chapter one basic formulas
TRANSCRIPT
C H A P T E R O N E
BASIC FORMULAS
Pressure Gradient
Pressure gradient, psilft, using mud weight, ppg
psi/ft = m u d weight , p p g x 0.052
Example: 12 .0ppg fluid
psi/ft = 12 .0ppg x 0.052 psi/ft = 0.624
Pressure gradient, psi/ft, using mud weight, lblft 3
psi/fl = m u d weight , lb/ft 3 • 0 .006944
Example: 100 lb/f l 3 fluid
psi/ft = 1001b/ft 3 • 0 .006944 psi/ft = 0 .6944
O R
psi/fl = m u d weight , lb/fl3 + 144
Example." 100 lb/f t 3 fluid
psi/ft = 1001b/ft3 + 144 psi/ft = 0 .6944
Pressure gradient, psi/ft, using mud weight, specific gravity (SG)
psi/ft = m u d weight , S G • 0.433
Example: 1.0 S G fluid
psi/ft = 1 . 0 S G x 0.433 psi/ft = 0.433
2 Formulas and Calculations
Metric calculations
Pressure gradient , ba r /m = dri l l ing fluid densi ty kg/l x 0.0981 Pressure gradient , ba r /10m = dri l l ing fluid densi ty kg/1 x 0.981
S.I. units calculations
Pre s su re grad ien t , kPa /m = dri l l ing fluid densi ty, kghn 3 + 102
Convert pressure gradient, psi/ft, to mud weight, ppg
ppg = pressure gradient , psi/ft + 0.052
Example: 0.4992 psi/ft
ppg - 0.4992psi /f t + 0.052 ppg - 9.6
Convert pressure gradient, psffft, to mud weight, lblft a
lb/ft 3 = pressure gradient , psi/ft + 0.006944
Example: 0.6944 psi/ft
lb[ft 3 = 0.6944psi/ft + 0.006944 lb/ft 3 = 100
Convert pressure gradient, psi/ft, to mud weight, SG
S G = pressure gradient , psi/fl + 0.433
Example: 0.433 psi/ft
S G = 0.433psi/ft + 0.433 S G = 1.0
Metric calculations
Dri l l ing fluid density, kg/1 = pressure gradient , ba r /m - 0.0981 Dri l l ing fluid density, kg/1 - pressure gradient , ba r /10m - 0.981
Basic Formulas 3
S.I. units calculations
Dri l l ing fluid density, kg/m 3 = pressure gradient , kP a / m • 102
Hydrostatic Pressure (HP)
Hydrostatic pressure using ppg and feet as the units of measure
H P = m u d weight, ppg x 0.052 x t rue vert ical dep th (TVD), ft
Example." m u d weight = 13.5 ppg t rue vert ical dep th = 12,000 ft
H P = 13.5ppg x 0.052 x 12,000ft
H P = 8424psi
Hydrostatic pressure, psi, using pressure gradient, psilft
H P = psi/ft x t rue vert ical depth, fl
Example." pressure gradient = 0. 624 psi/ft t rue vert ical dep th = 850Oft
H P = 0. 624 psi/ft x 8500ft
H P = 5304psi
Hydrostatic pressure, psi, using mud weight, lbfft 3
H P = m u d weight, lb/ft 3 x 0.006944 x TVD, ft
Example." m u d weight = 90 lb/ft 3 t rue vert ical dep th = 7500 ft
H P = 901b/ft 3 x 0.006944 x 7500ft
H P = 4687psi
Hydrostatic pressure, psi, using meters as unit of depth
H P = m u d weight, ppg x 0.052 x T V D , m x 3.281
Example." m u d weight = 12 .2ppg true vert ical dep th = 3700 mete rs
4 Formulas and Calculations
H P = 12 .2ppg x 0.052 • 3700 • 3.281
H P = 7701psi
Metric calculations
H y d r o s t a t i c _ dri l l ing fluid - x 0.0981 x
pressure , ba r densi ty, kg/1
t rue vert ical
depth , m
S.I. units calculations
H y d r o s t a t i c _ dri l l ing fluid density, kg/m 3 B
pressure, k P a 102 x t rue vert ical dep th , m
Converting Pressure into Mud Weight
Convert pressure, psi, into mud weight, ppg, using feet as the unit of measure
M u d weight , ppg = pressure , psi + 0.052 + T V D , ft
Example." pressure = 2600psi t rue vert ical dep th = 5000f t
Mud , ppg = 2600psi + 0.052 + 5000ft
M u d = 10.0ppg
Convert pressure, psi, into mud weight, ppg, using meters as the unit of measure
M u d weight, ppg = pressure , psi + 0.052 + T V D , m + 3.281
Example: pressure = 3583 psi t rue vert ical dep th = 2000 mete r s
M u d wt, ppg = 3583psi + 0.052 + 2 0 0 0 m + 3.281
M u d wt = 10.5ppg
Basic Formulas 5
Metric calculations
