application for certification - part 1 test group (cbi)

Application for Certification - Part 1

Test Group (CBI)

• Model Year: 2023 • Manufacturer Name: Hyundai Motor Company • Test Group: PHYXV02.5ER3 • Test Group Description: 2.5 Liter / I4 GDPI / Otto-cycle • Durability Group: PHYXGPGNNER3 • Durability Group Description: Monolith, WCC+UCC (WU-TWC + TWC) • Vehicle Class: LDV • Applicable Standards: FED: Tier-3 Bin 30 / Tier-3 Evap CAL: LEV-III SULEV 30 / LEV-III Evap • Emission Data Vehicle: DN8U0H5GA081F/0 (Exh) DN8U0H5GA023F/0 (Evap) • Carlines Covered by Certificate: Sonata • EPA Response Requested by: Apr 11, 2022 • For Questions, Contact: John Gantchar Tel: 734-337-3027 E-mail: [email protected]

mailto:[email protected]

TABLE OF CONTENTS

Section Contents Application

Common Test

Group

01 Correspondence and Communications x

02 Durability Group Description x

02.01 List of Vehicles in Durability Groups x

02.02 Catalyst Information x

03 Evaporative/Refueling Family Description x

03.01 Evaporative/Refueling General Description x

03.02 List of Vehicles in Evaporative Families x

04 Durability Test Procedure Description

04.01 Exhaust Durability Vehicle Test Data x

04.02 Evaporative/ORVR Durability Test Data x

04.03 Exhaust Durability Test Procedure x

04.04 Evaporative Durability Test Procedure x

05 Test Group Description x

06 Test Vehicle Description x

07 Test Results x

08 Emission Compliance Statement x

09 OBD System Description x

09.01 CARB Approval Letter x

10 Description of Alternate-Fueled Vehicles x

11 AECD Description x

12 Description of Vehicles Covered by Certificate and Test Parameters

12.01 Vehicle Parameters x

12.02 Test Parameters x x

13 Projected Sales x

14 Request for Certification x

15 Other Information

15.01 Certification Fee Filing Form x

15.02 Vehicle Emission Control Information Label x

15.03 ORVR Safety Statement x

15.04 New Technology System Description x

15.05 Engine oil Information x

16 California ARB Information x x

17 Service of Process x

PHYXV02.5ER3 – Hyundai Sonata 2.5L – Part 1

Issued : 03-10-2022

Revised : 01-1

01.00 Correspondence and Communications Please refer to Common Section 01.00. For questions, call John Gantchar (734-337-3027).


Issued : 03-10-2022

Revised : 02-1

02.00 Durability Group Description 1. Durability Group Name : PHYXGPGNNER3 2. Combustion Cycle : Otto cycle / four stroke 3. Engine Type : Piston / Water cooled 4. Fuel Used : Gasoline 5. Basic Fuel Metering System : Direct & Port Injection 6. Catalyst Construction and location : See Section 02.02 7. Precious Metals in Catalyst : See Section 02.02 8. Precious Metal Loading for all

Catalysts in the Durability Group : See Section 02.02 9. Range of Catalyst Grouping Statistics : See Section 02.02

02.01 List of Vehicles in Durability Groups Please refer to Common Section 02.01.


Issued : 03-10-2022

Revised : 02-2

02.02 Catalyst Information

Test Group Name PHYXV02.5ER3

Catalyst Type WCC+UCC (WU-TWC+TWC)

Brick (in a container)

WCC UCC

Dual (Two Monoliths)

Single (One Monolith)

Substrate

Config Honeycomb

& Round Honeycomb

& Round

Major Material

Ceramic Ceramic

Active Material Composition for each brick

25Pd/Rh + 9Pd/Rh 19.8Pt/5Pd/3.5Rh

Active Material Loading for each brick (g)

7.28 (5.0+2.28) 1.2

Code (ID) 2SBD0, 2SAX0(ALT) 2SBEO, 2SAL0(ALT)

Volume (l) 0.5+0.76 1.2

Loading Rate 3.45

Range of Catalyst Grouping Statistics

3.4

(Note) Pd = Palladium, Rh = Rhodium, Pt = Platinum TWC = Three Way Catalyst WU-TWC = Warm-up Three Way Catalyst UCC = Underbody Catalytic Converter WCC = Warm-Up Catalytic Converter


Issued : 03-10-2022

Revised :

03-1

03.00 Evaporative/Refueling Family Description

03.00.01 Evaporative/Refueling Family Name: PHYXR0133ERG 03.00.01.01 Evaporative/Refueling Family Parameters 1. Type of Vapor Storage Device: Canister (2EA), Air cleaner (1EA) 2. Basic canister design

Evap. Code

Absorption Flow Rate

(g/hr)

Nominal Working

Capacity(g)

Size (cc)

Material Medium

Nominal Fuel Tank Capacity

(gal)

133ERG 15 131 (Main)

2 (Auxiliary)

2350 (Main)

66 (Auxiliary) Plastic

Activated

Carbon 15.9

3. Fuel system: Returnless fuel system 4. Type of refueling emission control system: Integrated type 5. Fillpipe seal mechanism: Liquid seal type 6. Vapor control system or method of vapor line to the canister:

a. Fill Limit Vent valve (ORVR) b. Overfill Limiter (2way valve) c. Canister close valve

7. Purge control system

a. Type of valve: Duty b. Purge control strategy: Controlled by ECU c. High load purge system : No d. Active purge system : No

8. Vapor hose material: Rubber 9. Fuel tank material: Plastic

10. HC-trap

10.1. Media : Paper containing activated carbon

10.2. Working capacity: 0.8g


Issued : 03-10-2022

Revised : 03-2

03.00.01.02 Evaporative/Refueling Schematic


Issued : 03-10-2022

Revised : 03-3

03.00.01.03 HC-Trap Schematic

03.01 Evaporative/Refueling General Description Please refer to Common Section 03.01.

03.02 List of Vehicles in Evaporative Families Please refer to Common Section 03.02.


Issued : 03-10-2022

Revised :

04-1

04.00 Durability Procedure Description 04.01 Exhaust Durability Vehicle Test Data 1. Dura Group Name: PHYXGPGNNER3 (20MY Sonata 2.5 C/O) The exhaust durability tests were conducted according to the Test Procedure of the EPA SBC (Standard Bench Cycle). 2. Bench Aging Time Calculation Result Reference Temp.: 902ºC Amount of aging required: 233Hr Bench Aging Time performed: 233Hr 3. Test Vehicle General Description

Vehicle ID TM Curb Weight ETW Tire Spec.

