fanuc 35ib - peter lehmann ag

Operat_&_service_instr_CNC-FANUC-35iB_DOK-0253-EN(03) Transl. of the orig. doc. acc. to 2006/42/EC 1 / 216

Operating and Service Instructions for CNC Control System

FANUC 35iB

Manufacturer:

Peter Lehmann AG Bäraustrasse 43

CH-3552 Bärau (Switzerland)

www.lehmann-rotary-tables.com

http://www.lehmann-rotary-tables.com/

CONTENT

2 / 216 Operat_&_service_instr_CNC-FANUC-35iB_DOK-0253-EN(03) Transl. of the orig. doc. acc. to 2006/42/EC

Table of Contents

A. Operating Instructions .................................................................................................... 7

1 GENERAL INFORMATION ............................................................................................... 7

1.1 History .............................................................................................................................................................. 7

1.2 Product Documentation - Validity of this Document ........................................................................................ 8

1.3 Instructions on Safety and Personal Protection ............................................................................................... 8

2 Functional Overview ....................................................................................................... 9

2.1 Technical data ................................................................................................................................................ 11

3 FANUC "i Pendant" Handheld Controller Panel.......................................................... 13

3.1 Designations .................................................................................................................................................. 13

3.2 Key Functions ................................................................................................................................................ 14

3.2.1 Explanation of the Keys ....................................................................................................................................................... 14

3.2.2 Function Keys and Switching Keyboard Assignment ............................................................................................................ 17

4 Operating the CNC FANUC 35iB .................................................................................. 18

4.1 NC Program Structure ................................................................................................................................... 18

4.2 Starting Up CNC FANUC 35iB ....................................................................................................................... 19

4.2.1 Starting Up in Standard Situation ......................................................................................................................................... 19

4.3 REF Mode (Approaching Reference Points) ................................................................................................. 20

4.4 JOG Mode (Moving Axes Manually) .............................................................................................................. 21

4.5 STEP or Handwheel Mode via Machine Operator's Panel ............................................................................ 22

4.5.1 Function STEP since PMC-Version „PMC1_V01E08beta“ (new Sept. 2014)........................................................................ 22

4.5.2 STEP- and HANDWHEEL-Function at PMC-Version „PMC1_V01E07“ (old) ........................................................................ 23

4.6 MDI Mode (Creating / Moving Temporary Program) ..................................................................................... 26

4.6.1 Example of working with the MDI Mode ............................................................................................................................... 26

4.7 EDIT Mode (Creating a Workpiece Program) ................................................................................................ 28

4.7.1 Fanuc Standard File Structure for File Storage .................................................................................................................... 28

4.7.2 Starting the EDIT Mode ....................................................................................................................................................... 28

4.7.3 Selecting a NC Program from the List for Editing or Processing ........................................................................................... 30

4.7.4 Creating a New Program...................................................................................................................................................... 33

4.7.5 Inserting a New Sequence or Value ..................................................................................................................................... 35

4.7.6 Changing a Sequence or Value ........................................................................................................................................... 36

4.7.7 Deleting a Sequence or Value.............................................................................................................................................. 37

4.7.8 Deleting a Program .............................................................................................................................................................. 38

4.8 AUTO Mode (Program Selection) .................................................................................................................. 40

4.8.1 Introduction .......................................................................................................................................................................... 40

4.8.2 Selecting an NC Program (Main Program) ........................................................................................................................... 40

4.8.3 Starting the Current NC Program ......................................................................................................................................... 40

4.8.4 Accessing the PG at a Sequence Number ........................................................................................................................... 43

4.9 Backing up and Loading NC Programs to the CNC ...................................................................................... 44

4.9.1 Introduction .......................................................................................................................................................................... 44

4.9.2 Preparing the Interface for the USB Flash Drive ................................................................................................................... 44

4.9.3 Reading the NC Program out to the USB Flash Drive or PC Card ........................................................................................ 45

4.9.4 Reading the NC Program out from the USB Flash Drive or PC Card .................................................................................... 48

4.9.5 Deleting a NC Program or Creating a New NC Program ...................................................................................................... 53

CONTENT


5 Programming and Function Examples ........................................................................ 56

5.1 Program commands according to DIN 66025 ................................................................................................ 56

5.2 Programming Example for 1-axis Model ........................................................................................................ 60

5.3 Programming Example for 2-axis Model ........................................................................................................ 60

5.4 Description of Individual Programming Functions ......................................................................................... 61

5.5 Reference Point and Workpiece Zero Point Shift .......................................................................................... 63

5.6 directPOS (Position Specification via M-Func 1…5) ..................................................................................... 64

5.6.1 Introduction .......................................................................................................................................................................... 64

5.6.2 NC Prog Selection Assignment: ........................................................................................................................................... 64

5.6.3 Example NC Prog for directPOS Function ............................................................................................................................ 64

5.7 Customer Macro Programming ...................................................................................................................... 64

5.7.1 Introduction .......................................................................................................................................................................... 64

5.7.2 Variables.............................................................................................................................................................................. 65

5.7.3 Variable Types ..................................................................................................................................................................... 66

5.7.4 Call by Reference ................................................................................................................................................................ 66

5.7.5 Checking or changing macro variables ................................................................................................................................ 67

5.7.6 Arithmetic and Logic Operations .......................................................................................................................................... 69

5.7.7 Assignment of Letters to Variable Numbers ......................................................................................................................... 69

5.7.8 Program Example ................................................................................................................................................................ 70

5.8 pL Division Computer Macro .......................................................................................................................... 71

5.8.1 Macro Description ................................................................................................................................................................ 71

5.8.2 Transferring Parameters for the Macro:................................................................................................................................ 72

5.8.3 Division Computer Macro Code ........................................................................................................................................... 72

5.9 Macro Call ...................................................................................................................................................... 73

5.9.1 Subprogram Call G65 .......................................................................................................................................................... 73

5.9.2 G Function Call G300 .......................................................................................................................................................... 73

5.10 Program Examples ........................................................................................................................................ 73

5.10.1 Example 1 (Division computer combined with other positions) ............................................................................................. 73

5.10.2 Example 2 (Continuous Turning in the Same Direction) ....................................................................................................... 74

6 PMC Parameter Setting ................................................................................................. 75

6.1 Displaying the PMC Version Number ............................................................................................................ 75

6.2 Preparing PMC Data to be Changed ............................................................................................................. 76

6.3 Language switching of the PMC reporting system ........................................................................................ 76

6.4 Keep relay ...................................................................................................................................................... 77

6.5 Timer .............................................................................................................................................................. 82

6.5.1 Signal Time Diagram ........................................................................................................................................................... 83

6.6 DATA .............................................................................................................................................................. 84

6.6.1 Access ................................................................................................................................................................................. 84

6.6.2 Configuration of the speed for endless turning M03 / M04 .................................................................................................... 85

6.7 Turning a 2-axis CNC into a 1-axis CNC ....................................................................................................... 85

6.7.1 Removing Axis 2 SERVO completely: .................................................................................................................................. 85

6.7.2 Deselecting Axis 2 SERVO only: .......................................................................................................................................... 85

6.8 Saving PrintScreen from Current Monitor Content to Card ........................................................................... 85

7 Connection to the Higher-Level Machine .................................................................... 87

CONTENT


7.1 Plug Connections at the Control Cabinet ....................................................................................................... 87

7.2 X17 Connector for the Connection to the Machine ........................................................................................ 88

7.2.1 CNC.MFK - M-Function Cable for the Connection to the Machine ........................................................................................ 88

7.3 Standard Connection for 1- and 2-axis Model ............................................................................................... 90

7.3.1 Acknowledgeable M-Function at the CNC Machine.............................................................................................................. 91

7.3.2 Program Example ................................................................................................................................................................ 91

7.4 Time Signal Diagram for CNC FANUC 35iB ................................................................................................. 91

7.5 Further Functions on the X17a Connector and their Connection .................................................................. 92

7.6 Operation of the machine tool without CNC-FANUC-35iB ............................................................................ 93

B. Service Instructions ............................................................................................................ 94

8 Commissioning.............................................................................................................. 94

8.1 Introduction .................................................................................................................................................... 94

8.2 Initial Commissioning, Step by Step .............................................................................................................. 95

8.2.1 Introduction .......................................................................................................................................................................... 95

8.2.2 IP Addresses ....................................................................................................................................................................... 95

8.2.3 Commissioning Procedure ................................................................................................................................................... 95

8.3 Basics: i-Pendant (Handheld Controller) ....................................................................................................... 96

8.3.1 Screen ................................................................................................................................................................................. 96

8.3.2 Touches sans volant intégrée .............................................................................................................................................. 96

8.3.3 Touches avec volant intégrée .............................................................................................................................................. 97

8.3.4 Switching from "CNC Control Panel" to "i-Pendant OS" ....................................................................................................... 98

8.3.5 EMERGENCY STOP and USB ............................................................................................................................................ 98

8.3.6 Dimensions .......................................................................................................................................................................... 98

8.3.7 Configuring 35iB for "i Pendant" Handheld Controller Panel ................................................................................................. 99

8.3.8 PMC Configuration............................................................................................................................................................. 100

8.3.9 Loading NC Parameters..................................................................................................................................................... 102

8.3.10 Loading PMC (LADDER), PMC Parameters ...................................................................................................................... 105

8.3.10.1 Preparing Loading ...................................................................................................................................................................... 105

8.3.10.2 Loading PMC .............................................................................................................................................................................. 107

8.3.10.3 Loading PMC Parameters........................................................................................................................................................... 108

8.3.10.4 Loading PMC IOCONF ............................................................................................................................................................... 109

8.3.10.5 Loading PMC Message .............................................................................................................................................................. 110

8.3.10.6 Saving Files Read in from RAM in F-ROM .................................................................................................................................. 111

8.3.11 Checking the PMC (LADDER) SW Version ........................................................................................................................ 114

8.3.12 Adjusting System-Specific Parameters .............................................................................................................................. 115

8.3.13 Loading Macros (Division Computer and directPos) ........................................................................................................... 116

8.3.14 Setting date and time ......................................................................................................................................................... 126

8.4 Complete Data Backup prior to Delivery ...................................................................................................... 128

8.4.1 Resetting WriteEnable NC and PMC Parameters .............................................................................................................. 132

8.5 Checklist for Initial Commissioning (Check-Your-Work) .............................................................................. 136

9 NC Parameter Setting .................................................................................................. 138

9.1 Preparing Data to be Changed .................................................................................................................... 138

9.2 NC Parameters ............................................................................................................................................ 138

9.2.1 Fanuc Graphic for the Assignment of Axes ........................................................................................................................ 148

9.3 Parametrization of Handy with and without integrated hand-wheel............................................................. 148

CONTENT


9.4 Motor ID (P2020) ......................................................................................................................................... 149

9.5 Gear Ratio for 0.0001° resolution (P1821, 2179, 2084, 2085) .................................................................... 149

9.6 Unintended motor-servo combination .......................................................................................................... 150

9.7 Parameteriz. of FANUC-Bus FSSB for SDU Box with direct measuring system ........................................ 150

9.8 Changing the Names of the Axes for pL Fanuc 35iB .................................................................................. 151

10 Connecting LADDER-III for PMC to FANUC-35iB ..................................................... 152

10.1 Preparing the connection ............................................................................................................................. 152

10.2 Changing PMC ............................................................................................................................................. 155

10.3 Explanations on PMC Variables .................................................................................................................. 155

10.4 Importing File in LADDER-III-SW................................................................................................................. 156

10.5 Useful information about PMC ..................................................................................................................... 156

10.6 Creating a LADDER Diagram for MemoryCard ........................................................................................... 156

10.7 RESET after EMERGENCY changes .......................................................................................................... 157

11 Buffer Batteries............................................................................................................ 158

11.1 35iB Buffer Battery (Standard) ..................................................................................................................... 158

11.2 Buffer Battery for Servo of the " Series" (Option) ..................................................................................... 158

11.2.1 Commissioning of the Measuring System Buffer Battery .................................................................................................... 159

11.2.2 Error Messages, Buffer Battery .......................................................................................................................................... 159

11.2.3 Replacing the Buffer Battery .............................................................................................................................................. 159

12 Installing the SDU Box (A02B-0323-C205) ................................................................. 160

12.1 Introduction .................................................................................................................................................. 160

12.2 Bill of Materials: CNC.WMS-x ...................................................................................................................... 160

12.3 Mechanical Mounting ................................................................................................................................... 161

12.4 Cabling ......................................................................................................................................................... 161

12.4.1 Overview............................................................................................................................................................................ 161

12.4.2 SDU Box Supply ................................................................................................................................................................ 162

12.4.3 Wiring of the Direct Measuring System .............................................................................................................................. 162

12.4.4 Connecting Fanuc FSSB Bus............................................................................................................................................. 163

12.4.5 Difference Display between Motor and Direct Measuring System....................................................................................... 163

12.5 Commissioning direct measuring system (eg HEIDENHAIN RCN223F) .................................................... 163

13 Installation of External handwheel ............................................................................. 164

13.1 Description ................................................................................................................................................... 164

13.2 Bill of Materials: CNC.HaRad....................................................................................................................... 165

13.3 FANUC I/O Board (A20B-2004-0690/02A) Pin Assignment JA3 ................................................................. 165

13.4 Drawing of External Handwheel .................................................................................................................. 165

13.5 Handwheel Installation Instructions ............................................................................................................. 165

13.5.1 Photo for Labeling 4 keys ................................................................................................................................................... 166

13.5.2 Picture showing how to Break Out the Hole ....................................................................................................................... 166

13.5.3 FANUC I/O Board with JA3 ................................................................................................................................................ 166

13.5.4 Servo Motor Tuning ........................................................................................................................................................... 168

13.5.5 POS ERROR too large ...................................................................................................................................................... 170

13.5.6 Reduce axle vibrations ....................................................................................................................................................... 171

13.5.7 S-RAM RESET .................................................................................................................................................................. 171

CONTENT


13.5.8 S-RAM BACKUP ............................................................................................................................................................... 173

13.5.9 S-RAM RESTORE ............................................................................................................................................................. 173

13.5.10 Function Number (LED Display 35iB) ................................................................................................................................. 173

14 Error Messages............................................................................................................ 174

14.1 Introduction .................................................................................................................................................. 174

14.2 PMC Errors (spec. LEHMANN).................................................................................................................... 174

14.3 Error Messages, Buffer Battery.................................................................................................................... 178

14.4 FANUC NC Alarms ...................................................................................................................................... 178

14.4.1 Alarm Assignment .............................................................................................................................................................. 178

14.4.2 Alarm Numbers (Source: Fanuc B-63174EN03) ................................................................................................................. 178

14.5 Servo Alarms from FANUC Doc B65270EN ................................................................................................ 187

14.6 DualCheckSafety Alarms FANUC-Doc B-64004 ......................................................................................... 194

15 Appendix ...................................................................................................................... 197

15.1 35iB Memory Assignment ............................................................................................................................ 197

15.2 Software Update FANUC i-Pendant ............................................................................................................ 197

15.3 Maintenance Operations 35iB...................................................................................................................... 198

15.4 PMC Inputs and Outputs .............................................................................................................................. 202

15.5 Connector on Side Wall Control System ..................................................................................................... 206

15.5.1 Power Supply X20 plug type CEE Ty 3L 16A 6h ................................................................................................................ 206

15.5.2 X2M11 (Axis 1) and X2M12 (Axis 2) (signal and motor) ..................................................................................................... 207

15.6 X16 - Pin Assignment i-Pendant Handheld Controllers (HBTs) .................................................................. 208

15.7 EMERGENCY STOP Circuit ........................................................................................................................ 209

15.8 Pin Print pL Art. No. 120-3805a ................................................................................................................... 210

15.9 35iB Control Cabinet Wiring Diagram .......................................................................................................... 211

16 Contact ......................................................................................................................... 216

OPERATING INSTRUCTIONS


A. Operating Instructions

1 GENERAL INFORMATION

Dear Customer

We wish you much success with the LEHMANN FANUC 35iB CNC control system.

The LEHMANN FANUC 35iB Type D CNC control system is perfectly aligned to our rotary tables of the 500 series. It is available either as a 1-axis or 2-axis model. For more information, please refer to the BR500 catalog on our website.

By means of the FANUC 35iB CNC control system, LEHMANN rotary tables can be connected to the machine so that they work like additional integrated axes. The FANUC 35iB processes the control signals of the machine tool, moves the rotary tables, controls the clamping etc. and monitors its functions at the same time.

The FANUC 35iB is programmed by using the supplied FANUC handheld controller. Thus, it is extremely simple to operate the control system.

This manual only describes the current LEHMANN application of the FANUC 35iB Type D control. Among others, the extensive manuals «FANUC 35iB Nos. B-64523, B-64524, B-64525, B-65270 and B-64530» by FANUC served as a source. These are also available in different languages on the web.

1.1 History

Ix(1) Datum(2) Seite Text Von

02 2014-12-04 div Handrad intern/extern eingearbeitet. Eg

02 2015-02-06 158 Messsystemkabel 0.7m neu 0.9m, 1.4m neu 1.8m Bm

02 2016-03-03 202 Power supply Stecker eingefügt. Eg

03 2018-03-07 div P.8040; M-Verknüpfung besser beschrieben, nebst vielen an-dern Erweiterungen, Ergänzungen, Korrekturen.

eg

Änd.-Index u. Dat. sind in jeder Fusszeile. …__DOK-xxxx-xx.00 (1)_...._YYYY-MM-DD (2).docx



1.2 Product Documentation - Validity of this Document

This document is an integral part of the "Product Documentation of the 500 Series".

1.3 Instructions on Safety and Personal Protection

Irrespective of the conclusively binding entire documentation of the completed machinery, the following safety in-structions apply to pL LEHMANN systems.

CAUTION: Risk for body and machine parts

With the guard door open, there is a risk of hands getting caught in the machine, in particular with systems dividing/indexing and tilting. The same applies to measuring and test equipment, workpieces, tools etc.

CAUTION: Electric shock

The servo motor is operated with high voltages.

If damage to the flexible tubing and/or cables is detected, the system must be switched off immediately. The use of water-based liquids increases the risk of electric shock.

CAUTION: Do not step under or stand below lifted loads

During transport, do not step under or stand be-low lifted loads.

PLEASE NOTE: Qualifications of the personnel

The system may only be operated by specifically trained and authorized personnel. The responsibility lies with the operating company of the "com-pleted machinery".



2 Functional Overview

No. Function Specification Remark Option Status

1. Continuous turning M3, M4, M5 For grinding work

2. External input "Enable-DoorSwitch"

Yes 1-channel, acts on EMERGENCY SHUTDOWN contactor

3. External input "Manual/Auto-matic"

Yes

4. External input "EMERGENCY STOP"

Acts directly on power ampli-fier via amplifier contactor

Can be controlled externally

5. External input "CycleStart" Yes Can be controlled externally

6. External input "CycleStop" Stops motor with ramp Can be controlled externally

7. External output "EMERGENCY STOP"

EMERGENCY STOP button on handheld controller

8. External output "EndOfPro-gram"

Optionally PG start, via keep relay

Optionally continuous signal or pulse. 0 = period, 1...254 = pulse [ms] Adjustable via parameters

9. External output "InPosition"

Optionally continuous signal or pulse. 0 = period, 1...254 = pulse [ms] Adjustable via parameters

10. Handheld controller (here: FA-NUC's Handy Operator's Panel) input "OK Button"

2-phase via handheld con-troller (here: FANUC's Handy Operator's Panel)

1-channel, acts on EMERGENCY SHUTDOWN contactor

11. Hardware limit switch Yes

12. Manual feed Creep traverse, step-by-step. Variable speed

Adjustable via keyboard

13. Read program memory in and out

PC Card

14. Read backup in and out Complete data backup PC Card

15. Read program memory in and out

RS232

16. Acknowledgeable M-Func 1 1 DigInput, 1 DigOutput


18. Reference point approach Via referenced cams and measuring system

19. Reference point shift Via parameters

20. Software limit switch Yes

21. Feed programming 1 ... 9999 [°/min] via F

22. Display language English

23. Programmable angle 0.0001 ... 9’999.9999 [°] Freely programmable

24. PG names Oxxxx (text) 4-digit, text possible in brack-ets



No. Function Specification Remark Option Status

25. Program jump with repetition With sequence number and "GoTo" command

26. Spindle clamping 4th axis 5th axis

Keep relay in order to acti-vate monitoring

27. Activate / deactivate axes 4th axis 5th axis

Via keep relay and NC pa-rameters

28. PLC error reporting system Handheld controller in clear text

29. External output "Ready"

30. Division computer for divisions max./360°

99999999 Via pL Macro O9012

31. System error reporting system Handheld controller in clear text

32. Amplifier 1st axis

33. Number of programs Max. 63, incl. macros

34. Display language Switchable to French, Eng-lish, Italian

Other languages optionally available on request.

35. Programmable angle 0.0001 ... 9’999.9999 [°] Freely programmable




39. External position assignment Via RS232

40. External position assignment

M-Function 1 ... 5 (5 possible positions. Each position requires an M-Func-tion (acknowledgeable) of the CNC.)

41. Remote maintenance via Ethernet interface (option)

Yes

42. SDU1 Input "DirectMeasur-ingSystem"

HEIDENHAIN angular posi-tion measuring system 1Vss with FANUC Interface IF01/02

43. Amplifier 2nd axis

44. External handwheel with 5m cable

Please refer to chapter: Handwheel

45. Integrated handwheel in handheld controller (HBT)

Being clarified

46. PitchErrorCompensation

Key for "Status"

= available = near completion = upon request



2.1 Technical data

No. Function Specification Remark

1. Programmable angle 0.0001 ... 9’999.9999°

2. Subprograms Yes 4-fold nestable

3. Total memory capacity 4,000 characters (Byte) Optionally 128 Kbytes

4. Number of programs incl. macros 63 Optionally 400

5. Buffering program memory With battery

6. Programming options Absolute, incremental Can be used in any combin.

7. Reference point approach Yes. Via referenced cams and measuring system

Not applicable for "Absolute"

8. Reference point shift Yes Via parameters

9. Manual feed Creep traverse, rapid traverse, step-by-step

10. Feed programming Yes

11. Repeat function Loop programmable

12. Software limit switch Yes Adjustable via parameters

13. Hardware limit switch Yes

14. Spindle clamping Automatic Can be switched on/off

15. Monitoring of spindle clamping Yes

16. Output "RotaryTableInPosition" Yes

17. External input "Manual/Automatic" Yes

18. Output "Ready/ErrorDectection" Yes

19. External input "EnableRotation" Yes

20. Free output (M-Functions) 5 outputs e.g. in order to actuate an au-tomatic tailstock

21. Input "ExternalCycleStart" Yes

22. Input "ExternalCycleStop" Yes

23. Input "External EMERGENCY STOP" Yes 1-channel

24. OK button on handheld controller (HBT) 2-phase/ external input "Machine Door"

OK button or door must be HIGH 1-channel

25. Error reporting syst. on handheld controller Clear text

26. Motor output For FANUC AC servo motor 1- or 2-axis



No. Function Specification Remark

27. Input motor measuring system FANUC serial

28. Input position measuring system FANUC serial Optionally with SDU box

29. Power supply 1 x 200…240V 50Hz/60Hz 16A with neutral conductor or 2 x 200VAC 16A

1-ph. with neutral conductor

2-ph without neutral conduc-tor

30. Interface RS232, PC Card Optionally Ethernet

31. Acknowledgeable M-Function when con-nected to machine CNC

Yes. Acknowl. signals and EMERGENCY STOP connection are exp. to be sent by the machine.

32. Program jumps Via "GoTo" command Sequence numbers (Nxxxx) must be used

33. Program jumps Via "GoTo" command Sequence numbers (Nxxxx) must be used

34. Continuous turning (divider) Yes e.g. for grinding work

35. Subprograms Yes 4-fold nestable

36. External output "EMERGENCY STOP" Yes, via handheld controller 1-channel



3 FANUC "i Pendant" Handheld Controller Panel

3.1 Designations

-MDI Mode -System/Parameter

LED: CNC/M-OPE

Switch - Keyboard: OFF = deactivated

ON = activated

Or: Integr. Hand Wheel

SHIFT Key

Cursor-Keys

RESET Key

-Page Forward -Increase Feed

INSERT Key

DELETE Key

+/- Key

CANCEL Key

Decimal point Key

INPUT Key

Corrections and Settings

EOB Key = „;“

-REF-Mode -Alarmes -Messages

-J1/+J1 = JOG A -J2/+J2 = JOG C

Scroll Forward

STOP START

Scroll Backward

EMERGENCY STOP

Housing

Display

OK Buttons. Rear on the left and right

Toggle Key for Secondary Func-tion. Cf. LED

-EDIT-Mode -Position Display

REPLACE Key

-Page Backward -Reduce Feed

HANDLE (M-OPE) Program Display

-JOG-Mode -SHIFT JOG = HANDWHEEL

x1 x10 x100

x1‘000

Plug Connection



3.2 Key Functions

3.2.1 Explanation of the Keys

No. Designation Explanation

1.

Example:

M-OPE/MDI

In order to switch between the modes M-OPE and CNC.

Meaning of the green LED on the left below the key:

=> When the LED lights up, the part of the key highlighted in brown is ac-

tive

=> When the LED does not light up, the part of the key highlighted in white

is active

2.

RESET

Reset the CNC-PG, clear an alarm, activate the servos after an

EMERGENCY-STOP

3.

…

Softkeys

The respective function of the softkeys is shown at the bottom of the

HANDHELD CONTROLLER OPERATOR'S PANEL.

