die and mold - rochatools.com.br moldes e matrizes.pdf · mold – electrical industry plastic mold...

Proven Solutions

Die and Mold

KENNAMETAL HEADQUARTERSEuropeKENNAMETAL GmbH & Co. KGWerkzeuge + HartstoffePostfach/P.O. Box 1751D-90707 FürthE-Mail: [email protected]: + 49 / 911/ 9735-0Fax: + 49 / 911/ 9735-388

Asia PacificKennametal Singapore Pte. LtdNo. 11 Gul LinkJurongSingapore 629381E-Mail: [email protected]: + 65 / 6 / 2659222Fax: + 65 / 6 / 8610922

World HQKennametal Inc.P.O. Box 231Latrobe, PA-USA 15650-02311600 Technology WayLatrobe, PA-USA 15650E-Mail: [email protected]: + 01/ 724 /539-5000Fax: + 01/ 724 / 539-4942

Subsidiaries / Sales Offices

For other countries, please refer to our website www.kennametal.comor contact International Sales & Service

TURKEYKennametal Kesici Takımlar Sanayi ve Ticaret A.Ω.Hal Yolu, Sayar iµ Merkezi No: 11/581120 Içerenköy – IstanbulE-Mail: [email protected] + 90 / 216 / 574 47 80Fax + 90 / 216 / 574 05 64

UNITED KINGDOM Kennametal UK limited PO Box 29The Pensnett EstateKingswinfordWest Midlands DY6 7NPE-Mail: [email protected] Phone + 44 /13 84 / 4010 00Fax + 44 /13 84 / 40 8015

KENNAMETAL GmbH & Co. KGWerkzeuge + Hartstoffe Postfach/P.O. Box 175190707 Fürth E-Mail: [email protected] + 49 / 911 / 97 35-214Fax + 49 / 911 / 97 35-606

International Sales & Service

ITALYKennametal Italia S.p.A. Via Morivione, 520141 Milano E-Mail: [email protected] + 39 / 02 / 89 59 61Fax + 39 / 02 / 89 50 06 72

NETHERLANDSKennametal Nederland B.V.Postbus 1596800 AD ArnhemE-Mail: [email protected] + 31 / 26 / 3 69 96 11Fax + 31 / 26 / 3 6153 09

POLANDKennametal Polska, Sp. z o.o.ul. Teatralna 941-200 SosnowiecE-Mail : [email protected] + 48 / 32 / 2 96 30 63Fax + 48 / 32 / 2 93 44 53

PORTUGALKENCI, Lda. Rua do NegralCampo4440-115-Valongo (Portugal)E-Mail: [email protected] + 351/ 22 4119 400Fax + 351/ 22 4119 405

SLOVAKIAKennametal, GmbH & Co. KGSales OfficeBratislavská 439/18018 41 Dubnica nad VáhomE-Mail : [email protected] + 421/ 4 24 42 85 22Fax + 421/ 4 24 44 07 91

SPAINKENCI S.A. Poligono Ind. Rubi SurAvda. Antonio Gaudi, s/n08191 Rubi (Barcelona)E-Mail: [email protected] Phone + 34 / 93 / 5 86 03 50Fax + 34 / 93 / 6 97 46 00

AUSTRIAKennametal Österreich GmbHA 2345 Brunn am GebirgeCampus 21 Businesspark Wien Süd,Europaring F12 301E-Mail: [email protected] + 43 /22 36 / 37 98 98 Fax + 43 /22 36 / 37 98 98-40

BELGIUM/LUXEMBOURGKennametal Belgium S.A. Parc Industriel des Hauts-SartsRue de Hermee 177A 4040 HerstalE-Mail: [email protected] + 32 / 4 / 248 48 48Fax + 32 / 4 / 248 28 14

CZECH REPUBLIC Kennametal GmbH & Co. KGSales OfficeNad Olsinami 12100 00 PRAHA 10E-Mail: [email protected] + 42 / 02 / 74 82 21 51Fax + 42 / 02 / 74 82 22 96

FRANCE Kennametal France S.A.S.B.P. 20191007 Evry CedexE-Mail: [email protected] + 33 /1/ 69 77 83 83Fax + 33 /1/ 69 77 83 90

GERMANYKennametal Deutschland GmbH Postfach/P.O. Box 1347 61364 Friedrichsdorf E-Mail:[email protected] Phone + 49 / 61 72 / 737-0 Fax + 49 / 61 72 / 784 90

HUNGARYKennametal Hungaria KftH-9021 Györ Szent István út 10/AE-Mail: [email protected] + 36 / 96 / 618 158Fax + 36 / 96 / 618 152

ENGINEERING YOUR COMPETITIVE EDGE


DM.04GB

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Why not put us to the test…

Our customers define the tasks and goals – specialists

from the Advanced Engineering division analyse the existing

production processes and plan new methods to meet

even the most challenging of customer requirements.