KMHL341ABJ1P98086/0 SA8 3199lb 3500 lb 215/55R17

4. Test Data & Deterioration Factor

Emission [g/mile]

THC CO CH4 N2O

Additive D.F(E0)

120K DF 0.004 0.18 0.0012 0.0002

Note: 120k mile DF is determined using linear interpolation.

Emission [g/mile]

NMHC NMOG NOx NMOG+

NOx PM CO

Additive D.F(E10)

50k DF - - - - - 0.07

120k DF 0.0027

150k DF - 0.0038 0.0032 0.0070 0.0000 0.23

Note: 50/120/150k mile DF is determined using linear interpolation.


Issued : 03-10-2022

Revised :

04-2

04.02 Evap./ORVR Durability Vehicle Test Data 04.02.01 Evap./Refueling Family Name: PHYXR0133ERG

(20MY Sonata 2.5 C/O)

1. 4K Stabilized Vehicles Vehicle ID: DN0F5GG13B1/0

Running Loss

(g/mile)

3 Day HSL + DBL

(g/test)

2 Day HSL + DBL

(g/test)

ORVR (g/gal)

DF (150k - 4k) (Additive)

0 0 0 0

(Note) Negative DF values are reported as zero

04.03 Exhaust Durability Test Procedure Please refer to Common Section 04.03 for details.

04.04 Evaporative Durability Test Procedure Please refer to Common Section 04.04.


Issued : 03-10-2022

Revised :

05-1

05.00 Test Group Description Test Group Name : PHYXV02.5ER3 Engine Displacement (L) Covered : 2.5L Arrangement/Number of Cylinders : I4 Vehicle Class(s) Covered : LDV Sales Location/Emission Standard : FED: Tier-3 Bin 30 CAL: LEV-III SULEV 30 See CSI report for emission standard levels


Issued : 03-10-2022

Revised :

06-1

06.00 Test Vehicle Description

Exhaust Durability Data Vehicle


Issued : 03-10-2022

Revised :

06-2


Issued : 03-10-2022

Revised :

06-3

Exhaust & Evaporative Emission Data Vehicle Please refer to CSI report in 07.00

07.00 Test Results 07.01.01 VERIFY Certification Summary Information


Issued : 03-10-2022

Revised : 07-1

07.02 Litmus Test Sheet

※ Reference : §600.115-11

BAG1 34.4 25.8 19.4

BAG2 33.0 27.8 37.6

BAG3 39.0 34.4

TOTAL 34.8 31.2

(1) Determining the City FE Method

5 Cycle City Criteria

(Specific 5 cycle City FE ≥ 0.96 Mpg Based City FE)

Examination Decision

Unselected MPG BASED 26.7185 25.6 Applicable Unselected

Selected 5-CYCLE 26.9940 27.0 Applicable Selected

105.47

(2) Determining the Hwy FE Method

5 Cycle Highway Criteria

(Specific 5 cycle HWY FE ≥ 0.95 Mpg Based HWY FE)

Examination Decision

Unselected MPG BASED 35.9696 34.2 Not Applicable Unselected

Selected 5-CYCLE 35.2966 35.3 Select This Selected

Unselected MODIFIED 35.1124 35.1 Not Applicable Unselected

103.22

52.6

HFETEDVCold FTP

(20 )FTP(75 ) US06 SC03

HWY FE

Ratio of 5CYCLE to 0.95 MPG-BASED

CITY FE

28.8

Passed

Passed

Ratio of 5CYCLE to 0.96 MPG-BASED

CRIT ERIA : 100%

CRIT ERIA : 100%

R101394

Stamp


Issued : 03-10-2022

Revised :

08-1

08.00 Emission Compliance Statement

Please refer to Common Section 08.00.

09.00 OBD System Description

The on-board diagnostic (OBD) system complies with 40 CFR 86.1806-05, 86.1806-17 per the compliance option allowing demonstration of compliance with California OBD II requirements in Title 13 California Code of Regulation 1968.2 (13 CCR 1968.2) approved on July 31, 2013. Please refer to OBD application uploaded in EV-CIS system.


Issued : 03-10-2022

Revised :

10-1

10.00 Description of Alternate-Fueled Vehicles: Not Applicable


Issued : 03-10-2022

Revised :

12-1

12.00 Description of Vehicles Covered by Certificate and Test Parameters

12.01 Vehicle Parameters

Carline 232

Model Name Sonata

Vehicle Classification LDV

Emission control System description

Type, number and configuration of catalyst(s)

See Sec. 02.02 See Sec. 02.02

EGR Type Electronic Electronic

Air pump type N/A N/A

Fuel system type DFI+SFI DFI+SFI

Intake air aspiration method

Natural Natural

Other - -

Engine Code G4KN-ACS G4KN-ACS

Number of valves per cylinder 4 4

Engine Displacement (L) 2.5 2.5

Sales area 50-State 50-State

Transmission SA8 SA8

SIL N/A N/A

Tire size 215/55R17

(Michelin*1, Pirelli) 205/65R16 (Goodyear)

N/V Ratios 26.9 27.0

ETW(lb) 3500 3375

Elec. Dyno. Target Coefficient

A

Please refer to 12.02.01. Please refer to 12.02.01. B

C

Fuel tank volume(gal) 15.9 15.9

*1 : Tested tire


Issued : 03-10-2022

Revised :

12-2

12.02 Test Parameters 12.02.01 Test Parameters

T/M Items

SA8 SA8

Model Sonata Sonata

ETW 3500 3375

Tire 215/55R17

(Michelin*1, Pirelli) 205/65R16 (Goodyear)

Single Roll Elec. Dyno. Target Coefficient

A 26.788 24.194

B 0.20112 0.30292

C 0.018088 0.015435

Shift Schedule IDs EPA Shift Schedule

No & Speed * See sec. 12.02.03

EPA Shift Schedule No & Speed

* See sec. 12.02.03

Evap. Code 133ERG 133ERG

Canister Loading

Flow Rate(g/hr) 15(3DBL only)/40 15(3DBL only)/40

Capacity (g) 133 133

Running Loss Fuel Tank Temp. See sec. 12.02.05 See sec. 12.02.05

Transmission Test Mode(s) Comfort Comfort

Advanced technology system test mode(s) N/A N/A

*1 : Tested tire


Issued : 03-10-2022

Revised :