Using the arrow keys to scroll forward/backward, further assignments of

the F keys can be shown.

In order to switch from F1…F5 to F6…F10

4.

…

Address and Number Keys

In order to enter letters, numbers etc.

5.

…

Jog Keys for Axis Movement

- M-OPE Mode: Symbols at the top are active.

- MDI Mode: Symbols at the bottom are active.

6.

SHIFT

Some keys are assigned two characters, separated by an oblique colored

field.

Example:

The SHIFT key is used to switch between functions. Without the "SHIFT

key", the large character is active; with the "SHIFT key", the small charac-

ter is active.

-> Example: "SHIFT" key and "A/7" key = A, only "A/7" key = 7

7.

INPUT

Input key.

Entered characters are first only displayed and are in a buffer.

Using the INPUT key, they are definitively saved.

The INPUT key has the same effect as the [INPUT] softkey.

8.

CANCEL

Cancel key (revoke).

Using this key, the last character entered is deleted.

Example: The display shows: >N001X100Z_ Now, press the CANCEL key

once. The display will then show: >N001X100_




9.

EOB: Each NC sequence must be completed by "EndOfBlock"; a semico-

lon " ; " is generated.

10.

Operating Mode Switching Keys:

- AUTO: NC program sequence

- EDIT: Edit NC program

- MDI: MDI Mode

- REF: Approach reference points

- JOG: Moving the axes using the JOG keys

- SHIFT-JOG: Handwheel or step-by-step operation

11.

These keys are only available in the M-OPE Mode:

- START: cycle start.

- SINGLE: Activate an individual program sequence.

- STOP: cycle stop.

12.

Program editing keys

ALTER: Text: REPLACE

INSERT: Text: INSERT

DELETE: Text: DELETE

13.

PROGRAM: Activate NC program display

14.

MESSAGE: Show display for message and alarm details

15.

POS: Activate position display




16.

Cursor Keys:

Using these four keys, the screen cursor can be moved in four directions:

- to the LEFT

- to the RIGHT

- to the TOP

- to the BOTTOM

17.

Page Keys / Changing Feed F:

PAGE UP: Scroll FORWARD / Increase Feed

PAGE DOWN: Scroll BACKWARD / Reduce Feed

18.

EMERGENCY STOP Button

- In order to change the EMERGENCY STOP status. In order to deactivate

the EMERGENCY STOP status, turn the button to the right.

19.

OK Button:

The two OK buttons on the rear side of the handheld controller (left hand,

right hand) and the door switch (see X17 connector, Pin7) are connected in

an OR operation.

At least one of these switches and buttons must be closed (ON) in order to

be able to move axes.

If no switch or button has been pressed, the control system is in the

EMERGENCY STOP status.

One can conclude from this: When a jumper is installed on the X17 con-

nector between Pin 7 and Pin 2, the OK buttons are without effect.

HOWEVER, WE DO NOT AGREE TO THIS MEASURE. IT IS

ALWAYS CARRIED OUT ON YOUR OWN RESPONSIBILITY.

20.

Signal LEDs

- POWER: LED green is illuminated = 24 VDC supply of the handheld con-

troller (HBT) is OK.

- ALARM: LED red is illuminated = An alarm is present (For details, use

"MESSAGE" key).

- M-OPE: LED green is illuminated = Operating mode switching key is set

to "M-OPE".

21.

Rotary Switch for Keyboard Lock:

OFF = Keyboard deactivated

ON = Keyboard activated

22.

- USB Interface: Using a USB flash drive, programs and parameters can

be read in and out.



3.2.2 Function Keys and Switching Keyboard Assignment

When M-OPE lights up in green ( ), the keyboard assignment highlighted in brown is active.



4 Operating the CNC FANUC 35iB

4.1 NC Program Structure

No. PROGRAM Explanation Picture

1. Program numbers are al-

ways 4-digit.

1st digit = O (capital let-

ter),

2nd to 4th digit = numeri-

cal.

Example: O0123

Comments can be pro-

vided in round brackets

(text).

Example: (TGM24)

PLEASE NOTE:

Reserved program numbers:

O0000 is reserved for the MDI

Mode.

O8000 to O8999 are re-

served for macros and are

blocked by default via NC param-

eters.

O9000 to O9999 are re-

served for macros and are

blocked by default via NC param-

eters.

2. Sequence numbers Nxx

are only required when

working with the se-

quence command

GoTo Nxx. Free number

of numerical digits.

Otherwise, sequence num-

bers can be omitted.

3. Each line must be com-

pleted by using EOB.

4. G90 G00; Example:

Travel sequence absolute,

select with rapid traverse,

G90 = absolute

G00 = rapid traverse

5. A30; Example

A30 = using axis A, travel forwards by 30 degrees.

6. M00; Example:

M00 = programmed stop. Program is stopped and sends the signal "InPos".

7. A00; Example:

A00 = using axis A, travel to 0 degrees.

7. M99; Return to "StartOfProgram" using "CycleStart" for continuous turning applica-

tions

8. M30; Example:

M30 = EndOfProgram and stop as well as return to StartOfProgram. Program is

stopped, the signals "InPos" and "EndOfProgram" are sent.

9. % Always complete a program by using %, provided that it is created externally.



4.2 Starting Up CNC FANUC 35iB

4.2.1 Starting Up in Standard Situation

No Action Picture for the Action Response from CNC FANUC 35iB

1. Connect to the 230 V/50

Hz power supply

Use the supplied cable.

2. Switch on the control

system with the main

switch.

3. If necessary:

Unlock the

EMERGENCY STOP

button.

4. If alarm "WRITE

ENABLE" is still present,

it can be deleted by

pressing the RESET key

and the CANCEL key

simultaneously. Other-

wise, the axes will not be

moved.



No Action Picture for the Action Response from CNC FANUC 35iB

5. Using the POS key, the

screen mask with the

current axis positions

can be activated again.

4.3 REF Mode (Approaching Reference Points)

No. Action Picture for the Action Response from the CNC

1. After starting up, the CNC

automatically enters the

REF Mode.

If an alarm message is

present, it must be de-

leted first by pressing the

RESET key.

Afterwards, the position

display can be activated

by pressing the POS key.

Only if an alarm is present:

2. Switch keyboard function

by pressing the M-OPE

key (LED must light up in

green).

3. If available:

Start reference point ap-

proach for the 2nd axis

by pressing -J2 or +J2.

2nd axis approaches the reference point.

4. By pressing the CYCLE

START key, both axes

are referenced.

Both axes approach the reference points.



4.4 JOG Mode (Moving Axes Manually)


1. Press the POS key when

"ACTUAL POSITION" is

not shown at the top left

(LED: M-OPE must not

light up).

2. 1 Activate the JOG Mode

by pressing the JOG key

(LED: M-OPE must light

up in green so that the

JOG key is active).

3. 2 Move 1st axis using the

+J1 and -J1 keys.

1st axis is moving.

4. 3 If available: Move 2nd

axis using the +J2 and -

J2 keys.

2nd axis is moving.

4 Adjust feed for manual movement by

pressing the PAGE UP key (Increase Feed)

pressing the PAGE DOWN key (Reduce Feed)



4.5 STEP or Handwheel Mode via Machine Operator's Panel

4.5.1 Function STEP since PMC-Version „PMC1_V01E08beta“ (new Sept. 2014)


1. Press the POS key when "ACTUAL POSITION" is not shown at the top left (LED: M-OPE must not light up).

2. When the STEP Mode is activated, the hand-wheel, if available, is also automatically acti-vated. M-OPE/MDI must light up in green. Press the PROGRAM (HANDLE) key. The mode shows now HND. Attention: Also the Mode Hand-WHEEL shows HND.

(labeled) or

(new)

3. Now choose the pre-ferred axis with keys –J1/+J1 resp.–J2/+J2. (LED: M-OPE must be lighted). pL-Standard: +J1 = A-axis +J2 = C-axis

4. The step size can be ranged with the keys: - G = x1 - F = x10 - M = x100 - G and F = x1000

With external Hand wheel

or integrierted Hand wheel

External

Integr.(March 2015)



4.5.2 STEP- and HANDWHEEL-Function at PMC-Version „PMC1_V01E07“ (old)


1. Press the POS key

when "ACTUAL

POSITION" is not

shown at the top left


light up).

2. When the STEP Mode is

activated, the hand-

wheel, if available, is

also automatically acti-

vated.

M-OPE/MDI must light

up in green.

Press the SHIFT key

and the JOG key simul-

taneously.

&

3. Now it is generally pos-

sible to move the axes

step by step by using

the –J1/+J1 keys and

the –J2/+J2 keys re-

spectively (LED: M-OPE

must light up in green).

To change the step size,

the machine control

panel must be enabled.




4. Activating the machine

operator's panel:

Press the

OFFSET/SETTING key


light up).

5. Switch function keys +


light up).

6. Press the F3 key to acti-

vate the "Operator's

Panel" (LED: M-OPE

must not light up).




7. Now, navigation using

the cursor keys is possi-

ble:

1.Select HND

2.HA = A-axis

3.HC = C-axis

4.HANDLE MULT =

steps

Caution: JOG and FEED

OVRD must not be set

to 0 [%].

8. Activate the machine

operator's panel by

pressing the F1 key


up in green). When F1 is

pressed, nothing be-

comes visible on the dis-

play. However, the JOG

keys are now active as

STEP keys. Or the

handwheel is active if

available.

When the machine op-

erator's panel function is

no longer required,

press F1 to deactivate

the operator's panel.

9. When the machine op-

erator's panel function is

no longer required,

press the F1 key to de-

activate the operator's

panel (LED: M-OPE

must light up in green).

Caution: When the machine operator's panel is activated, it must also be deactivated again by pressing the F1 key (LED: M-OPE lights up in green); otherwise, everything else is blocked and no message is displayed either!



4.6 MDI Mode (Creating / Moving Temporary Program)

The MDI Mode is the operating mode by means of which an operator is able to enter and process program data without saving these in the program memory.

4.6.1 Example of working with the MDI Mode


1. Press the POS key

when "ACTUAL

POSITION" is not shown

at the top left (LED: M-

OPE must not light up).

2. Activate the MDI Mode

by pressing the MDI key



MDE key is active).

3. Activate the program display by press-

ing the PROGRAM key.

Explanations:

a) The MDI program always starts with

the letter O, followed by 4 numerical

digits xxxx.

b) The MDI program cannot be saved.

c) Upon command M30, the MDI pro-

gram will be automatically deleted.

d) If a program repeat is required, the

ReturnTo command M99 must there-

fore always be used.

For an example, please see further be-

low.

4. Enter the workpiece pro-

gram by using G and M

commands and axis

names.




5. Always complete the se-

quence by EOB (;).

Semicolon is set (;).

6. Then insert the se-

quence using the

INSERT key.

Sequence is inserted in the program.

7. Correcting:

By pressing the

DELETE key, a cursor-

marked command can

be deleted.

Command is deleted.

8. Correcting:

Delete single numbers

by using the CANCEL

key:

The cursor jumps back by one position (as if the

backspace key was used).

9. Switch to M-OPE, then

start the NC program by

pressing the CYCLE

START key.

The NC program is running.

10. Example program:

-Position A90 in rapid

traverse;

-PG stop M0;

-Position A0°;

-PG stop M0;

-Return to PG start M99

G90G0A90;

11. Switch to M-OPE, then

start the NC program by

pressing the CYCLE

START key.

The NC program is running.



4.7 EDIT Mode (Creating a Workpiece Program)

4.7.1 Fanuc Standard File Structure for File Storage

1. Folder for customer NC programs: CNC_MEM / USER / PATH1

2. Folder for customer NC macros: CNC_MEM / USER / LIBRARY

3. Folder for manufacturer NC macros: CNC_MEM / MTB1

In order to switch from field 1 to field 2, press the SHIFT key and the right arrow or left arrow key respectively. The field highlighted with the blue bar is always active (DEVICE: CNC_MEM).

and

4.7.2 Starting the EDIT Mode


1. Activate the EDIT Mode

by pressing the EDIT key.



key is active).




2. Press the PROGRAM

key to activate the opera-

tor's panel for the pro-

gram display. (LED: M-

OPE must not light up so

that the key is active)

The active program can

now be edited.

Warning: Foreground

EDIT (FG-EDIT) must be

enabled. If not: Activate

now!

3. Switch to directories.

F2 key: [FOLDER] =. PG

table of contents



4.7.3 Selecting a NC Program from the List for Editing or Processing


1. Prerequisite:

PROGRAM FOLDER is

active.

- Use the cursor keys to

navigate the bar high-

lighted in yellow to the

required program (LED:

M-OPE must not light

up).

- Afterwards, press the

INPUT key to selected

the required program.

Caution: The program is

only active for editing; in

order to activate it in the

Automatic Mode, it must

also be selected as main

program. The active

main program is marked

by the CNC with an а.

The action can be car-

ried out in the EDIT or in

the MEM Mode.

2. By pressing the F5

[OPRT] key, switch the

screen mask.

3. Press the F [TREELIST]

key.




4. In order to switch from field 1 to field 2, press the SHIFT key and the right arrow or left arrow key respectively. The field highlighted with the blue bar is always active (DEVICE: CNC_MEM)

and

5. Use the arrow keys to

select the required pro-

gram.

Press the SHIFT key fol-

lowed by the F4 key:

[MAIN PROGRM] to se-

lect the chosen program

as an active main pro-

gram.

When the message:

SETTING A MAIN

PROGRAM FILED is

shown, the active NC

program must be

stopped in the back-

ground (press the

RESET key).

6. F2 key: [FOLDER] =. PG

table of contents




7. Switch the screen mask.

by pressing the F5

[OPRT] key,

8. - Use the cursor keys to

navigate the bar high-


required program (LED:


up).

Press the SHIFT key

and, afterwards, the F4

key: [MAIN PROGRM] to

select the chosen pro-

gram as an active main

program.

The active main program

is marked by the CNC

with an а.

9. Exit the "<" screen mask.



4.7.4 Creating a New Program


1. Prerequisite:

EDIT Mode

Press the PROGRAM

key and the F2

[FOLDER] key after-

wards.

2. Switch the screen mask

by pressing the F5

[OPRT] key.

3. Enter a free program

number: Oxxxx

Example: O0741

Remark: Program names

with capital letters are

also possible; the name

is then bracketed

<NAME>.




4. Press the F1 [CREATE

PROGRM] key.

5. Exit the "<" screen mask.

6. Use the

F1 [PROGRAM] key to

switch to the program dis-

play.



4.7.5 Inserting a New Sequence or Value


1. Prerequisite:- EDIT Mode

-PROGRAM(WORD) screen mask

2. -Move the cursor behind the position where the se-quence is to be inserted.

-Enter sequence: M0;

(; = EOB key)

Remark:

Incorrect input can be de-leted step by step using the CANCEL key (func-tions as the backspace key).

= BackSpace

3. Insert the sequence in the input field into the program by pressing the INSERT key.



4.7.6 Changing a Sequence or Value


1. Prerequisite: -EDIT Mode


2. Move the cursor to the value to be changed and enter the new value: A85.

3. To replace the value, press the ALTER key.



4.7.7 Deleting a Sequence or Value


1. Prerequisite: -EDIT Mode


2. Move cursor to the value to be deleted.

3. To delete the value, press the DELETE key until all values of the se-quence to be deleted are deleted.



4.7.8 Deleting a Program


1. Prerequisite: EDIT Mode

Press the PROGRAM key and then the F2 [FOLDER] key.

2. Press the F5 [OPRT] key.

3. Use the CURSOR keys to position the bar to the program to be deleted (e.g. 0124).




4. Select "Delete program" using the F3 [DELETE] key.

5. Perform "Delete program" by pressing the SHIFT key and then the F5 [EXEC] key.



4.8 AUTO Mode (Program Selection)

4.8.1 Introduction

An NC program can be started either via external start on the X17 connector or via the CycleStart key on

the handheld controller. The same applies to the CycleStop Function .

4.8.2 Selecting an NC Program (Main Program)

Please refer to EDIT Mode, chapter "Selecting an NC Program from the List for Editing or Processing".

4.8.3 Starting the Current NC Program


1. Prerequisites:

-The required reference

points of the axes have

been approached.

-The NC program is avail-

able.

2. At the top right of the op-

erator’s panel, the active

NC program is displayed.

3. Press the POS key so

that the position display

appears (LED: M-OPE

must not light up).




4. Press the AUTO Mode

key (MEM).

5. When the program num-

ber corresponds to the

required program, the NC

program can then be pro-

cessed via the external

start input of the X17

connector or the CYCLE

START key.


up in green).

6. Adjust feed by

pressing the PAGE UP

key (Increase Feed)

pressing the PAGE

DOWN key (Reduce

Feed)


up in green).




7. Switch the POS display

to the NC program dis-

play by pressing the

PROGRAM key (LED: M-

OPE must not light up).

8. Stop the currently running

program by using the

"CycleStop" key or via

the stop signal on the

X17 connector. (LED: M-

OPE must light up in

green).

9. By pressing the RESET

key, it is possible to force

a restart of the program.

The cursor jumps to

StartOfProgram.




10. By using the F4 [CHECK]

key, both the position dis-

play and the program dis-

play can be activated


light up).

4.8.4 Accessing the PG at a Sequence Number


1. Remark: It is only possible to ac-cess the NC program if sequence numbers are worked with; they are used as a jump address.

Press the F5 key: [(OPRT)] (LED: M-OPE

must not light up).

2. In order to access the program, the required se-quence number is en-tered (e.g. N2) and then the F2 [SEQ NO SEARCH] key is pressed (LED: M-OPE must not

light up).

There are also other methods via "PROGRAM RESTART"; please refer to Fanuc B-64484xx.pdf.



4.9 Backing up and Loading NC Programs to the CNC

4.9.1 Introduction

The pL Fanuc 35iB control system offers two options for saving data: PC Card and USB flash drive.

1. via USB flash drive interface (USB interface at the top left side of the HBT).

2. via PC-Card (inside the pL control cabinet for CNC-35iB).

The interfaces must be activated accordingly in the parameters.

PC Card USB flash drive

For your information: In general, the RS-232 interface could also be used, but it is only available on the Fanuc CNC unit in the control cabinet.

4.9.2 Preparing the Interface for the USB Flash Drive

Address P Function Unit Meaning of the Values NC Parameter Value for CNC 35iB

0020 I/O Channel

0= CH0 RS232 Port1 1= CH1 RS232 Port1 2= CH2 RS232 Port2 4= CH4 PC-Card/USB-HBT

4

300#0 PARAM CNC SCREEN DISP(PCM) bit 0=PC-Card / 1=USB-HBT 1



4.9.3 Reading the NC Program out to the USB Flash Drive or PC Card


1. Insert the USB flash

drive in the handheld

controller (P300#0=1).

2. Activate the EDIT Mode

by pressing the EDIT key


up).

3. Press the PROGRAM

key so that the operator's

panel is activated (LED:


up).

4. Press the F2 [FOLDER]

key.




5. Press the F5 [(OPRT)]

key.

6. Switch the F keys > [+].

7. Press the F4 [F

OUTPUT] key.




8. Use the Cursor keys to

position the bar high-


required program.

Press the F1 [P GET]

key; the required pro-

gram is shown in the in-

put line.

9.

Press the SHIFT button

and then the F2 [P SET]

button.

10. Press the SHIFT key and

the F5 [EXEC] key after-

wards. At the bottom

right, OUTPUT appears

and flashes until the data

has been read out.

11. Use the PC to check if

the file is available on the

flash drive: Example file

name = O0741

Reading out the program

completed

For info:

With "F SET" the file name can be defined independently of the PG no. If you work without "F SET", the file name is the same as the PG no.

OUTPUT



4.9.4 Reading the NC Program out from the USB Flash Drive or PC Card


1. Insert the USB flash drive in the handheld controller (P300#0=1).

2. Activate the EDIT Mode by pressing the EDIT key (LED: M-OPE must light

up).

3. Press the PROGRAM key so that the operator's panel is activated (LED: M-OPE must not light

up).

4. Press the F2 [FOLDER] key.




5. Press the F5 [(OPRT)] key.

6. Is only required in order to adjust the FOREGROUND FOLDER.

Using this path, the pro-grams read in are saved. The path is usually as fol-lows: //CNC_MEM/USER/PATH1

Switch the function keys [+].


It is then possible to se-lect the required folder using the CURSOR and the INPUT keys.

By pressing the F1 [FORE CHANGE] key, the folder is activated for data storage.

It is already specified cor-rectly in the example.





Switch the function keys [+].

9. Press the SHIFT key and then the F1 [DEVICE CHANGE] key in order to change the drive (USB flash drive or PC Card).

10. Press the F1 [MEMORY CARD] key so that the data on the USB flash drive or PC Card are dis-played.




11. Press the F2 [F INPUT] key.

12. Use the Cursor keys to position the bar high-lighted in yellow to the re-quired program.

Press the F1 [P GET] key; the required program is shown in the input line.

13. Press the SHIFT F1 [F SET] key in order to se-lect the macro.

For info:

With "P SET", the PG no. Can be set independently of the file name.




14. Press the SHIFT key and then the F5 [EXEC] key. At the bottom right, INPUT appears and flashes until the data has been read in.

15. Press the SHIFT key and then the F1 [DEVICE CHANGE] key in order to check if the program read in is available.

16. Press the F1 [CNC MEM] key in order to display the CNC contents.

17. Check if the example O0700 program read in is available.

INPUT



4.9.5 Deleting a NC Program or Creating a New NC Program



up).

2. Press the PROGRAM key so that the operator's panel is activated (LED: M-OPE must not light

up).

3. Press the F2 [FOLDER] key.




4. Press the F5 [(OPRT)] key.

5. Creating a new NC pro-gram:

Select the path by using the CURSOR and the INPUT keys.

Enter the new program name into the input field (conventionally with Oxxxx, e.g. O2000) or with names.

O2000

6. Press the F1 [CREATE PROGRAM] key.

> The program is cre-ated.




7. Deleting the NC pro-gram:

Use the Cursor keys to position the bar high-lighted in yellow to the program to be deleted.

8. Press the F3 [DELETE] key in order to deleted the selected program.

9. Press the SHIFT key and afterwards the F5 [EXEC] key so that the program is deleted definitively.

> Program O0123 is de-leted.



5 Programming and Function Examples

5.1 Program commands according to DIN 66025

Programming is based on standard DIN 66025. The following commands are used:

Code Description Range Comments

G00 Positioning with max. feed

According to parameters.

G01 Positioning with feed

1...9'999.999 [°/min]

Positioning is performed with feed F [°/min]

However, max. parameters cannot be exceeded.

G04 Dwell time 1...9'999.999 [ms]

Waits with dwell time P in 0.1[ms] (10’000=1s)

G28 Approach ma-chine zero point

A and C values for subsequent shift

G49 Delete zero point correc-tion

G53 Cancel zero point shift

(Via macro: O9010)

G54 G55 G56

Set zero offset

Save value in G54-N000 via offset table «Work COORINATES». The value is called in the NC program with G54 and causes the workpiece zero offset accordingly.

Additional zero points can be called up with G54.1 P1 ... 48 (G54 N001-48). Or with other G55 G56 G57 functions.

G54 Set zero point shift

A and C shift values (via macro: O9011)

If no entry has been made at A or C, the shift value will be read from the macro parameters (Par 500 = A-axis, Par 501 = C-axis).

G65 Subprogram selection

Code: G65 Pxxxx Lxx; P = PG No. = Oxxxx, L = Number of repetitions = xx




Subprogram is completed by using M99 instead of M30.

G90 Absolute Type of dimensioning

G91 Incremental Type of dimensioning

G94 Feed shift For G01 in [°/min]

G300 Division com-puter A-axis

Via pL macro

M3 Continuous turning CW (clockwise)

Only for di-vider

Enter spindle speed via "S" in [1/min]

M4

Continuous turning CCW (counterclock-wise)

Only for di-vider

Enter spindle speed via "S" in [1/min]

M5 Stop continu-ous turning

M10 Clamp 1st axis

M11 Unclamp 1st axis

M20 Clamp 2nd axis

M21 Unclamp 2nd axis

M00 CycleStop Results in a CycleStop. Sends the "InPosition" signal.

M30

EndOfPro-gram with re-turn to StartOfPro-gram

Return to StartOfProgram

M98 Subprogram selection

Pxxxx Max.4-fold nested (M98 Pxxxx) (only processed once per selection)

M99 Return to StartOfPro-gram

Contrary to M30, PG sequence is not stopped.

Shortest travel range for ro-tary axes

Positions rotary axes (Modulo with shortest travel range) Only adjustable via parameters

-Param 1006 RABX: 0 = Shortest travel range 1 = "+ / - "sign

-Param 1008 RollOn for Modulo




M100 Reset M-Func 1 Resets the dig. output of M-Func 1 to 0.

M101 Set M-Func 1 in pulse form

48…10'000 [ms]

Sets the dig. output of M-Func 1 in pulse form to 1 until timer no. 001 (PMC timer in msec) has run down. The NC program is not stopped.

M102 Set M-Func 1 Sets the dig. output of M-Func 1 to 1. The NC program is not stopped. The output is reset by M02, M30, "Reset //", M100 and M101.

M103

Set M-Func 1 and wait for acknowledg-ment

Acknowledgeable M-Function: Sets the dig. output of M-Func 1 to 1. The NC program is stopped until the acknowledgment input of M-Function 1 has been actuated.

The output is reset "Reset //".

