doctechnique frat eng print - drasar.cz · mini. 4 5 5 5 motorization pm500fe (ext. circuit board)...

F-RAT-S SERIETECHNICAL DOCUMENTATION

2F-RAT-S SERIE TECHNICAL DOCUMENTATIONUpdated 27 06 2017

1. Presentation of the Power Moller ® product range......................3 2. Presentation of the series............................................................4-5 Structure Operating principle Bottom surface of load to be conveyed General technical data

3. Transfer capacity..........................................................................6-7 Transfer time Transfer rate 4. Installation of the F-RAT-S module..............................................8-10 Assembly principle Module support Dimensions

5. F-RAT-S control...........................................................................11-17 Programming transfer Control with PM500FE motor and CBM-105FP1-EU1 / CBR-305-FP-B by PLC Control with PM500XP motor

6. Belt replacement and adjustment................................................18 Ribbed belt Flat belt Belt tension adjustment

7. Product listing..............................................................................19

8. Replacement parts.......................................................................20

9. Applications..................................................................................21

Annex 1............................................................................................22

SUMMARY


Standard circuit board

ZPA circuit board

HB510 HB510B

Externalcircuit board

Integratedcircuit board

CB018

CB016 CB016B

CB030

CBM-105

Corresponding circuit board

Max load to be conveyed

Mechanical brake version

Module circuit board

HBR-605

90° transfer

F-RAT-S

POP-UP CBM-105CBR-306

HBK-608

45° transfer

DC Brushless

Ø50

PM500 ME

PM500 XE

Ø60,5

PM605 XE

B&W AS-i 3.0WenglorMolex

B&W AS-i 3.0WenglorMolex

B&W AS-i 3.0Wenglor

PM500 XK

PM500 XC

PEPPERL-FUCHSAS-Interface

PEPPERL-FUCHSAS-Interface

Ø32

Ø50

Ø60,5

PM320 HS CB018

PM500 FECBM-105

HB510IB-E

PM500 FE-B CB016BHB510B

PM605 FE

PM605 FE-B CB016BHB510B

PM605 KT CB030HBK-608

CBM-105HB510IB-E

HBR-605CBM-105CBR-306

Network controller

IB-E

IB-P

PM500 VE IB-P

PM605 VE IB-P

PM500 XPB&W AS-i 3.0

WenglorMolex

PM605 XPB&W AS-i 3.0

WenglorMolex

B

B

Compatible module / sensor

CBR-306

1 - PRESENTATION OF THE POWER MOLLER® PRODUCT RANGE


This transfer module, which uses 24 V DC Brushless Motorized Roller technology, is very compact and its «cassette» structure is easy to integrate into both new and reconditioned conveyors. It can be moved on your conveyor lines for order picking, distribution or on assembly lines to adapt to your logistical changes.

STRUCTURE

2. PRESENTATION OF THE SERIES

OPERATING PRINCIPLE

Rollers lowered Rollers raised Belts lowered

Belt

Roller

72

3

45

6

8

9

11- Flat belt2- Motorized roller for lifting3- Motorized roller for belt control4- Proximity sensor5- Product label6- Motorized roller for transfer control7- Ribbed belt8- Free roller9- Protective casing

This multi-directional transfer module works with three brushless motorized rollers, at very low voltage (24 V DC), without pneumatic or other types of energy.Transfer is smooth without any change in level. Only one motor runs at any one time and only uses 50 W during nominal operation.

Transfer level

BOTTOM SURFACE OF LOAD TO BE CONVEYED

It is not designed to transfer trays with perforated or ribbed bottom, in plastic or metal.