12-3

12.02.02 Engine Starting Procedures Please refer to Common Section 12.02.02.

12.02.03 Shift Schedules Automatic transmission: Please refer to Common Section 12.02.03.01 Manual transmission: Not Applicable

12.02.04 Transmission / Advanced Technology System Test Modes Please refer to Common Section 12.02.04


Issued : 03-10-2022

Revised :

12-4

12.02.05 Running Loss Fuel Tank Temperature Profile Fuel Temperature Profile tests were conducted according to “California Evaporative Emission Standards and Test Procedures for 2001 and Subsequent Model Motor Vehicles,” adopted August 5, 1999 (last amended September 2, 2015). Test Vehicle Description

Vehicle Engine T/M Fuel Tank Fuel

Capacity. Material Type RVP

Sonata 2.5L SA8 60L

(15.9 Gal) Plastic LEV3 (E10) 7.0 psi

Ambient Conditions

Procedure Descriptions Requirements

Drain & Refill

FUEL: LEV III (RVP: 7.0 PSI) 6.7 ~ 7.0 psi

FUEL LEVEL: 24L (6.34 GAL) 40% of Fuel Tank Volume

DATE & TIME: Sep. 24, 2018 17:00

ODOMETER: 3407Mile

Parking

DATE & TIME: Sep. 24, 2018 17:00

LOCATION: Exponent Test and Engineering Center (Phoenix, AZ)

ORIENTATION: 33°42’5” N, 112°5’46” W

ODOMETER: 3407 MILE

Driving Start

DATE & TIME: Sep. 25, 2018 14:35

AMBIENT TEMP.: 97.91ºF Tamb,o >= 95°F

ROAD TEMP.: 137.3 ºF Tsur,I >= 135°F or Tsur-Tamb > 30°F

CLOUD COVER: ＜ 25% Cmax <= 25%

WIND SPEED: 1.0 MPH Wmax <= 15mph

Driving End

DATE & TIME: Sep. 25, 2018 15:49

AMBIENT TEMP.: 97.4ºF Tamb,I >= Tamb,o-2°F

ROAD TEMP.: 129.65 ºF Tsur,I >= 135°F or Tsur-Tamb > 30°F

CLOUD COVER: ＜ 25% Cmax <= 25%

WIND SPEED: 6.2 MPH Wmax <= 15mph

(Note) I: instantaneous measurement, o: initial measurement


Issued : 03-10-2022

Revised :

12-5

Profile Data Summary

Fuel Tank Temperature

Cycle Status Actual

Time(sec) Fuel 1 (°F)

Fuel 2 (°F)

Fuel Average(°F)

Vapor Temp(°F)

Pressure (in H2O)

Start 1st UDDS 0 96.3 96.8 96.5 99.9 7.4

End 1st 505sec 510 103.4 103.6 103.5 107.1 0.9

End 1st UDDS 1380 104.9 105.2 105.0 102.9 -0.3

End 1st Idle 1500 105.5 105.7 105.6 103.1 -2.5

End 1st NYCC 2100 107.7 107.6 107.6 112.9 -2.2

End 2nd NYCC 2700 109.1 109.0 109.0 110.2 -1.6

End 2nd Idle 2820 108.8 109.5 109.2 108.9 -2.2

End 2nd 505 3320 111.2 111.6 111.4 107.5 -0.6

End 2nd UDDS 4190 112.2 112.6 112.4 105.0 -0.8

End 3rd Idle 4306 112.5 112.7 112.6 104.6 -3.4

Ambient Condition

Cycle Status Actual

Time(sec) Ambient Temp(°F)

Road Temp(°F)

Delta Temp(°F)

Wind Speed(mph

)

Cloud Cover(%)

Start 1st UDDS 0 97.914 137.300 39.386 0.000 < 25

End 1st 505sec 510 97.681 135.950 38.269 5.953 < 25

End 1st UDDS 1380 97.572 137.300 39.728 4.407 < 25

End 1st Idle 1500 97.727 137.750 40.023 5.064 < 25

End 1st NYCC 2100 97.929 133.250 35.321 5.528 < 25

End 2nd NYCC 2700 98.442 134.600 36.158 8.658 < 25

End 2nd Idle 2820 97.448 135.050 37.602 3.325 < 25

End 2nd 505 3315 97.961 135.500 37.540 0.891 < 25

End 2nd UDDS 4185 98.085 132.800 34.715 5.953 < 25

End 3rd Idle 4306 98.085 131.900 33.815 5.566 < 25

Fuel Liquid Delta T: 16.1 (°F)


Issued : 03-10-2022

Revised :

12-6

Measured FTTP Data

Time Fuel 1 Fuel 2 Fuel AV.

Vapor Pressure Time Fuel 1 Fuel 2 Fuel AV.

Vapor Pressure

sec (oF) (oF) (oF) (oF) (inH2O) sec (oF) (oF) (oF) (oF) (inH2O)