M104 M-Func 1 No function



48…10'000 [ms]



M108







48…10'000 [ms]



M113










48…10'000 [ms]



M118







48…10'000 [ms]



M123





GOTO Goes to sequence Nxxxx; only possible if sequence numbers are used.

N Sequence number

Default setting: 10 steps (sequence number is only required if GOTO com-mands are worked with)

Oxxxx (text)

Program num-ber 4-digit

A, B, C

Dimensioning command Names of the axes

F Feed rate for G01 Feed in [°/min]

S Speed at M03/M04 Speed [1/min] of the dividing / indexing axis



5.2 Programming Example for 1-axis Model

%;

O0001(Testprogramm 1);

N10 G90 G00 A0 (P1);

N20 M00 (ZyklusStop);

N30 G90 G00 A90 (P2);


N50 G90 G00 A150 (P3);


N70 G91 G01 A30 F40 (P4);


N90 G90 G00 A300 (P5);

N100 M30 (PG-Ende);

%;

5.3 Programming Example for 2-axis Model

%;

O0001(Testprogramm 2);

N10 G90 G00 A90 B0 (P1);


N30 G90 G00 A270 B90 (P2);


N50 G91 G00 A-20 B0 (P3);


N70 G 91 G00 A10B0 (P4);


N90 G90 G00 A0 B0 (P5);


N110 G91 G01 A45 B0 (P5);

N120 M30 (PG-Ende);

%;

The "%"-sign with the program number is required only if a PG is created externally. The program number starts with "O". Sequence numbering (Nxx) is not required; each line is automatically deemed to be a new sequence. Each sequence is completed by means of a semicolon ";". Comments are written in round brackets (comment) in front of the semicolon. There must be a %-sign at the beginning and the end.



5.4 Description of Individual Programming Functions

No. Function Picture Command Remark

1 Angle position-ing

G91 G00 A45;

G91 = Incremental

G00 = rapid traverse

A45 = 45° with A-axis

2 Circular milling

G91 G01 A45 F100; G01 = Feed

F = °/min

3 Unequal divi-sions

G91 G00 A45;

M00 (CycleStop);

A35.12;

M00 (CycleStop);

A61.876;

M00 (CycleStop);

A93;

M00 (CycleStop);

A67.34;

M00 (CycleStop);

A57.3;

4 Incremental / absolute divi-sions

G91 G00 A45;

M00 (CycleStop);

A181.567;

M00 (CycleStop);

A90.987;

M00 (CycleStop);

G90 A0;

G90 = Absolute

5 Workpiece zero point shift

G54 A20.47; G53 = Delete zero point shift

G54 = Set zero point shift

6 Change of the direction of rota-tion

G91 G00 A-45;

The "-" sign forces the opposite di-rection of rotation. By using G90, the shorter distance will be trav-elled by default.

7 EndOfProgram M30; M30 = Return to StartOfProgram

8 CycleStop M00; After each movement, a M00 must be programmed so that the pro-gram cycle is stopped.

20.47°



No. Function Picture Command Remark

9 M98: Subpro-gram selection

-

M98P1001

-

-

M98P1002

-

-

M98P1001

-

-

O1001

M99

Hauptprogramm

Unterprogramm #1

Verknüpf_FANUC_PMi_alleSpr.vsd

O1002

M99

Unterprogramm #2

Programm für

Bohrung #1

Programm für

Bohrung #2

M98 Pxxxx;

10 G65: Subpro-gram selection

G65 P_ L_;

P = PG No.

L = Number of repetitions

11 Continuous turning

0.5min-1

30sec

M04 S0.5;

G04 P300000;

M05;

30 seconds continuous turning in CCW (counterclockwise) direction with 0.5[1/min]

Value P in 0.0001 seconds

12 M-Functions

M110

M111

M112

M113

M114

Acknowledgeable M-Functions, parameterizable

13 Reference point run

G28 A0.0 Moves to the reference position

14 Dwell time

G04 P10000

Dwell time = 1 second Value P in 0.0001 seconds



5.5 Reference Point and Workpiece Zero Point Shift

Using function G53, the workpiece zero point shift "G54" can be cancelled.



5.6 directPOS (Position Specification via M-Func 1…5)

5.6.1 Introduction

The M-Functions M1…M5 can be activated by means of PMC keep relay K5.0=1. They are then used to select / call up a saved program( Position).

These NC programs must be saved in the "CNC_MEM: USER/LIBRARY" directory when NC Par 3467 has the value 7 by default. The path could also be changed using this parameter.

5.6.2 NC Prog Selection Assignment:

M-Func 1 = NC Prog O8881





5.6.3 Example NC Prog for directPOS Function

O8881 (POSITION 1);

G90 G0 A0;

M30;

5.7 Customer Macro Programming

5.7.1 Introduction

Subprograms are suited for repetitions of identical processes.

Thanks to the "Customer Macro" function, it is also possible to use variables, arithmetic and logic operations such as conditional branches. It generally facilitates the development of programs.

A customer macro can, like an editing program, be selected via a simple command.

O0001;

:

:

:

G85 P9010 R50.0 L2;

:

:

M30;

O9010;

#1=#18/2;

G01 X#1 A#1 F300;

X#1 Y-#1;

:

:

:

M99;

Programm Kundenmakro




5.7.2 Variables

Introduction

In a normal operating program, the G code and the travel range are directly specified by means of a numerical value, for instance: G100 and X100.0.

In customer macros, numerical values can be entered either directly or in the form of variable numbers. The associ-ated variable values are edited via the NC program of the 35iB or its manual keyboard input.

#1=#2+100;

G01 X#1 F300;

Display of Variables

When defining a variable, the "#" number sign followed by the respective variable number is displayed. When per-sonal computers are used, the assignment of names to the variables is possible; this option is not available for cus-tomer macros.

Example, created by means of the CNC 35iB: #1

The variable number can be specified in more detail by means of an expression. The expression must be provided in square brackets.

Example: #[#1+#2--12]

Variable Value Range

Local and global variables can either have the value 0 or a value within the following ranges:

-1047 to -10-29

0

+10-29 to +1047

If the calculation result proves to be invalid, alarm no. 111 will be sent.

Omitting the Decimal Point

When defining variables in programs, the decimal point within the value of the variable can be omitted.

Example:

If #1=123; is defined, the actual value of the variable is #1 123.000.

#1=123; is the same as #1=123.000;

Non-Defined Variable

If the value of a variable has not been defined, this is referred to as zero variable.

Variable #0 is always a zero variable. This variable can only be read but not written.



5.7.3 Variable Types

Depending on the variable number, variables can be divided into four types.

Variable Number

Variable Type

Function

#0 Zero Always has the value zero.

#1 - #33 Local

Local variables can only be used within a macro for buffering data, e.g. the results of a process.

When the control system is switched off, local variables are set to zero.

When a macro is selected, local variables are assigned arguments.

#100 - #199

#500 - #699 Global

Common variables can be used by several macro programs. When the control system is switched off,

-- data is deleted in the variables #100 to #199.

-- data is saved in the variables #500 to #699.

#1000 - System System variables are used for reading and writing various CNC data such as the current position and tool compensation values.

5.7.4 Call by Reference

The word address has been entered with the variable number. If an expression is used, this expression must be provided in square brackets.

Example:

G01X[#1+#2]F#3;

A called variable will be rounded according to the smallest input increment for the respective address.

Example:

If G00X#1; is carried out in a 1/1000mm CNC and variable #1 is assigned the value 12.3456, the actual command will be interpreted as G00X12.346; .

In order to reverse the plus sign of the called variable values, a minus sign (-) must precede the number sign (#).

Example:

G00X-#1;

If a non-defined variable is called, this variable will be skipped until the next address word has been reached.

Example:

If the value of variable #1 is 0 and the value of variable #2 is also zero, performing G00X#1Y#2; will result in G00X0; .

Restrictions

Program numbers, sequence numbers and numbers for the optional skipping of sequences cannot be called by reference.

Example:

Variables cannot be used like this:

O#1; /#2G00X100.0; N#3Y200.0;



5.7.5 Checking or changing macro variables



up).

11. Press the OFFSET/SETTING key (LED: M-OPE must not

light up).

12. Press > [+] in order to switch the F keys.




13. Press the F1 [MACRO] key.

-> The macro parameters can now be displayed and changed.

Remark:

When no value is shown for a variable, the variable has the value zero.

The marking ******** indicates an overflow (absolute value of the variables higher than 99'999'999) or underflow (absolute value lower than 0.0000001).



5.7.6 Arithmetic and Logic Operations

The operations described below can be carried out on the variables.

The expression to the right of the operator can contain constants and/or variables, combined by functions or opera-tors.

The variables #j and #K can be respectively replaced with constants in expressions. Variables to the left can also be replaced with expressions.

Function Format Remark

Definition #i=#j

Sum

Difference

Product

Quotient

#i=#j+#k;

#i=#j--#k;

#i=#j*#k;

#i=#j/#k;

Sine

Arc sine

Cosine

Arc cosine

Tangent

Arc tangent

#i=SIN[#j];

#i=ASIN[#j];

#i=COS[#j];

#i=ACOS[#j];

#i=TAN[#j];

#i=ATAN[#j]/[#k];

Angles are displayed in degrees. 90 de-

grees 30 minutes is written as 90.5 de-

grees.

Square root

Absolute value

Rounding

Rounding down

Rounding up

Natural logarithm

Exponential function

#i=SQRT[#j];

#i=ABS[#j];

#i=ROUND[#j];

#i=FIX[#j];

#i=FUP[#j];

#i=LN[#j];

#i=EXP[#j];

OR

XOR

AND

#i=#j OR #k;

#i=#j XOR #k;

#i=#j AND #k;

Logic operations for binary numbers are

carried out on a bit-by-bit basis.

Conversion from BCD to BIN

Conversion from BIN to BCD

#i=BIN[#j];

#i=BCD[#j]; Signal exchange from and to the PLC

Equal EQ == (C-Code)

Not equal to NE != (C-Code)

Greater than GT > (C-Code)

Less than LT < (C-Code)

Greater than or equal GE >= (C-Code)

Less than or equal LE <= (C-Code)

5.7.7 Assignment of Letters to Variable Numbers

Address Variable No. Address Variable No. Address Variable No.

A #1 I #4 T #20

B #2 J #5 U #21

C #3 K #6 V #22

D #7 M #13 W #23

E #8 Q #17 X #24

F #9 R #18 Y #25

H #11 S #19 Z #26

The addresses G, L, N, O and P cannot be used in arguments. Addresses which are not required can be omitted. Their local variables are set to zero.



5.7.8 Program Example

Task: Holes are to be drilled in the belts in different cycles.

The feed movement of the belt is performed by means of a geared transport cylinder (gear) at the rotary table spin-dle. These transport resp. feed cylinder have different diameters.

The dimensioning on the belts (hole spacing) is linear.

Bandlänge 500mm – 5000mm

150mm

Ø50mm

The parameters used for the macro are:

Command Effect

G65 Macro call

L Number of repetitions of G65

D[#7] Ø transport cylinder in [mm]

S[#19] Hole spacing in [mm]

U[#21] Circumference of the transport cylinder [mm] (only for calculat-ing)

P Macro number

Solution (Macro Program)

Command Effect

O7001; Example macro

G91G0; Incr. rapid traverse

#21=#7*3.14159; Calculate circumference

#22=[360/#21]*#19; Calculate angle

A#22; PosValue A

M0; PGStop

M99;

Solution (Macro Call)

Command Effect

G65 P7001 Lxx Dxx.xxxx Sxx.xxxx; Macro call



5.8 pL Division Computer Macro

5.8.1 Macro Description

The FANUC-35iB does not have a division computer. By means of macro programming, however, you can com-

pose this division computer yourself using the required variables.

The division computer Macro "O9012" from pL LEHMANN is a simple division computer. It divides any segment "S"

into any number of division sections "D"; these sections can be repeated (R) as often as required.

The division computer works with absolute values and has the advantage that the "remainder" of the division is also

involved. In order to ensure that involving this "remainder" also works, factor "D" must always be greater than or

equal to the number of repetitions "R".

Note: D >= R.

The division computer is designed for rotary axes; the Modulo 360° is thus included. The division computer is not

suitable for linear axes; however, it could be easily changed or modified.

Macro 9012 has been programmed for the "1st Fanuc axis" with the designation "A". For other use, the macro can

be easily adjusted (please refer to "Notes").

By default, the division computer works with input G00; if, however, a G01 with Fxxxx was programmed in advance,

it can also be operated in the feed with variable speed.

The division computer can be called either as subprogram "G65" or as G function "G300". In order to link the G

function "G300", the NC parameter P6052 must be set from 0 to 300. In addition, the macro must be copied to

path: "/USER/LIBRARY/" for "Fanuc 35iB"and simply to the main directory for "Fanuc PMi" (there is only one).

The movement's direction of rotation can be inverted by using a minus sign (-) in front of the segment value (e.g. S-

360).



5.8.2 Transferring Parameters for the Macro:

Command Description

O9012 MACRO-PROGRAM-NAME

S [#19] S => SEGMENT: (Example S = 360)

D [#7] D => DIVIDER: (Example D = 7)

R[#18] R => NUMBER OF REPEATS: (Example R = 7)

5.8.3 Division Computer Macro Code

FANUC Macro Code Description

O9012 (DIV-CALCULATOR A-AXIS V1.00) Note: For function "G300", set parameter P6052 to 300.

#100=#19 (S=SEGMENT)

#101=#7 (D=DIVIDER)

#102=#18 (R=NUMBER OF REPEATS)

#106=#4001 (STORE G00/G01/G02)

#107=#4003 (STORE G90/G91)

#108=#106 (STORE G00/G01/G02 FOR WORK)

G31 (DELETES STORED VARIABLES)

IF[[[#100EQ0]OR[#101EQ0]]OR[#102EQ0]]GOTO9999 (CHECK THE 0-INPUT S/D/R)

IF[[[#100EQ#0]OR[#101EQ#0]]OR[#102EQ#0]]GOTO9999 (CHECK THE NO-INPUT S/D/R)

IF[[#108NE0]AND[#108NE1]]THEN #108=0 (IF NOT G00 OR G01 THEN G00)

#103=#5001 (STORE POSITION OF AXIS 1) Note: In order to change axis number one, set 5001 to 500x.

#104=1 (LOOP-1: COUNTER INIT)

N10 IF[#104GT#102]GOTO1000 (LOOP-1:IF ALL REPEATS ARE COMPLETED)

#105=#103+[#100/#101]*#104 (POS CALCULATE)

WHILE[#105GT360]DO1 (WHILE1 FOR MODULO360)

#105=#105-360 (CALCULATE MODULO 360)

END1 (WHILE END1)

G90G#108 (ABSOLUTE-POS, G00 OR G01)

A#105 (SET POS-VALUE A) Note: In order to change the axis, set "A" to "B" or "C".

#104=#104+1 (LOOP-1 COUNTER)

M00 (STOP AND OUTPUT INPOS)

GOTO10 (LOOP-1:JUMP TO N10)

N1000G#106G#107 (SET G-CODES TO ORIGIN)

M99 (END OF MACRO)

N9999#3000=1 (ABORT IF ONE OF THE VALUE IS EQUAL 0)

Note: In order to ensure that the macro programs from 9000…9999 can be edited, NC parameter P3202#4 must be 0.



5.9 Macro Call

5.9.1 Subprogram Call G65

Command Description

G65 P9012 Sxxxx Dxxxx Rxxxx; Macro call

5.9.2 G Function Call G300

Command Description

G300 Sxxxx Dxxxx Rxxxx; Macro call, NC parameter P6052=300

5.10 Program Examples

5.10.1 Example 1 (Division computer combined with other positions)

Command Code Picture Description

O0001; NC Program No 0001

G90 G00 A180; Absolute positioning with rapid traverse to position A180°

M00; ProgramStop

G300 S360 D7 R6; or G65 P9012 S360 D7 R6;

Calling division computer macros O9012. 6 times positioning with rapid traverse: A = 360 / 7 = 52.4285°

A90; Absolute positioning with rapid traverse to position A90°

G01 F1000; Feed positioning with F1000 [°/min]

G300 S360 D4 R4; or G65 P9012 S360 D4 R4;

Calling division computer macros O9012. 4 times positioning with feed F1000: A = 360 / 4 = 90°

G00; Rapid traverse positioning

G300 S-360 D3 R2; or

G65 P9012 S-360 D3 R2;

Calling division computer macros O9012. 2 times positioning with rapid traverse: A = -360 / 4 = -90°

A30; Absolute positioning with rapid traverse to position A30°

M30; Stop and EndOfProgram with return to O0001



5.10.2 Example 2 (Continuous Turning in the Same Direction)

Command Code Picture Description

O0002; NC Program No 0002

G300 S360 D11 R11; or

G65 P9012 S360 D11 R11;

Calling division computer mac-ros O9012. Step-by-step continuous turning positioning: A = 360 / 11 = 32.7272° This division is carried out con-tinuously; despite the irregular "remainder", the axis will always return to 0.0000°.

M99; EndOfProgram with return to O0002



6 PMC Parameter Setting


Setting and adjusting parameters requires special knowledge and should only be performed by specifically trained and authorized personnel. The responsibility lies with the operating company of this control system.

CAUTION: HAZARD FOR MAN AND MACHINE

Setting parameters incorrectly may result in unexpected movements of the system and may lead to personal injury and damage to the machine.

6.1 Displaying the PMC Version Number

1. Activate the MDI Mode. 2. Press the SYSTEM key. 3. Switch the F keys twice (2x) [+] until [PMC-CONFIG] is shown, then select [PMC-CONFIG]. 4. Select F key [TITLE] -> Now, the PMC information will be displayed …

Using PROGRAM NO and EDITION NO, it can be traced at pL LEHMANN which PMC software is running on the CNC control system.



6.2 Preparing PMC Data to be Changed

1. Activate the MDI Mode. 2. Press the SYSTEM key. 3. Switch the F keys twice (2x) [+] until [PMC-CONFIG] is shown, then select [PMC-CONFIG]. 4. Press the F [SETTING] key.

Using the CURSOR keys, adjust the values as described above in order to set the PMC parameters.

Program Enable must be set from 0 to 1.

RamWriteEnable must be set from 0 to 1.

6.3 Language switching of the PMC reporting system

This function only switches the language of the PMC reporting system; the CNC language is switched in the NC parameters. Prerequisite: NC parameter 3280 must have the value 0; otherwise, the language will not be set here, but via NC parameter 3281 (NC and PMC languages are coupled).

1. Press the OFFSET/SETTING key. 2. Switch the F keys [+] until F2 [LANGUAGE] is shown. 3. Press the F2 [LANGUAGE] key. 4. Use the CURSOR keys to position the yellow bar to the required language and press the F5 [OPRT] key. 5. Press the F2 [APPLY] key.



6.4 Keep relay

The PMC parameters can be found in the data backup in the file "PMC1_PRM.TXT" from no. 620001.

Access for adjusting:

1. Activate the MDI Mode. 2. Press the SYSTEM key. 3. Switch the F keys twice (2x) [+] until [PMC-MAINTE] is shown, then select [PMC-MAINTE]. 4. If necessary: Switch the F keys [+] until [KEEP RELAY] is shown. 5. Select the F key [KEEP RELAY].

Address Function FANUC LADDER III PMC Name

Effec-tiveness

Meaning of the Values Value for CNC 35iB 1-axis

Value for CNC 35iB 2-axis

K0000.0

K0000.1

K0000.2

K0000.5

K0000.6

K0000.7

K0001.0 Function: blackBox Message Deactivate

NO-AL_AXIS1 1 AXIS 0 = bB Message evalua-tion active

1 = bB Message evalua-tion inactive

0 1

K0001.1 Function: RefSearchPlus

Plus REF1+ Cam search –

Always adjust NC pa-rameter 1006#5

1 AXIS 0 = No reference run

1 = Reference run direc-tion +

1 1

K0001.2 Function: RefSearchMinus

Plus REF1- Cam search +



1 = Reference run direc-tion -

0 0

K0001.3 Function: InpOverTravelLimit +/- Deactivate

NO_LS_AX1 1 AXIS 0 = Hardware limit switch available

1 = No hardware limit switch available

1 1

K0001.4 Function: SpindleClamp-Deactivate

NO_BRAKE_AXIS1 1 AXIS 0 = Spindle clamping ac-tive

1 = Spindle clamping in-active

0 1

K0001.5 ServiceMessage bB 1 AXIS 0 = bB Message evalua-tion active


0 1

K0001.6 ReadyMessage bB 1 AXIS 0 = bB Message evalua-tion active


0 1

K0001.7 Axis 1 exists and is ON

AXIS1_ON 1 AXIS 0 = axis is inactive 1 = axis is active

1 0

K0002.0 Function: blackBox Message Deactivate

NO-AL_AXIS2 2 AXIS 0 = bB Message evalua-tion active

0 0




Effec-tiveness




K0002.1 Function: RefSearchPlus

Pulse REF2+

Cam search –



1 = Reference run direc-tion +

0 1

K0002.2 Function: RefSearchMinus

Pulse REF2-

Cam search +



1 = Reference run direc-tion -

0 0

K0002.3 Function: InpOverTravelLimit +/- Deactivate

NO_LS_AX2 2 AXIS 0 = Hardware limit switch available

1 = No hardware limit switch available

0 0

K0002.4 Function: SpindleClamp-Deactivate

NO_BRAKE_AXIS2 2 AXIS 0 = Spindle clamping ac-tive

1 = Spindle clamping in-active

0 0

K0002.5 ServiceMessage bB

2 AXIS 0 = bB Message evalua-tion active


0 0

K0002.6 ReadyMessage bB 2 AXIS 0 = bB Message evalua-tion active


0 0

K0002.7 Axis 2 exists and is ON

AXIS2_ON 2 AXIS 0 = axis is inactive 1 = axis is active

1 1

K0003.0

K0003.1

K0003.2

K0003.3

K0003.4

K0003.5

K0003.6

K0003.7

K0004.0

K0004.1

K0004.2

K0004.3

K0004.4

K0004.5

K0004.6

K0004.7

K0005.0 External Position Function: "Direct-Pos"

EXT.POS General 0 = M-Functions active

1 = DirectPos active

0 0




Effec-tiveness



K0005.1 Output type: OutEndOfProg

kProgEnd General 0 = Out "EndOfProg" only comes at the EndOfProgram

1 = Out "EndOfProg" also comes at the StartOfProgram

1 1

K0005.2 Signal type:

OutEndOfProg

k-tp-END General 0 = Out "EndOfProg" is a continuous signal 1 = Out "EndOfProg" is a pulse via T-No 10

1 1

K0005.3 Signal type:

OutInPosition

kAllINPOS_F General 1 = Out "InPos" is a con-tinuous signal 0 = Out "InPos" is a pulse via T-No 7, delay via T-No 9.

Acts on M00, M02, M30

1 1

K0005.4 Function: ResetRewind

kRRW_AutoMdi General 0 = If the MEM or MDI mode is exited, the PG-pointer does not jump automatically to the PG-beginning.

1 = When the NC-PG is exited (in MDI or MEM mode), the NC PG auto-matically jumps to the PG beginning.

The jump to PG-start can be forced with the RESET key.

0 0

K0005.5 Reference run possi-ble several times

General 0 = Standard (1st time) 1 = Active (possible several times) CAUTION: SET TO 1 ONLY FOR THE TEST MODE; OTHERWISE, THE AUTO MODE WILL NOT FUNCTION!

0 0

K0005.6

K0005.7

K0007.0 RST button must be moved to PowerOn

RST_PW_ON general 0 = function actif 1 = Function inactif

0 0

K0008.0 inverse input quit-tance M110

K_iQUIT_M110 General 0 = Standard

1 = Inverted

0 0

K0008.1 inverse input button AUTO external

K_iK_AUTOext General 0 = Standard

1 = Inverted

0 0

K0008.2 inverse input cycle stop external

K_iK_CYSPext General 0 = Standard

1 = Inverted

0 0

K0008.3 inverse button cycle start external

K_iK_SText General 0 = Standard

1 = Inverted

0 0




Effec-tiveness



K0008.4 inverse button emergency stop

K_iK_ESP General 0 = Standard

1 = Inverted

0 0



1 = Inverted

0 0



1 = Inverted

0 0

K0008.7 inverse_brake 1st axis is OFF

K_iBRAKE1_off 1 AXIS 0 = Standard

1 = Inverted

0 0

K0009.0 inverse_brake 1st axis is ON

K_iBRAKE1_on 1 AXIS 0 = Standard

1 = Inverted

0 0

K0009.1 inverse ref. switch 1st axis

K_iREF1 1 AXIS 0 = Standard

1 = Inverted

0 0

K0009.2 inverse lim. swi. 1st axis +dir.

K_iLS_AX1P 1 AXIS 0 = Standard

1 = Inverted

0 0

K0009.3 inverse lim. swi. 1st axis -dir.

K_iLS_AX1M 1 AXIS 0 = Standard

1 = Inverted

0 0

K0009.4 inverse service blackBox axis 1

K_iSERV_AX1 1 AXIS 0 = Standard

1 = Inverted

0 0

K0009.5

K0009.6 inverse err. black-Box 1

K_iERR_AX1 1 AXIS 0 = Standard

1 = Inverted

0 0

K0009.7 inverse not ready blackBox axis 1

K_iNReady_AX1 1 AXIS 0 = Standard

1 = Inverted

0 0

K0010.0 inverse_brake 2nd axis is OFF

K_iBRAKE2_off 2 AXIS 0 = Standard

1 = Inverted

0 0

K0010.1 inverse_brake 2nd axis is ON

K_iBRAKE2_on 2 AXIS 0 = Standard

1 = Inverted

0 0

K0010.2 inverse ref. switch 2nd axis

K_iREF2 2 AXIS 0 = Standard

1 = Inverted

0 0

K0010.3 inverse lim. swi. 2st axis +dir.