E q u i v a l e n t dr i l l ing pressure , = - 0.0981 +
fluid densi ty , kg/1 b a r
t rue ver t ica l
dep th , m
S.I. units calculations
E q u i v a l e n t dr i l l ing _ pressure , x 102 + fluid densi ty , kg/m3 - k P a
t rue ver t ica l
dep th , m
Specific Gravity (SG)
Specific gravity using mud weight, ppg
S G = m u d weight , p p g + 8.33
Example: 15.0 p p g fluid
S G = 15 .0ppg + 8.33
S G = 1.8
Specific gravity using pressure gradient, psilft
S G = p ressure g rad ien t , psi/ft + 0.433
Example: pressure g r a d i e n t = 0.624 psi /f t
S G = 0. 624 psi/ft + 0.433
S G = 1.44
Specific gravity using mud weight, lblft 3
S G = m u d weight , lb/ft 3 - 62.4
Example." m u d we igh t = 1201b/ft 3
S G = 1201b/ft 3 + 62.4
S G = 1.92
6 Formulas and Calculations
Convert specific gravity to mud weight, ppg
M u d weight, ppg = specific gravi ty x 8.33
Example." specific gravity = 1.80
M u d wt, ppg = 1.80 x 8.33 M u d wt = 15.0ppg
Convert specific gravity to pressure gradient, psi/ft
psi/ft = specific gravi ty x 0.433
Example." specific gravity = 1.44
psi/ft = 1.44 x 0.433 psi/ft = 0.624
Convert specific gravity to mud weight, lblft 3
lb/ft 3 = specific gravi ty x 62.4
Example." specific gravity = 1.92
lb/ft 3 = 1.92 x 62.4
lb/ft 3 = 120
Equivalent Circulating Density (ECD), ppg
ECD, ppg = a n n u l a r pressure / loss, p s i )
m u d weight , ] + 0.052 + TVD, ft + \ i n use, ppg )
Example." annu l a r pressure loss = 200 psi t rue vert ical dep th = 10,000 ft m u d weight = 9 .6ppg
ECD, ppg = 200psi + 0.052 + 10,000ft + 9 . 6 p p g E C D = 10.0ppg
Basic Formulas 7
Metric calculation
Equivalent drilling _ annular pressure fluid density, kg/1 loss, bar
+ 0.0981 + TVD, m + mud wt, kg/1
S.I. units calculations
Equivalent circulating _ annular pressure loss, kPa x 102 density, kg/1 - TVD, m
+ mud density, kg/m
Maximum Allowable Mud Weight from Leak-off Test Data
=( leak-of f / + 0 . 0 5 2 (casing shoe'] (mud weight,) PPg \pressure, psi - / , T V D , ft J + \ ppg
Example." leak-off test pressure = 1140 psi casing shoe TVD = 4000 ft mud weight = 10.0 ppg
ppg = l l40psi + 0.052 + 4000ft + 10.0ppg ppg = 15.48
Pump Output (PO)
Triplex Pump
Formula I
(liner )2 PO, bbl/stk = 0.000243 x k, diameter, in. (stroke in.)
x \length,
Example: Determine the pump output, bbl/stk, at 100% efficiency for a 7-in. by 12-in. triplex pump:
PO @ 100% = 0.000243 x 72 x 12 PO @ 100% = 0.142884bbl/stk
Adjust the pump output for 95% efficiency:
8 Formulas and Calculations
Decimal equivalent = 95 + 100 - 0.95
PO @ 95% = 0.142884bbl/stk x 0.95 PO @ 95% = 0.13574bbl/stk
Formula 2
PO, gpm = [3 (D 2 x 0.7854) S] 0.00411 x SPM
where D = liner diameter, in. S = stroke length, in. SPM = strokes per minute
Example." Determine the pump output , gpm, for a 7-in. by 12-in. triplex pump at 80 strokes per minute:
PO, gpm = [3 (72 x 0.7854)1210.00411 x 80 PO, gpm = 1385.4456 x 0.00411 x 80 PO = 455.5gpm
Duplex Pump
Formula 1
( l iner )2 ( s t r o k e ) 0.000324 • (d iameter , in. • ( length, in. =
stro e ) -0.000162 x / ,d iamete r , in. x / , length , in. =
p u m p output @ 100% eft =
bbl/stk
bbl/stk
bbl/stk
Example: Determine the output , bbl/stk, of a 5-1/2in. by 14-in. duplex pump at 100% efficiency. Rod diameter - 2.0 in.:
0.000324 x 5.52 x 14 = 0.137214bbl/stk -0.000162 x 2.02 x 14 = 0.009072 bbl/stk
Pump output @ 100% eft = 0.128142 bbl/stk
Adjust p u m p ou tpu t for 85% efficiency:
Decimal equivalent = 85 + 100 = 0.85
Basic Formulas 9
PO @ 85% = 0.128142 bbl/stk x 0.85 PO @ 85% = 0.10892 bbl/stk
Formula 2
PO, bbl/stk : 0.000162 x S [2(D) 2 - d 2]
where S = stroke length, in. D = liner diameter, in. d - rod diameter, in.