0 96.3 96.8 96.5 99.9 7.4 400 101.2 101.3 101.2 105.0 1.5

10 96.5 96.8 96.6 100.0 7.9 410 101.4 101.5 101.5 105.6 1.2

20 96.7 97.0 96.8 100.5 7.7 420 102.0 101.8 101.9 106.0 -0.3

30 96.9 97.3 97.1 100.5 6.4 430 102.1 102.0 102.1 106.2 0.4

40 97.2 97.3 97.3 100.9 4.7 440 102.3 102.2 102.3 106.5 2.2

50 97.6 97.6 97.6 101.2 4.1 450 102.7 102.4 102.5 106.7 2.3

60 97.8 97.8 97.8 101.5 4.0 460 102.6 102.6 102.6 106.9 1.2

70 98.1 98.0 98.0 101.9 4.0 470 102.8 102.8 102.8 107.0 -0.8

80 98.3 98.1 98.2 101.9 3.7 480 103.1 103.1 103.1 107.1 -0.6

90 98.5 98.2 98.3 101.8 3.1 490 103.3 103.1 103.2 107.1 2.3

100 98.5 98.4 98.5 101.9 4.2 500 103.3 103.4 103.4 107.1 1.3

110 98.8 98.6 98.7 102.5 4.0 510 103.4 103.6 103.5 107.1 0.9

120 99.2 99.1 99.1 102.9 4.1 520 103.4 103.5 103.5 107.1 0.3

130 99.4 99.3 99.4 103.3 4.0 530 103.4 103.6 103.5 107.0 0.9

140 99.8 99.6 99.7 103.7 3.9 540 103.6 103.5 103.5 106.9 1.5

150 100.1 99.8 99.9 104.0 3.8 550 103.5 103.5 103.5 107.0 -0.1

160 100.4 100.2 100.3 104.5 4.1 560 103.5 103.7 103.6 106.9 -0.7

170 100.7 100.4 100.6 104.7 3.8 570 103.4 103.7 103.5 106.9 0.1

180 100.7 100.6 100.7 105.0 4.1 580 103.4 103.7 103.5 106.9 0.5

190 100.9 100.8 100.9 105.2 3.6 590 103.4 103.7 103.5 106.9 -0.3

200 101.1 101.0 101.1 105.3 1.6 600 103.8 103.7 103.7 106.9 0.0

210 101.6 101.2 101.4 105.5 0.4 610 103.9 103.6 103.8 106.8 0.2

220 101.6 101.3 101.4 105.6 1.9 620 103.9 103.7 103.8 106.7 0.7

230 101.8 101.3 101.6 105.6 2.1 630 103.8 103.8 103.8 106.7 0.4

240 101.8 101.4 101.6 105.6 1.6 640 103.9 103.7 103.8 106.7 -0.8

250 102.0 101.5 101.7 105.5 1.7 650 103.9 103.8 103.8 106.6 -1.6

260 102.0 101.5 101.8 105.5 1.2 660 104.0 103.7 103.9 106.6 -1.0

270 102.3 101.6 102.0 105.5 2.1 670 104.0 103.7 103.9 106.5 -0.3

280 102.1 101.6 101.9 105.5 2.9 680 103.8 104.0 103.9 106.5 0.7

290 102.1 101.4 101.7 105.2 3.0 690 103.8 103.8 103.8 106.4 0.0

300 101.6 101.4 101.5 105.1 2.6 700 103.9 103.9 103.9 106.3 0.3

310 101.7 101.3 101.5 104.9 1.8 710 103.8 104.1 104.0 106.2 -1.2

320 101.7 101.5 101.6 104.8 1.5 720 103.9 104.1 104.0 106.1 -0.9

330 101.5 101.4 101.4 104.7 1.8 730 103.8 104.1 103.9 106.0 0.3

340 101.4 101.3 101.3 104.6 1.8 740 104.0 103.9 103.9 105.8 1.0

350 101.2 101.1 101.2 104.4 2.5 750 103.9 103.8 103.9 105.5 -0.8

360 101.0 101.2 101.1 104.3 2.2 760 103.7 103.7 103.7 105.2 -1.8

370 101.0 101.1 101.1 104.4 1.7 770 103.6 103.7 103.6 104.8 -0.8

380 101.2 101.3 101.2 104.5 1.3 780 103.5 103.8 103.6 104.7 0.6

390 101.0 101.2 101.1 104.3 0.1 790 103.3 103.5 103.4 104.5 0.3


Issued : 03-10-2022

Revised :