K_iLS_AX2P 2 AXIS 0 = Standard

1 = Inverted

0 0

K0010.4 inverse lim. swi. 2st axis -dir.

K_iLS_AX2M 2 AXIS 0 = Standard

1 = Inverted

0 0

K0010.5 inverse service blackBox axis 2

K_iSERV_AX2 2 AXIS 0 = Standard

1 = Inverted

0 0

K0010.6

K0010.7 inverse err. black-Box 2

K_iERR_AX2 2 AXIS 0 = Standard

1 = Inverted

0 0


K_iNReady_AX2 2 AXIS 0 = Standard

1 = Inverted

0 0

K0011.1

K0011.2

K0011.3




Effec-tiveness




K_iQUIT_M115 2 AXIS 0 = Standard

1 = Inverted

0 0



1 = Inverted

0 0

K0011.6

K0011.7

K0014.0

K0014.1

K0014.2 inverse output ex-ternal M100

K_oEXT_M100 General 0 = Standard

1 = Inverted

0 0

K0014.3

K0014.4

K0014.5

K0014.6

K0014.7

K0015.0 inverse_brake 1st axis

K_oBRAKE1 1 AXIS 0 = Standard

1 = Inverted

1 1

K0015.1 inverse_brake 2nd axis

K_oBRAKE2 2 AXIS 0 = Standard

1 = Inverted

1 1

K0015.2

K0015.3

K0015.4

K0015.5

K0015.6

K0015.7

K0020.0 Option Op Key B 55

OPT_Op_Keyb_55 General 0 0

K0020.1 i Pendant Timeout general 0 = Alarm "ex1020" can not be acknowledged. (Power-off required)

1 = Alarm "ex1020" is acknowledgable with the RESET key.

1 1

K0054.0 Option Timer to In-hib PWE

Opt_Timer_Inhib1 General 0 0

K0054.1 Option Timer to In-hib Security

Opt_Timer_Inhib2 General 0 0

K0054.2 Option Inhib black-Box Alarm

Opt_Inhib_Func8 General 0 0

To ensure that the «OverTravelLimitSwitches» are active, P3004#5 must be 0.

** If the clamp is not used and no "released" signal is present (normally only for test purposes), the following changes must be made in pL-PMC-SW in order to grant the drive release: Set E1.9 bit 8.7 to 1 (for 1st axis) Set E1.9 bit 10.0 to 1 (for 2nd axis)



6.5 Timer

The PMC parameters can be found in the data backup in the file "PMC1_PRM.TXT" from no. 60000. The value must still be multiplied by the corresponding timer time constant (Example: 4 x 48ms = 192ms).

Access via SYSTEM -> PMC-MAINTENANCE -> TIMER (Caution: Please do not confuse number and address.)

Picture: Timer Screen Mask

Timer Ad-dress

Timer No.

Function Effective-ness

Meaning of the Values Value for 35iB CNC 1-axis

Value for 35iB CNC 2-axis

T0000 1 Pulse duration M101 General Value x 1ms Min. value 48 Max. value 255

200 200


200 200


200 200


200 200


200 200

T0010 6

T0012 7 Pulse duration: OutInPosition

General Value x 1ms Min. value 48 Max. value 255

200 200

T0014 8

T0016 9 Pulse delay:

OutInPosition

General Value x 1ms Min. value 48 Max. value 255

0 200

T0018 10 Pulse duration: OutEndOfProg

General Value x 1ms – Timer Min. value 48 Max. value 255

200 200



Timer Ad-dress

Timer No.

Function Effective-ness

Meaning of the Values Value for 35iB CNC 1-axis

Value for 35iB CNC 2-axis

T0020 11 CycleStart General Auxiliary timer: must al-ways be set to 40ms

40 40

T0024 13 Duration after InPos and Out-putClamp

1 AXIS Value x 1ms 48 48

T0030 16 Duration after InputUn-clamped and turning


T0032 17 Duration after InputClamped and OutputInPos


T0044 23 Duration after AxisInPos and OutputClamp


T0050 26 Duration after InputUn-clamped and turning


T0052 27 Duration after InputClamped and OutputInPos


6.5.1 Signal Time Diagram



6.6 DATA

6.6.1 Access

Via SYSTEM PMC-MAINTENANCE DATA OPRT Z00M SWITCH

Picture: PMC-DATA Masque



6.6.2 Configuration of the speed for endless turning M03 / M04

Extract: List according to instructions, Basic PMC Instructions from FANUC-CH

Address Function Effective-ness


D0000 MEM Mode FeedOverride Switch in [%]

1 AXIS Max. continuous turning speed M03/M04

10

D0004 MaximumSpindleSpeed 1 AXIS Maximum spindle speed M03/M04

4

D0008 MotorSpeed 1 AXIS Maximum motor speed M03/M04

3000

D0012 GearRatio 1 AXIS Gear ratio 90

Important: For endless turning with M03 / M04, the NC parameter P8040 must be P1821. Otherwise the pro-grammed RPM (revolutions per minute) will not match the ACTUAL speed. With "D0000", only 10% should be programmed by default at the beginning with regard to gearbox damage.

6.7 Turning a 2-axis CNC into a 1-axis CNC

6.7.1 Removing Axis 2 SERVO completely:

1. Load NC and PMC parameters from 1st axis CNC and disconnect the CNC from the power supply system (NC parameter 11802#4 and NC parameter 24000 = 1000 are relevant => FSSB deselect 1st axis resp. NC-Par 24001 = 1000 => FSSB deselect 2nd axis)

2. Insert Servo-2 CXA19 cable at Servo-1 CXA19 (ServoReady).

3. Remove Servo-1 COP10A connector (FSSB).

4. Servo can be removed.

5. Switch on the CNC and test.

6.7.2 Deselecting Axis 2 SERVO only:

1. Load NC and PMC parameters from 1-axis CNC. 2. Reboot CNC and test.

6.8 Saving PrintScreen from Current Monitor Content to Card

A PrintScreen can be made of almost all monitor contents.

1. Insert memory card (USB flash drive at i-Pendant P300#0=1 or PC Card at CNC P300#0=0).

2. Green LED "M-OPE" must light up (switch by pressing the M-OPE/MDI key).

3. Press the SHIFT key until the time display on the monitor stops (approx. 5 sec) at the bottom right.

4. 4. Release the SHIFT key and wait until the OUTPUT message flashes at the bottom right.

5. Wait until the flashing has stopped; the PrintScreen data is then stored on the storage medium.

6. The data medium can now be read by using the PC Filename.BMP.



Picture: Example PrintScreen saved as .BMP on the data medium.



7 Connection to the Higher-Level Machine

7.1 Plug Connections at the Control Cabinet



7.2 X17 Connector for the Connection to the Machine

With the supplied jumper connector (120.5.397), it is possible to operate the control system without any other con-nections.

The connections required for operation are in bold.

NOTE: directPOS is changing some features on X17 and X17a:

With the position specification «directPOS» (activation via «keeprelais») the inputs «Acknowledge M-Function 1-5» have the function «Start-Pos 1-5». Accordingly, the outputs «M-Function 1-5» then have the function «Acknowledgment Pos 1-5».

7.2.1 CNC.MFK - M-Function Cable for the Connection to the Machine

For the connection to the machine using the X17 connector, the comprehensive CNC.MFK accessory pack will be supplied.

Thus, all 25 connections of the connector 1:1 are connected into the control cabinet and provided on the terminal board shown below.



1m

5m

Electrical control

cabinet of the machineCNC FANUC PMi

1. Axis: X17

2. Axis: X17a

A1+, A2

CNC of your

machine

11,14




7.3 Standard Connection for 1- and 2-axis Model

Diagram for the supplied CNC.MFK set

Copy this page and file it with the corresponding system:

System: ................................................................................................................

Technician/engineer, date: ...................................................................................

30°

0°

90°

300°

Progbeispiel_1b.vsd

P1

P2

P3P4

P5



7.3.1 Acknowledgeable M-Function at the CNC Machine

For the connection, an acknowledgeable M-Function command must be available on the CNC machine.

By means of this M-Function command, the CNC machine starts the FANUC 35iB at the "Start" input and waits for the "InPosition" acknowledgment signal.

Thus, the process has been completed.

7.3.2 Program Example

(**) = Freely programmable, acknowledgeable M-Function for starting the CNC FANUC 35iB.

7.4 Time Signal Diagram for CNC FANUC 35iB

The signal flow is shown in the diagram below:

The rising edge of start unclamps the clamping before the motor starts after a holding time and the status request of the pressure switch "Unclamped" (not shown).

The "InPosition" signal (default 100ms) is sent after the axis has reached the target range, the clamping has been clamped and the pressure switch "Clamped" (not shown) is active.

The "EndOfProgram" is a continuous signal (default). It goes to "High" as soon as the "Automatic" operat-ing mode has been selected or the target of the last sequence has been reached. It falls at the start of the first sequence.

The "Stop" or "EnableMovem." (not shown) signals during the run immediately brake the motor by means of a ramp. No "In Position" or "EndOfProgram" signals are sent. After the next start signal has been triggered, only the remaining distance is traveled and the usual end of sequence signals are sent.

The activation of the Manual/Auto input changes the signals as shown below. Exceptions are as follows: Editing programs, setting parameters, selecting programs in the PG Manager as well as missing reference points.



In these cases, the control system blocks switching to the automatic mode and displays the error message "A2000 Reference run required" on the handheld controller.

7.5 Further Functions on the X17a Connector and their Connection

On the X17a connector, further signals are available. The 15-pin connection cable is available as an option.

Under "CNC.MFK-plus", we offer a comprehensive accessory pack in the same manner as for the X17.

Without the "EnableRotation" option, the control system can also be operated on the X17a connector (120.5.398) without using the jumper connector.

pos item number

1 Uebergabeelement 15pol 120-2054

2 Flachbandkabel mit 15pol Sub.D 120.5.607

3 Verbindungskabel zu Maschine 5m 15pol Sub-D 120-1870



7.6 Operation of the machine tool without CNC-FANUC-35iB

For operation of the machine without CNC-FANUC-35iB, the supplied bridging plug 120.5.397 for X17 can be used. It is equipped with all the necessary connections and can simply be plugged into the machine tool instead of the connection to the FANUC-35iB on the M-function cable.

Note: For this, the +24V/0V supply of the machine must be wired to pin 3 (+24V) and pin 13 (0V) of the M-function cable. More see scheme 010-2064 sheet 3 below.

Explanations to Scheme 010-2064(1), sheet 3

Case 1: Jumper plug connected to CNC-FANUC-35iB. Allows operation of the CNC-FANUC-35iB without linking. For example, for test purposes.

Case 2: Bridging plug on M-function cable side CNC plugged in, signals with relay disengaged. The relay on pin 23 is now activated by the potential of the CNC thanks to the bridge from pin 3 to pin 23 (+24V) and pin 13 to pin 25 (0V). Although the CNC outputs switch the relays, they are galvanically iso-lated from each other.

Case 3: Bridging plug to M-function cable side CNC plugged, CNC outputs wired directly to CNC-FANUC-35iB. If more than 1 output (see A, B) is wired, the bridging plug will inevitably lead to the combination of the out-put potentials. Because these can be different, the diodes used block mutual interference.

Note: An NPN output must always, e.g. with a relay, to be inverted.

SERVICE INSTRUCTIONS


B. Service Instructions

8 Commissioning

8.1 Introduction

The core of the LEHMANN CNC is the FANUC Type 35iB control system with separate NC and PLC software.

The NC software is supplied by FANUC.

The PLC software (PMC-RB-LADDER) was created under the responsibility of pL LEHMANN. It is geared to the optimum operation of 1- or 2-axis pL LEHMANN rotary table systems.

The FANUC PC software LADDER-III was used as a tool in order to create the software.

The control cabinet is externally manufactured, equipped and pre-wired; depending on the order, for the 1- or 2-axis model.

Hardware options such as …

… direct measuring system input (SDU Box) and

… batteries for absolute measuring system

are installed by pL LEHMANN only in the assembly department as needed.

Initial commissioning is also carried out at pL LEHMANN. Here, the entire cabling is also checked and smooth func-tioning tested.

Upon delivery to the customer, the control systems are thus ready for operation and usually also already adjusted to the respective rotary table system from pL LEHMANN.



8.2 Initial Commissioning, Step by Step

8.2.1 Introduction

The Fanuc CNC control system must be configured, parameterized and provided with data before it can be used. There is no possibility to send all data at once to the control system; it must be imported and transferred file by file.

8.2.2 IP Addresses

By default, the permanently assigned IP addresses are saved as follows; they must not be changed or modified.

Control System Compo-nent

Permanently As-signed IP Address

Remark

CNC 35iB 192.168.1.10 : 8193 Communication with LADDERIII programming system or with i-Pendant

i-Pendant (handheld con-troller)

192.168.1.200 Communication with CNC-35iB

Optional ETH card for CNC 35iB

Permanently assigned IP -> address freely selectable

Communication with PC network for NC program trans-fer or remote maintenance. Attention: This option is not currently offered by pL LEHMANN.

8.2.3 Commissioning Procedure

The procedure followed in order to import and transfer the data, which is described in detail below, should be as follows:

No. What How OK

1. Activate the handheld controller -> adjust manually

2. PMC configuration -> adjust manually

3. NC parameters -> File transfer via PC Card (CNC-PARA.TXT)

4. PMC-LADDER -> File transfer via PC Card (PMC1.000)

5. PMC parameters -> File transfer via PC Card (PMC1_PRM.TXT)

6. I/O configuration -> File transfer via PC Card (IOCONFIG.000)

7. Messages -> File transfer via PC Card (M1PMCMSG.TXT)

8. Macros and test programs -> File transfer via PC Card (Oxxxx…)

9. Connect and test axes -> manually

10. Complete data backup -> File transfer via PC Card (save everything)

Card Adapter A02B-0236-K150 Compact Flash Card 256MB A02B-0213-K211



8.3 Basics: i-Pendant (Handheld Controller)

8.3.1 Screen

8.3.2 Touches sans volant intégrée

In the PMC, the keys can be called up with the variables E9902.x. For example, the RESET key is: [//] => iP_K_10 => R0903.3



8.3.3 Touches avec volant intégrée

When M-OPE lights up in green ( ), the keyboard assignment highlighted in brown is active.



8.3.4 Switching from "CNC Control Panel" to "i-Pendant OS"

Usually, the i-Pendant starts up in the "CNC Control Panel Mode". When the key combination CTRL, ALT and N (with the mouse not connected yet) is pressed, the device switches into the Windows OS Mode. It is now possible to make special settings which are usually not required. For operation, a mouse must be connected to the USB in-terface.

8.3.5 EMERGENCY STOP and USB

Remark: By pressing the EMERGENCY STOP button, the MDI Mode is also automatically acti-vated, but this is not visible on the display.

HBT Standard ETH address: 192.168.1.200

The USB interface on the i-Pendant is activated via NC parameter P300#0 (PCM) = 1 (PC-CARD=0 / USB=1). However, the data medium in the CNC is then always called MEMORY CARD and the PC-Card does no longer work.

Connection to control cabinet

8.3.6 Dimensions



8.3.7 Configuring 35iB for "i Pendant" Handheld Controller Panel

No.

Action Picture for the Action

Response from the CNC

1. Activate the handheld con-troller panel: Set the key-operated switch to "ON".

When the CNC is supplied with power, the red power lamp is on.

2. Switch off the CNC.

-

3. Set the rotary switch "MTSW" to Pos 1 and switch on the CNC.

The "Status" LED shows a flashing "1".

4. Briefly actuate the push-button switch "PSW".

Display LED "Status" starts to count up from 0 to F.

5. When the display LED "Sta-tus" is 5, briefly actuate the push-button switch "PSW".

Display LED stops at 5 and flashes.



No.

Action Picture for the Action


6. Press the push-button switch "PSW" again.

Display LED "Status" is 5 and no longer flashes.

7. Set the rotary switch "MTSW" to Pos 0 and switch off the CNC after-wards.

-

8. Switch on the CNC.

The connected handheld controller is now and operational starts up with the Fanuc screen.

8.3.8 PMC Configuration


1. Set the "EnableKeyboard" switch to "ON" as shown in the picture.

-

2. - Press the EMERGENCY STOP button:

=> CNC becomes invisible on the screen.




3. - LED "M-OPE" must not light up (otherwise with the "M-OPE/MDI" key).

- Press the "SYSTEM" key once.

LED must not light up.

4. - Press the right arrow key twice (2 x).

x2

5. - Press the "F3" (PMC CONFIG) key once.

6. - Press the "F3" (SETTING) key once.

- Adjust the values by us-ing the "cursor keys" ac-cording to the screen mask.

- Press the "PAGE DOWN" key once in order to switch to screen mask 2 / 2.

Adjust the values according to the screen mask.




- Press the "SYSTEM" key once in order to exit the mode.

1x

1x

Screen mask for PAGE-DOWN

8.3.9 Loading NC Parameters


1. Set the "EnableKey-board" switch to "ON" as shown in the pic-ture.

-

2. - Press EMERGENCY STOP:

=> CNC invisibly en-ters the MDI Mode.




3. Set WriteEnable and I/O Channel for PC Card:

- LED "M-OPE" must not light up (otherwise with the "M-OPE/MDI" key).

- Press the "OFFSET/SETTING" key.

- Activate WriteEnable PARAMETER WRITE = 1.

Check if

I/O CHANNEL = 4; if not, adjust accordingly. However, this must be carried out in P00020 on the parameter screen mask; other-wise WRITE PROTECT(see be-low).

Must not light up.

2x

1x

1x

4. - Press the "SYSTEM" key once.

2x

5. - Input value 20

- Press NO.SRH (SHIFT F1).

- Check if NC parameter P00020 = 4; if not, change to value 4 so that the PC CARD or USB inter-face is functioning.

By pressing the SHIFT F1[NO SRH] key, (OPRT) is activated automatically and does thus not have to be pressed any more in step 8.

20

1x

1x



6. - Input value 300

- Press NO.SRH (SHIFT F1).

- Check if NC parameter 00300#0 = 0 (PC Card is active); other-wise, this PCM value must be set to 0.

300

1x

1x

7. Prepare the PC Card:

- Load NC parameter file with the name CNC-PARA.TXT onto the card

- and insert the PC Card in Fanuc 35iB.

-

8. Start reading in:

Press the F2 (F INPUT) key.

- Press the SHIFT key and the F5 (EXEC) key. 1x

1x

1x

INPUT must flash after the EXEC key has been pressed.

9. - Switch off the CNC, complete …



8.3.10 Loading PMC (LADDER), PMC Parameters

8.3.10.1 Preparing Loading


1. Set the "EnableKeyboard" switch to "ON" as shown in the picture.

-

2. - Press EMERGENCY STOP:

=> CNC invisibly enters the MDI Mode.

3. Load necessary files PC Card:

4. - Press the "SYSTEM" key once.

1x





x2

6. - Press the F1 PMC MAINTE key.

1x

7. Press the F4 [I/O] key.

1x

8. Press the F5 (OPRT) key.

1x



8.3.10.2 Loading PMC

9. Press the SHIFT key and the F3 [LIST] key.

1x

1x

10. Select _PMC_V~1.000

by using the cursor keys.

11. - Press the SHIFT key and the F1 (SELECT) key.

1x

1x

12. - Press the SHIFT key and the F1 (EXEC) key.

- Press the SHIFT key and the F1 (EXEC) key again.

1x

1x

1x

1x

"COMPLETED" must be displayed as a response.



8.3.10.3 Loading PMC Parameters


1x

1x

14. - Select PMC1_PRM.TXT using the cursor keys.


1x

1x



1x

1x

1x



1x

17. Successful copying is con-firmed with "COMPLETE".

8.3.10.4 Loading PMC IOCONF


1x

1x

19. - Select IOCONF.000 with the cursor keys.


1x

1x





1x

1x

1x

1x

22. Successful copying is con-firmed with "COMPLETE".

8.3.10.5 Loading PMC Message


1x

1x

36 - Select M1PMCMSG.000 with the cursor keys.



37 - Press the SHIFT key and the F1 (SELECT) key.

1x

1x

38 - Press the SHIFT key and the F1 (EXEC) key.


1x

1x

1x

1x

39 Successful copying is con-firmed with "COMPLETE".

8.3.10.6 Saving Files Read in from RAM in F-ROM

41 Select FLASH-ROM on the screen mask with the cur-sor keys.



42 Select WRITE on the screen mask with the cur-sor keys.

43 Select SEQUENCE PROGRAM on the screen mask with the cursor keys.

45 Press the F keys SHIFT and F1[EXEC].

&


47 Select MESSAGE on the screen mask with the cur-sor keys.





50 Select I/O CONFIGURATION on the screen mask with the cur-sor keys.





8.3.11 Checking the PMC (LADDER) SW Version


1. Press the "System and Pa-rameter" key.


2x

3. Press the F3 [PMC CONFIG] key.

Press the F1 [TITLE] key.

PMC SW Version is dis-played:

- PMC PROGRAM NO: x

- EDITION NO. : x



8.3.12 Adjusting System-Specific Parameters


1. Prerequisites:

- MDI-MODE is activated - PARAMETER WRITE = 1

Press the "System and Param-eter" key.

2. The system-specific NC pa-rameters, PMC keep relays and timers can now be ad-justed accordingly (only if nec-essary).

-



8.3.13 Loading Macros (Division Computer and directPos)


1.


2. Trigger the EMERGENCY STOP.


- The X17 jumper connector must be inserted.

2. Prerequisites:

- LED "M-OPE“ must light up (otherwise with the "M-OPE/MDI" key).

- Press the "MDI Mode" key.


- Press the "OFFSET/SETTING" key twice (2x).

Must light up.

Must not light up.

2x

3. - Activate WriteEnable PARAMETER WRITE = 1.





5. A>_ Enter "3202", press the F1 key (NO.SRH).

1x

1x

6. Adjust:

- P3202#0=0 (NE8)

(Thus, the macros O8000 … O8999 can be edited.)

- P3202#4 = 0 (NE9)


Set Bit 0 (NE8) and Bit 4 (NE9)

to 0.

7. Operating mode: Select the Edit Mode.

Must light up.




8. Prerequisites:

- Operating mode: Edit Mode

Press the Program key.

Must not light up.

9. - Press the F2 [FOLDER] key.

10. Prepare the PC Card:

- Load division computer and directPos macros from the pL network onto the PC Card.

- O8881 (directPos1)





- O9012 (division computer)

CAUTION: O8881…O8885 differ for the 1-axis and 2-axis model.

- Insert the PC Card in 35iB.

11. Setting FOREGROUND FOLDER




Setting is required in order to ensure that the data is saved in the "//CNC_MEM/USER/LIBRARY" directory:

12. Press the F key F5 [OPRT].

13. Press the F key F5 [TREELIST].

14. Use the cursor keys to navi-gate the yellow bar to LIBRARY.




15. Switch the function keys and press the right arrow key.

16. Press the F1 [FORE CHANGE] key.

The files read in by the PC Card are then saved in the //CNC_MEM/USER/LIBRARY/ folder (FOREGROUND FOLDER).

17. Switch the function keys and press the right arrow key.




18. Press the SHIFT F1 [DEVICE CHANGE] key in order to switch to the PC Card.

19. Press the F1 [MEMORY CARD] key in order to access the PC Card.

Then load the macro to the parameter lists:

20. Press the F2 [F-INPUT] key.




21. Press the F1 [F GET] key.

22. Press the SHIFT F1 [F SET] key to select the macro.

23. Press the SHIFT F5 [EXEC] key to perform the copy com-mand.

INPUT message at the bot-tom right flashes briefly; if OK, the number of the macro read in is shown at the top right.




24. Select the next macro via the yellow bar and repeat the procedure for all macros as from F2 [F INPUT].

For your information: If avail-able, test programs that were already required can also be imported here.

25. Press the SHIFT F1 [DEVICE CHANGE] key to select the drives.

26. Press the SHIFT F1 [CNC MEM] key to change the drive.

27. Check if all macros are avail-able under the //CNC_MEM:/USER/LIBRARY/

path.

28. Complete!

Macro protection may only be set after the data backup has been completed; otherwise, the backup is blocked.




29. Reset Macro WriteEnable to ensure that the macros are not changed unintentionally.

Select the MDI Mode:


- Press the "MDI/SYSTEM" key once.

LED must light up.


LED must not light up.


1x

1x




32. Adjust:

- P3202#0=1 (NE8)

(Now the macros O8000 ... O8999 are no longer edita-ble)

- P3202#4 = 1 (NE9)

(Now the macros O9000 ... O9999 are no longer edita-ble)

The macros are now pro-tected.


to 1.



8.3.14 Setting date and time


47. 1 Prerequisites:

- MDI Mode is activated.



Must not light up.

2x


49. 2 Press the "Page Down" key until SETTING TIMER is dis-played.




50. 3 Use the cursor keys to navi-gate to DATE und TIME and enter the corre-sponding date and time.

51. 2 Complete!



8.4 Complete Data Backup prior to Delivery

No. Action Picture for the Ac-tion


1. Prepare:


- Acknowledge all ALARM mes-sages.

- PARAMETER WRITE = 1

- P20 (I/O Channel) = 4

- P300#0 (PCM) = 0

- P138#0 (MDP) = 1

- P313#0 (BOP) = 1

- P3202#0 (NE8) = 0

- P3202#4 (NE9) = 0

Select the EDIT Mode:

- Insert empty PC Card at CNC.