Example." Determine the output , bbl/stk, of a 5-1/2-in. by 14-in. duplex p u m p @ 100% efficiency. Rod d iameter = 2.0in.:
PO @ 100% : 0.000162 x 14 x [2 (5.5) 2 - 22]
PO @ 100% = 0.000162 x 14 x 56.5 PO @ 100% = 0.128142 bbl/stk
Adjust p u m p ou tpu t for 85% efficiency:
P 0 @ 8 5 % = O.128142bbl/stk x 0.85 PO @ 85% = O. 10892 bbl/stk
Metric calculation
Pump output , liter/min = pump output , liter/stk x p u m p speed, spm
S.I. units calculation
Pum p output , m3/min = pump output , liter/stk x p u m p speed, spm
Annular Velocity (AV)
Annular velocity (AV), ftimin
Formula 1
AV = pump output , bbl/min + annular capacity, bbl/ft
10 Formulas and Calculations
Example: p u m p o u t p u t = 12 .6bbl /min a n n u l a r capaci ty = 0.1261 bbl/ft
A V = 12.6bbl /min + 0.1261bbl/f t
A V = 99.92 ft /min
Formula 2
AV, ft /min = 24.5 x Q
D h 2 _ D p 2
where Q = c i rcula t ion rate, g p m D h = inside d i ame te r o f casing or hole size, in. D p = outs ide d i ame te r o f pipe, tub ing o r collars, in.
Example." p u m p o u t p u t = 5 3 0 g p m hole size = 12-1/4in. p ipe O D = 4-1/2 in.
24.5 • 530 A V =
12.252 - 4.52
A V = 12,985
129.8125
A V = 100ft /min
Formula 3
AV, ft /min = PO, bbl /min x 1029.4
D h 2 _ D p 2
Example." p u m p o u t p u t = 12 .6bbl /min hole size = 12-1/4 in. p ipe O D = 4-1/2in.
12 .6bbl /min • 1029.4 A V =
12.252 - 4.52
A V = 12970.44
129.8125
A V = 99.92 f t /min
Basic Formulas 11
Annular velocity (AV), ft/sec
AV, ft/sec = 17.16 • PO, bbl/min
Dh 2 _ Dp 2
Example." p u m p ou tpu t = 12.6bbl/min hole size = 12-1/4 in. pipe O D = 4-1/2 in.
17.16 • 12.6bbl/min A V =
12.252 - 4.52
A V = 216.216
129.8125
AV = 1.6656 ft/sec
Metric calculations
Annular velocity, m/min = pump output , liter/rnin + annular volume, lkn
Annular velocity, m/sec = pump output , liter/min + 60 + annular volume, l/m
S.I. units calculations
Annula r velocity, m/min = p u m p ou tpu t , m3/min + annu la r volume, m3/m
Pump output, gpm, required for a desired annular velocity, ft/min
Pump output , gpm = AV, ft/min (Dh 2 - D P 2)
24.5
where AV = desired annular velocity, f t /min Dh = inside diameter of casing or hole size, in. Dp = outside d iameter of pipe, tubing or collars, in.
Example." desired annular velocity = 120 ft/min hole size = 12-1/4in. pipe O D = 4-1/2in.
P O = 120 (12.252 - 4.52)
24.5
12 Formulas and Calculations
P O = 120 • 129.8125
24.5
P O = 15,577.5
24.5
PO = 635 .8gpm
Strokes per minute (SPM) required for a given annular velocity
SPM = annu la r velocity, f t /min x annu l a r capacity, bbl/ft
p u m p output , bbl/stk
Example." annu la r velocity = 120 f t /min annu la r capaci ty = 0.1261 bbl/ft D h = 12-1/4in. D p = 4-1/2 in. p u m p o u t p u t = 0.136 bbl/stk
S P M = 120ft/min x 0.1261bbl/ft
0 .136bbl/s tk
S P M = 15.132
0.136
SPM = 111.3
Capacity Formulas
Annular capacity between casing or hole and drill pipe, tubing, ~r casing
a) A n n u l a r capacity, bbl/ft = D h 2 _ D p 2
1029.4
Example." Hole size (Dh) = 12-1/4in. Dril l pipe O D (Dp) = 5.0in.
