division of air quality update on epa boiler mact rules steve schliesser environmental engineer...

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Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012 B R U N SW IC K NEW HANOVER COLUMBUS PENDER BLADEN ROBESON CART ER ET ONS LOW SCOTLAND D U PLIN CUM BE R LAN D ANSON HOKE R ICH M O N D SAMPSON UNIO N CLAY JO N E S PA M LICO CHEROKEE MACON TR A N S Y LVA N IA CLEVELAND LENO IR LENO IR MECKLENBURG MONT G OME RY CA BAR R U S CRAVEN GASTON JACKSON MOORE POLK STANLY GRAHAM HARNETT HENDERSON RUTHERFORD GREENE LEE LIN C O LN P ITT SW AIN HAYWOOD HYDE JO H N S T O N W AYNE BEAUFORT BUNCOMBE C ATAW BA CHATHAM MCDOWELL RANDOLPH ROWAN BURKE DARE I R ED EL L M ARTIN W A SH IN G TO N W ILSO N D A V ID SO N TYRRELL WAKE A LA M AN CE D AV IE EDGECOMBE M A D ISO N YANCEY ALEXANDER CALDWELL G U ILFO R D M IT CH E LL B E R TIE NASH AVERY CH OW A N FORSYTH FRANKLIN PER Q UIM A N S GRA NV ILLE ORANGE W A TA U G A W ILKES YADKIN H A LIFA X C A M DE N HERTFORD SURRY WARREN C UR RI T U CK ASHE CA SW ELL G ATES PERSON ROCKINGHAM STOKES VANCE ALLEGHANY NORTHAMPTON DURHAM PASQUO TA N K

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Page 1: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

Division of Air Quality Update on EPA Boiler MACT Rules

Steve Schliesser

Environmental Engineer

March 2012

BRUNSWICK

NEW HANOVER

COLUMBUS

PENDERBLADEN

RO BESON

SCOTLAND

DUPLINANSON

HO KERICHMONDSAMPSONUNION

CLAY JONESPAMLICO

CHEROKEE MACONTRANSYLVANIA

CLEVELANDLENOIRLENOIRMECKLENBU RG

CRAVENGASTON

JACKSON MOOREPOLK STANLY

GRAHAM HARNETTHENDERSONRUTHERFORD

GREENELEELINCOLN

PITT

SWAIN

HAYWOODHYDEJOHNSTON

WAYNE

BEAUFORTBUNCOMBE

CATAWBACHATHAM

MCDOWELLRANDOLPH

ROWAN

BURKEDARE

MARTIN WASHINGTON

WILSON

DAVIDSON TYRRELLWAKE

DAVIE EDGECOMBEMADISON YANCEY

ALEXA NDERCALDWELL

GUILFORD BERTIENASH

AVERY FORSYTHFRANKLIN

ORANGE

WATAUGAWILKES

YADKIN

HALIFAXHERTFORD

SURRY WARRENASHE

CASWELLGATESPERSONROCKINGHAMSTOKES

VANCE

ALLEGHANYNORTHAMPTON

DURHAM

Page 2: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

Topics to be Covered

Background on EPA Boiler MACT Rules

Highlights & Proposed Changes to Boiler MACT

Highlights & Proposed Changes to Boiler GACT

- EPA Boiler MACT and GACT Rulemaking process continues until at least May 2012

- Litigation expected after May 2012 final rule

Page 3: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

Background on EPA Boiler MACT Rules

Clean Air Act Requires National Emission Standards for Hazardous Air Pollutants (HAP) Develop Maximum Achievable Control Standards

(MACTs) for major facilities emitting one HAP > 10 ton/yr or multiple HAPS > 25 ton/yr

Develop Generally Available Control Standards (GACTs) for non-major facilities emitting one HAP < 10 ton/yr or multiple HAPS < 25 ton/yr

Page 4: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

Boiler MACT Impact in North Carolina

Affects 98 facilities and ~1,000 boilers

All but one facility has 112(j) permit, shielding MACT compliance up to 8 yrs (2018/2019)