- Caution: ALL DATA backup only works with the PC Card.

2. Parameter Mode:

Press the "System and Parame-ter" key.

3. Switch the function keys:

Press the arrow the right key until F3 = ALL IO is shown.

3x





4. Select ALL IO:

Press the F3 [ALL IO] key.

5. Switch the function keys:

Press the right arrow key until F4 = ALL DATA is shown.

4x

6. Select ALL DATA:

Press the F4 [ALL DATA] key.

7. Select (OPRT):

Press the F5 [OPRT] key.





8. Select [F OUTPUT]:

Press the F4 [F OUTPUT] key.

9. Select EXEC:

Press the F5 [EXEC] key.

For your information: CNC saves the data on the PC Card; pro-gress is visualized by means of a blue bar; this process takes ap-prox. 1 minute.

10. Switch off and on the main switch so that the remaining data is also saved during BOOTING.

11. Wait until the CNC has rebooted; this process takes approx. 2 minutes.





12. Copy the data backup from the PC Card to the pL network for the respective order.

13. Complete!

For an example of how the backup is saved at pL, please re-fer to the following screenshot.



8.4.1 Resetting WriteEnable NC and PMC Parameters


1. NC Parameters: Activating Macro Write Protect

2. Reset Macro WriteEnable to ensure that the macros are not changed unintentionally.



- Press the "MDI/SYSTEM" key once.

LED must light up.

3. Set Parameter WriteEnable:




Must not light up.

2x

1x

1x


LED must not light

up.





1x

1x

6. Adjust:

- P3202#0=1 (NE8)


- P3202#4 = 1 (NE9)


Now, the macros are pro-tected.


to 1.

7. Activating PMC Write Protect

8. - LED "M-OPE" must not light up (otherwise with the "M-OPE/MDI" key).

- Press the "SYSTEM" key once.

LED must not light

up.

3x





x2

10. Activate PMC Configuration:

- Press the "F3" (PMC CONFIG) key once.

11. - Press the "F3" (SETTING) key once.




12. - Adjust the values with the "cursor keys" according to the screen mask.

Adjust the values ac-cording to the screen

mask.

13. Activate screen mask 2 of 2:

- Press the "PAGE DOWN" key once to switch to screen mask 2 / 2.

Adjust the values ac-cording to the screen

mask.

14. Reset Parameter WriteEna-ble:




Must not light up.

2x

1x

1x

15. - Pres the "SYSTEM" key once (1x) to exit the mode.

- Parameter WriteEnable will be automatically reset during the next BOOTING.



8.5 Checklist for Initial Commissioning (Check-Your-Work)

No. Procedure and Checklist Auxiliary means Action Checked, OK

1.

2. Connect the power cable to the control cabinet. (1-phase 230 VAC)

Power cable None

3. Switch on the main switch at the control cabinet.

The fan noise of the CNC becomes audible.

4. Check whether LED "F12 and "F2" light up on the print (fuses).

Control cabinet

5. Activate the handheld con-troller via PMi.

According to Operating Instructions (OI)

6. Read in the NC parameters. According to Operating Instructions (OI)

7. Read in the PMC-LADDER. According to Operating Instructions (OI)

8. Read in the PMC parame-ters.


9. Read in I/O configuration According to Operating Instructions (OI)

10. Read in messages According to Operating Instructions (OI)

11. Loading macros O8000 to O9999


12. Set time and date According to Operating Instructions (OI)

13. Connect the test cable har-ness to the motor and measuring system as well as to the blackBOX simula-tor.

Test cable harness None

14. EMERGENCY STOP exter-nal

Test box modulaNC4001 Print LED "ESP EXT" switches

15. EMERGENCY STOP inter-nal (handheld controller)

Handheld controller EMERGENCY STOP switch

Print LED "ESP INT" switches

16. OK BUTTON / Door switch. These are connected in an OR operation.

Test box modulaNC4001 OK button L/R (handheld controller)

Print LED "DOOR/EnSwitch" switches

17. - Activate the JOG Mode and move the axes. - The spindle clamping must be activated in order to en-sure that it is also checked. - Test direction of travel +/-. - Test resolution i-Total.

Test cable harness

- Clamping is unclamped. - Motor rotates. - If ES do not react, set K2.0 … K2.3 correctly.

18. Activate the ZRN Mode and carry out a reference run us-ing the axes.

Test cable harness - Clamping is unclamped. - Motor rotates until the reference cam is found.



No. Procedure and Checklist Auxiliary means Action Checked, OK

19. ExternalStart (Input) Test box modulaNC4001 NC PG sequence must start.

20. /ExternalStop (Input) Test box modulaNC4001 NC PG sequence must stop.

21. InPos Signal (Output) Test box modulaNC4001 After M00 or M30, the InPos signal (LED) must be sent and displayed.

22. EndOfProgram Signal (Out-put)

Test box modulaNC4001 After M30, the EndOfProgram sig-nal (LED) must be sent and dis-played.

23. Automatic Mode (Input) Test box modulaNC4001 AUTO Mode is activated

24. SystemReady Signal (Out-put)

Test box modulaNC4001 The SystemReady signal (LED) must be sent and displayed if there is no error present.

25. M-Function 1 (Output) Ackn. M-Function 1 (Input)

NC-PG Code: M103 (Acknowledgeable M-Function)

M-Func 1 is set; it is reset with Acknowledgeable M-Function 1.



M-Func 2 is set (LED); it is reset with Acknowledgeable M-Function 2.










30. Test HW limit switch for tilt-ing systems.

Switch at scale disk

31. Test SW limit switch for tilt-ing systems.

Adjust via NC parame-ters.

32. Delete test programs O0001 to O7999.

According to Operating Instructions (OI): 4.7.8 Deleting Program

33. Perform a complete data backup.

According to Operating Instructions: Chapter 8.4 Complete data backup

34. WriteEnable NE8 and NE9 reset in NC-P3202

According to Operating Instructions: Chapter 8.4.1 Resetting WriteEn-able NC and PMC

35. NC WriteEnables reset (Pa-rameter Write)

Revient automatiquement au Power-off.

36. PMC WriteEnables reset According to Operating Instructions: 8.4.1

37. Check complete, OK.



9 NC Parameter Setting

9.1 Preparing Data to be Changed

- "PARAMETER WRITE =" must be set from 0 to 1.

- The MDI mode or the EMERGENCY STOP must be actuated. - In addition, the following NC parameters are responsible for password protection, according to FANUC

manual B-64483EN: Parameters P3201, P3210, P3211, P3226 and P3222 - For the machine tool type FANUC-Robodrill the parameter K0000 # 6 must also be set to 1 (applies to

"PMC-Keeprelais").

9.2 NC Parameters

Based on the FANUC Manuals: B-64530EN-01 and 65270EN-07

Address P Function Unit

Effective-ness -1- or 2-Axis -General

Meaning of the Values

Value for CNC 35iB 1-axis EA-507 90:1. Motor FANUC b1.0/6000is

Value for CNC 35iB 2-axis TF-(507)510 90:1. Motor FANCU a2/5000is

0000 Parameter of Setting bits

#0=TVC: TV check 0=not perfor. / 1=perfor. #1=ISO: Code Data Outp. 0=EIA / 1=ISO #2=INI: Unit of Input 0=in mm / 1= in inches #5=SEQ: Sequence No 0=not perfor. / 1=perfor.

00100010 00100010

0012#7 RMV-Table Axis bits Axis Attach=0 / De-tach=1

0xxxxxxx 0xxxxxxx

0020 I/O Channel

0= CH0 RS232 Port1 1= CH1 RS232 Port1 2= CH2 RS232 Port2 4= CH4 PC-Card / USBi- Pendant (pL) 17= Standard-USB (not pL))

4 4

0101#0 SB2 (CH0) 1 1

0101#3 ASI (CH0) 0 0

0101#7 NFD (CH0) 1 1

0102 DEVICE No (CH0) 0 = für PC 0 0

0103 BAUDRATE (CH0) 11 = 9600Baud 11 11








300#0 PARAM CNC SCREEN DISP(PMC)

bits 0=PC-Card / 1=USB-HBT

1 1

1002#3 AZR: When no reference po-sition is set, the G28 com-mand causes:

bits

0: Reference position return using decelera-tion dogs to be exe-cuted. 1: Alarm PS0304, "G28 IS COMMANDED WITHOUT ZERO RETURN" to be displayed.

xxx0xxx xxx0xxx

1004#1/#0 ISx Controller increments res-olution

bits

00=ISB(0.001°) / 01=ISA(0.01°) / 10=ISC(0.0001°) Only for PMi/21i/18i16i

xxxxxxxx xxxxxxxx

1005#1 DLZx: Function for setting the reference position without dogs (Ref.Cam)

bits 0: Disabled (with Ref.Cam) 1: Enabled

xxxxx0x xxxxx0x

1006#1/#0 ROTx / ROSx Axis control settings

bits 00=LinearAxis / 01=ro-taryAxisTypeA / 11=ro-taryAxisTypeB

xxxxxx01 xxxxxx01

1006#5 ZMIx Axis control settings di-rection of reference position return

bits 0=positive / 1=negative Caution: also adjust PMC parameters

xx0xxxxx xx0xxxxx

1008#0 ROAx: the roll-over function of rotation axis

bits 0=invalid / 1=valid xxxxxxx1 xxxxxxx0

1008#1 RABx: axis rotates in the di-rection

bits 0= shorter distance / 1=specified by the sign

xxxxxx0x xxxxxx1x

1008#2 RRLx: Realtive Cordinate are: bits 0=not rounded / 1=rounded

xxxxx1xx xxxxx0xx

1008#4

SFDx: In reference position return based on the grid method, the reference posi-tion shift function (Grid-Shift enhancing).

bits

0: Disabled 1: Enabled (via grid-shift more than one motor revolution can be cor-rected)

xxx0xxxx xxx0xxxx

1010 Number of CNC controlled axes

byte -

Number of controlled axes: 1st axis = 1 2nd axis = 2

1 2

1011 Number of controlled axes byte -

Number of controlled axes: 1st axis = 1 2nd axis = 2

1 2

1013#1/#0 ISx Controller increments res-olution

bits

00=ISB(0.001°) / 01=ISA(0.01°) / 10=ISC(0.0001°) Only for 30iB, 31iB, 32iB, 35iB, 0iD, 0iMate

xxxxxx10 xxxxxx10

1020 Name of the axis byte A=65 / B=66 / C=67 65 67

1022 Setting of each axis in the basic coordinate system

byte 1, 2, 3, ..., number of control axes

1 2

1023 Number of the servo axis for each axis

byte 1, 2, 3, ..., number of control axes

1 2

1201#0 Automatic setting coordinate system after ref.

bits 1 = ZPR active 1 1

1201#2 Local coordinate system after ref.

bits 1 = ZCL active 1 1

1240 Reference Position Offset deg 9999.9999…-9999.9999 Has no impact on SW limits

0.0000 0.0000








1250 Reference Position Offset (only for Fanuc PMi)

detec. units

99999999…-99999999 Has no impact on SW limits

0 0

1260 Amount of shift per one rota-tion of axis

deg Modulo Range 360.0 360.0

1300#6 LZR Checking of stroke check 1 (SW EndLimits)

bits

0=stroke check1 is checked 1=stroke check1 is not checked

x1xxxxxx x1xxxxxx

1300#7 BFA Stroke check alarm han-dling (SW EndLimits)

bits

0=alarm is generated af-ter check 1=alarm is generated before check

1xxxxxxx 1xxxxxxx

1320 OT Positive direction stroke check 1 (SW EndLimits)

detec. units

Value 99999999…-99999999 P1240 does not have any impact

-1 99999998

1321 OT Negative direction stroke check 1 (SW EndLimits)

detec. units

Value 99999999…-99999999 P1240 does not have any impact

1 -99999999

1420 *Rapid traverse rate deg/min SpindleSpeed (PDAT)

18000 14400

1421 *F0: Lower feed speed at rapid traverse rate override

deg/min 0 0

1423 *Jogging feed rate deg/min 360 360

1424 *Manual rapid traverse rate for each axis

deg/min 7200 5400

1425 *FL: Lower feed speed at ref-erence point return

deg/min 720 720

1428 *Ref.Point Return Speed deg/min 1800 1800

1430 *Max. Cutting Speed deg/min 9000 7200

1432 *Max. Cutting Speed look ahead mode

deg/min 6800 5400

1602#6 LS2 Acc./dec. after interpola-tion is of a linear type

bits 0=exponential 1=linear

x1xxxxxx x1xxxxxx

1610#0 CTL Linear acceleration/de-celeration after ITP

bits 0=off 1=on

xxxxxxx1 xxxxxxx1

1620 *Linear type rapid traverse acc./dec. time constant

ms AccelTime (PDAT) 120 80

1621 *Time constant of acc./dec. in rapid traverse - bell-shaped part

ms JerkTime (PDAT) 67 67

1622 *Time constant of acc./dec af-ter ITP

ms 120 80

1623 FL rate of exponential accel-eration/deceleration in cutting feed

ms 0 0

1624 JOGTime constant ms

If the spindle clamping in JOG mode is delayed too long, then reducing this value.

120 80

1768 Time constant for acc./dec. af-ter interpolation

ms 67 67

1800#3 AFF Feed forward at rapid traverse

bits 0=interpolation 1=inter-polation and rapid trav-erse

xxxx1xxx xxxx1xxx

1801#4 CCI Assignment for "In posi-tion width" ParameterNo.

bits xxx0xxxx xxx0xxxx








1801#5 CIN Assignment for "In posi-tion width" ParameterNo.

bits xx0xxxxx xx0xxxxx

1815#0 RVS bits 0 0

1815#1 OPTx Position detector bits Direct measuring sys. 0=not used 1=used

0 0

1815#2 DCLx Reference marks is (SeparatePulseCoder)

bits

Ref.Mark DirectMeasur-ingSystem 0=not used 1=used

0 0

1815#3 DCR bits 0 0

1815#4 APZx MachinePosition and AbsolutePositionDetector

bits

0=Not corresponding / 1=Corresponding With RCNxxxF without Ref.Search: P1815#4 = 1 K1.1/2.1 = 0 K1.2/2.2 = 0

0 0

1815#5 APCx Position detector bits 0=not used 1=used (with battery)

0 0

1815#6 RONx Deactivating revolution counter

bits 0=invalid 1=valid

0 0

1819#0 FUPx Follow Up On/Off dur-ing Servo Off

bits

Important: Always = 1 0=Lag error is deleted during clamping (Axis slowly drifts away!) 1=Lag error is not de-leted during clamping

xxxxxxx1 xxxxxxx1

1820 CMR: Command multiplier byte

If ISC = 2 If ISB = 20 - See P1004 for PMi - See P1013 for 35iB

2 2

1821 *RC: reference counter ca-pacity

detec. units

- Without direct measur-ing sys.= 3’600’000 / i-total x P2179 = P1821 (0.0001° resolution) - With direct measuring sys.= 3’600’000

40000

40000

1825 *Servo loop gain, interpolation 0.01 [1/s] 6000 6000

1826 *In position width for each axis

detec. units

in rapid traverse if P1801#4=1

50 50

1827 *In position width in cutting feed for each axis

detec. units

in rapid traverse if P1801#5=1

50 50

1828 *Position deviation limit value while moving

detec. units

Lag error 1000000 1000000

1829 *Position deviation limit value at stop

detec. units

Lag error 1500 1500

1830 *Position deviation limit value at servo-off

detec. units

Lag error 0 0

1832 *Position deviation limit value at feed stop

detec. units

Lag error 0 0

1850 *Grid shift for each axis (Ref-Marks of MotorPulseCoder)

detec. units

Shift the MotorRefer-encePos, max.value=RC (P1821)

0 0

1851 *Backlash compensation amount G1

detec. units

Value per detec.units [0.0001°]

60 20








1852 *Backlash compensation amount G0

detec. units

Value per detec.units [0.0001°]

60 20

1902#0 FSSB setting mode (FMD) bits

0=Automatic setting mode 1=Manual setting 2 mode

xxxxxxx1 Xxxxxxx1

1902#1

ASE When automatic setting mode is selected for FSSB-setting (when the bit 0 (FMD) then parameter No. 1902 is set to 0.

bits

0: Not completed. 1: Completed. (This bit is automatically set to 1 upon the com-pletion of automatic set-ting)

xxxxxx0x xxxxxx0x

1904#6 DCN DuasCheckSafety FANUC B-64483EN-2

bits 0=Saftey active if exsist-ing 1=Safety inactiv

x0xxxxxx x0xxxxxx

1905#6 First separate detector SDU BOX Interface (PM1)

bits 0=not used 1=used

x0xxxxxx x0xxxxxx

2000#0 PLC0 initialization bits bits 0=used without being modified / 1=used after being modified

xxxxxxx0 Xxxxxxx0

2000#1 DGR initialization bits (DGP) bits Set DGP from 1 to 0 for motor ID initialization

Xxxxxx1x Xxxxxx1x

2001 AMR bits 00000000 00000000

2003#3 Enables PI function bits 0=off / 1=on Xxxx1xxx Xxxx1xxx

2003#5 Enables backlash accelera-tion

bits 0=off / 1=on xx1xxxxx xx1xxxxx

2004#2/#1/#0 TRW1/TRW0/TIB0/TIA0 (HRV2 current control)

bits Bitsxxxx0110=HRV1 / Bitsxxxx0011=HRV2

Xxxx0011 Xxxx0011

2005#1 Feed forward FFD bits 0=off / 1=on xxxxxx1x xxxxxx1x

2016#3 K2VC bits Proportional share of speed control loop at a standstill

xxxx1xxx xxxx1xxx

2017#7 High-speed velocity loop pro-portional processing (PK2V25)

bits PK25-Bit7 = High-speed velocity loop proportional processing

1xxxxxxx 1xxxxxxx

2018#0 Direction of separate detector (RVRSE)

bits 0=not reversed / 1=re-versed

xxxxxxx0 Xxxxxxx0

2020 Motor model ID number HRV2 for 200 V (for 400 V HV se-ries)

- Motor model ID number for HRV2 (400 V HV se-ries)

282(---) 262(263)

2021 *LDINT: Load intertial ratio %

LDINT: Load intertial ra-tio (ServoTuningScreen [%]) Velocity gain = (1 + LDINT/256) × 100 [%]

769(400) 769(400)

2022 DIRCTL: Motor rotation direc-tion

- 111=Forward / -111=Backward

-111 -111

2023 PULCO: Number of pulse par motor one rev. for velo. feed-back

8192 8192

2024 PPLS: Number of pulse par motor one rev. for pos. feed-back

- Without direct measur-ing sys.=12500 - With RCN223F accord-ing to list

12500 12500

2043 *Velocity loop integral gain (PK1V)

- 15 39

2044 *Velocity loop proportional gain (PK2V)

- The sign "-" means mul-tipl.-factor 10 (-53 => 530)

-53 -350








2047 Gain POA1 The sign "-" means mul-tipl.-factor 10 (-5000 => 50000)

-5000 -5000

2060 *Torque limit of the amplifier - Value 7282=100% of max. amplifier current

7282 7282

2066 250 μs acceleration feedback mm only active if P2017#7=1 0 0

2068 Feed-forward coefficient 0.01% 7’000 7’000

2069 Feed-forward velocity loop co-efficient

0.01% 200 200

2078

*Dual position feedback nu-merator. (Always referenced on the motor. Not on RCN223F.)

detec. units

Resolution 0.0001 [°] 1 1

2079

*Dual position feedback de-nominator. (Always refer-enced on the motor. Not on RCN223F.)

detec. units

Resolution 0.0001 [°] 25 25

2084 *Flexible feed gear of numera-tor

detec. units

Resolution 0.0001[°] With RCN223F = 9

2 1

2085 *Flexible feed gear of denomi-nator

detec. units

Resolution 0.0001[°] With RCN223F = 20

25 25

2087 Torque offset, Tandem con-trol/Preload value

7282 => max Cur-rent of am-plifier

-7282 to 7282 0 0

2092 *Feed-forward position loop coefficient

0.01% 10000 10000

2107 * Velocity loop gain override at cutting traverse

% Value x P2021 at G01 150 150

2113 *Notch filter center frequency, filter 1

Hz 0 300

2118 Dual position feedback semi-closed loop error level

detec. units

Resolution 0.0001 [°] 300 300

2119 *Stop level with variable pro-portional gain

detec. units

50 50

2165 Maximum amplifier current [A] PeakCurrent of Ampli-fier.

25 25

2177 *Damping filter limit bandwidth Hz 0 70

2178 *Servo loop gain, rapid 0.01 [1/s] 6000 6000

2179 *RC: reference counter ca-pacity denominator of param-eter 1821

- With RCN232F = 0 1 1

2185 Position pulse conversion co-efficient

- 0 0

2202#1 VGCG bits

Toggle: speed control loop G00/G01, 0=off /1=on Enables the cutting/rapid velocity loop gain switching function. Value = 1 in P2021 will be activated

xxxxxx1x xxxxxx1x

2203#2 CRPI Current loop bits Current controller type 0.5 PI, 0=off / 1=on

xxxxx1xx xxxxx1xx

2207#3 PD50 bits Proportional share limit, 0=75% / 1=50%

xxxx0xxx xxxx0xxx

2209#2 FADL bits 0=FAD bell-shaped type, 1=FAD linear type

Xxxxx1xx Xxxxx1xx








2209#6 PGAT bit

Calculation VelocityGain - Without direct measur-ing sys. = 0 - With direct measuring sys. = 1

x0xxxxxx x0xxxxxx

2212#6 Servo loop gain interpolation and rapid traverse are differ-ent

bits 0=off (P2178=P1825) 1=on (different)

x0xxxxxx x0xxxxxx

2275#0 Function Bit RotaryEncoder (800PLS)

bits

RCN223F-723F - 0= without direct meas-uring sys. - 1= with RCN

xxxxxxx0 xxxxxxx0

2275#1 Function Bit NumberOfRevo-lution (RCNCLR)

bits

RCN223F-723F - 0= without direct meas-uring sys. - 1= with RCN

xxxxxx0x xxxxxx0x

2359 *Damping filter 1 % 0 30


Hz 0 400

2361 *Bandwidth filter 2 Hz 0 70



Hz 0 0

2364 *Bandwidth filter 3 Hz 0 0


2394 Number of DataMaskDigits -

Corresponding to P2275 - Without direct measur-ing sys. = 0 - With direct measuring sys. = 8

0 0

2420 00000000 00000000

3004#5 Hardware overtravel signal (OHT)

bits

Hardware overtravel sig-nal 0 = active 1 = inactive

xx0xxxxx xx0xxxxx

3006#0 Deceleration signal for refer-ence position return (GDC)

bits 0 = X0009 is active 1 = G0196 is active

xxxxxxx1 Xxxxxxx1

3115#0 Position display bits 0 = Display on 1 = Display off

Xxxxxxx0 Xxxxxxx0

3116#2 Parameter WriteEnable (PWR)

bits -

Alarm: 0 = Acknowledgeable with both the CLEAR and the RESET key 1 = Acknowledgeable only with the RESET key

0 0

3130 Axis display order for current position display screens (order for position display)

byte 0…6 (0=default) 0 0

3202#0 Edit / block macro program numbers O8000…O8999 (NE8)

bits -

O8000…O8999 0 = editable and reada-ble 1 = blocked

1 1

3202#4 Edit / block macro program numbers O9000…O9999 (NE8)

bits -

O9000…O9999 0 = editable and reada-ble 1 = blocked

1 1

3202#6

Search for the program num-ber of a protected program (PSR)

bits

pL function directPOS: 0: Disabled 1: Enabled

1 1








3280 Language selection via Set-ting or NC parameters

bit 0 = via Setting 1 = via NC parameter 3281

0 0

3281

CNC display language Select NC and PMC lan-guage:

byte

0: German 1: Japanese 2: German 3: French 4: *Chinese (traditional characters) 5: *Italian 6: *Korean 7: *Spanish Language selection only if NC parameter 3280=1 *= Optional

0 0

3282 Language selection 1/2 bits Enable languages for selection

10100110 10100110

3283 Language selection 2/2 bits Enable languages for selection

00000000 00000000

3284

Select the languages to be used with the function for se-lecting five optional languages (TRK)

bits 00001000 00001000

3301#7 A screen hard copy function is HDC

bits 0: Disabled 1: Enabled

1xxxxxxx 1xxxxxxx

3467 Target path for directPOS byte General 7=CNC_MEM/USER/ LIBRARY

7 7

3620 PitchErrorComp REF. No. Axis

The values are stored in a separate table under SYSTEM -> [+] -> F2 [PITCH ERROR]. Note: The sum of all

values must be zero for a rotary axis, oth-erwise the axis is added on-and-on at zero crossing.