12.252 - 5.02 A n n u l a r capacity, bbl/ft =
1029.4
A n n u l a r capaci ty = 0.12149 bbl/ft
Basic Formulas 13
1029.4 b) Annula r capacity, fffbbl = (1.)11"'--2 _ 1_) ) " p 2 "
Example." Hole size (Dh) = 12-1/4in. Drill pipe O D (Dp) = 5.0in.
1029.4 Annula r capacity, ft/bbl =
(12.252 - 5.02)
Annula r capacity - 8.23 ft/bbl
c) Annula r capacity, gal/fl = Dh 2 - D p 2
24.51
Example." Hole size (Dh) = 12-1/4 in. Drill pipe O D (Dp) = 5.0in.
12.252 - 5.02 Annula r capacity, gal/ft =
24.51
Annula r capacity = 5.1 gal/ft
d) Annula r capacity, ft/gal = 24.51
(Dh 2 - D p 2)
Example." Hole size (Dh) = 12-1/4in. Drill pipe O D (Dp) = 5.0in.
24.51 Annula r capacity, ft/gal =
(12.252 - 5.02)
Annula r capacity = 0.19598 ft/gal
e) Annula r capacity, fl3/linfl = Dh 2 _ Dp 2
183.35
Example." Hole size (Dh) = 12-1/4in. Drill pipe O D (Dp) = 5.0in.
12.252 - 5.02 Annula r capacity, ft3/linft =
183.35
Annula r capacity = 0.682097 ft3/linft
14 Formulas and Calculations
f) Annula r capacity, linft/fl 3 = 183.35
(Dh 2 - Dp 2)
Example." Hole size (Dh) = 12-1/4in. Drill pipe O D (Dp) = 5.0in.
183.35 Annu la r capacity, linft/ft 3 =
(12.25 - 5.o )
Annula r capaci ty = 1.4661inft/ft 3
Annular capacity between casing and multiple strings of tubing
a) Annular capacity between casing and multiple strings of tubing, bbl/ft:
Annu la r capacity, bbl/ft = 1029.4
Example." Using two strings of tubing of same size: Dh = cas ing- -7 .0 in . - -29 lb/ft ID = 6.184 in. T~ = tubing No. 1--2-3/8in. O D = 2.375in. T2 = tubing No. 2--2-3/8 in. O D = 2.375 in.
6.1842 - (2.3752 + 2.3752) Annula r capacity, bbl/ft =
1029.4
Annula r capacity, bbl/fl = 38.24 - 11.28
1029.4
Annula r capaci ty = 0.02619 bbl/ft
~) Annular capacity between casing and multiple strings of tubing, ft/bbl:
Annu la r capacity, ft/bbl = 1029.4
Example: Using two strings of tubing of same size: D h = cas ing--7 .0 in . - -29 lb/ft ID = 6.184 in. T~ = tubing No. l h 2 - 3 / 8 i n . O D = 2.375in. T2 = tubing No. 2 h 2 - 3 / 8 in. O D = 2.375 in.
Annu la r capacity, ft/bbl = 1029.4
6.1842 - (2.3752 + 2.3752)
Basic Formulas 15
Annula r capacity, ft/bbl = 1029.4
38.24 - 11.28
Annula r capacity = 38.1816ft/bbl
c) Annular capacity between casing and multiple strings of tubing, gal/ft:
Annula r capacity, gal/ft = Oh - +
24.51
Example: Using two tubing strings of different size: Dh = cas ingm7.0 in . - -29 lb/ft ID = 6.184 in. T~ = tubing No. l h 2 - 3 / 8 i n . O D = 2.375in. T2 = tubing No. 2- -3-1/2 in . O D = 3.5in.
Annula r capacity, gal/fl = 6.1842 - (2.3752 + 3.52)
24.51
Annula r capacity, gal/ft = 38.24 - 17.89
24.51
Annular capacity = 0.8302733gal/ft
d) Annular capacity between casing and multiple strings of tubing, ft/gal:
Annula r capacity, ft/gal = 24.51
Dh - +
Example." Using two tubing strings of different sizes: Dh = cas ing--7 .0 in . - -29 lb/ft ID = 6.184 in. T~ = tubing No. l h 2 - 3 / 8 i n . O D = 2.375in. T2 = tubing No. 2- -3-1/2 in . O D = 3.5in.