12-7



Vapor Pressure


800 103.3 103.5 103.4 104.8 -0.9 1200 104.8 104.7 104.7 103.7 -0.1

810 103.6 103.5 103.6 104.8 -0.3 1210 104.7 104.7 104.7 103.7 0.2

820 103.7 103.6 103.6 104.9 1.2 1220 104.7 105.0 104.9 103.6 -0.4

830 103.7 103.7 103.7 105.0 -0.1 1230 104.7 104.9 104.8 103.4 -0.4

840 103.7 103.7 103.7 104.9 -0.7 1240 105.1 105.0 105.0 103.4 -1.0

850 103.9 103.7 103.8 104.9 0.0 1250 104.9 104.9 104.9 103.5 0.1

860 104.0 103.7 103.8 104.8 -0.8 1260 104.9 105.0 105.0 103.6 -1.8

870 103.8 103.8 103.8 104.8 -0.9 1270 104.9 105.2 105.0 103.3 -1.6

880 103.7 104.0 103.8 104.8 0.2 1280 104.9 105.1 105.0 103.4 -1.8

890 103.8 104.2 104.0 104.8 -0.8 1290 105.0 105.1 105.0 103.5 -0.9

900 104.0 104.0 104.0 104.7 -0.6 1300 105.0 105.1 105.0 103.6 -1.3

910 104.1 104.2 104.1 104.7 -0.7 1310 105.0 105.1 105.1 103.5 -1.0

920 104.0 104.4 104.2 104.6 -0.4 1320 105.0 105.3 105.1 103.5 -0.8

930 104.2 104.3 104.2 104.6 0.2 1330 105.0 105.3 105.1 103.4 -1.3

940 104.0 104.3 104.1 104.5 0.2 1340 104.9 105.2 105.1 103.4 -1.3

950 104.0 104.3 104.2 104.5 0.3 1350 105.1 105.2 105.2 103.5 -0.5

960 103.9 104.3 104.1 104.4 0.0 1360 105.1 105.2 105.2 103.1 -2.5

970 104.0 104.3 104.1 104.3 -0.8 1370 104.9 105.2 105.1 102.9 -0.2

980 104.0 104.3 104.1 104.3 -0.5 1380 104.9 105.2 105.0 102.9 -0.3

990 104.1 104.4 104.2 104.2 -0.3 1390 104.9 105.2 105.0 102.9 -0.3

1000 104.0 104.3 104.1 104.1 -1.2 1400 105.2 105.2 105.2 103.0 -1.4

1010 104.2 104.5 104.3 104.1 -0.9 1410 105.2 105.2 105.2 102.9 -2.0

1020 104.1 104.3 104.2 104.0 0.1 1420 105.1 105.2 105.2 102.9 -0.7

1030 104.2 104.6 104.4 104.0 -1.7 1430 105.2 105.4 105.3 103.0 -1.7

1040 104.2 104.3 104.3 104.0 -0.6 1440 105.2 105.4 105.3 103.1 -2.1

1050 104.4 104.6 104.5 104.0 0.2 1450 105.3 105.4 105.3 103.1 -2.1

1060 104.3 104.5 104.4 103.8 -1.5 1460 105.4 105.4 105.4 103.0 -0.8

1070 104.2 104.5 104.3 103.7 -3.8 1470 105.5 105.4 105.4 103.1 -1.3

1080 104.1 104.4 104.3 103.5 -2.5 1480 105.4 105.5 105.4 103.1 -2.3

1090 104.2 104.5 104.3 103.5 -0.2 1490 105.4 105.6 105.5 103.1 -2.4

1100 104.2 104.4 104.3 103.4 -0.3 1500 105.5 105.7 105.6 103.1 -2.5

1110 104.3 104.5 104.4 103.5 -1.5 1510 105.5 105.7 105.6 103.1 -2.5

1120 104.5 104.4 104.5 103.4 -1.9 1520 105.7 105.9 105.8 103.1 -2.5

1130 104.4 104.4 104.4 103.4 -0.9 1530 105.7 105.8 105.8 103.2 -1.4

1140 104.5 104.5 104.5 103.6 0.4 1540 105.7 105.8 105.7 103.2 -1.2

1150 104.5 104.5 104.5 103.5 -0.1 1550 105.6 105.7 105.7 103.2 -2.4

1160 104.5 104.5 104.5 103.5 -1.7 1560 105.6 105.9 105.8 103.4 -2.6

1170 104.6 104.5 104.5 103.4 -0.9 1570 105.8 105.9 105.8 103.6 -2.7

1180 104.8 104.6 104.7 103.5 -0.6 1580 105.8 106.0 105.9 103.8 -2.7

1190 104.8 104.7 104.7 103.7 0.2 1590 105.8 105.9 105.9 103.9 -2.7


Issued : 03-10-2022

Revised :

12-8



Vapor Pressure


1600 105.9 106.1 106.0 104.2 -2.0 2000 107.4 107.4 107.4 111.2 -1.8

1610 105.9 106.1 106.0 104.3 -1.1 2010 107.4 107.4 107.4 111.3 -1.6

1620 105.9 106.2 106.0 104.6 -2.0 2020 107.5 107.3 107.4 111.4 -2.1

1630 105.9 106.1 106.0 104.7 -1.3 2030 107.5 107.3 107.4 111.7 -3.1

1640 106.0 106.1 106.1 105.5 -0.7 2040 107.3 107.3 107.3 112.0 -3.3

1650 106.2 106.2 106.2 105.9 -2.0 2050 107.3 107.3 107.3 112.2 -3.3

1660 106.5 106.2 106.3 106.1 -3.1 2060 107.4 107.3 107.3 112.4 -3.5

1670 106.4 106.2 106.3 106.1 -2.2 2070 107.3 107.3 107.3 112.6 -2.5

1680 106.4 106.3 106.3 106.4 -2.7 2080 107.5 107.5 107.5 112.8 -1.3

1690 106.5 106.4 106.4 106.6 -2.4 2090 107.6 107.5 107.5 112.7 -1.5

1700 106.6 106.5 106.5 107.1 -1.8 2100 107.7 107.6 107.6 112.9 -2.2

1710 106.7 106.8 106.7 107.2 -1.8 2110 107.8 107.6 107.7 113.3 -2.8

1720 106.7 106.6 106.6 107.5 -2.3 2120 107.8 107.6 107.7 113.6 -1.5

1730 107.0 106.9 106.9 107.6 -1.1 2130 107.8 107.7 107.8 113.7 -1.6

1740 107.0 106.9 107.0 107.9 -1.0 2140 107.9 107.8 107.8 113.9 -1.8

1750 107.0 107.0 107.0 108.2 -2.9 2150 107.9 107.8 107.9 114.2 -2.7

1760 107.1 107.1 107.1 108.5 -3.3 2160 108.0 107.8 107.9 114.5 -3.4

1770 107.1 107.3 107.2 108.6 -2.1 2170 108.0 107.7 107.9 114.7 -3.5

1780 107.2 107.3 107.2 108.4 -1.6 2180 107.9 107.9 107.9 114.9 -3.6

1790 107.1 107.0 107.1 108.4 -2.8 2190 107.8 107.9 107.9 115.0 -3.7

1800 107.0 107.2 107.1 108.5 -1.3 2200 107.8 107.9 107.9 115.1 -3.5

1810 106.9 107.1 107.0 108.7 -1.3 2210 107.7 107.9 107.8 115.2 -2.4

1820 106.9 107.0 106.9 108.8 -1.8 2220 107.7 108.0 107.8 115.2 -3.1

1830 106.9 107.1 107.0 108.9 -2.8 2230 107.7 108.1 107.9 114.8 -2.5

1840 106.9 107.1 107.0 108.7 -3.4 2240 107.8 108.0 107.9 114.8 -2.5

1850 106.8 107.0 106.9 108.9 -2.0 2250 107.8 107.8 107.8 114.7 -3.4

1860 107.1 107.1 107.1 108.8 -0.8 2260 107.8 107.9 107.8 114.6 -3.8

1870 106.9 107.1 107.0 109.1 -1.5 2270 107.7 107.8 107.8 114.7 -2.6

1880 106.9 107.1 107.0 109.3 -1.7 2280 107.8 107.8 107.8 114.6 -2.6

1890 106.9 107.1 107.0 109.5 -1.8 2290 107.8 107.8 107.8 114.4 -2.8

1900 106.9 107.1 107.0 109.7 -2.0 2300 107.8 107.7 107.8 114.5 -3.5

1910 107.0 107.2 107.1 109.6 -2.5 2310 107.7 107.9 107.8 114.3 -2.9

1920 107.2 107.2 107.2 109.9 -3.0 2320 107.7 107.9 107.8 114.4 -2.9

1930 107.1 107.2 107.2 110.0 -3.0 2330 107.8 107.9 107.9 113.8 -2.1

1940 107.2 107.3 107.2 110.2 -3.0 2340 107.8 108.0 107.9 114.0 -2.0

1950 107.2 107.4 107.3 110.4 -3.1 2350 107.6 108.0 107.8 114.0 -3.4

1960 107.2 107.4 107.3 110.7 -2.5 2360 107.7 107.9 107.8 113.8 -2.7

1970 107.2 107.4 107.3 110.8 -1.6 2370 107.7 107.9 107.8 113.7 -1.9

1980 107.3 107.4 107.3 110.6 -1.8 2380 107.7 107.9 107.8 113.0 -1.4

1990 107.3 107.4 107.3 110.9 -2.6 2390 107.6 107.8 107.7 112.4 -2.4


Issued : 03-10-2022

Revised :