Type of motor FE (External circuit board) XP (Internal circuit board)

Dimensions (mm)

Width (transfer direction)Size A=379 ; Size B=497 ; Size C=597 ; Size D=697

A - B - C - D B - C - D

Length (belt direction) 758

Height 170

Speed 60m/min max (adjustable)

Level difference transfer belt-roller (mm) 10

Frame Zinc-coated steel

Motorized rollers

Diameter / Material / Treatment ø50mm / Zinc-coated steel as standard ( Coating, optionnal sleeve)

Cable length 1000 mm 450 mm

Connector JST 9p male M8-5p male

Circuit board CBM-105-FP1-EU1 N/A

Proximity sensor PNP, normally open contact 24VDC (NO)

BeltsRibbed belt Ribbed belt 3 ribs

Flat belt Habasit TF10L1630W19 Ver. anti-static

Power supply Voltage 24VDC ± 10%

Input powerOn start-up 96W

Nominal 50W

Environment

Ambient temperature 0 à 40°C

Humidity Less than 90% relative humidity without condensation

Vibration

Protection ratingMotorized roller IP54

Circuit board IP20 NA

Accessories (Option) Extension cable M8-5p Female cable 2 MSpeed adaptor

Size A B C DDimensions WxLxH (mm) 379x758x170 497x758x170 597x758x170 697x758x170

Frame air gap mini (mm) 381 500 600 700

Load dimensions lxL (mm)Mini 300x300

Max. 300x650 400x650 500x650 600x650

Max load to be conveyed* 37,5 50 50 50

Number of beltsStandard 3 4 4 4

Supplement (max) 0 0 1* 2*

Number of transfer rollersStandard 4 5 6 7

Mini. 4 5 5 5

MotorizationPM500FE (ext. circuit board) YES YES YES YES

PM500XP (int. circuit board) NO YES YES YES

Weight(Kg) 37 43 49 55

Roller surface coating (option)Natural rubber, thickness 3mm YES YES YES YES

Polyurethane, thickness 3mm YES YES YES YES

Roller sleeve (option) PVC ép.3mm YES YES YES YES

Protective cover

Upper face Protected as standard

Lower face To be planned

Lateral faces To be planned

Wheel Optional : Polyacetal (Antistatic ≤105

Accessories (Option) Zinc-coated steel support

* Max load to be convoyed decreases of 12,5kg by additional belt.

GENERAL TECHNICAL DATA


3. TRANSFER CAPACITY

TRANSFER TIME

Receiving time(sec)

Belt/roller transfer time (sec)

Discharge time(sec) TRANSFER TIME+ + =

Direction change time is 0.36 (sec)

Discharge time (graph 1) + Additional time depending on the weight of the package (table 1)

From reception of the package until the next package is ready to be transferred on the F-RAT, after the package has been fully

discharged.

60 (m/min)30 (m/min)20 (m/min)

3

2.5

2

1.5

1

0.5

0250 300 350 400 450 500 550 600 650 700

Package size (mm)

GRAPH 1

Dis

char

ge ti

me

(sec

)

TABLE 1

Package weight (kg) 10 20 30 40 50Additional time (sec) 0.1 0.2 0.3 0.4 0.5

NOTE : Transfer time may vary according to the load, its transfer method (step by step, continuous), upstream and downstream conveyor speed and other factors.

2 3 3 3 4

Package lenght (mm)

(Transfer speed* (m/min) /60 ) x 1000

* Average speed between package in-feed and outfeed


Package throughput depends on the dimensions and material of the package, as well as speed, transfer method, transfer rate...The curves are given as a rough guide.

Pac

kage

thro

ughp

ut /

hou

r

Transfert rate (%)

Cardboard and plastic boxWeight : 30 kgSpeed code : 60m/min

Attention : Performance are given as a rough guide for motorized roller controled with CBM-105 .

TRANSFER RATE

Déb

it co

lis /

heur

e

Transfer rate (%)

Package throughput depends on the dimensions and material of the package, as well as speed, transfer method, transfer rate...The curves are given as a rough guide.

Cardboard and plastic boxWeight : 30 kgSpeed code : 30m/min

Slug release

Slug release

Singulated release

Singulated release


4. INSTALLATION OF THE MODULE F-RAT-S

ASSEMBLY PRINCIPLE

10

145.

6

157.