Annular capacity, ft/gal = 24.51
6.1842 - (2.3752 + 3.52)
Annula r capacity, ft/gal = 24.51
38.24 - 17.89
Annula r capacity = 1.2044226ft/gal
16 Formulas and Calculations
e) Annular capacity between casing and multiple strings of tubing, ft3/linft:
Annular capacity, ft3/linft = Dh 2 - [ (T1) 2 +(T2) 21
183.35
Example." Using three strings of tubing: D h = casing--9-5/8 in . - -47 lb/ft ID = 8.681 in. T~ = tubing No. 1--3-112in. O D = 3.5 in. T2 = tubing No. 2--3-112in. O D = 3.5 in. T3 = tubing No. 3--3-112in. O D = 3.5 in.
8.6812 - (3.52 + 3.52 + 3.52) Annula r capacity =
183.35
Annular capacity, fl3/linfl = 183.35
7 5 . 3 5 9 - 36.75
Annular capacity = 0.2105795 ft3/linft
F) Annular capacity between casing and multiple strings of tubing, linft/ft3:
183.35 Annular capacity, linft/ft 3 =
Dh 2 _ [(T1)2 + (T 2)2]
Example." Using three strings tubing of same size: D h = casing--9-5/8 in . - -47 lb/ft ID = 8.681 in. TI = tubing No. 1--3-1/2in. O D = 3.5in. T2 = tubing No. 2--3-1/2in. O D = 3.5 in. T3 = tubing No. 3--3-1/2in. O D = 3.5 in.
183.35 Annula r capacity =
8.6812 - (3.52 + 3.52 + 3.52)
183.35 Annular capacity, linft/ft 3 =
7 5 . 3 5 9 - 36.75
Annular capacity = 4.74879931inft/ft 3
Uapacity of tubulars and open hole: drill pipe, drill collars, tubing, :asing, hole, and any cylindrical object
~) Capacity, bbl/ft = ID, in. 2 1029.4
Basic Formulas 17
Example." Determine the capacity, bbl/ft, of a 12-1/4in. hole:
Capacity, bbl/ft =
12.252
1029.4
Capacity = 0.1457766 bbl/ft
b) Capacity, ft/bbl = 1029.4 Dh 2
Example." Determine the capacity, ft/bbl, of 12-1/4in. hole:
1029.4 Capacity, ft/bbl =
12.252
Capacity = 6.8598 ft/bbl
c) Capacity, gal/ft = ID, in. 2
24.51
Example." Determine the capacity, gal/ft, of 8-1/2in. hole:
Capacity, gal/ft = 8.5 2
24.51
Capacity = 2.9477764gal/ft
d) Capacity, ft/gal = 24.51
ID, in. 2
Example." Determine the capacity, ft/gal, of 8-1/2in. hole:
Capacity, ft/gal = 24.51 8.52
Capacity = 0.3392 ft/gal
e) Capacity, ft3/linft = ID 2
183.35
Example." Determine the capacity, ft3/linft, for a 6.0in. hole:
Capacity, ft3/linft = 6.02
183.35
18 Formulas and Calculations
Capac i ty = 0.1963 ft3/linft
f) Capaci ty , linft/ft 3 = 183.35 ID, in. 2
Example." D e t e r m i n e the capacity, l inft/ft 3, for a 6.0in. hole"
Capaci ty , linft/ft 3 = 183.35 6.02
Capac i ty = 5.09305 linft/ft 3
Amount of cuttings drilled per foot of hole drilled
a) B A R R E L S of cut t ings dri l led per foot of hole drilled:
D h 2 Barrels - ~ (1 - % poros i ty)
1029.4
Example: D e t e r m i n e the n u m b e r o f barre ls o f cut t ings dri l led for one foot o f 12-1/4in.-hole dri l led with 20% (0.20) poros i ty :
12.252 Barrels = ~ (1 - 0.20)
1029.4
Barrels = 0.1457766 x 0.80
Barrels = 0.1166213
b) C U B I C F E E T of cut t ings dri l led per foot o f hole drilled:
D h 2 Cubic feet =
144 x 0.7854 (1 - % poros i ty )
Example: D e t e r m i n e the cubic feet o f cut t ings dri l led for one foot of 12-1/4in. hole with 20% (0.20) porosi ty:
Cubic feet = 12.252
144 x 0.7854 (1 - 0.20)
Cubic feet = 150.0626
144 • 0.7854 • 0.80
Cubic feet = 0.6547727
Basic Formulas 19
c) Total solids generated:
Wcg -- 350 Ch x L (1- P) SG
where Wcg -~ solids generated, pounds Ch = capacity of hole, bbl/ft L = footage drilled, ft SG = specific gravity of cuttings P = porosity, %
Example." Determine the total pounds of solids generated in drilling 100ft of a 12-1/4in. hole (0.1458bbl/ft). Specific gravity of cuttings = 2.40grn/cc. Porosity = 20%.