12-9



Vapor Pressure


2400 107.7 107.8 107.7 112.5 -1.4 2800 108.9 109.5 109.2 109.0 -3.0

2410 107.6 107.8 107.7 112.8 -1.6 2810 108.9 109.5 109.2 108.9 -1.7

2420 107.7 107.8 107.7 112.8 -2.1 2820 108.8 109.5 109.2 108.9 -2.2

2430 107.8 107.8 107.8 112.7 -3.1 2830 108.8 109.5 109.2 108.6 -3.1

2440 107.8 107.8 107.8 112.6 -3.4 2840 108.9 109.6 109.2 108.5 -3.2

2450 107.8 107.9 107.9 112.6 -2.7 2850 109.0 109.4 109.2 108.5 -3.2

2460 108.0 108.0 108.0 112.5 -1.8 2860 109.1 109.6 109.3 108.5 -3.2

2470 108.0 108.0 108.0 112.6 -2.2 2870 109.1 109.6 109.3 108.3 -3.1

2480 108.1 108.2 108.2 112.2 -1.6 2880 109.2 109.5 109.3 108.2 -1.8

2490 108.2 108.2 108.2 112.4 -1.8 2890 109.3 109.7 109.5 108.2 -1.7

2500 108.3 108.3 108.3 112.3 -2.4 2900 109.4 109.7 109.5 108.0 -2.9

2510 108.4 108.3 108.3 112.0 -3.0 2910 109.4 109.7 109.6 107.8 -3.0

2520 108.3 108.4 108.4 112.0 -3.1 2920 109.3 109.8 109.6 107.6 -1.4

2530 108.4 108.4 108.4 112.1 -3.1 2930 109.4 109.8 109.6 107.7 -1.5

2540 108.4 108.4 108.4 111.9 -3.1 2940 109.5 109.8 109.6 107.6 -1.1

2550 108.3 108.3 108.3 111.8 -2.6 2950 109.6 110.1 109.9 107.6 -0.9

2560 108.3 108.4 108.3 111.8 -1.5 2960 109.6 110.0 109.8 107.5 -0.6

2570 108.3 108.6 108.4 111.7 -2.0 2970 109.6 110.0 109.8 107.3 -0.9

2580 108.3 108.6 108.5 111.5 -1.7 2980 109.8 109.9 109.8 107.4 -1.2

2590 108.4 108.7 108.5 111.4 -1.4 2990 109.6 109.8 109.7 107.2 -2.3

2600 108.5 108.8 108.6 111.3 -1.5 3000 109.7 110.0 109.9 107.1 -0.5

2610 108.6 109.0 108.8 111.3 -1.8 3010 109.9 110.0 109.9 107.0 -0.4

2620 108.8 108.9 108.8 111.2 -1.5 3020 109.8 110.1 109.9 106.8 -0.6

2630 109.0 109.0 109.0 111.5 -2.5 3030 110.0 110.1 110.0 106.7 -1.2

2640 108.9 109.0 108.9 111.4 -2.9 3040 110.1 110.1 110.1 106.7 -2.1

2650 109.0 109.0 109.0 111.3 -2.9 3050 109.9 110.1 110.0 106.6 -2.2

2660 109.0 109.0 109.0 111.2 -3.0 3060 110.0 110.1 110.0 106.5 -1.0

2670 109.0 109.0 109.0 111.0 -2.4 3070 110.1 110.3 110.2 107.0 -0.7

2680 109.0 109.1 109.0 110.7 -0.9 3080 110.1 110.3 110.2 106.8 -1.6

2690 109.2 109.1 109.1 110.5 -1.2 3090 110.1 110.3 110.2 106.9 -1.0

2700 109.1 109.0 109.0 110.2 -1.6 3100 110.4 110.3 110.3 106.5 -0.4

2710 109.1 109.0 109.0 110.0 -2.1 3110 110.4 110.5 110.4 106.4 -0.8

2720 109.1 109.1 109.1 110.0 -0.8 3120 110.4 110.6 110.5 106.8 -0.8

2730 109.1 109.2 109.2 110.1 -1.6 3130 110.4 110.7 110.6 107.2 -0.7

2740 109.0 109.3 109.1 110.1 -1.7 3140 110.5 110.7 110.6 107.2 -1.7

2750 109.0 109.2 109.1 110.0 -2.5 3150 110.5 110.7 110.6 107.0 -1.5

2760 108.9 109.4 109.1 109.7 -3.1 3160 110.5 110.8 110.6 106.9 -1.3

2770 108.9 109.5 109.2 109.4 -3.2 3170 110.7 110.9 110.8 106.8 -0.5

2780 108.9 109.4 109.2 109.3 -3.2 3180 110.7 110.9 110.8 107.0 -0.6

2790 108.9 109.4 109.1 109.2 -3.2 3190 111.0 111.1 111.0 107.3 -0.5


Issued : 03-10-2022

Revised :