6

7454040

170

2×4-M8

4- 8.4

Trou de montage de l’étai

R

15.5

2x2-R4.25

24.4125

5

5.2

69

14.1

50.4

4

3.2 6

4014.5

2x2-M8

QS

P5

55.5

2x2-R20

F-RAT SizeDimensions Number of

support ReferenceQ S R

A 381 252 64.5 2 SP-FRAT-S-A-0381B 500 370 65 2 SP-FRAT-S-B-0500C 600 470 65 2 SP-FRAT-S-C-0600D 700 570 65 2 SP-FRAT-S-D-0700

MODULE SUPPORT (OPTION)

Insertion of the F-RAT-S must be planned in such a way that it can be easily inserted or removed for maintenance purposes.

*

* Distance between the conveyance level and the module’s support bracket*1 M8 retaining screw not supplied*2 Optional

*118.6

Module support*2

Mounting bracket

(Support mounting hole)

F-RAT-S Mounting hole


Size A L : 379mm x l : 758mm

Size BL : 497mm x l : 758mm

DIMENSIONS

94

282=

P94

x3

252

9488

.214

5.6

170

734

758

13

379

98.4

(Distance between the mounting holes)

4-M8 screw mounting hole

*

(Dis

tanc

e be

twee

n th

e m

ount

ing

hole

s)

100

400=

P10

0×4

97.2

102.

897

.2

370

497

734

758

13

145.

6

170

99.9

4-Trou de montage vis M8

(Distance entre les trous de montage)

*

* Distance between the conveyance level and the module’s support bracket



Size CL : 597mm x l : 758mm

Size DL : 697mm x l : 758mm

100

500=

P10

0×5

100

97.2

102.

8

470

97.2

740

758

99.9

597

145.

6

170

13

4-M8 screw mounting holes


*

(Dis

tanc

e be

twee

n th

e m

ount

ing

hole

s)

100

600=

P10

0×6

97.2

100

102.

8

570

97.2

100

740

758

13

99.9

697

145.

6

170

4-M8 screw mounting holes


*

(Dis

tanc

e be

twee

n th

e m

ount

ing

hole

s)




5. F-RAT-S CONTROL

PROGRAMMING TRANSFER


DC24V 0V DC24V 0V

SN･S

SN･R

Y0 X0

Y1 X1

Y2 X2

Y3 X3

Y4 X4

CBM-105

Y5 X5

RUN signal

RUN signal

RUN signal

DIR signal

Output Input

«ON» signalfor downstream zone

«ON» signalfor upstream zone

Input signal

Proximity sensorfor belt direction

Proximity sensorfor direction of transfer

Load sensor signalfor downstream zone

Load sensor signal or upstream zone

CBR-305-FP-B

CBM-105

CN2-1

Black

Brown

Blue

Black

Brown

Blue

M1

M3

M2

CN1-2

CN1-1

CN2-1

CN2-2

CN1-2

CN1-1

CN2-1

CN1-2

CN1-1

CONTROL WITH PM500FE MOTORIZED ROLLER AND CIRCUIT BOARD CBM105-FP1-EU1 / CBR-305-FP-B BY PLC

24V

1.RUN

3.V-IN2.DIR

4.ERR5.PLS

0V

54

32

12

1

0VDC24V

CN2

CN1

VR2VR1

Wiring diagram

CBM105-FP1-EU1 and CBR-305-FP-B Initial adjustment

MOTOR

CONNECTOR

Wiring for :

F-RAT-S input and output : PNP

From PLC (24V input)From PLC (24V input)

CN3

CN2

CN1

SW1 SW2

0s0s

VR1VR2

1 2 3 4 5 6

0 1

23

56 478

9ON


Speed adjustment for transfer belt (M1) and roller(M2)

By SW1 and SW2 on the CBM105-FP1-EU1 control panel

STEADY NOMINAL SPEED SELECTION

SW2 Code 609 53,58 53,57 53,56 51,45 47,34 46,33 41,12 38,61 260 33,4

SW1 (1 - ON) SW2

SW2 Code 609 30,98 28,37 25,76 23,15 20,64 183 15,42 12,91 10,30 7,7

SW1 (1 - OFF) SW2

+

By external voltage of 0-10 V

1 2 3 4 5 6

+1 2 3 4 5 6 1 2 3 4 5 6

VOLTAGE CHANGE ON TERMINAL 3 OF CN2

The 0 V of the power supplies must be connected together.

