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1-1 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. April 28, 2009 Inventory #002596 Chapter 1 Introduction DesignModeler

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Chapter 1 Introduction

DesignModeler

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

Welcome! Welcome to the DesignModeler training course!

Training Manual

This course is intended for all new and existing users of ANSYS analysis products. This course covers the DesignModeler module of ANSYS Workbench. Other Workbench modules are covered in separate classes.

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

1-Day DesignModeler Course Agenda1-DAY Course: 9:00 9:45 9:45 10:30 10:30 11:00 11:30 12:0012:00 1:00 1:00 1:30 1:30 2:50 2:50 2:15 2:15 3:00 3:00 3:30 3:30 4:00 4:00 4:15 4:20 4:40 4:40 5:00ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

Training Manual

Lecture Chapter 1: Introduction Lecture Chapter 2: Graphical User Interface Workshop 2.1 GUI Navigation Lecture Chapter 3: Sketch Mode Lunch Lecture Chapter 3: Sketch Mode (cont.) Workshop 3.1 Sketching Workshop 3.2 3D Geometry Lecture Chapter 4: 3D Geometry Workshop 4.1 Catalytic Converter Lecture Chapter 6: Working with CAD Lecture Chapter 7: Parametric Modeling Workshop 6.1 Catalytic Converter Workshop 7.1 Pulley Model with Parameters1-3April 28, 2009 Inventory #002596

Introduction

2-Day DesignModeler Course Agenda: Day 12-DAY Course:9:00 9:45 9:45 10:30 10:30 11:00 11:30 12:00 12:00 1:00 1:00 2:30 2:30 2:50 2:50 2:15 2:15 3:00 3:00 4:00 4:00 5:00 Lecture Chapter 1: Introduction Lecture Chapter 2: Graphical User Interface Workshop 2.1 GUI Navigation Lecture Chapter 3: Sketch Mode Lunch Lecture Chapter 3: Sketch Mode (cont.) Workshop 3.1 Sketching Workshop 3.2 3D Geometry Workshop 3.3 Static Mixer Lecture Chapter 4: 3D Geometry Workshop 4.1 Catalytic Converter

Training Manual

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

2-Day DesignModeler Course Agenda: Day 22-Day Course: 9:00 10:30 10:30 10:45 10:45 11:00 11:00 11:15 11:15 12:0012:00 1:00 1:00 1:45 1:45 2:00 2:00 2:15 2:15 2:30 2:30 3:00 3:00 3:30 3:30 4:15 4:15 4:45ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

Training Manual

Lecture Chapter 5: Advanced 3D Geometry Workshop 5.1 3D Curve Workshop 5.2 Pattern Operation Workshop 5.3 Enclosure Operation Workshop 5.4 Mid-Surface Creation Lunch Lecture Chapter 6: Working with CAD Workshop 6.1 Fill and Face Delete Workshop 6.2 Enclosure and Slice Workshop 6.3 CAD Repair Lecture Chapter 7: Parametric Workshop 7.1 Pulley Model with Parameters Lecture Chapter 8: Concept Modeling Workshop 8.1 Line and Surface Bodies1-5April 28, 2009 Inventory #002596

Introduction

Course Objectives To teach the use of DesignModeler in the following areas: General understanding of the user interface Procedure for creating sketches and assigning dimensions Procedure for creating and modifying 3D geometry

Training Manual

Working with imported CAD geometries and using 3D operations to extract fluid regions from solid parts Parametric modeling

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

Course Materials

Training Manual

The Training Manual you have is an exact copy of the slides. Workshop descriptions and instructions are included in the Training Manual. Copies of the workshop files are available (upon request) from the instructor. Several advanced training courses are available on specific topics. See the training course schedule on the ANSYS homepage http://www.ansys.com/ under SERVICES > Training Services

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

A. About ANSYS, Inc.ANSYS, Inc.

Training Manual

Developer of ANSYS family of products Global Headquarters in Canonsburg, PA - USA (south of Pittsburgh) Development and sales offices in U.S. and around the world Publicly traded on NASDAQ stock exchange under ANSS

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

ANSYS Family of ProductsANSYS, Inc. Family of Products include the following: ANSYS Workbench Complete environment for simulation and modeling needs. ANSYS CFD State-of-the-art CFD solvers, including CFX and FLUENT. ANSYS Mechanical APDL Advanced mechanical and multiphysics FEA solution capabilities utilizing the traditional ANSYS user interface. ANSYS AUTODYN Explicit dynamic solver for transient non-linear simulations involving large deformations and strains, non-linear material behavior, non-linear buckling, complex contact, fragmentation, and shock wave propagation. ANSYS LS-DYNA LSTCs LS-DYNA explicit dynamic solver technology with the pre-/post-processing power of ANSYS software. This powerful pairing can be used to simulate crash tests, metal forging, stamping, and catastrophic failures. ANSYS ICEM CFD Powerful meshing tools with general pre- and post-processing features. ANSYS EKM Engineering Knowledge ManagerANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

Training Manual

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Introduction

ANSYS EKM - Engineering Knowledge Manager What is ANSYS EKM?