12-10



Vapor Pressure


3200 111.0 111.0 111.0 107.4 0.3 3600 111.8 111.8 111.8 106.5 -1.1

3210 110.9 111.0 111.0 107.2 0.0 3610 111.7 111.9 111.8 106.8 -1.4

3220 111.0 111.0 111.0 107.0 -0.4 3620 111.7 111.9 111.8 106.6 -1.8

3230 111.0 111.1 111.0 106.9 -1.0 3630 112.0 111.7 111.9 107.2 -1.1

3240 111.1 111.0 111.1 107.1 -2.0 3640 111.8 111.9 111.8 106.8 -0.6

3250 111.2 111.1 111.2 107.6 -1.0 3650 111.9 111.9 111.9 107.2 -1.5

3260 111.1 111.1 111.1 107.6 -0.9 3660 111.8 111.9 111.9 106.7 -1.8

3270 111.2 111.2 111.2 107.5 0.0 3670 112.0 112.0 112.0 107.1 -0.9

3280 111.1 111.2 111.1 107.5 -0.5 3680 112.0 112.0 112.0 107.6 -1.6

3290 111.2 111.3 111.3 107.6 -2.0 3690 111.9 112.1 112.0 107.4 -2.0

3300 111.2 111.4 111.3 107.7 -1.1 3700 112.0 112.2 112.1 107.2 -0.6

3310 111.4 111.4 111.4 107.9 0.2 3710 111.9 112.2 112.0 107.1 -1.0

3320 111.2 111.6 111.4 107.5 -0.6 3720 112.1 112.3 112.2 107.0 -1.8

3330 111.2 111.6 111.4 107.4 -1.2 3730 112.0 112.4 112.2 106.5 -1.5

3340 111.1 111.6 111.3 107.6 -2.1 3740 112.1 112.4 112.2 106.1 -2.8

3350 111.1 111.5 111.3 107.7 -2.0 3750 112.1 112.3 112.2 106.4 -1.7

3360 111.2 111.5 111.3 107.2 -0.7 3760 112.1 112.3 112.2 106.2 -2.0

3370 111.1 111.5 111.3 107.2 -0.6 3770 112.1 112.3 112.2 106.2 -2.4

3380 111.0 111.4 111.2 107.0 -1.5 3780 112.1 112.2 112.2 106.3 -2.8

3390 111.2 111.4 111.3 106.8 -1.2 3790 112.2 112.3 112.2 105.9 -1.8

3400 111.2 111.4 111.3 106.7 -0.9 3800 112.0 112.1 112.1 105.9 -1.6

3410 111.6 111.4 111.5 107.0 -2.0 3810 112.0 112.2 112.1 105.8 -1.6

3420 111.5 111.5 111.5 107.2 -2.6 3820 112.0 112.1 112.1 105.6 -1.6

3430 111.5 111.5 111.5 107.3 -0.7 3830 112.1 112.2 112.2 105.7 -2.0

3440 111.4 111.5 111.4 107.3 -0.8 3840 112.0 112.3 112.1 105.4 -1.4

3450 111.4 111.6 111.5 107.0 -1.3 3850 112.1 112.7 112.4 105.3 -2.5

3460 111.5 111.7 111.6 106.9 -1.7 3860 112.0 111.6 111.8 105.8 -1.8

3470 111.5 111.7 111.6 107.1 -2.3 3870 112.2 112.4 112.3 105.8 -1.4

3480 111.5 111.8 111.7 106.9 -2.1 3880 112.1 112.3 112.2 105.5 -2.4

3490 111.4 111.6 111.5 106.5 -1.6 3890 112.2 112.3 112.3 105.1 -1.9

3500 111.4 111.7 111.6 106.7 -1.0 3900 112.1 112.4 112.2 104.8 -1.1

3510 111.5 111.6 111.5 106.5 -1.3 3910 111.9 112.4 112.2 104.8 -1.2

3520 111.4 111.6 111.5 106.5 -1.2 3920 111.9 112.3 112.1 104.7 -1.7

3530 111.3 111.8 111.5 106.0 -1.9 3930 112.3 112.4 112.3 105.2 -2.5

3540 111.4 112.0 111.7 105.9 -1.7 3940 112.1 112.5 112.3 105.1 -2.8

3550 111.3 111.7 111.5 106.6 -1.0 3950 112.2 112.4 112.3 104.8 -2.2

3560 111.4 111.7 111.6 106.5 -1.2 3960 112.2 112.4 112.3 105.8 -1.0

3570 111.4 111.8 111.6 106.3 -2.4 3970 112.3 112.2 112.3 105.9 -1.3

3580 111.3 111.7 111.5 106.3 -2.7 3980 112.2 112.3 112.3 105.6 -2.3

3590 111.4 111.8 111.6 105.8 -2.0 3990 112.2 112.2 112.2 105.6 -2.1


Issued : 03-10-2022

Revised :

12-11



Vapor Pressure


4000 112.4 112.3 112.3 105.6 -1.5 4160 112.3 112.6 112.5 105.1 -1.7

4010 112.2 112.4 112.3 106.0 -1.2 4170 112.3 112.6 112.4 105.6 -2.1

4020 112.3 112.5 112.4 106.0 -1.1 4180 112.2 112.7 112.4 105.0 -1.5

4030 112.3 112.5 112.4 106.2 -0.9 4190 112.2 112.6 112.4 105.0 -0.8

4040 112.3 112.5 112.4 106.0 -1.6 4200 112.1 112.6 112.4 105.5 -1.4

4050 112.4 112.8 112.6 105.7 -1.9 4210 112.2 112.6 112.4 104.7 -1.3

4060 112.4 112.9 112.6 106.4 -2.3 4220 112.5 112.6 112.5 104.9 -2.1

4070 112.5 112.5 112.5 106.4 -1.4 4230 112.4 112.4 112.4 105.0 -2.3

4080 112.4 112.9 112.6 106.2 -2.9 4240 112.5 112.5 112.5 105.3 -1.5

4090 112.4 112.8 112.6 106.0 -3.1 4250 112.4 112.6 112.5 105.3 -2.4

4100 112.3 112.6 112.4 105.9 -2.0 4260 112.4 112.7 112.6 105.1 -3.1

4110 112.3 112.8 112.5 106.3 -2.0 4270 112.5 112.6 112.6 105.3 -3.3

4120 112.5 112.7 112.6 105.2 -1.9 4280 112.7 112.8 112.7 105.3 -2.3

4130 112.4 112.8 112.6 104.9 -1.7 4290 112.5 112.9 112.7 105.1 -2.5

4140 112.3 112.8 112.5 104.8 -2.0 4300 112.5 112.7 112.6 104.9 -3.3

4150 112.2 112.6 112.4 104.7 -2.5 4306 112.5 112.7 112.6 104.6 -3.4


Issued : 03-10-2022

Revised :

13-1

13.00 Projected Sales Please refer to Common Section 13.00.


Issued : 03-10-2022

Revised :

14-1

14.00 Request for Certification

Mr. Dan Cullen

Certification Division

Mobile Source Pollution Control

U.S. Environmental Protection Agency

2000 Traverwood Drive

Ann Arbor, Michigan

Subject: Request for Certificate of Conformity for 2023 Model Year Test Group

PHYXV02.5ER3/Evaporative Family PHYXR0133ERG

Dear Mr. Cullen:

Hyundai Motor Company requests that EPA issue a Certificate of Conformity for the above subject test

group.

All vehicles within the above mentioned test group comply with the applicable regulations contained in

40 CFR86.1844-01(d), (14) including the provisions of 40 CFR Parts 85, 86 and 600. This test group

also complies with California Air Resources Board, Final Regulation Order, Sections 1961.2 and

1961.3 (1962.2 and 1962.3 for zero-emission vehicles) Title 13, California Code of Regulations.