Tension (V)Speed

Vacuum - Code 60 Nominal - Code 609,75±0,2 61,7 53,5

9,25±0,2 56,6 53,5

8,75±0,2 54,0 53,5

8,25±0,2 51,4 51,4

7,75±0,2 48,9 47,3

7,25±0,2 46,3 46,3

6,75±0,2 41,1 41,1

6,25±0,2 38,6 38,6

5,75±0,2 36,0 36,0

5,25±0,2 33,4 33,4

4,75±0,2 30,9 30,9

4,25±0,2 28,3 28,3

3,75±0,2 25,7 25,7

3,25±0,2 23,1 23,1

2,75±0,2 20,6 20,6

2,25±0,2 18,0 18,0

1,75±0,2 15,4 15,4

1,25±0,2 12,9 12,9

0,75±0,2 10,3 10,3

0,25±0,2 7,7 7,7

2 3 4 5 6 2 3 4 5 6

3 4 5 61

SW1 (2 - ON) + connector CN2-3

0 1

23

56 478

9 0 1

23

56 478

9

Don’t modify setting of CBR-305

Don’t modify setting of CBR-305


Change in direction of rotation

Characteristics

CBM105 + PM500FE CBR-305 + PM500FEPower supply 24 V DC ±10%Nominal wattage 24 V DCUnladen/nominal amperage 0,03 A / 2,8AStart current 4,0ACable dimensions Connector 24V CN1

Control connector CN2Time difference between the ON signal and motor start-up Under 15 ms

Protections Integrated fuse 6,3ADiode against wiring defect

Thermal protection95°C for the circuit board

105°C for the motorCurrent limiter 4,0ARoom temperature 0 à 40°CHumidity Less than 90% relative humidity (without condensation)Atmosphere No corrosive gasVibrationsInstallation InsideAutomatic stop function NA After 10 pulses

On/Off RUN/STOP

Start and stop of the Power Moller© 24 combined by terminal 1 of the CN2 connectorInput current 7.3mA à 24V

ON: Contact closedOFF : Contact open

Direction of rotationCW/CCW

DIRReverse direction of rotation of the Power Moller© 24 combined by terminal 2 of the CN2 connectorInput current 7.3mA à 24V

Speed change 0-10V Speed change by external analogue voltage (0-10 V) by terminal 3 of the

CN2 connector

Error mode ERRORError signal output (collector open) by terminal 4 of the CN2 connector24 V output, 25 mA max. (adjust to your motor control with the aid of a resistor, not supplied)

Signals a malfunctionSelection of NPN or PNP logic for the error output signal (SW1-6)

Pulse PULSEPulse signal output by terminal 5 of the CN2 connector - NPN signal by an open collector for adjusting output voltage to 24 V max. and 25 mA max. (with the aid of a resistor and external power supply, not supplied)

2 pulses per rotor turn

effect sensor

ON

1 2 3 4 5 6

SW13

3

ON

5.PLS4.ERR3.V-IN2.DIR1.RUN

2 4 V0 V

12

34

51

2

PM 500 FE (50E) - PM 605 FE (60E)


CONTROL WITH PM500XP MOTORIZED ROLLER

DC24V 0V

Y0 X0

Y1 X1

Y2 X2

Y3 X3

Y4 X4

M1

M3

M2

Y5 X5

RUN signal

RUN signal

RUN signal

DIR signal

Output Input

«ON» signalfor downstream zone

«ON» signalfor upstream zone

Input signalPIN4 / Black

PIN3 / Blue

PIN1 / Brown

PIN4 / Black

PIN2 / White

PIN3 / Blue

PIN1 / Brown

PIN4 / Black

PIN3 / Blue

PIN1 /Brown

DC24V 0V

SN･S

SN･R

Proximity sensorfor belt direction

Proximity sensorfor direction of transfer

Load sensor signalfor downstream zone

Load sensor signal or upstream zone

Black

Brown

Blue

Black

Brown

Blue

PM500XP wiring

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5Brown White Blue Black

24VCC

CW/CCW

0 VCC ON / OFF Speed transition via external voltageON

P5

P1

P2 P4

P3

(a)*1*1 2-metre cable with M8-5p female connectorRef : 405000P02M020

OFF

Wiring for :