0 0

3621 PitchErrorComp MIN. No. Axis 0 0

3622 PitchErrorComp MAX. No. Axis 0 0

3623 PitchErrorComp MULTIPLY Axis 0 0

3624 PitchErrorComp INTERVAL [°] Axis 0.0000 0.0000

3625 [°] Axis 0.0000 0.0000

3708#0 SAR Spindle speed check, speed reached

bits 1st axis

0 = Deactivated 1 = Activated

0 0

6052 G300 (pL division computer macro)

1st axis Is required for O9012 300 300

6300#4 External program number search (ESR)

bits pL function directPOS: 0 = Disabled 1 = Enabled

xxx1xxxx xxx1xxxx

7100

PARAMETERS OF MANUAL HANDLE (1 OF 2): Manual handle feed in JOG feed mode or incremental feed in the manual handle feed is (JHD)

bits 0 = Invalid 1 = Valid

Xxxxxxx1 Xxxxxxx1

7105#1 Manual handle for I/O link connection is (HDX)

0 = Automatically set 1 = Manually set

Xxxxxx1x xxxxxx1x








7110 Number of manual pulse gen-erators used (handle)

byte - 1…3 1 1

7113 Manual handle feed magnifi-cation m

Word - 1…127 100 100

7114 Manual handle feed magnifi-cation n

Word - 1…1000 1000 1000

7117 Allowable number of pulses that can be accumulated dur-ing manual handle feed

2-Word - 0…99999999

Overrun handwheel 1000 1000

8022

PMC axis: Upper limit rate of feed per revolution during PMC axis control

Speed M03/M04

Units 1st axis 0 0

8028

PMC axis: Time for accelera-tion/deceleration calculation when a feed rate is specified under PMC axis control

Acceleration M03/M04

ms

1st axis T1 acceleration linear 240 160

8029 PMC axis: Bell-shaped

Jerk limitation M03/M04 ms

1st axis T2 jerk limitation 160 160

8040 PMC axis control is velocity control

Servomo-tor-Unit/360°

1.Axis Limiting of motor speed. => P1821 (see also end-less-turning M03/M04)

40000 40000

11802#4

NC axis activated

Is required in order to deacti-vate axes NC-like.

bits Axis 0=axis active 1=axis deactivated

Xxx0xxxx Xxx0xxxx

11933#1/#0 Set a communication method for the I/O link or I/O link-i channels (C2T/C1T)

bits 0: The I/O link is used. 1: The I/O link-i is used.

Xxxxxx01 Xxxxxx01

24000

ATR value corresponding to slave 01 on first FSSB line


Word

1000=No FSSB partici-pant 1001=1st servo 1002=2nd servo 2001=1st spindle 3001=1st SDU Box

1001 1001

24001

ATR value corresponding to slave 01 on first FSSB line


Word


Nothing=1000 2nd servo=1002 1st SDU=3001

Nothing=1000 2nd servo=1002 1st SDU=3001

24002 ATR value corresponding to slave 01 on first FSSB line

Word


Nothing=1000 1st SDU=3001

Nothing=1000 1st SDU=3001

24003 ATR value corresponding to slave 01 on first FSSB line

Word


1000 1000








24096

Connector number for the 1st separate detector interface unit (only if 1st SDU Box is activated)

Word

0= No directing measur-ing system 1= Measuring system at IF101 2= Measuring system at IF102 3= Measuring system at IF103 4= Measuring system at IF104

0 (1) 0(2)

Note: The abbreviation MTB means in words of FANUC: MachineToolBuilder

Color Key

Light green Parameters specific to the control system / machine

Light blue Parameters specific to the measuring system

Pink Motor-specific parameters

Orange Specific to the servo amplifier

Yellow LEHMANN system-specific parameters

Violet RCN223F direct measuring system (PMC must also be prepared)

Brown Absolute measuring system with battery buffering (please also refer to IBN buffer battery)

Green Relates to switching on or off an axis



9.2.1 Fanuc Graphic for the Assignment of Axes

9.3 Parametrization of Handy with and without integrated hand-wheel

NC-parameter adress P

function code unit description

Handheld Con-troller Panel without inte-grated hand-wheel

Handheld Con-troller Panel with integrated hand-wheel

3206#7 NS2 Bits CNC screen dual display function is: 0 = disabled 1 = enabled

0 0

11539#4 OEN bits

iPendant operation ON/OFF switch ENBC is: 0 = disabled 1 = enabled

0 1

11539#6 MCD bits

iPendant operation mode control signal MOPEC is: 0 = disabled 1 = enabled

0 1

11540 Address type of the operation mode con-trol signal

0 3

11541 Address number of the operation mode control signal

0 9928

11542 Address type of the key signal area (E area)

3 3

11543 Address number of the key signal area 9900 9900

11544 Refresh interval time of the key signal data

64 64

11546 Deactivate parameter P12300 / P12340 for the 1st manual pulse coder

0 1



9.4 Motor ID (P2020)

Usually, we operate with HRV2 (= better control and regulation)

Drehtisch Motor ID HRV1 a/biSV20

ID HRV2 a/biSV20

ID HRV3 ID HRV2 a/biSV40

Bemerkung

EA-507 βis 0.5/6000 181 281 ? - Used to 2013

EA-507 βis 1/6000 182 282 ? - New from 2014

EA-510 βis 1/6000 182 282 ? -

EA-510 αis 2/5000 162 262 ? 502

EA-511 αis 2/5000 162 262 ? 502

EA-520 αis 2/5000 162 262 ? 502

EA-530 αis 4/5000 165 265 ? 504

EA-640 αis 4/5000 165 265 ? 504 New from 2018

Caution: In order to ensure that the change is applied, P2000#1(DGP) must be set from 1 to 0.

9.5 Gear Ratio for 0.0001° resolution (P1821, 2179, 2084, 2085)

Use key sequence: (MDI, OFFSET (2x), 1 Input, System (2x Parameters))

Rotary Ta-ble

i Total P1821 P2179 P2023 P2024 P2084 P2085 Remark

EA-507 81:1 400’000 9 8192 12500 2 45 Standard Old up to 2013

EA-507 81:1 3'600’000 0 8192 1235 9 20 With RCN223F Old up to 2013

EA-507 90:1 40’000 0 8192 12500 1 25 Standard New as from 2014:

EA-507 90:1 3'600’000 0 8192 1111 9 20 With RCN223F New as from 2014:

EA-510 90:1 40’000 0 8192 12500 1 25 Standard

EA-510 90:1 3'600’000 0 8192 1111 9 20 With RCN223F

EA-511 45:1 80’000 0 8192 12500 2 25 Standard

EA-511 45:1 3'600’000 0 8192 2222 9 20 With RCN223F

EA-520 150:1 24’000 0 8192 12500 3 125 Standard

EA-520 150:1 3'600’000 0 8192 667 3 20 With RCN223F

EA-520 150:1 3'600’000 0 8192 667 9 20 With RCN227F

EA-530 180:1 20’000 0 8192 12500 1 50 Standard

EA-530 180:1 3'600’000 0 8192 555 9 20 With RCN223F

EA-640 96:1 375'00 0 8192 12500 3 80 Standard

- Calculation P2024 => 100'000 : i-Total

-The DualCheckSafety ratio always remains the same as the engine ratio. Also with WMS-RCN2xxF.

P2179 = 0 means deactivated and is thus automatically = value 1.



9.6 Unintended motor-servo combination

For FANUC servo-systems, the motor and servo must match each other according to FANUC specifications. Otherwise, the CNC will give an error when entering the motor number. The error can be turned off for testing purposes, but FANUC does not guarantee.

So that the mentioned error does not appear, for example with too large servo, the following attitudes are neces-sary:

a) Increase NC parameter "P2165" from 20 (= standard value SV20) to 45 (= servo size SV40). b) The maximum servo current "P2060" must then be reduced accordingly, for example from P2060 = 7282

(100%) to 3641 (50%) due to the oversize.

9.7 Parameteriz. of FANUC-Bus FSSB for SDU Box with direct measuring system

Parameter Number

1 axis with-out SDU Box

2 axes with-out SDU Box

1 axis with SDU Box

2 axes with SDU Box

Function

1020-A1 65 65 65 65 Name of the axis (65=A)

1020-A2 - 67 - 67 Name of the axis (67=C)

1022-A1 0 0 0 0

Setting of each axis in the basic coor-dinate system - 0 = Rotary axis - 1 = X-Axis - 2 = Y-Axis - 3 = Z-Axis

1022-A2 0 0 0 0 Setting of each axis in the basic coor-dinate system

1023-A1 1 1 1 1 Number of the servo axis for each axis

1023-A2 - 2 - 2 Number of the servo axis for each axis

1902#0 xxxxxxx1 xxxxxxx1 xxxxxxx1 xxxxxxx1 FSSB setting mode

1905#6 X0xxxxxx x0xxxxxx X1xxxxxx x1xxxxxx 1. SDU-BOX Interface active

24000 1001 1001 1001 1001 ATR value corresponding to slave 01 on first FSSB line




24096-A1 0 0 1 1(0) Connector number for the 1st sep-arate detector interface unit (only if 1st SDU Box is activated) 1=IF101

24096-A2 0 0 0 2 Connector number for the 1st sep-arate detector interface unit (only if 1st SDU Box is activated) 2=IF102

Remark: - These parameters apply only to the series 30. The Series 0i-MD has different parameters. The Series 0i-MF pa-rameters are quite similar to the 30. - Value 1,000 means that the participant is deactivated. - If the servo numbers 1001 and 1002 are swapped with P24000 and P24001, the 1st servo becomes the 2nd axis and vice versa! - With an absolute direct measuring system (e.g. Heidenhain RCN223F), the reference point need no longer be ap-proached. The CNC can then be immediately parameterized as with a measuring system buffer battery; please re-fer to FANUC Operating Instructions (OI) under "14.2.1 Commissioning the Measuring System Buffer Battery".



- FANUC servos are basically backwards compatible. This means that servos from the B-Series can also be oper-ated with the PMi or the 0i-MC-CNC. Servos from the A-series can not be operated with the new CNC's from the B-series.

9.8 Changing the Names of the Axes for pL Fanuc 35iB

- By default, the 1st axis is called A-axis and is intended for the dividing / indexing axis. - Optionally, there is a 2nd axis which is called C-axis by default. - The name of the axis can be changed via the NC parameters P1020-A1 and P1020-A2:

Axis Name Position Display Value Parameter P1020

Remark

A 65 Turning around the X-axis

B 66 Turning around the Y-axis

C 67 Turning around the Z-axis

Caution: When the name of the 1st axis is changed, the division computer macro O9012 (G300) must be adjusted accordingly. Macros for the functions G53 and G54 are no longer required. With FANUC-35iB, they are integrated in the CNC. Therefore, they do not have to be adjusted any more as with the FANUC-PMi.



10 Connecting LADDER-III for PMC to FANUC-35iB

10.1 Preparing the connection

No. What Picture

1. - Parameter Write must be set from 0 to 1.

2. - Programmer Enable must be set from NO to YES.

- RamWriteEnable must be set from NO to YES.

3. Picture: Switch for access with LADDER-III

Remarks:

Standard ETH address of FANUC-35iB: 192.168.1.10 (port 8193). In principle, it must not be changed for communication with the i-Pendent hand-held unit. To connect the PC with FANUC-LADDER III software, a switch is switched between i-Pendant and 35iB.

For a data transfer to a public ETH network, an additional, optional ETH card should be inserted.

Programming is via ETH interface Range: 192.168.1.xxx In the virtual Windows 7, the "USB to ETH-BOX" parameters must be adjusted as described above.



Connect to Z Button.

Switch online for monitoring



As soon as Interlock 1st Axis = 1, the axes can be moved.

SVF1 ServoOff 1st Axis = 1 means that the servo is switched off, 0 = the servo controls and regulates.

G126.0 = ServoOff 1.axis

G130.0 = Interlook 1.axis



10.2 Changing PMC

If changes have been made, a backup (backup from RAM to F-ROM) must always be carried out at the end; other-wise, the changes made are lost after a restart of the control system.

By pressing "F" and the "CTRL key" at the same time, the search function can be started in the LADDER software.

Our PMC was created using SB6 programming (Fanuc B61863E).

10.3 Explanations on PMC Variables

R = Register => Keep relay

F = Software connection from CNC to PMC

G = Software connection from PMC to CNC

X = Hardware connection from Machine to PMC (Input)

Y = Hardware connection from PMC to Machine (Output)

CNC

(Standard Fanuc soft-ware)

PMC

(Specific LEHMANN software created with LADDER 3)

Machine

(Input/Outputs for rotary table)

F Y

G X



10.4 Importing File in LADDER-III-SW

In order to import a TXT file in LADDER-III-SW, the texts must start with a % and also end with a %. The mnemonic file also needs a "@4" (4 for messages) after the % sign.

%@0 -> SYSTEM PARAMETER

%@1 -> TITLE

%@2 -> SYMBOL & COMMENT

%@3 -> LADDER

%@4 -> LADDER

%@5 -> I/O MODULE

10.5 Useful information about PMC

- For Ethernet connections, always use Port 8193; ETH address is shown under SETTING -> PRM -> Right arrow until ETHPRM is displayed -> Setting screen mask and address, e.g. ADR 192.168.1.100 SUB 255.255.255.0. In order to ensure that ETH communication is functioning, "HIGH SPEED I/F" = USE must be selected under PMC -> MONIT.

- The Fanuc PC software LADDER3-V5.90 is used.

- PMC type "PMC SB6/RB6"

- The MacroB functions are standard with the PMiD and thus free of charge.

10.6 Creating a LADDER Diagram for MemoryCard

File -> Export -> Memorycard Format File; a file is created with 128kB for loading onto the CNC via PC Card.



10.7 RESET after EMERGENCY changes

PMC-LEVEL 1: Now the RESET key must always be pressed after EMERGENCY STOP (R0903.3)

PL-FUNC: InPOS signal has previously output the InPOS signal when the NOAUS button is pressed. G0008.4 suppresses this now.

iPendant_In: Switches E9900.1, R0899.0, K7.1: When K7.1 is set to ON, the keyboard enable switch is always "key-enabled". Unfortunately, the function has no effect at the moment.



11 Buffer Batteries

11.1 35iB Buffer Battery (Standard)

The buffer battery is integrated in the CNC so that it is clearly visible.

In the event of power outages or when the control system is switched off, the battery saves the NC programs and parameter settings in the S-RAM.

Picture: FANUC-35iB buffer battery

11.2 Buffer Battery for Servo of the " Series" (Option)

The battery supplies the motor measuring system with power when the CNC is switched off. Thus, there is no need to perform a reference run after PowerOn.

For each servo, a buffer battery is required. The battery can be engaged at the bottom of the servo and connected electrically with the "CX5X" connector.

FANUC refers to a path control loop buffered like this as an absolute measuring system.

Article number Lehmann "CNC.BAT" consisting of: -FANUC article Battery Case A06B-6093-K001 -FANUC article Battery A06B-6093-K002



11.2.1 Commissioning of the Measuring System Buffer Battery

1 Insert battery at "Cx5x" servo connector.

2 Set Parameter WriteEnable to 1.

3 IMPORTANT:

a. P2275#0 = 0

b. P2275#1 = 0

4 Deactivate reference runs in PMCPRM keep relays (K1.1=0 / K1.2=0/ K2.1=0/ K2.2=0).

5 Activate the battery by using P1815#5 = 1.

6 Switch the CNC off and on.

7 Let the motor rotate for at least 1 revolution in the JOG Mode in order to ensure that the motor reference point is exceeded.

8 Accept position with P1815#4 = 1 (Caution: It is best to set P1240 to 0 in advance).

9 Switch the CNC off and on.

11.2.2 Error Messages, Buffer Battery

A300 Reference point lost

A306 Buffer battery completely empty

A307 Buffer battery almost empty

A308 Buffer battery almost completely empty

11.2.3 Replacing the Buffer Battery

As long as alarm A300 is not yet present, only the battery can be replaced. The motor is equipped with an inte-grated capacitor that is able to buffer the measuring system for approx. 20 minutes.

When error A300 is displayed, commissioning must be carried out again.



12 Installing the SDU Box (A02B-0323-C205)

12.1 Introduction

With the pL CNC FANUC 35iB, the SDU Box (Separate Detector Interface Unit A02B-0323-C205) is an option and allows the connection of four additional FANUC measuring systems such as the Heidenhain RCN223F angular po-sition measuring system. The SDU Box must be supplied with 24 VDC; the supply is provided by the I/O board. It must also be connected to the optical FSSB Bus from the last servo. With respect to parameters, the SDU Box must be enabled; please refer to the separate parameter table.

Warning: The SDU-Box A02B-0236-C205 of the PMi does not work for 35iB. The box only works for the following Fanuc controllers: 35iB, 30iA, 30Ib, 32iB, 0i-MD and 0i-MF

SDU BOX FANUC Article A02B-0323-C205, pL article number 120-3753a (Caution: The old SDU Box from the PMi does not work for the 35iB).

12.2 Bill of Materials: CNC.WMS-x

Item Designation pL Article Article Manufac-turer

Quantity 1 WMS (An-gular Posi-tion Measur-ing System) CNC.WMS-3

Quantity 2 WMS (An-gular Posi-tion Measur-ing System) CNC.WMS-4

1 FANUC SDU Box set including: - SDU - FSSB cable 1m - Connector 24 VDC to SDU

120-3753a FRE 1 1

2 FANUC Power Cable 24 VDC Cable 0.5m

120-2255a LX660-2018-T010/L500R0

1 1

3 Honda 15p measuring system connector

120-2931 1 2

4 Measuring system cable 120-2005 0.7m 1.4m

5 Crimp contact 120-1146 8 16

6 Crimp contact (shield) 120-1145 1 2

7 M4x8 mounting screws 120-1445 2 2



12.3 Mechanical Mounting

Mount the SDU Box in the control cabinet by using two (2) M4 screws.

12.4 Cabling

12.4.1 Overview



12.4.2 SDU Box Supply

12.4.3 Wiring of the Direct Measuring System



12.4.4 Connecting Fanuc FSSB Bus

Remark: - COB 10A = optical FSSB output - COB 10B = optical FSSB input - FSSB connection cable is included in the optional package

12.4.5 Difference Display between Motor and Direct Measuring System

Via "System" -> "Diagnostics" under "P0552: SEMI-FULL-ERROR-DIFFERENCE".can the difference (the counter difference) between the motor and direct measuring system be visualized The unit varies depending on the display resolution, in our controller it is by default 0.0001 [°]

The alarm SV0445 is output if the direct measuring system does not count as expected. For example, if the shaft is mechanically clamped incorrectly, otherwise mechanically incomplete mounted or blocked etc.

12.5 Commissioning direct measuring system (eg HEIDENHAIN RCN223F)

1. Important: For rotary axes, the reference point of the absolute measuring system must be adjusted so, that it is not reached during normal operation. Otherwise the problem may occur, that the CNC stands after starting 360 ° apart from the correct position. (Explanation: 1° and 359 ° is real only 2°, but in the position display it is 358°.)

2. Parameter WriteEnable = 1

3. NC parameter P2275 = 1 # 0 and # 1 P2275 = 1.

4. Set NC parameters according to Table „Gear ratio“, chapter 9.5.

5. In PMC-PRM-Keeprelay, disable „Search Ref.-point“. (K1.1 = 0 / K1.2 = 0 / K2.1 = 0 / K2.2 = 0).

6. NC parameter P1815 # 1 = 1 and # 2 P1815 = 1.

7. Activate the battery with P1815 # 5 = 1 (even if none exists).

8. Turn CNC Off, then ON.

9. Turn the motor on rotary in JOG-Mode at least 1 turn. So the motor can prevent the reference point on his En-coder. Then turn to the desired ZERO POSITION.

10. Take this position by set from 0 to 1 the NC-parameter P1815#4. (Note: Bevor this action, set the NC parame-ters P1240 and P1250 to 0.)

11. Turn CNC Off, then ON.

12. Note: If the direction of rotation of the whole system is wrong, it can be changed with NC parameter P2022. The parameter P2018#0 is required, if only the count direction of the direct measuring system is incorrect.



13 Installation of External handwheel

13.1 Description

A FANUC standard handwheel with housing and 5m-long cable is provided as an option. The handwheel is me-chanically detached from the FANUC handheld controller.

The handwheel is directly connected to the FANUC I/O board via the JA3 (MPG) connector.

On the side of the pL Lehmann control cabinet, a D=26mm hole must be broken out; the corresponding cable gland is included in the handwheel set.

Until PMC-SW version "PMC1_V01E07" the handwheel is activated via keys: SHIFT and JOG.

The step size is selected on the FANUC hand-wheel control.

The two selectors for the step size on the handwheel box are not supported by the PLC.

From PMC-SW version "PMC1_V01E08_beta" the handwheel function is revised, so that the operator panel func-tion is no longer needed.

The handwheel is selected by using the button "PROGRAM" => HANDLE.

The step size is selected by the keys: G => x1, F => x10, M => x100, or G-and-F together for => x1’000

The axes are selected via button "J1" => 1st axis, "J2" => 2nd axis.



13.2 Bill of Materials: CNC.HaRad

Item Designation pL Article Article Manufac-turer

Quantity

1 FANUC handwheel set including: - Handwheel in housing - Handwheel cable 5m - Connector to I/O board

120-3757 FRE201N0701 1

2 D=7mm cable sleeve 120-3754 1

3 M25x1.5 cable gland 120-3755 1

4 M25x1.5 nut 120-3756 1

13.3 FANUC I/O Board (A20B-2004-0690/02A) Pin Assignment JA3

Honda connector

- Pin 12 = 0 V - Pin 1 = A - Pin 2 = B - Pin 9 = +5 V

13.4 Drawing of External Handwheel

13.5 Handwheel Installation Instructions

1. Break out the hole (D=26mm) for the cable gland with the designation "HANDWHEEL".

2. Remove the connector housing and pass the connector through the hole.

3. Tighten the nut of the cable gland at the control cabinet wall.

4. Reassemble the connector housing and insert the JA3 connector in the FANUC I/O board.

5. Label the keys with Label printer, according to photo.



13.5.1 Photo for Labeling 4 keys

13.5.2 Picture showing how to Break Out the Hole

13.5.3 FANUC I/O Board with JA3



Green "Link" LED must always flash



13.5.4 Servo Motor Tuning


This chapter should only be used and applied by specialized personnel and experts who have a good knowledge of control circuits and can handle this control system safely and reliably.


1. Prerequisites:

- In order to change NC pa-rameters, the MDI Mode must be activated.

- In order to move the axes by using the JOG keys, the JOG Mode must be acti-vated.



Must not light up.

2x


(Only required in order to change parameters)

3. Press the SYSTEM key.




4. Press the Switch F keys key.

5. Press the F3: [SERVO PARAM] key.

6. Press the F2 [SERVO TUNE] key.




7. With the CURSOR keys, the required field can be marked and the value changed.

8. With the PAGE UP/DOWN keys, the corresponding axis can be selected.

The VELOC.GAIN parameter (P2021) is very effective to change the controller properties.

This lag error analysis is part of the commissioning process. The positioning should be carried out with and without spindle clamping.

The lag error is shown under POS ERROR. First of all, the assessment of the value shown in an angular degree of 0.0001 is important. An angular degree of 0.0001 corresponds to 0.36 arc seconds.

13.5.5 POS ERROR too large

Please only take the recommended measures if you have corresponding knowledge.

a) Increase VELOC.GAIN in increments of 10 (more intense speed gain) until the drive system starts to vibrate when moving; then reduce by 20%.

b) Increase INT.GAIN. in single increments (more intense integral gain) until the drive system starts to vibrate when moving; then reduce by 20%.

In case of doubt, always contact our TCS and ask for a specialist.



13.5.6 Reduce axle vibrations

NC-Par Function Value Comments

1825 ServoLoopGain Reduce to min. 2500 Slowly reduce the value until the axis stops vibrating and, if possible, reduce it more by 20%.

2021 LoadInertia Reduce to min. 100 As above

2043 Velocity loop integral gain (PK1V)

Reduce As above

2044 Velocity loop proportional gain (PK2V)

Reduce As above

2003#3 PI control function (Bits:PIEN) the velocity control method to be used is:

Standard = 1, with 0 = I-P control, the axis will vibrate less in critical cases.

0 = I-P Control 1 = PI-Control

13.5.7 S-RAM RESET


S-RAM RESET should only be used and applied by specialized personnel and experts who a good knowledge and can handle this control system safely and reliably. Afterwards, the data must be read back according to the memory assignment.

S-RAM RESET is useful if the control system hangs. If the entire S-RAM memory is deleted, data backup should be carried out in advance if possible.

No Action Picture for the Action Response from the CNC


-

2. Set the rotary switch "MTSW" to Pos 5 and switch on the CNC.


The "Status" LED shows a flashing "5".



No Action Picture for the Action Response from the CNC

4. Actuate the push-button switch "PSW".

Display LED stops at 5 and no longer flashes.

5. Actuate the push-button switch "PSW" again.

Display LED "Status" starts to change between from 0 and F.

6. Wait until the S-RAM is deleted.

When the display LED "Status" is 0, the R-RAM is deleted.

7. Set the rotary switch "MTSW" to Pos 0 and switch off the CNC after-wards.

-


1 has the following meaning: The con-trol system is in the "RUN Mode", but no

display has been set. The CNC must now be put in operation again.

-> Please refer to: Configuring 35iB for "i Pendant" Handheld Controller Panel



13.5.8 S-RAM BACKUP

The same procedure as for S-RAM RESET, but insert an empty PC Card (MEM Card) in advance and select Func-tion 8 instead of Function 5 (S-RAM to MEM Card).

13.5.9 S-RAM RESTORE

The same procedure as for S-RAM RESET, but load the PC Card (MEM Card) with the S-RAM data backed up via the PC and insert it in advance. Instead of Function 5, select Function A (MEM Card to S-RAM).

13.5.10 Function Number (LED Display 35iB)



14 Error Messages

14.1 Introduction

Message Function Remark

0 to 999 System alarms PG cycle is stopped

1000 to 2000 General alarms PG cycle is stopped

2000 to Messages PG cycle is not stopped, only message

14.2 PMC Errors (spec. LEHMANN)

Remark: As long as the errors are active, they are shown in clear text on the ALARM screen mask.