The Part 1 Application for Certification has been prepared in accordance with the standardized format

recommended by EPA via its guidance document CD-14-19 (LDV/LDT/OCO/LIMO) Subject:

Certification Application Reporting Guidance, dated November 24, 2014.

If you have any questions in regard to the Certificate of Conformity do not hesitate to contact John

Gantchar at [email protected] or (734) 337-3027.

Sincerely,

E.T Lee General Manager Regulation & Certification Team 2 Hyundai Motor Company



Issued : 03-10-2022

Revised :

14-2

Mr. A. Lyons, Chief

Emissions Compliance, Automotive Regulation & Science Div.

Air Resource Board

9480 Telstar Avenue, Suite 4

Elmonte, CA. 91731

Subject: Request for an Executive Order for 2023 Model Year Test Group

PHYXV02.5ER3/Evaporative Family PHYXR0133ERG

Dear Mr. A. Lyons:

Hyundai Motor Company requests that California Air Resources Board (CARB) issue an Executive Order

for the above subject test group.

All vehicles within the above mentioned test group comply with the applicable regulations contained in 40

CFR86.1844-01(d), (14) including the provisions of 40 CFR Parts 85, 86 and 600. This test group also

complies with California Air Resources Board, Final Regulation Order, Sections 1961.2 and 1961.3

(1962.2 and 1962.3 for zero-emission vehicles) Title 13, California Code of Regulations.

The Part 1 Application for Certification has been prepared in accordance with the standardized format

recommended by EPA via its guidance document CD-14-19 (LDV/LDT/OCO/LIMO) Subject: Certification

Application Reporting Guidance, dated November 24, 2014.

If you have any questions in regard to the Certificate of Conformity do not hesitate to contact John

Gantchar at [email protected] or (734) 337-3027.

Sincerely,

E. T. Lee

General Manager

Regulation & Certification Team2

Hyundai Motor Company



Issued : 03-10-2022

Revised :

15-1

15.00 Other Information 15.01 Certification Fee Filing Form


Issued : 03-10-2022

Revised :

15-2


Issued : 03-10-2022

Revised :

15-3


Issued : 03-10-2022

Revised :

15-4

15.02 Vehicle Emission Control Information (VECI) Label

15.03 ORVR Safety Statement

Hyundai is using standard technology in all 2023MY vehicles ORVR systems. In accordance with EPA Guidance Letter CISD-06-06, ORVR applications will not be submitted.

15.04 New Technology System Description Please refer to Common Section 15.04

15.05 Engine oil information Please refer to Common Section 15.05


Issued : 03-10-2022

Revised :

16-1

16.00 California ARB Information 16.01 Exhaust Emission Control System (Tune-up label)

Test Group Name Model Trans. Exhaust Emission

Control System

PHYXV02.5ER3 Sonata SA8 DFI+SFI, WR-HO2S, HO2S,

WU-TWC, TWC, EGR, EGRC, OBD-II

Note: HO2S : Heated Oxygen Sensor WR- HO2S : Wide Range Heated Oxygen Sensor

WU-TWC : Warm up Three Way Catalyst TWC : Three Way Catalyst DFI+SFI : Direct & Sequential multiport Fuel Injection OBD II : On-Board Diagnostics II EGR : Exhaust Gas Recirculation EGRC : Exhaust Gas Recirculation Cooler

16.02 Test Procedures Please refer to Common Section 16.02


Issued : 03-10-2022

Revised :

16-2

16.03.00 Fill Pipe Access Zones Statement and Specifications 16.03.01 Fill Pipe Access Zones Statement

Please refer to Common Section 16.03.01.


Issued : 03-10-2022

Revised :

16-5

16.04.00 Request for Certificate Please refer to 14.00. 16.04.01 Statement of Compliance


16.04.02 Supplemental Data Sheet Please refer to E-cert data.


Issued : 03-10-2022

Revised :

16-6

16.05.00 Emission Testing Waiver Statement Please refer to Common Section 16.05.00.

16.06.00 Projected Sales Please refer to Common Section 13.00.

16.07.00 OBD-II System Description Please refer to section 09.00.

16.08.00 New Technology System Description Please refer to Common Section 15.04.

16.09.00 Environmental Performance Label Pursuant to CALIFORNIA ENVIRONMENTAL PERFORMANCE LABEL SPECIFICATIONS FOR 2009 AND SUBSEQUENT MODEL YEAR PASSENGER CARS, LIGHT-DUTY TRUCKS, AND MEDIUM-DUTY PASSENGER VEHICLES (adopted May 2, 2008, last amended September 2, 2015), 2012, Hyundai Motor Group complies Environmental Performance Label requirement by affixing the Federal Fuel Economy and Environment Label in accordance to 40 CFR Parts 85, 86, and 600 as promulgated on July 6, 2011.


Issued : 03-10-2022

Revised :

16-7

16.10.00 AECD General Statements The vehicles contained in this test group are not equipped with a defeat device and are not equipped with alternative mapping strategies. Furthermore, all AECDs have been declared and described in the application. As described in our application, the vehicle's transmission is not part of any AECD. However, the transmission gear is an input for the emissions control strategy, as described in that application. The ECU does not provide an output to the TCU to control emissions strategy. When driving conditions on the road can be properly represented on the dynamometer, the transmission will perform in the same manner. However, there are some different driving conditions, such as an uphill or downhill grade, extreme heat or extreme cold conditions, heavy braking, and curved road driving conditions, which cannot be appropriately represented on the dynamometer. In these conditions where necessary to protect the transmission or to prevent an unnatural shift pattern, a different shift pattern may be executed. It is our understanding that this is commonly used throughout the industry. The Hyundai-Kia American Technical Center and the Hyundai Motor Group Research and Development Center in Namyang, Korea have endeavored to respond based on our understanding of the regulatory definition of an AECD, the past certification reviews of AECDs conducted by ARB, existing guidance regarding AECDs issued by ARB, and, of course, EPA’s and ARB’s increased interest in this area. We will continue to monitor guidance issued by ARB regarding the level of information and detail desired in a certification application, and will continue to evaluate AECD issues to ensure transparency with respect to our vehicle and engine performance.

16.11.00 California warranty compliance


16.12.00 Description of the Propulsion System: Not Applicable

16.13.00 ZEV Compliance: Not Applicable


Issued : 03-10-2022

Revised :

17-1

17.00.00 Service of Process

Please refer to Common Section 01.00.

application for certification - part 1 test group (cbi)

Documents