Speed adjustment for motorized roller for belt (M1) and transfer roller (M2)

By external voltage on pin no. 5

External voltage(V) Code 60 m/min

9,3-10 61,78,5±0,2 56,67,5±0,2 46,36,5±0,2 41,25,5±0,2 36,04,5±0,2 30,93,5±0,2 25,02,5±0,2 20,61,5±0,2 15,40-0,9 10,3

With speed adaptor

Ref Ra (K ohm)Code 60m/min

Speed adaptator (*2)n/a 61,7

6,2 56,64,3 46,33,3 41,22,2 36,01,8 30,91,2 25,0

0,75 20,60,43 15,4

Link 10,3

6.2

K

(b) (c)

P5

P1

P2 P4

P3 P1

P2 P4

P3M8 - 5 pins

femaleM8 - 4 pins

male

Pin 1Pin 2Pin 3Pin 4

Pin 1Pin 2Pin 3Pin 4

RaPin 5

*1 2-metre cable with M8-5p female connectorRef : 405000P02M020

*2 Speed adaptator (option)

*1*2


General technical data

PM500XPPower supply 24 V DC ±10% Nominal / starting current 2,0A / 4,0AInsulation class EBrake Dynamic brakingProtection rating IP54Cable length 450 mm with the M8-5 pin connectorProtection Against overloads by integrated thermistor

Against polarity reversal 0-24 V DC (integrated diode)Current limitation inside the plateIntegrated 5 A fuseHeat shield (>95°C for the plate)Protection against low power

Environment From 0 to 40°CLess than 90% relative humidity (without condensation)Neither corrosive nor explosive atmosphere

Function of the integrated circuit board On/Off (input current 7.3 mA at 24 V)Directional change (input current 7.3 mA at 24 V)Speed change at constant torque.


6. BELT REPLACEMENT AND ADJUSTMENTRIBBED BELTS

①

Fig.1

Fig.2

7

7

77

To access the belts, remove the pulley guard plate (2) and the motor shaft mounting plate (5).

FLAT BELTS

After removing the ribbed belts, remove the free rollers then the protective casing (2). Loosen the roller wheels

MDR Courroie

Roues galets Carter de protection

BELT TENSION ADJUSTMENT

Tension

12N

5.5mm pressureBelt tension is adjusted with the aid of a torque gauge (see the installation manual for more details)

roller wheel bracket as shown, then check belt tension. (See table below).

Motorized rollermounting plate

Roller wheel bracket

Motorized roller for belt direction

60m/min type

Side protection Pulley guard plate

Position of ribbed belts

Free roller

Leave two gaps inside the pulleyLeave one gap between the two beltsCheck that the belt does not become dislodged

Roller wheels Protective casing

Belt tension

Transfer speed


7. PRODUCT LISTING

F – RAT – S [ 1 ] [ 2 ] – [ 3 ] [ 4 ] [ 5 ] - [ 6] [ 7 ] [ 8 ][ 1 ] SPEED60 … 60 m/min (Belt / Transfer : 60 m/min)

[ 2 ] SIGNAL TYPE SELECTIONN … NPN (Sensor / Circuit board)P … PNP (Sensor / Circuit board)

[ 3 ] DIMENSIONSA … W 379 x L 758 mmB … W 497 x L 758 mmC … W 597 x L 758 mmD … W 697 x L 758 mm

[ 4 ] NUMBER OF FLAT BELTS3 ... 3 belts4 ... 4 belts

[ 5 ] WITH OR WITHOUT PROTACTIVE CASINGP ... With protection0 ... Without protection

[ 6 ] TYPE OF MOTORF ... PM500FE SerieX ... PM500XP Serie

[ 7 ] SURFACE COATING ON TUBE, ANTISTATIC VERSION0... Zinc-coated steel P... PVC sleeveN... Natural rubberU... PolyurethanA... Anti-static version

[ 8] VARIANT INDEX0123456789

Exemple :

F-RAT-S60P-B4P-F00

(Speed code 60m/min, PNP, 497x758mm; 4 belts with protection, PM500FE motor roller, Zinc-coated

steel roller, variant 0).