Training Manual

ANSYS Engineering Knowledge Manager (EKM) is a web-based multi-user collaborative product that is aimed at meeting the simulation data and process management challenges faced by our customers. EKM is tightly integrated with other ANSYS simulation offerings and it can also be very easily integrated with other simulation codes including legacy and competitors software.

What is ANSYS EKM Desktop? ANSYS EKM Desktop is a single user, local environment version of EKM. It is available as part of ANSYS R12 release and it can be accessed via Workbench. EKM Desktop is focused at meeting the challenge of re-using existing simulations and thereby increasing simulation productivity and efficiency.

EKM Desktop can be started under the File menu in the Project window

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

Why Manage Simulation Data and Processes?

Training Manual

Managing simulation data reduces engineering costs Eliminate wasted time looking for prior simulation data Enable re-use of existing data

Managing simulation processes and workflows Enables a collaborative environment for distributed simulation

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

ANSYS EKM - Engineering Knowledge Manager DATA MANAGEMENTFile RepositoryMeta-Data Extraction Advanced Search Data Mining Report Generation0110101 00010101011 11000101001011 1010010010101010 0111010010101010 11100101100001 01110100101 0101010

Training Manual

PROCESS MANAGEMENTAutomate ProcessesManage Workflows Design Systems

E-mail Notification Track Progress

TM

File & web servers

Compute server

Enterprise AccessWeb Enabled

end user

Application Portal Job Submission

ACCESS MANAGEMENTANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

ANSYS EKM - A User Scalable Solution

Training Manual

Integrated with and accessible from Workbench in R12

Model & Data Sharing

EKM Enterprise

EKM Desktop(Single User)

EKM Work Group

Knowledge Capture, Data Management, Protect Intellectual Property

Automated Workflows

Organization/Process MaturityANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

B. ANSYS Workbench Overview What is ANSYS Workbench?

Training Manual

ANSYS Workbench provides powerful methods for interacting with the ANSYS family of solvers. This environment provides a unique integration with CAD systems, and your design process.

ANSYS Workbench is comprised of various applications (some examples): Mechanical for performing structural and thermal analyses using the ANSYS solver Meshing is also included within the Mechanical application

Fluid Flow (CFX) for performing CFD analyses using CFX Fluid Flow (FLUENT) for performing CFD analyses using FLUENT Geometry (DesignModeler) for creating and modifying CAD geometry to prepare the solid model for use in Mechanical. Engineering Data for defining material properties Meshing Application for generating CFD and Explicit Dynamics meshes Design Exploration for optimization analyses Finite Element Modeler (FE Modeler) for translating a NASTRAN and ABAQUS mesh for use in ANSYS BladeGen (Blade Geometry) for creating blade geometry Explicit Dynamics for explicit dynamics simulations featuring modeling of nonlinear dynamicsANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

ANSYS Workbench Overview

Training Manual

The Workbench environment supports two types of applications: Native applications (workspaces): Current native applications are Project Schematic, Engineering Data and Design Exploration. Native applications are launched and run entirely in the Workbench window.

Data Integrated Applications: current applications include Mechanical, Mechanical APDL, FLUENT, CFX, AUTODYN and others.

Native Application Data Integrated ApplicationANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

C. Starting DesignModeler There are two methods of launching Workbench: From the Windows start menu:

Training Manual

From the CAD system

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

D. The Workbench Environment

Training Manual

For most situations the Workbench GUI is divided into 2 primary sections (there are other optional sections well see in a moment):

The Toolbox

The Project Schematic

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

The Toolbox The toolbox contains 4 subgroups: Analysis systems: predefined templates that can be placed in the schematic. Component systems: various applications that can be accessed to build, or expand, analysis systems. Custom Systems: predefined analysis systems for coupled applications (FSI, thermal-stress, etc.). Users can also create their own predefined systems. Design Exploration: Parametric management and optimization tools.