A history entry including date and time is also created in each case. Here, only the ALARM numbers + "external alarm" without clear text are shown.

Address Message Meaning Corrective Action

A020.0 1000 EMERGENCY STOP ACTIVE Emergency stop handheld controller or external

Unlock emergency stop

A020.1 1001 GUARD DOOR / OK BUTTON

A020.2 1002 FEED 0% Feed too low Increase feed

A020.3 1003 LIMIT SWITCH +A A+ end position reached Leave end position

A020.4 1004 LIMIT SWITCH -A A- end position reached Leave end position

A020.5 1005 LIMIT SWITCH +C C+ end position reached Leave end position

A020.6 1006 LIMIT SWITCH -C C- end position reached Leave end position

A020.7 1007 BRAKE A IS NOT ON Spindle clamping A is not clamped Check compressed air, vent

A021.0 1008 BRAKE A IS NOT OFF Spindle clamping A is not unclamped Compressed air is missing, BRAKY def.

A021.1 1009 BRAKE C IS NOT ON Spindle clamping C is not clamped Check compressed air, vent

A021.2 1010 BRAKE C IS NOT OFF Spindle clamping C is not unclamped Compressed air is missing, BRAKY def.

A021.3 1011 DT-SYSTEM NOT READY A Rotary table A not ready e.g. compressed air is missing

A021.4 1012 DT-SYSTEM NOT READY C Rotary table C not ready e.g. compressed air is missing

A021.5 1013 DT-ALARM A Rotary table A alarm according to error codes

A021.6 1014 DT-ALARM C Rotary table C alarm according to error codes

A021.7

A022.0

A022.1

A022.2

A022.3

A022.4

A022.5




A022.6

A022.7

A023.0

A023.1

A023.2

A023.3

A023.4

A023.5

A023.6

A023.7

A024.0 2000 REFERENCE RUN REQUIRED For this mode, a reference run is re-quired

Approach reference point

A024.1 2001 PROG.SPINDLE SPEED TOO HIGH "Continuous turning" mode active Reduce speed

A024.2

A024.3

A024.4

A024.5

A024.6

A024.7

A025.0

A025.1

A025.2

A025.3

A025.4

A025.5

A025.6

A025.7

A026.0

A026.1

A026.2

A026.3

A026.4

A026.5

A026.6

A026.7

A027.0 2100 BATTERY ALARM S-RAM batt. empty (param. + progr.) Replace

A027.1 2101 DT-SERVICE MESSAGE A A axis requires service Call TCS LEHMANN

A027.2 2101 DT-SERVICE MESSAGE C C axis requires service Call TCS LEHMANN

A027.3

A027.4




A027.5

A027.6

A027.7

A028.0

A028.1

A028.2

A028.3

A028.4

A028.5

A028.6

A028.7

A029.0

A029.1

A029.2

A029.3

A029.4

A029.5

A029.6

A029.7

A030.0 1021 AX1 TEMP. INTERNAL blackBOX Alarm No. 01

A030.1 1022 AX1 RELATIVE HUMIDITY blackBOX Alarm No. 02

A030.2 1023 AX1 EXCESS PRESSURE HOUSING blackBOX Alarm No. 03

A030.3 1024 AX1 VACUUM HOUSING blackBOX Alarm No. 04

A030.4 1025 AX1 EXCESS CURRENT PROP.VALVE PRESSURE

blackBOX Alarm No. 05

A030.5 1026 AX1 MINIMUM CURRENT PROP.VALVE PRESSURE


A030.6 1027 AX1 EXCESS PRESSURE SYSTEM PRESSURE 6BAR


A030.7 1028 AX1 VACUUM SYSTEM PRESSURE 6BAR blackBOX Alarm No. 08

A031.0 1029 AX1 MOTOR EXCESS CURRENT blackBOX Alarm No. 09

A031.1 1030 AX1 STROKE/ACCELERATION blackBOX Alarm No. 10

A031.2 1031 AX1 MAX. SPEED blackBOX Alarm No. 11

A031.3 1032 AX1 SPINDLE CL. TIME CLAMP blackBOX Alarm No. 12

A031.4 1033 AX1 SPINDLE CL. TIME UNCLAMP blackBOX Alarm No. 13

A031.5 1034 AX1 VALVE SPINDLE CLAMPING DISCONN. blackBOX Alarm No. 14

A031.6 1035 AX1 VALVE SPINDLE CLAMPING CURRENT blackBOX Alarm No. 15

A031.7 1036 AX1 EXTERNAL BOOSTY ERROR blackBOX Alarm No. 16

A032.0 1037 AX1 LICENSE EXPIRED blackBOX Alarm No. 17

A032.1 1038 AX1 LICENSE KEY INCORRECT blackBOX Alarm No. 18

A032.2 1039 AX1 SYSTEMZEIT FEHLERHAFT blackBOX Alarm No. 19




A032.3 1040 AX1 Max.Revolution Speed blackBOX Alarm No. 20

A032.4 1041 AX1 Acceleration IRQ blackBOX Alarm No. 21

A032.5 1042 AX1 Revolution On Time max. blackBOX Alarm No. 22

A032.6 1043 AX1 First Time Limit blackBOX Alarm No. 23

A032.7 1044 AX1 Second Time Limit blackBOX Alarm No. 24

A033.0 1045 AX1 NO SERIAL NUMBER PARAMETERIZED blackBOX Alarm No. 25

A033.1 1046 AX1 INIT SPINDLE CLAMPING SENSOR blackBOX Alarm No. 26

A033.2 1047 AX1 INIT SYSTEM PRESSURE SENSOR blackBOX Alarm No. 27

A033.3 1048 AX1 INIT INTERNAL PRESSURE SENSOR DEFECTIVE


A033.4 1049 AX1 INIT ACCEL.SENSORS DEFECTIVE blackBOX Alarm No. 29

A033.5

A033.6

A033.7

A034.0 1121 AX2 TEMP. INTERNAL blackBOX Alarm No. 01

A034.1 1122 AX2 RELATIVE HUMIDITY blackBOX Alarm No. 02

A034.2 1123 AX2 EXCESS PRESSURE HOUSING blackBOX Alarm No. 03

A034.3 1124 AX2 VACUUM HOUSING blackBOX Alarm No. 04

A034.4 1125 AX2 EXCESS CURRENT PROP.VALVE PRESSURE


A034.5 1126 AX2 MINIMUM CURRENT PROP.VALVE PRESSURE


A034.6 1127 AX2 EXCESS PRESSURE SYSTEM PRESSURE 6BAR


A034.7 1128 AX2 VACUUM SYSTEM PRESSURE 6BAR blackBOX Alarm No. 08

A035.0 1129 AX2 MOTOR EXCESS CURRENT blackBOX Alarm No. 09

A035.1 1130 AX2 STROKE/ACCELERATION blackBOX Alarm No. 10

A035.2 1131 AX2 MAX. SPEED blackBOX Alarm No. 11

A035.3 1132 AX2 SPINDLE CL. TIME CLAMP blackBOX Alarm No. 12

A035.4 1133 AX2 SPINDLE CL. TIME UNCLAMP blackBOX Alarm No. 13

A035.5 1134 AX2 VALVE SPINDLE CLAMPING DISCONN. blackBOX Alarm No. 14

A035.6 1135 AX2 VALVE SPINDLE CLAMPING CURRENT blackBOX Alarm No. 15

A035.7 1136 AX2 EXTERNAL BOOSTY ERROR blackBOX Alarm No. 16

A036.0 1137 AX2 LICENSE EXPIRED blackBOX Alarm No. 17

A036.1 1138 AX2 LICENSE KEY INCORRECT blackBOX Alarm No. 18

A036.2 1139 AX2 SYSTEM TIME INCORRECT blackBOX Alarm No. 19

A036.3 1140 AX2 Max.Revolution Speed blackBOX Alarm No. 20

A036.4 1141 AX2 Acceleration IRQ blackBOX Alarm No. 21

A036.5 1142 AX2 Revolution On Time max. blackBOX Alarm No. 22

A036.6 1143 AX2 First Time Limit blackBOX Alarm No. 23

A036.7 1144 AX2 Second Time Limit blackBOX Alarm No. 24




A037.0 1145 AX2 NO SERIAL NUMBER PARAMETERIZED blackBOX Alarm No. 25

A037.1 1146 AX2 INIT SPINDLE CLAMPING SENSOR blackBOX Alarm No. 26

A037.2 1147 AX2 INIT SYSTEM PRESSURE SENSOR blackBOX Alarm No. 27

A037.3 1148 AX2 INIT INTERNAL PRESSURE SENSOR DEFECTIVE


A037.4 1149 AX2 INIT ACCEL.SENSORS DEFECTIVE blackBOX Alarm No. 29

A037.5

A037.6

A037.7

14.3 Error Messages, Buffer Battery

No. Meaning Action

A300 Reference point lost Order a replacement battery.

A306 Buffer battery completely empty Under no circumstances switch off the CNC FANUC PMi.

A307 Buffer battery almost empty Only switch off the CNC FANUC PMi for a short time.

A308 Buffer battery almost completely empty Do not switch off the CNC FANUC PMi.

14.4 FANUC NC Alarms

14.4.1 Alarm Assignment

The error codes are classified as follows:

No. Alarm

000 - 255 P/S (Program errors)

300 - 349 Absolute pulse coder (APC) alarms

350 - 399 Serial pulse coder (SPC) alarms

400 - 499 Servo alarms

500 - 599 Overtravel alarms

700 - 749 Overheat alarms

750 - 799 Spindle alarms (For the Power Mate i-D/D2)

900 - 999 System alarms

5000 and higher P/S alarm (Program error)

14.4.2 Alarm Numbers (Source: Fanuc B-63174EN03)

Type D Control System

1) P/S (Program errors)

No. Message Contents

000 PLEASE TURN OFF POWER

A parameter which requires the power off was input, turn off power.

001 TH PARITY ALARM TH alarm (A character with incorrect parity was input). Correct the tape.

002 TV PARITY ALARM TV alarm (The number of characters in a block is odd.) This alarm will be generated only when the TV check is effective.




003 TOO MANY DIGITS Data exceeding the maximum allowable number of digits was input. (See Appendix C in the Oper-ator’s Manual.)

004 ADDRESS NOT FOUND A numeral or the sign “ – ” was input without an address at the beginning of a block. Modify the program.

005 NO DATA AFTER ADDRESS

The address was not followed by the appropriate data but was followed by another address or EOB code. Modify the program.

006 ILLEGAL USE OF NEGATIVE SIGN

Sign “ – ” input error (Sign “ – ” was input after an address with which it cannot be used. Or two or more “ – ” signs were input.) Modify the program.

007 ILLEGAL USE OF DECIMAL POINT

Decimal point “.” input error (A decimal point was input after an address with which it can not be used. Or two decimal points were input.) Modify the program.

009 ILLEGAL ADDRESS INPUT Unusable character was input in significant area. Modify the program.

010 IMPROPER G–CODE An unusable G code or G code corresponding to the function not provided is specified. Modify the program.

011 NO FEED RATE COMMANDED

Feed rate was not commanded to a cutting feed or the feed rate was inadequate. Modify the pro-gram.

014 CAN NOT COMMAND G95 A synchronous feed is specified without the option for threading / synchronous feed.

015 TOO MANY AXES COMMANDED

The number of the commanded axes exceeded that of simultaneously controlled axes.

020 OVER TOLERANCE OF RADIUS

In circular interpolation (G02 or G03), difference of the distance between the start point and the center of an arc and that between the end point and the center of the arc exceeded the value specified in parameter no. 3410.

021 ILLEGAL PLANE AXIS COMMANDED

An axis not included in the selected plane (by using G17, G18, G19) was commanded in circular interpolation. Modify the program.

022 NO CIRCULAR RADIUS When circular interpolation is specified, neither R (specifying an arc radius), nor I, J, and K (speci-fying the distance from a start point to the center) is specified.

027 NO AXES COMMANDED IN G43/G44

No axis is specified in G43 and G44 blocks for the tool length offset. Offset is not canceled but an-other axis is offset for the tool length offset. Modify the program.

028 ILLEGAL PLANE SELECT In the plane selection command, two or more axes in the same direction are commanded. Modify the program.

029 ILLEGAL OFFSET VALUE The offset values specified by H code is too large. Modify the program.

030 ILLEGAL OFFSET NUMBER The offset number specified by H code for tool length offset is too large. Modify the program.

031 ILLEGAL P COMMAND IN G10

In setting an offset amount by G10, the offset number following address P was excessive or it was not specified. Modify the program.

032 ILLEGAL OFFSET VALUE IN G10

In setting an offset amount by G10 or in writing an offset amount by system variables, the offset amount was excessive.

044 G27–G30 NOT ALLOWED IN FIXED CYC

One of G27 to G30 is commanded in canned cycle mode. Modify the program.

046 ILLEGAL REFERENCE RETURN COMMAND

Other than P2 and P3 are commanded for 2nd and 3rd reference position return command.

059 PROGRAM NUMBER NOT FOUND

In an external program number search, a specified program number was not found. Otherwise, a program specified for searching is being edited in background processing. Check the program number and external signal, or discontinue the background editing.

060 SEQUENCE NUMBER NOT FOUND

Commanded sequence number was not found in the sequence number search. Check the se-quence number.

070 NO PROGRAM SPACE IN MEMORY

The memory space is insufficient. Delete any unnecessary programs, then retry.




071 DATA NOT FOUND The address to be searched was not found. Or the program with specified program number was not found in program number search. Check the data.

072 TOO MANY PROGRAMS The number of programs to be stored exceeded 63 (basic), 125 (option), 200 (option), or 400 (op-tion). Delete unnecessary programs and execute program registration again.

073 PROGRAM NUMBER ALREADY IN USE

The commanded program number has already been used. Change the program number or delete unnecessary programs and execute program registration again.

074 ILLEGAL PROGRAM NUMBER

The program number is other than 1 to 9999. Modify the program number.

075 PROTECT An attempt was made to register a program whose number was protected.

076 ADDRESS P NOT DEFINED Address P (program number) was not commanded in the block which includes an M98, G65, or G66 command. Modify the program.

077 SUBPROGRAM NESTING ERROR

The subprogram was called in five folds. Modify the program.

078 NUMBER NOT FOUND

A program number or a sequence number which was specified by address P in the block which includes an M98, M99, M65 or G66 was not found. The sequence number specified by a GOTO statement was not found. Otherwise, a called program is being edited in background processing. Correct the program, or discontinue the background editing.

079 PROGRAM VERIFY ERROR In memory or program collation, a program in memory does not agree with that read from an ex-ternal I/O device. Check both the programs in memory and those from the external device.

085 COMMUNICATION ERROR When entering data in the memory by using Reader / Puncher interface, an overrun, parity or framing error was generated. The number of bits of input data or setting of baud rate or specifica-tion no. of I/O unit is incorrect.

086 DR SIGNAL OFF When entering data in the memory by using Reader / Puncher interface, the ready signal (DR) of reader / puncher was off. Power supply of I/O unit is off or cable is not connected or a PCB is de-fective.

087 BUFFER OVERFLOW When entering data in the memory by using Reader / Puncher interface, though the read termi-nate command is specified, input is not interrupted after 10 characters read. I/O unit or PCB is de-fective.

090 REFERENCE RETURN INCOMPLETE

The reference position return cannot be performed normally because the reference position return start point is too close to the reference position or the speed is too slow. Separate the start point far enough from the reference position, or specify a sufficiently fast speed for reference position return. Alternatively, it is impossible to make a zero point return because alarm 309 has been is-sued.

092 AXES NOT ON THE REFERENCE POINT

The commanded axis by G27 (Reference position return check) did not return to the reference po-sition.

093 EXTERNAL SETTING INCOMPLETE

The reference position external setting cannot be performed because the reference position exter-nal setting signal is set to 1 in the following status: 1) When the jog feed mode (JOG) is not selected. 2) When the jog feed mode (JOG) is selected, however the signal ZRN is 0. 3) When the emergency stop signal ESP is 0. 4) Axis movement does not stop (At using the incremental pulse coder). (Caution) With an absolute pulse coder, a reference point is set up even if the reference point external set-ting signal is set to 1 during movement. In this case, however, axis movement does not stop even if the reference point is set up.

100 PARAMETER WRITE ENABLE

On the PARAMETER (SETTING) screen, PWE (parameter writing enabled) is set to 1. Set it to 0, then reset the system.

101 PLEASE CLEAR MEMORY The power turned off while rewriting the memory by program edit operation. If this alarm has oc-curred, press <RESET> while pressing <PROG>, and only the program being edited will be de-leted. Register the deleted program.




110 DATA OVERFLOW The absolute value of fixed decimal point display data exceeds the allowable range. Modify the program.

111 CALCULATED DATA OVERFLOW

The result of calculation result is out of the allowable range. (–1047 to –10–29, 0, and 10–29 to 1047).

112 DIVIDED BY ZERO Division by zero was specified. (including tan 90)

113 IMPROPER COMMAND A function which cannot be used in custom macro is commanded. Modify the program.

114 FORMAT ERROR IN MACRO

There is an error in other formats than <Formula>. Modify the program.

115 ILLEGAL VARIABLE NUMBER

A value not defined as a variable number is designated in the custom macro. Modify the program.

116 WRITE PROTECTED VARIABLE

The left side of substitution statement is a variable whose substitution is inhibited. Modify the pro-gram.

118 PARENTHESIS NESTING ERROR

The nesting of bracket exceeds the upper limit (quintuple). Modify the program.

119 ILLEGAL ARGUMENT The SQRT argument is negative, BCD argument is negative, or other values than 0 to 9 are pre-sent on each line of BIN argument. Modify the program.

122 DUPLICATE MACRO MODAL CALL

Four nesting levels of macro calls and/or macro modal calls have been specified. Modify the pro-gram.

123 CANNOT USE MACRO COMMAND IN DNC

Macro control command is used during DNC operation. Modify the program.

124 MISSING END STATEMENT DO – END does not correspond to 1 : 1. Modify the program.

125 FORMAT ERROR IN MACRO

<Formula> format is erroneous. Modify the program.

126 ILLEGAL LOOP NUMBER In DOn, 1 n 3 is not established. Modify the program.

127 NC, MACRO STATEMENT IN SAME BLOCK

NC and custom macro commands coexist. Modify the program.

128 ILLEGAL MACRO SEQUENCE NUMBER

The sequence number specified in the branch command was not 0 to 9999. Or, it cannot be searched. Modify the program.

129 ILLEGAL ARGUMENT ADDRESS

An address which is not allowed in <Argument Designation > is used. Modify the program.

130 ILLEGAL AXIS OPERATION An axis control command was given by PMC to an axis controlled by CNC. Or an axis control command was given by CNC to an axis controlled by PMC. Modify the program.

131 TOO MANY EXTERNAL ALARM MESSAGES

Five or more alarms have generated an external alarm message. Consult the PMC ladder dia-gram to find the cause.

132 ALARM NUMBER NOT FOUND

No alarm no. concerned exists in external alarm message clear. Check the PMC ladder diagram.

133 ILLEGAL DATA IN EXT. ALARM MSG

Small section data is erroneous in external alarm message or external operator message. Check the PMC ladder diagram.

139 CANNOT CHANGE PMC CONTROL AXIS

An axis is selected in commanding by PMC axis control. Modify the program.

145 ILLEGAL CONDITIONS IN POLAR COORDINATE INTERPOLATION

The conditions are incorrect when the polar coordinate interpolation starts or it is canceled. 1) In modes other than G40, G12.1/G13.1 was specified. 2) An error is found in the plane selection. Parameters no. 5460 and no. 5461 are incorrectly specified. Modify the value of program or parameter.

146 IMPROPER G CODE G code which cannot be specified in the polar coordinate interpolation mode was specified. See section II–4.8 polar coordinate interpolation and modify the program.




190 ILLEGAL AXIS SELECT In the constant surface speed control, the axis specification is wrong. (See parameter no. 3770.) The specified axis command (P) contains an illegal value. Correct the program.

199 MACRO WORD UNDEFINED

Undefined macro word was used. Modify the custom macro.

200 ILLEGAL S CODE COMMAND

In the rigid tap, an S value is out of the range or is not specified. The maximum value for S which can be specified in rigid tapping is set in parameter (no. 5241 to 5243). Change the setting in the parameter or modify the program.

201 FEED RATE NOT FOUND IN RIGID TAP

In the rigid tapping, no F value is specified. Correct the program.

202 POSITION LSI OVERFLOW In the rigid tapping, spindle distribution value is too large.

203 PROGRAM MISS AT RIGID TAPPING

In the rigid tapping, position for a rigid M code (M29) or an S command is incorrect. Modify the program.

204 ILLEGAL AXIS OPERATION In the rigid tapping, an axis movement is specified between the rigid M code (M29) block and G84 (G74) block. Modify the program.

205 RIGID MODE DI SIGNAL OFF

Rigid tapping signal (DGNG 061#1) is not 1 when G84 (G74) is executed though the rigid M code (M29) is specified. Consult the PMC ladder diagram to find the reason the DI signal is not turned on. Modify the program.

206 CANNOT CHANGE PLANE (RIGID TAP)

Plane changeover was instructed in the rigid mode. Correct the program.

207 RIGID DATA MISMATCH The specified distance was too short or too long in rigid tapping.

213 ILLEGAL COMMAND IN SYNCHRO MODE

Any of the following alarms occurred in the operation with the simple synchronization control: 1) The program issued the move command to the slave axis. 2) The program issued the manual continuous feed/manual handle feed/incremental feed com-mand to the slave axis. 3) The program issued the automatic reference position return command without executing the manual reference position return after the power was turned on. 4) The difference between the position error amount of the master and slave axes exceeded the value specified in parameter no. 8313.

214 ILLEGAL COMMAND IN SYNCHRO MODE

Coordinate system is set or tool compensation of the shift type is executed in the synchronous control. Correct the program.

224 RETURN TO REFERENCE POINT

Reference position return has not been performed before the automatic operation starts. Perform reference position return only when bit 0 of parameter 1005 ZRNX is 0.

231 ILLEGAL FORMAT IN G10 OR L50

Any of the following errors occurred in the specified format at the programmable parameter input: 1) Address N or R was not entered. 2) A number not specified for a parameter was entered. 3) The axis number was too large. 4) An axis number was not specified in the axis type parameter. 5) An axis number was specified in the parameter which is not an axis type.

233 DEVICE BUSY When an attempt was made to use a unit such as that connected via the RS–232–C interface, other users were using it.

239 BP/S ALARM While punching was being performed with the function for controlling external I/O units, back-ground editing was performed.

240 BP/S ALARM Background editing was performed during MDI operation.

5010 END OF RECORD The end of record (%) was specified.

5134 FSSB: OPEN READY TIME OUT

Initialization did not place FSSB in the open ready state.

5135 FSSB: ERROR MODE FSSB has entered error mode.




5136 FSSB: NUMBER OF AMPS IS SMALL

In comparison with the number of controlled axes, the number of amplifiers recognized by FSSB is not enough. This occurs also if there is a poor connection in the FSSB optical cable when the power is switched on.

5137 FSSB: CONFIGURATION ERROR

FSSB detected a configuration error.

5138 FSSB: AXIS SETTING NOT COMPLETE

In automatic setting mode, axis setting has not been made yet. Perform axis setting on the FSSB setting screen.

5139 FSSB: ERROR Servo initialization did not terminate normally. The optical cable may be defective, or there may be an error in connection to the amplifier or another module. Check the optical cable and the connec-tion status.

5197 FSSB: OPEN TIME OUT The CNC permitted FSSB to open, but FSSB was not opened.

5198 FSSB: ID DATA NOT READ Temporary assignment failed, so amplifier initial ID information could not be read.

5221 DRAM CAPACITY IS NOT SUFFICIENT

The capacity of DRAM is insufficient. Replace the existing DRAM module with a DRAM module of a larger capacity.

5222 SRAM CORRECTABLE ERROR

A correctable error occurred in the SRAM (ECC). No problem occurs in operation for the time be-ing. If alarm 935 is issued, replace the memory module, and restore the data held in the SRAM memory.

2) I/O Link–II alarms


5130 P/S ALARM The frame inspection system includes an error.

5131 P/S ALARM The data link procedure includes an error.

5132 P/S ALARM A communication monitor timeout was detected.

5133 P/S ALARM An overrun error was detected.

3) Multipath alarms


5160 ILLEGAL COMMAND IN MULTIPATH

_ The multipath command format includes an error. Correct the program.

5161 ILLEGAL AXIS SELECT _ There is an axis duplication between paths.

5162 FEED RATE IS ZERO IN MULTIPATH

_ When using cutting feed in the multipath mode, be sure to specify the F com-mand.

5163 ILLEGAL WAIT M–CODE COMMAND

_ The command format of a waiting M code includes an error. Correct the pro-gram.

5164 ILLEGAL G–CODE IN MULTIPATH

_ A G code unusable in the multipath mode was specified.

5165 ILLEGAL PARAMETER IN MULTIPATH

_ The setting of parameter no. 8003 or no. 8010 is incorrect.

5166 CHECK THE PMC AXIS INTERFACE

_ PMC axis control is in the alarm state. Reset the alarm before starting the mul-tiple paths.