8. REPLACEMENT PARTS FOR F-RAT-S

F-RAT size Belt motorized roller Transfer motorized rollerA PM500FE0600277XRSBN001

PM500FE0600674XRSTN001B PM500FE0600392XRSBN001C PM500FE0600492XRSBN001D PM500FE0600592XRSBN001

F-RAT size Flat belt Ribbed belt Roller wheel A Sensor (PNP) Free rollerA

-TF10L1630W19

3PJ316

F-RAT-IW-A44 FR500IDZHS0674XRS0N001B3PJ336C

D

CONTROL WITH PM500FE MOTORIZED ROLLER

F-RAT size Belt motorized roller Transfer motorized rollerB PM500XP0600392XRSBN001

PM500XP0600674XRSTN001C PM500XP0600492XRSBN001D PM500XP0600592XRSBN001

CONTROL WITH PM500XP MOTORIZED ROLLER

FOR PM500FE AND PM500XP

ELECTRICAL ACCESSORIES

PM500FE PM500XP

Circuit board CBM-105FP1-EU1CBR-305-FP-B N/A

Motor/control panel extension cable 1,2m ACE-CBM-B1200 N/A

Connecting cable with connector M8-5p 2m N/A 405000P02M020

Speed adaptator N/A


90° TRANSFER

BUFFER MANAGEMENT 180° TRANSFER

FREE FLOW

RENOVATION / MODIFICATION

SORTING

9. APPLICATIONS


ANNEX 1

INCORPORATION DECLARATIONin accordance with the EC Machinery Directive 2006/42/EC, Annex II B

The manufacturer:

ITOH DENKI CO., Ltd1146-2 Asazuma-Cho, Kasai, Hyogo 679-0180 Japan

Distributed in Europe by :

ITOH DENKI Europe SAS490 avenue des Jourdies - ZAE les Jourdies - BP 32374807 St Pierre en Faucigny Cedex - France

hereby declares that the product series :

F-RAT-S

requirements of this Directive. Commissioning is prohibited until the whole machine/system in which it is incorporated is declared to be in compliance with the EC Machinery Directive

The health and safety requirements of Annex I have been applied. The special technical documents in accordance with Annex VII have been drawn up (and, if appropriate, submitted to the competent authorities).

Person authorized to compile the technical documentation :

ITOH DENKI CO., LtdToshiyuki TACHIBANA1146-2 Asazuma-Cho, Kasai, Hyogo 679-0180 Japan

EC Directives applied :• Machinery Directive 2006/42/EC• European EMC Directive 2014/30/EC• European RoHS Directive 2011/65/EU

Saint Pierre en Faucigny, 20 November 2013

K. TAMURA, Managing Director

Updated 27 06 201724

ITOH DENKI EUROPE S.A.S.

490 Av. des JourdiesZ.A.E. les Jourdies

74800 St Pierre en Faucigny - FranceTél. : +33 (0)4 50 03 09 99Fax : +33 (0)4 50 03 07 60

E-mail : [email protected]

WWW.ITOH-DENKI.COM

ITOH DENKI BRANCHUNITED KINGDOM

Suite 1 Trinity Space CentreWaldorf Way

Tel : +44 (0)1924 366 539Fax : +33 (0)4 50 03 07 60


ITOH DENKI BRANCHGERMANY

Neumeyerstrabe 48

Tel : +49 911 25 26 - 200Fax : +49 911 25 26 - 201


doctechnique frat eng print - drasar.cz · mini. 4 5 5 5 motorization pm500fe (ext. circuit board)...

Documents