State of NC has 2nd highest projected impact from Boiler MACT in U.S. with cost > $1 billion

Page 5: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

Boiler MACT Rulemaking Process Timetable

EPA Proposed Rule in Jan 2003

EPA Promulgated Final Rule in Sept 2004

U.S. Court Vacated and Remanded Final Rule in June 2007

EPA Proposed Rule in June 2010

U.S. Court Denied EPA Time-Extension Request in Jan 2010

EPA Promulgated Final Rule in March 2011

EPA Stayed Effective Date of Final Rule in May 2011

EPA Proposed Amendments to Final Rule in Dec 2011

U.S. Court Vacated EPA Stay in Jan 2012

EPA Expects to Promulgate Final Rule by May 2012

Page 6: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

Recently (Re)Proposed Boiler MACT

U.S. Court vacated EPA stay in January 2012

Slight national impact, but one NC facility lost 112(j) permit since rule’s restored effective date occurred before permit was issued

DAQ submitted comments on re-proposal in Feb 2012

EPA expects to finalize Boiler MACT in May 2012

Page 7: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

MACT procedure sets the bar of top 12% -- for each boiler type/fuel sub-category and each HAP -- for remaining to meet

Re-proposal changes offer more flexibility, less cost impact, with offsetting increases/decreases in HAP emissions

Highlights of proposed changes Added new sub-categories for total of 19 New and alternative HAP emissions limits New work practice standards and provisions Modified clean gas specification for natural gas and

equivalent gaseous fuels

Recently (Re)Proposed Boiler MACT

Page 8: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

HAP/ Fuel and/or Design Units Sept 2004 Final

June 2010 Proposal

May 2011 Final

Dec 2011 Proposal

Mercury - Biomass

lb /Trillion Btu

No limit 0.94.6 3.1

- Coal 9 3 - Oil No limit 4 3.5 26 Hydrogen chloride - Biomass

lb /Million Btu

No limit0.006

0.035 0.022 - Coal 0.02 - Oil 0.0009 0.0034 0.0012 Particulate- Biomass Wet Stoker

lb / Million Btu

0.07 0.02 0.0390.029

- Biomass Dry Stoker 0.32- Coal Pulverized 0.044- Heavy Liquid Oil

No limit 0.004 0.00750.062

- Light Liquid Oil 0.0034

Synopsis of Boiler MACT Emission Standards for Existing Units

Page 9: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

Recently (Re)Proposed Boiler GACT

GACT procedure uses generally available (not maximum achievable) control technologies or management practices

Re-proposed rule eases requirements without changing emissions, costs, or benefits

Affects 300 permitted facilities and 600 boilers

> 90% conduct periodic tune-ups and

some perform one-time energy assessment

Remaining burn coal and must meet emission limits for mercury and carbon monoxide.

Page 10: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

Boiler GACT Emission and Work Practice Standards

Source Category

Fuel Category Heat Input, MMBtu/hr

PM,lb/MMBtu/hr

Mercury,lb/MMBtu/hr

CO,ppm

Work Practice Standard

All < 10 NoneBoiler tune-upevery two years

Existing

Coal

≥ 10 None

4.8E-6 400 @7% O2

One time energy assessment

Biomass

None Boiler

tune-up onlyOil

New

Coal≥ 10 < 30 0.42

4.8E-6 400

@3% O2

No energy assessment

≥ 30 0.03

Biomass≥ 10 < 30 0.07

NoneBoiler tuneup

≥ 30 0.03

Oil≥ 10 < 30 0.03

≥ 30 0.03

For more details see http://www.epa.gov/airquality/combustion/docs/20111202asboilersfs.pdf

Page 11: Division of Air Quality Update on EPA Boiler MACT Rules Steve Schliesser Environmental Engineer March 2012

Questions?

Steve SchliesserEnvironmental [email protected]

http://www.ncair.org/