Wcg = 350 x 0.1458 x 100(1 - 0.20) x 2.4
Wcg = 9797.26 pounds
Control Drilling
Maximum drilling rate (MDR), ft/hr, when drilling large diameter holes (14-3/4 in. and larger)
MDR, ft/hr =
67 • (mud wt _ mud wt~ • (circulation~ \out , ppg in, ppg j \ ra te , gpm j
Dh 2
Example." Determine the MDR, ft/hr, necessary to keep the mud weight coming out at 9.7 ppg at the flow line"
Data: Mud weight in - 9.0ppg Circulation rate - 530gpm Hole size = 17-1/2 in.
67 (9.7 - 9.0) 530 MDR, ft/hr -
17.52
67 x 0.7 x 530 MDR, ft/hr =
306.25
MDR, ft/hr - 24,857 306.25
M D R = 81.16ft/hr
20 Formulas and Calculations
Buoyancy Factor (BF)
Buoyancy factor using mud weight, ppg
B F = 65.5 - mud weight, ppg
65.5
Example." Determine the buoyancy factor for a 15.0ppg fluid"
B F = 65.5 - 15.0
65.5
BF = 0.77099
Buoyancy factor using mud weight, lb/ft 3
B F = 489 - mud weight, lb/ft 3
489
Example." Determine the buoyancy factor for a 120 lb/ft 3 fluid:
B F = 4 8 9 - 120
489
BF = 0.7546
Hydrostatic Pressure ( H P )
Decrease When Pulling Pipe out of the Hole
When pulling DRY pipe
Step 1
Barrels displaced
number average pipe = of stands x length per x displacement
pulled stand, ft bbl/ft
Step 2
HP, psi _ n
decrease barrels displaced
iasing pipe a p a c l t y , - displacement,] bl/ft bbl/ft )
x 0.052 x mud weight, ppg
Basic Formulas 21
Example." Determine the hydrostatic pressure decrease when pulling DRY pipe out of the hole:
Number of stands pulled = 5 Average length per stand = 92 ft Pipe displacement = 0.0075 bbl/ft Casing capacity = 0.0773 bbl/ft Mud weight = 11.5 ppg
Step 1
Barrels displaced
Barrels displaced
= 5 stands x 92ft/std x 0.0075bbl/ft
= 3.45
Step 2
HP, psi _ 3.45 barrels decrease (0.0773 - 0.0075"~
~bbgft bbgft J
x 0.052 x 11.5ppg
HP, psi _ 3.45 barrels E
decrease 0.0698 x 0.052 x 11.5ppg
HP = 29.56 psi decrease
When pulling WET pipe
Step 1
Barrels displaced
number average /pipe disp., bbl/ft] = of stands x length per x +
pulled stand, ft \pipe cap., bbl/ft )
Step 2
barrels displaced
HP' psi = ( c a s i n g ) /pipe disp" b b l / f t ~ ~ , [ c a p a c i t Y , b b l / f t - ~ pipe cap.,+ bbl/ft
x 0.052 x mud weight, ppg
22 Formulas and Calculations
Example." Determine the hydrostatic pressure decrease when pulling W E T pipe out of the hole"
Number of stands pulled = 5 Average length per stand = 92ft Pipe displacement = 0.0075 bbl/ft Pipe capacity = 0.01776 bbl/ft Casing capacity = 0.0773 bbl/ft Mud weight = 11.5 ppg
Step 1
Barrels displaced
/~ ~176 / = 5 stands x 92ft/std x .01776bbl/ft)
Barrels = 11.6196
displaced
Step 2
HP, psi _ decrease
11.6196 barrels
/o l0 ~176 / bbl/ft ~,0.01776 bbl/ft)
HP, psi _ 11.6196 m
decrease 0.05204 x 0.052 x 11.5ppg
x 0.052 • 11.5ppg
HP = 133.52psi
decrease
Loss of Overbalance Due to Falling Mud Level
Feet of pipe pulled DRY to lost overbalance
Feet = overbalance, psi (casing c a p . - pipe disp., bbl/ft)
mud wt., ppg x 0.052 x pipe disp., bbl/fl
Example." Determine the F E E T of DRY pipe that must be pulled to lose the overbalance using the following data:
Basic Formulas 23
Amount of overbalance = 150psi Casing capacity = 0.0773 bbl/ft Pipe displacement = 0.0075 bbl/ft Mud weight = 11.5 ppg
150psi (0.0773 - 0.0075) F t =
11.5ppg x 0.052 x 0.0075
10.47 F t =
0.004485
Ft = 2334
Feet of pipe pulled WET to lose overbalance
overbalance, psi • (casing c a p . - pipe c a p . - pipe disp.) Feet =
mud wt., ppg x 0.052 x (pipe cap. + pipe disp., bbl/ft)