Training Manual

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

. . . The Toolbox The systems and components displayed in the toolbox will depend on the installed products. Using the check boxes in the View All / Customize window, the items displayed in the toolbox can be toggled on or off. The toolbox customization window is normally left closed when not in use.

Training Manual

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

Starting Design-Modeler Workbench GUI>Component Systems>Geometry

Training Manual

ba

RMB

DM can also be started by clicking ON CFX/FLUENT Components

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

The Project Schematic

Training Manual

The Workbench project schematic is a graphical representation of the workflow defining a system or group of systems. The workflow in the project schematic is always left to right. There are currently several applications which are native to Workbench, meaning they run entirely in the Workbench window: Project Schematic, Engineering Data and Design Exploration

Non-native applications (called data-integrated) run in their own window: Mechanical (formerly Simulation), Mechanical APDL (formerly ANSYS), ANSYS FLUENT, ANSYS CFX, Etc . . .

Blocks of cells can be deleted by RMB menu selection.

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

. . . The Project Schematic

Training Manual

In this example a Static Structural analysis type is selected for the project schematic. From the toolbox the selection can be dragged and dropped onto the schematic or simply double clicked.

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

. . . The Project Schematic

Training Manual

By dropping applications and/or systems into various locations in the schematic, an overall analysis project is defined. Connectors indicate the level of collaboration between systems. In the example below a structural system is dragged and dropped onto a thermal system at the Model cell (A4). Before completing the operation notice there are a number of optional drop targets that will provide various types of linkage between systems (continued next page).

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

. . . The Project Schematic

Training Manual

By completing the operation from the previous page, notice the linkage here is only at the Model level and above. In this case there would be no thermal/structural coupling.

Notice too each system block is given and alphabetic designation (A, B, C, etc.).

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

. . . The Project Schematic

Training Manual

By dropping the structural system at the Solution level we obtain a structural system that is coupled to the thermal solution.

Notice, the candidate drop target indicates data will be shared from fields A2 to A4, and transferred from A6.

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

. . . The Project Schematic

Training Manual

A schematic can also be constructed by RMB and choosing to Transfer Data To New or Transfer Data From New. In using this RMB transfer feature all transfer possibilities (upstream and downstream) are displayed. These selections will vary depending on which cell in a particular system you highlight.

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

. . . The Project Schematic Identifying cell states: Unfulfilled: missing upstream data. Attention required: may need to correct this or upstream cells.

Training Manual

Refresh required: upstream data has changed. Need to refresh cell (update will also refresh the cell). Update required: the data has changed and the output of the cell must be regenerated. Up to date. Input changes pending: cell is locally up to date but may change when the next update is performed due to upstream changes.

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

Optional Workbench Windows

Training Manual

The View menu (and RMB) allows additional information to be displayed in the Workbench environment. Below, the geometry is highlighted and the properties are displayed.

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

E. Workbench File Management

Training Manual

Workbench creates a project file and a series of subdirectories to manage all associated files. Users should allow Workbench to manage the content of these directories. Please do NOT manually modify the content or structure of the project directories. When a project is saved a project file is created (.wbpj), using the user specified file name (e.g. MyFile.wbpj). A project directory will be created using the project name. In the above example the directory would be MyFile_files. A number of subdirectories will be created in the project directory (explained next).

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

. . . Workbench File Management Directory Structure: dpn: this is the design point directory. This essentially is the state of all parameters for a particular analysis. In the case of a single analysis there will be only one dp0 directory. global: contains subdirectories for each application in the analysis. In the example at right the Mech directory will contain the database, and other associated files from the Mechanical application. SYS: the SYS directory will contain subdirectories for each system type in the project (e.g. Mechanical, FLUENT, CFX, etc.). Each system subdirectory contains solver specific files. For example the MECH subdirectory would contain the results file, the ds.dat file, solve.out file and so on. user_files: contains input files, user macro files etc. that may be associated with a project.

Training Manual

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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April 28, 2009 Inventory #002596

Introduction

. . . Workbench File Management From the Workbench View menu activate the Files option to display a window containing file details and locations.

Training Manual

ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.

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Introduction

. . . Workbench File Management Archive: quickly generates a single compressed file containing all pertinent files. File is zip format and can be opened using the Restore Archive . . . utility in WB2 or any unzip program.

Training Manual

Several options are available when archiving systems as shown here.

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