4) Electronic cam alarms


5246 ELECTRONIC CAM PARAMETER ILLEGAL

The settings of the parameters related to the electronic cam below include an error. Correct the settings. No. 8086 (cam shaft axis number) No. 8087 (tracing axis selection) No. 8088 (cam figure data point count) Bit 0 of no. 1006 (rotation axis setting) Bit 0 of no. 1008 (rollover setting) No. 1260 (travel distance per revolution of a rotation axis)

5247 CAM DATA ILLEGAL _ The check sum of cam data is incorrect. _ The cam shaft phase number of cam data is incorrect. _ Cam data could not be transferred.

5248 CAM DATA AREA INSUFFICIENT

_ The option for a part program storage length of 160 m or 320 m is unavailable so that the allocation of a cam data storage area failed. _ Cam data is excessively large so that the storage area is insufficient.

5249 ELECTRONIC CAM CANNOT EXECUTE

Phase matching or electronic cam operation could not be performed for any of the following reasons: _ Phase matching was executed without storing cam data. _ Electronic cam operation was executed before completion of phase matching. _ The electronic cam function was executed while an axis movement was being made with another function.

5) Multi axes synchronous alarms


5261 PMC INDIRECT COMMAND IS ILLEGAL

Data specified in an indirect specification command includes an error. Set cor-rect data.

5262 NO SYNCHRO MODE Turn on the synchronization mode signal. Check if the synchronization-related parameters are set correctly.

5263 ILLEGAL SYNCHRO COMMAND FORMAT

An invalid value is entered as the specified parent axis travel distance.

5264 AXIS MOVES TO THE OPPOSITE

Too many rotations were made in the direction opposite to the specified syn-chronization direction. This alarm is issued when an excessive movement is made in the opposite direction. This alarm is not issued the instant a movement is made in the opposite direction.

5265 REFERENCE RETURN IN SYNCHRO MODE

Before performing a reference position return operation, turn off the synchroni-zation mode signal.

5266 PARENT AXIS IS NOT ROTATION ONE

When specifying start point synchronization, specify a rotation axis as the parent axis.

5267 ILLEGAL SYNCHRO AXIS SETTING

Set the parent axis parameter (parameter no. 8380) and the parent axis cate-gory parameter (parameter no. 8381) for synchronization correctly.

5268 NON–SYNCHRO AXIS IS COMMANDED

Synchronization was specified for an axis not related to synchronization or for an axis with no parent (namely, top-parent axis). Check the execution program, the parent axis parameter (parameter no. 8380) and the parent axis category parameter (parameter no. 8381).

5269 ILLEGAL APC AXIS INFORMATION

APC information is being used by another function (such as the electronic cam function). In this case, turn off the synchronization mode and check that these settings are invalid, then turn on the synchronization mode again. Alternatively, cancel.



6) Background edit alarm


??? BP/S alarm BP/S alarm occurs in the same number as the P/S alarm that occurs in ordinary program edit. (070, 071, 072, 073, 074 085,086,087 etc.)

140 BP/S alarm It was attempted to select or delete in the background a program being selected in the foreground. (Note) Use background editing correctly.

NOTE: Alarm in background edit is displayed in the key input line of the background edit screen instead of the or-dinary alarm screen and is resettable by any MDI key operation.

7) Absolute pulse coder (APC) alarm


300 nth–axis origin return Manual reference position return is required for the nth–axis (n=1 – 2).

301 APC alarm: nth–axis communication

nth–axis (n=1 – 8) APC communication error. Failure in data transmission. Pos-sible causes include a faulty APC, cable, or servo amplifier.

302 APC alarm: nth–axis over time

nth–axis (n=1 – 8) APC overtime error. Failure in data transmission. Possible causes include a faulty APC, cable, or servo amplifier.

303 APC alarm: nth–axis framing

nth–axis (n=1 – 8) APC framing error. Failure in data transmission. Possible causes include a faulty APC, cable, or servo amplifier.

304 APC alarm: nth–axis parity

nth–axis (n=1 – 8) APC parity error. Failure in data transmission. Possible causes include a faulty APC, cable, or servo amplifier.

305 APC alarm: nth–axis pulse error

nth–axis (n=1 – 8) APC pulse error alarm. APC alarm. APC or cable may be faulty.

306 APC alarm: nth–axis battery voltage 0

nth–axis (n=1 – 8) APC battery voltage has decreased to such a low level that the data cannot be held. APC alarm. Battery or cable may be faulty.

307 APC alarm: nth–axis battery low 1

nth–axis (n=1 – 8) axis APC battery voltage reaches a level where the battery must be renewed. APC alarm. Replace the battery.

308 APC alarm: nth–axis battery low 2

nth–axis (n=1 – 8) APC battery voltage has reached a level where the battery must be renewed (including when power is OFF). APC alarm. Replace the bat-tery.

309 APC alarm: nth–axis Ern impossible

For a serial pulse coder, return to the origin is impossible because pulse coder rotation fails to reach a single turn.



8) Serial pulse coder (SPC) alarms

When either of the following alarms is issued, a possible cause is a faulty serial pulse coder or cable.


360 n AXIS: ABNORMAL CHECKSUM (INT)

A checksum error occurred in the built-in pulse coder.

361 n AXIS: ABNORMAL PHASE DATA (INT)

A phase data error occurred in the built-in pulse coder.

362 n AXIS: ABNORMAL REV.DATA (INT)

A rotation speed count error occurred in the built-in pulse coder.

363 n AXIS: ABNORMAL CLOCK (INT) A clock error occurred in the built-in pulse coder.

364 n AXIS: SOFT PHASE ALARM (INT)

The digital servo software detected invalid data in the built-in pulse coder.

365 n AXIS: BROKEN LED (INT) An LED error occurred in the built-in pulse coder.

366 n AXIS: PULSE MISS (INT) A feedback error occurred in the built-in pulse coder.

367 n AXIS: COUNT MISS (INT) A count error occurred in the built-in pulse coder.

368 n AXIS: SERIAL DATA ERROR (INT)

Communication data from the built-in pulse coder cannot be received.

369 n AXIS: DATA TRANS. ERROR (INT)

A CRC or stop bit error occurred in the communication data being re-ceived from the built-in pulse coder.

380 n AXIS: BROKEN LED (EXT) The separate detector is erroneous.

381 n AXIS: ABNORMAL PHASE (EXT LIN)

A phase data error occurred in the separate linear scale.

382 n AXIS: COUNT MISS (EXT) A pulse error occurred in the separate detector.

383 n AXIS: PULSE MISS (EXT) A count error occurred in the separate detector.

384 n AXIS: SOFT PHASE ALARM (EXT)

The digital servo software detected invalid data in the separate detec-tor.

385 n AXIS: SERIAL DATA ERROR (EXT)

Communication data from the separate detector cannot be received.

386 n AXIS: DATA TRANS. ERROR (EXT).

A CRC or stop bit error occurred in the communication data being re-ceived from the separate detector.



14.5 Servo Alarms from FANUC Doc B65270EN



14.6 DualCheckSafety Alarms FANUC-Doc B-64004

Preliminary remarks:

Currently DualCheckSafety is not used in the Lehmann CNC.

DualCheck Safety is e.g. then required if JOG mode is permitted with the protective door open.

Without DualCheckSaftey, the JOG mode must be locked in accordance with European safety guidelines with the safety door open.

For Asian and American machines, however, this is often not respected. With the Lehmann CNC, there is therefore a function on the interface connector X17 for the release of the protective door.



15 Appendix

15.1 35iB Memory Assignment

S-RAM (Battery-Buffered) F-ROM (EEROM)

NC parameters NC Basic (FANUC NC firmware)

PMC parameters PG Servo (FANUC servo firmware)

Workpiece programs and macros PMC-RB-LADDER (LEHMANN-spec. PLC program)

Tool memory MESSAGE

Pitch Error Compensation I/O CONFIGURATION

Ethernet data (default address 192.168.1.10)

Macro B

Key: - Green: already installed by FANUC upon delivery - Yellow: must always be installed by pL Lehmann - Blue: must be installed by pL Lehmann only if required

15.2 Software Update FANUC i-Pendant

Initial situation: SW V01.0/7.0

1. Load USB flash drive with the current FANUC SW via PC.

2. Insert USB flash drive in the i-Pendant.

3. Boot the i-Pendant and press the F3 key while the handheld controller boots.

4. Wait until "Setup is" is shown on the display.

5. Press the INPUT key.

6. Wait until "Setup complete" is shown on the display.

7. Switch off the i-Pendant and remove the USB flash drive.

8. Reboot i-Pendant, wait until the "SW Version 01.1/7.0" is shown.

9. Choose "Continuous" in the selection field on the display.

10. Switch off and reboot the i-Pendant.

11. Update is complete -> The i-Pendant should start again with the usual FANUC screen mask.



15.3 Maintenance Operations 35iB

Extract from the FANUC B-64525EN/01 Manual

OVERVIEW Overview The FANUC Series 35i of stand-alone type has a 7-segment LED, rotary switch, and push switch.

When there is no MDI, or MDI cannot be used due to a malfunction, battery backed-up data can be saved or re-

stored if the rotary switch and push switch are operated.

NOTE

When MDI is available, use the maintenance operation of the BOOT function.

Layout of the 7-segment LED and switches The 7-segment LED, the rotary switch, and the push switch are located as shown in the Fig. G.1 (a):

G.2 OPERATION Operation before power-on Before turning on the power, select a function number by using the rotary switch. When the power is turned on af-

ter the selection with the rotary switch, the number corresponding to the selected function number is indicated on

the LED. The indication blinks at intervals of about one second. B-64525EN/01 APPENDIX - 663 -

G.MAINTENANCE OF STAND-ALONE TYPE UNIT

Function number Each function is assigned a number. This number is hereinafter called a function number in this manual. The func-

tion numbers that can be selected with the rotary switch are listed below (Table G.2 (a)). Do not set the reserved

function numbers.

Table G.2 (a)

Function number explanation

0 Normal state.

1 Set a display unit number in the Ethernet Display function.

2 Set a node number in the Ethernet Display function.



3 Reserved

4 Checks settings in the Ethernet Display function.

5 Clears all data in memory.

6 Reserved

7 Saves SRAM data in FROM.

8 Saves battery backed-up main board data in a memory card at a time.

9 Restores SRAM data from FROM.

A Restores battery backed-up main board data from a memory card at a time.

B Reserved

C Reserved

D Reserved

E Does not wait for the display unit.

F Performs maintenance work.

G.3 OPERATION OF EACH FUNCTION Function number 1 This function sets a display unit number in the Ethernet Display function.

(1) Check that number 1 blinks on the LED, and press the push switch.

(2) If the push switch is pressed, the 16 numbers from 0 to F are displayed on the LED in sequence at one-second

intervals. When the display unit number to be set is displayed on the LED, press the push switch.

0: Not used.

1: The HSSB connection display unit or CNC-specific display unit is set.

2 to 4: Not used.

5: The Ethernet connection display unit is set.

6 to F: Not used.

(3) The selected display unit number blinks on the LED. Press the push switch again.

(4) The selected display unit number is displayed on the LED and saved in the CNC.

Function number 2 This function sets a node number in the Ethernet Display function.


(2) If the push switch is pressed, the 16 numbers from 0 to F are displayed on the LED in sequence at one second

intervals. When the node number to be set is displayed on the LED, press the push switch.

The node number ranges from 0 to 7.

(3) The selected node number blinks on the LED. Press the push switch again.

(4) The node number is displayed on the LED and the display unit number is saved in the CNC.

Function number 4 This function checks settings in the Ethernet Display function.


APPENDIX B-64525EN/01

- 664 –

G. MAINTENANCE OF

STAND-ALONE TYPE UNIT (2) When the push switch is pressed, 0 and 1 are displayed on the LED alternately at one second intervals.

When 0 is displayed, press the push switch.

(3) The selected number 0 blinks on the LED. Press the push switch to stop blinking.

(4) The three numbers from 0 to 2 are displayed in sequence at one second intervals again. When the number to be

checked is displayed on the LED, press the push switch.

0: Not used.

1: A display unit number is checked.

2: A node number is checked.

(5) The selected number blinks. Press the push switch to stop blinking.

Function number 5 This function clears all the battery backed-up SRAM data.



The settings of the Ethernet Display function are also cleared and the display unit number and node number are set

to 1 and 0, respectively.


(2) Number 5 is displayed on the LED. Press the push switch.

(3) Display of the LED changes in the order: "-", "F", and "0".

(4) After all-clear operation terminates normally, the LED display stops changing at number 0.

(5) Turn off the power, return the rotary switch to the original position, and turn on the power again.

WARNING

1 This operation enables the CNC system to start up solely (initial state). Accordingly, to recover

various functional operations, the cleared data needs to be set again.

2 This operation can be performed by those personnel who have received maintenance and safety

training.

Function number 7 This function saves the following data to the backup data 1 area, which is present in FROM. The data saved by this

function can be restored using the operation indicated by function number 9 or using the SRAM DATA UTILITY

function of the BOOT function.

• Parameters and various data items such as offset data stored in SRAM, which is battery-powered.

• NC programs stored in FROM, which is not battery-powered.


(2) When the push switch is pressed, 0 and 1 are displayed on the LED alternately at one second intervals. When 0

is displayed, press the push switch.

0: Saving SRAM data to FROM

1: Not used

(3) The LED display changes in the order from "-" to "F".

(4) The LED indicates clockwise rotation while the data is being saved.

(5) When the data is successfully saved, the LED indicates 0. When the data is not successfully saved, the LED in-

dicates 1 if an error occurs or the LED indicates 3 if the capacity is exceeded.

When bit 1 (ABI) of parameter no. 10340 is 1, an error occurs because the data cannot be saved and

the LED indicates 1.

Function number 8 This function saves battery backed-up mainboard data in one memory card at a time. The data saved using this

function can be restored at a time by performing the operation for function number A or by using the SRAM

DATA UTILITY function of the boot function.

(1) Insert a memory card with enough free space into the memory card slot (MEMORY CARD CNM1B)

of the main body.


(3) Number 8 is displayed on the LED. Press the push switch.

APPENDIX B-64525EN/01

- 665 -

G.MAINTENANCE OF STAND-ALONE TYPE UNIT (4) While data is being saved in the memory card, display of the LED rotates clockwise.

(5) If the data cannot fit in one memory card, number 3 blinks. Replace the memory card with another one, and

press the push switch.

(6) If the data cannot be written to the memory card, number 2 blinks on the LED. Replace the memory card with

another one, and press the push switch.

(7) When the data has been saved normally, number 0 is displayed on the LED. If the data cannot be saved nor-

mally, number 1 is displayed on the LED.

(8) If the data cannot be backed up because it is illegal, number 1 blinks on the LED. In this case, it is impossible to

save all the data at a time. Back up individual data items one by one, then perform all-clear operation.



Function number 9 This function restores the following data from the backup data 1 area, which is present in FROM. The data restored

by this function is the data saved by the operation of function number 7.

• Parameters and various data items such as offset data stored in SRAM, which is battery-powered.

• NC programs stored in FROM, which is not battery-powered.


(2) When the push switch is pressed, 0 and 1 are displayed on the LED alternately at one-second intervals. When 0

is displayed, press the push switch.

0: Restoring SRAM data from FROM

1: Not used

(3) The LED indicates counterclockwise rotation while the data is being restored.

(4) When the data is successfully restored, the LED indicates 0. When the data is not successfully restored, the

LED indicates 1.

Function number A This function restores battery backed-up mainboard data from a memory card at a time.

(1) Insert the memory card in the memory card slot (MEMORY CARD CNM1B) of the control unit.

(2) Check that A blinks on the LED, and press the push switch.

(3) When letter A is displayed on the LED, press the push switch.

(4) While data is being restored from the memory card, the LED indication turns counterclockwise.

(5) If the entire data cannot be restored from the single memory card, number 3 blinks. Replace the memory card

with the next memory card, and press the push switch.

(6) If the memory card cannot be recognized correctly, number 2 blinks on the LED. Check the memory card sta-

tus, and press the push switch.

(7) When the data has been restored normally, number 0 is displayed on the LED. If the data cannot be restored

normally, number 1 is displayed on the LED.

Function number E This setting does not wait for the display unit. Use this setting for a configuration without a display unit.



15.4 PMC Inputs and Outputs

Monitor access via: System -> PMC Maintenance -> Status -> Entering the address and pressing SHIFT-F1 (Search)

Fanuc 35iB CE56/57 I/O Unit 50-Pin Flat Cable

Address CE56/57 X = Input Y = Output Supply

pL Print 50-Pin Flat Cable

CNC Pin Assign-ment X17, X17a, X2M11, X2M12 J9 = free I/O

Axis 1. = A 2. = C

Function Remark

CE56-A01 0V J1-01 0 VDC General Supply 0 VDC

CE56-B01 Out +24 VDC for DI

J1-02 - General -

CE56-A02 X0008.0 J1-03 X17a-11 General Input Ackn. M-Func 3

CE56-B02 X0008.1 J1-04 X17-09 General Input Manual/Auto

CE56-A03 X0008.2 J1-05 X17-05 General Input CycleStop

CE56-B03 X0008.3 J1-06 X17-08 General Input CycleStart

CE56-A04 X0008.4 J1-07 Print: Rel3-8 General Input ESPint/ES-Pext

AND Operation

CE56-B04 X0008.5 J1-08 X17-16 General Input Ackn. M-Func 1

CE56-A05 X0008.6 J1-09 X17-17 General Input Ackn. M-Func 2

CE56-B05 X0008.7 J1-10 X2M11-14 1 axis Input Unclamped-Signal

CE56-A06 X0009.0 J1-11 X2M11-19 1 axis Input Clamped-Signal

CE56-B06 X0009.1 J1-12 X2M11-11 1 axis Input Ref.PointCam

CE56-A07 X0009.2 J1-13 X2M11-22 1 axis Input Overtrav-elPlus

CE56-B07 X0009.3 J1-14 X2M11-23 1 axis Input OvertravelMi-nus

CE56-A08 X0009.4 J1-15 X2M11-32 1 axis Input ServiceBlack-Box

CE56-B08 X0009.5 J1-16 X2M11-09 1 axis Input AxisPresent

CE56-A09 X0009.6 J1-17 X2M11-18 1 axis Input ErrorBlackBox







Axis 1. = A 2. = C

Function Remark

CE56-B09 X0009.7 J1-18 X2M11-26 1 axis Input ReadyBlack-Box

CE56-A10 X0010.0 J1-19 X2M12-14 2 axes Input Unclamped-Signal

CE56-B10 X0010.1 J1-20 X2M12-19 2 axes Input Clamped-Signal

CE56-A11 X0010.2 J1-21 X2M12-11 2 axes Input Ref.PointCam

CE56-B11 X0010.3 J1-22 X2M12-22 2 axes Input Overtrav-elPlus

CE56-A12 X0010.4 J1-23 X2M12-23 2 axes Input OvertravelMi-nus

CE56-B12 X0010.5 J1-24 X2M12-32 2 axes Input ServiceBlack-Box

CE56-A13 X0010.6 J1-25 X2M12-09 2 axes Input AxisPresent

CE56-B13 X0010.7 J1-26 X2M12-18 2 axes Input ErrorBlackBox

CE56-A14 DICOM0 J1-27 0 VDC General Supply 0 VDC = PNP Logic

CE56-B14 - J1-28 -

CE56-A15 - J1-29 -

CE56-B15 - J1-30 -

CE56-A16 Y0014.0 J1-31 X17a-05 General Output M-Func 3

CE56-B16 Y0014.1 J1-32 Not connected - -

CE56-A17 Y0014.2 J1-33 X17-19 General Output M-Func 1

CE56-B17 Y0014.3 J1-34 X17-15 General Output M-Func 2

CE56-A18 Y0014.4 J1-35 X17-18 General Output EndOfPro-gram

CE56-B18 Y0014.5 J1-36 X17-20 General Output InPosition

CE56-A19 Y0014.6 J1-37 X17-22 General Output Sys-temReady

CE56-B19 Y0014.7 J1-38 X17a-10 General Output M-Func 4

CE56-A20 Y0015.0 J1-39 X2M11-21 1 axis Output ClampSpin-dle

CE56-B20 Y0015.1 J1-40 X2M12-21 2 axes Output ClampSpin-dle

CE56-A21 Y0015.2 J1-41 X17a-13 General Output M-Func 5

CE56-B21 Y0015.3 J1-42 Not connected -

CE56-A22 Y0015.4 J1-43 J9-11 General Output free

CE56-B22 Y0015.5 J1-44 J9-12 General Output free

CE56-A23 Y0015.6 J1-45 Not connected

CE56-B23 Y0015.7 J1-46 Not connected







Axis 1. = A 2. = C

Function Remark

CE56-A24 DOCOM J1-47 F2: Supply 24 VDC

General Supply 24 VDC +24 V = PNP Logic

CE56-B24 DOCOM J1-48 F2: Supply 24 VDC



General Supply 24 VDC +24V = PNP Logic



CE57-A01 0V J2-01 0 VDC General Supply 0 VDC

CE57-B01 Out +24 VDC for DI

J2-02 - General -

CE57-A02 X0011.0 J2-03 X2M12-26 2 axes Input ReadyBlack-Box

CE57-B02 X0011.1 J2-04 Rel1-8 General Inp. Enable EN3 (A6) or DoorSwitch

OR Operation

CE57-A03 X0011.2 J2-05 EN2 General Enable EN2 (B5)

CE57-B03 X0011.3 J2-06 X17a-04 2 axes Input EnableRo-tation 2nd Axis

CE57-A04 X0011.4 J2-07 X17a-12 General Input Ackn. M-Func 4

CE57-B04 X0011.5 J2-08 X17a-14 General Input Ackn. M-Func 5

CE57-A05 X0011.6 J2-09 J9-01 General Input free

CE57-B05 X0011.7 J2-10 J9-02 General Input free


CE57-B06 X0012.1 J2-12 J15-01 General HW-STEP1



CE57-A08 X0012.4 J2-15 J8-11 General Handy Con. Check



CE57-B09 X0012.7 J2-18 J15-04 General HW-AXE1


CE57-B10 X0013.1 J2-20 J15-05 General HW-AXE2

CE57-A11 X0013.2 J2-21 X17-7 General DOOR Switch New as from V1.02


CE57-A12 X0013.4 J2-23 -


CE57-A13 X0013.6 J2-25 -







Axis 1. = A 2. = C

Function Remark


CE57-A14 - J2-27 -

CE57-B14 DICOM5 J2-28 Supply 0 V General Supply 0 V = PNP Logic

CE57-A15 - J2-29 -

CE57-B15 - J2-30 -

CE57-A16 Y0016.0 J2-31 -

CE57-B16 Y0016.1 J2-32 -

CE57-A17 Y0016.2 J2-33 -

CE57-B17 Y0016.3 J2-34 -





CE57-A20 Y0017.0 J2-39 -


CE57-A21 Y0017.2 J2-41 -

CE57-B21 Y0017.3 J2-42 -

CE57-A22 Y0017.4 J2-43 -

CE57-B22 Y0017.5 J2-44 -

CE57-A23 Y0017.6 J2-45 -

CE57-B23 Y0017.7 J2-46 -









PMC intern R0903.5 Handy-Schal-ter

0 = Off / 1 = On

Caution: Address name and symbol name must not be identical. Key:

- CE56 => Print-J1

- CE57 => Print-J2

- X2M11 => Print AX1

- X2M12 => Print AX2



15.5 Connector on Side Wall Control System

15.5.1 Power Supply X20 plug type CEE Ty 3L 16A 6h

The included cable has 3 flex with different colors and a plug type CEE Typ 3L 16A 6h on both ends:

Brown => 1.phase

Blue => neutral or 2.phase

Green/yellow => earth

Plug type CEE Typ 3L 16A 6h

Input current 16A

For the 1-axis and for the 2-axis CNC control is the same input-fuse inside (16A).

For each axis the control needs a current of 8[A] (that means min. 8A, max 16A)

automatic fuse 16A

Input voltage 200…240VAC

There are 2 possibilities:

1-phase (L1 / N) 220…240[VAC]

2-phases (L1 / L2) 200…240[VAC]

FANUC-Servo amplifier Bi SV20



15.5.2 X2M11 (Axis 1) and X2M12 (Axis 2) (signal and motor)



15.6 X16 - Pin Assignment i-Pendant Handheld Controllers (HBTs)



15.7 EMERGENCY STOP Circuit

This EMERGENCY STOP circuit is realized on the Lehmann print art. no. 120-3805a with safety print relays (Rel1, Rel2 and Rel3). J- designations are pins on the print.

For your information: - EMERGENCY STOP button from the handheld controller to the pL CNC has a two-channel design. - OK buttons from the handheld controller to the pL CNC have a one-channel design. - EMERGENCY STOP from the higher-level machine to the pL CNC has a one-channel design. - EMERGENCY STOP from the pL CNC to the higher-level machine has a one-channel design. - Guard door enable from the higher-level machine to the pL CNC has a one-channel design. - The entire pL print diagram is stored in a separate file.



15.8 Pin Print pL Art. No. 120-3805a

Rel.3 (ESP EXT: Emergency Stop Externe)

Rel.2 (ESP INT: Emergency Stop Interne)

Rel.1 (DOOR/EnSwitch: Door + Enable Switch)

LED 1...3 (belong to Relais):

For process, all 3 LED are lit.

F1: 2AT for CNC

F2: 2AT for I/O’s

Spare fuses: pL 120-0132

LED for F1

LED for F2

For process, both LED lit.

Remark: From print version V1.02 and higher, it is decided via two digital inputs whether enable comes from the handheld controller OB buttons or from external guard door enable.



15.9 35iB Control Cabinet Wiring Diagram

CONTACT


16 Contact

Thank you for using pL LEHMANN products - we wish you much success!

fanuc 35ib - peter lehmann ag

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