Example." Determine the feet of WET pipe that must be pulled to lose the overbalance using the following data:
Amount of overbalance = 150psi Casing capacity = 0.0773 bbl/ft Pipe capacity = 0.01776 bbl/ft Pipe displacement = 0.0075bbl/ft Mud weight = 11.5 ppg
Feet = 150psi x (0.0073 - 0.01776 - 0.0075bbl/ft)
l l .5ppg x 0.052 (0.01776 + 0.0075bbl/ft)
Feet = 150 psi x 0.05204
11.5 ppg x 0.052 x 0.02526
Feet = 7.806
0.0151054
Feet = 516.8
Metric calculations
Pressure drop per meter tripping dry pipe, bar/m
drilling fluid density, kg/l
metal displacement, x 0.0981 1/m
casing capacity, 1/m
metal displacement, l/m
24 Formulas and Calculations
Pressure drop per meter tripping dry pipe, bar/m
drilling fluid density, bar/m
metal displacement, x 0.0981 I/m
casing capacity, l/m
metal displacement, l/m
Pressure drop per meter tripping wet pipe, bar/m
Pressure drop per meter tripping wet pipe, bar/m
drilling fluid density, kg/1
metal di~p., 1/m ) x 0.0981
pipe capacity, l/m annular capacity, l/m
drilling fluid density, bar/m
metal di~p., 1/m
pipe capacity, l/m) annular capacity, l/m
Level drop for POOH drill collars
length of drill collars, m x metal disp., 1/m casing capacity, 1/m
S.I. units calculations
Pressure drop per meter tripping dry pipe, kPa/m
drilling fluid density, kg/m 3
metal disp., m3/m
casing capacity, m3/m
metal disp., x 102 m3/m
Pressure drop per meter tripping wet pipe, kPa/m
drilling fluid density, kg/m 3
metal dis~, m3/m
pipe capacity, m3/111) annular capacity, • 102 m3/m
Level drop for POOH drill collars, m
length of drill collars, m x metal disp., m3/m casing capacity, m3/m
Formation Temperature (FT)
FT, ~ = (ambient / surface temperature, ~
(temperature ) + k, increase ~ per ft of depth x TVD, ft
Basic Formulas 25
Example." If the temperature increase in a specific area is 0 .012~ of depth and the ambient surface temperature is 70~ determine the estimated formation temperature at a T V D of 15,000 ft"
FT, ~ = 70~ + (0.012~ x 15,000fl) FT, ~ = 70~ + 180~ FT = 250~ (estimated format ion temperature)
Hydraulic Horsepower (HHP)
H H P = P x Q
1714
where H H P = hydraulic horsepower P = circulating pressure, psi Q = circulating rate, gpm
Example." circulating pressure = 2950 psi circulating rate = 520 gpm
2950 • 520 H H P =
1714
H H P = 1,534,000 1714
H H P = 894.98
Drill Pipe/Drill Collar Calculations
Capacities, bbl/ft, displacement, bbl/ft, and weight, lb/ft, can be calculated from the following formulas:
Capacity, bbl/fl =
ID, in. 2
1029.4
Displacement, bbl/ft = OD, in} - ID, in. 2 1029.4
Weight, lb/ft = displacement, bbl/ft x 27471b/bbl
26 Formulas and Calculations
Example." Determine the capacity, bbl/ft, displacement, bbllft, and weight, lb/ft, for the following:
Drill collar OD = 8.0in. Drill collar ID = 2-13/16 in.
Convert 13/16 to decimal equivalent:
13 - 16 = 0.8125
2.81252 a) Capacity, bbl/ft =
1029.4
Capaci ty = 0.007684bbl/ft
8.02 _ 2.81252 b) Displacement, bbl/ft =
1029.4
56.089844 Displacement, bbl/ft =
1029.4
Displacement = 0.0544879 bbl/ft
c) Weight, lb/ft = 0.0544879bbl/ft x 2747 lb/bbl Weight = 149.678 lb/ft
Rule of thumb formulas
Weight, lb/ft, for R E G U L A R D R I L L C O L L A R S can be approximated using the following formula:
Weight, lb/ft = (OD, in. 2 - ID, in. 2) 2.66
Example: Regular drill collars
Drill collar O D = 8.0in. Drill collar ID = 2-13/16in. Decimal equivalent = 2.8125 in.
