2NO/2NC SP, 24VDC COIL

AutoCAD SHX Text

AUTOMATION DIRECT

AutoCAD SHX Text

HC3906N-52-900-24

AutoCAD SHX Text

HC3906N-52-900-24

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4

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AUTOMATION DIRECT

AutoCAD SHX Text

KN-TL14

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KN-TL14

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10

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TERMINAL BLOCK, 3 HIGH FEED THROUGH

INDEX

ABORT PROCESSING pushbutton, 11 ABORTED, 8 Bearing and Spacer Actuators, 29 Bearing stations, 6 CHECKPOINTS, 11 end effectors, 25 HMI – human machine interface, 5 HOME, 9 index dwell time, 9 indexing table, 7 Keyence LZ-R Laser sensor, 33 LBS – large bearing station, 5 Lift Table Actuators, 30 light curtain, 6 locking door safety switches, 6 LSS – large spacer station, 5

numeric entry keypad, 13 PLC – programmable logic controller, 5 PLC (programmable logic controller), 5 PRESS Actuator, 32 Product Counter, 13 PS – press station, 5 Push-off Actuators, 31 robot communication, 9 ROBOT SPEED, 9 safety circuits, 5 safety contractors, 6 SBS – small bearing station, 5 Spacer stations, 6 SSS – small spacer station, 5 two channel monitoring, 6 WS – wheel station, 5

APPENDICES

Keyence LR-ZH Series Instruction Manual Keyence LR-TB5000 Series Instruction Manual Keyence G L-R Series -Safety Light Curtain Instruction Manual Keyence GS (Lock) Safety Interlocking Switch Instruction Manual Keyence PR-M/F Instruction Manual

roller guide assembly machine user's manual

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