Weight, lb/ft = (8.02 - 2.81252) 2.66 Weight, lb/ft = 56.089844 x 2.66 Weight = 149.19898 lb/ft
Weight, lb/ft, for SPIRAL D R I L L C O L L A R S can be approximated using the following formula:
Weight, lb/ft = (OD, in. 2 - ID, in. 2) 2.56
Basic Formulas 27
Example: Spiral drill collars
Drill collar OD - 8.0in. Drill collar ID - 2-13/16 in. Decimal equivalent = 2.8125 in.
Weight, lb/ft = (8.02 - 2.81252) 2.56 Weight, lb/ft = 56.089844 x 2.56 Weight = 143.59 lb/ft
Pump Pressure/Pump Stroke Relationship (Also Called the Roughneck's Formula)
Basic formula
present New circulating = circulating pressure, psi pressure, psi
new pump rate, spm/2 •
old pump rate, spm
Example." Determine the new circulating pressure, psi using the follow- ing data:
Present circulating pressure = 1800psi Old pump rate - 60spm New pump rate - 30 spm
New circulating = 1800psi ( 3 0 s p a / 2 pressure, psi 60spm
New circulating _ 1800psi x 0.25 pressure, psi
New circulating _ 450psi pressure
Determination of exact factor in above equation
The above formula is an approximat ion because the factor ,,2', is a rounded- off number. To determine the exact factor, obtain two pressure readings at different pump rates and use the following formula:
Fac tor = log (pressure 1 - pressure 2)
log (pump rate 1 + pump rate 2)
28 Formulas and Calculations
Example: Pressure 1 = 2500 psi @ 315 gpm Pressure 2 = 450 psi @ 120 gpm
Factor = log (2500psi + 450psi) log (315gpm + 120gpm)
Factor = log (5.5555556) log (2.625)
Factor = 1.7768
Example." Same example as above but with correct factor:
New circula.ting = 1800psi (30spm)l7768 pressure, psi 60spm
New circulating = 1800psi x 0.2918299 pressure, psi
New circulating = 525psi pressure
Metric calculation
new pump pressure with new pump strokes, bar
current = X
pressure, bar new S P M )2
old SPM
S.I. units calculation
new pump pressure with new pump strokes, kPa
2 current (new SPM) pressure, kPa x old SPM
Cost per Foot
C T = B + CR (t + T)
Example." Determine the drilling cost (Cx), dollars per foot, using the following data:
Basic Formulas 29
Bit cost (B) = $2500 Rig cost (CR) = $900/hour Rota t ing t ime (T) = 65 hours R o u n d trip t ime (T) = 6 hours (for d e p t h m l 0 , 0 0 0 ft) Foo tage per bit (F) = 1300ft
2500 + 900 (65 + 6) C'r = 1300
66, 400 C T =
1300
C T = $51.08 per foot
Temperature Conversion Formulas
Convert temperature, ~ (F) to ~ or Celsius (C)
o c = (~ - 32) 5 O R ~ = ~ - 32 x 0.5556
Example." Conver t 95 ~ to ~
~ (95 - 32) 5
O R ~ = 95 - 32 • 0.5556
~ = 35 ~ = 35
Convert temperature, ~ or Celsius (C) to ~
OF = (~ x 9)
5 + 3 2 O R ~ 1 7 6 2 1 5 1.8 + 3 2
Example." Conver t 24 ~ to ~
OF = (24 • 9) 5
+ 3 2 O R ~ 2 1 5
~ = 75.2 ~ = 75.2
Convert temperature, ~ Celsius (C) to ~ (K)
~ = ~ + 273.16
30 Formulas and Calculations
Example: C o n v e r t 35 ~ to ~
~ = 35 + 273 .16
~ = 308 .16
Convert temperature, ~ (F) to ~ (R)
~ = ~ + 459 .69
Example." C o n v e r t 2 6 0 ~ to ~
~ = 260 + 459 .69
~ = 719.69
Rule of thumb formulas for temperature conversion
a) C o n v e r t ~ to ~
~ = ~ - 30 - 2
Example: C o n v e r t 95 ~ to ~
~ = 95 - 3 0 + 2
~ = 32.5
b) C o n v e r t ~ to ~
~ = ~ + ~ + 30
Example." C o n v e r t 24 ~ to ~
~ = 24 + 24 + 30 OF = 78