Using, of course, the latest technologies for our cutting

materials and tooling systems. And you too can use

the Kennametal Group's expertise in the field of

complete machining.

One particular challenge is the complete machining

of workpieces with defined cutting edges. More

so than ever, Kennametal is the ideal partner for

providing solutions to a wide variety of

tasks in this field.

Committed to your requirements

Expertise and excellence: your complete supplier

for tooling solutions

... ENGINEERING YOUR COMPETITIVE EDGEWith a comprehensive range of products, conveniently

located to serve customers, excellent service and with

the successful merger of Kennametal Hertel and Widia.

Kennametal is consolidating its leading position as the

complete supplier for high quality, tailor-made tooling

solutions – to give you the competitive edge!

Tried and trusted partner for optimised production

The Kennametal Group has many years' experience

and expertise on an international level, highly developed

engineering skills and a global sales network. Both now

and in the future, we will be able to bring innovative,

high-performance products to market even more quickly

thanks to our research and development excellence.

Certification to ISO 9001, QS 9000 TES and VDA 6.4

guarantees the highest possible quality standards.

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Plastic mold


F2AL, Solid carbide ball nose end milldiameter 10 mm, KC637MBT40 shrinkfit adaptorroughing

KMM– modular screw-on mill

diameter 25 mmRDHX1003.., KC510M

BT40 screw-on adaptorpre-roughing

F2AL, Solid carbide ball nose end mill

diameter 4 mm, KC637MBT40 shrinkfit adaptor

finishing + rest material


diameter 6 mm, KC637MBT40 shrinkfit adaptor

pre-finishing + rest material


diameter 2 mm, KC637MBT40 shrinkfit adaptorfinishing, fine finishing

Material/hardness:1.2379, 54HRC

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Plastic mold

KSWM, KenFEED Screw-on headdiameter 42 mm, 42Y03R045M16SWP08,WPMT080615ZSRHN KC522Mpre-roughing, ap = 1 mmvf = 7600 mm/min, n = 1150 min-1

KMM RD07, Screw-on headdiameter 15 mm, 15E02R023M08SRD07

RDHX07T1M0SLN KC522M finishing, ap = 0,5 mm,

vf = 2750 mm/min, n = 3820 min-1

Material/hardness:1.2738, 50HRC, Machining time: 75 min

3-Dimensional contour


KTC, End milldiameter 16 mm, KC515MHSK63A shrinkfit adaptorroughing, ap= 0,5 mm, ae = 8 mmvc = 350 m/min, fz = 0,2 mm

F2AL, Solid carbide ball nose end milldiameter 12 mm, KC637MHSK63A shrinkfit adaptorpre-finishing, ap = 0,1 - 0,3 mm, ae = 0,1 - 0,3 mm, fz = 0,05 - 0,15 mm,n = 8000 min-1


diameter 2 mm, KC637MHSK63A shrinkfit adaptor

finishing + engraving, ap = 0,05 mm,ae = 0,05 mm, fz = 0,04 mm,

n = 28000 min-1


diameter 4 mm, KC637MHSK63A shrinkfit adaptor

rest material ap = 0,1 - 0,3 mm, ae = 0,1 - 0,3 mmfz = 0,05 - 0,15 mm, n = 24000 min-1

KMM RD12.. Screw-on headdiameter 24 mm, 24E02R035M12SRD12;RDHX12T3M0SGN KC522M roughing, ap = 1 mmvf = 2200 - 3000 mm/min, n = 2400 min-1

F4AT, Solid carbide button headdiameter 10 mm, F4AT1000ABT30R030

KC637M, finishing,rest material, ap = 0,3 mm

vf = 2900 - 3300 mm/min, n = 5750 - 7650 min-1

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Mold for aluminium casting


diameter 4 mm, KC637M HSK63A shrinkfit adaptor

finishingap= 0,05 - 0,3 mm, ae = 0,05 mm

vf = 2000 - 2200 mm/min, n = 25000 min-1

M 680 Milling cutterdiameter 40 mm,

XDHT09.., TN7525HSK63A shell mill adaptor

roughing, ap = 0,5 mm, ae = 8 mm, vc = 180 m/min,

vf = 1000 mm/min

F2AL, Solid carbide ball nose end milldiameter 12 mm, KC637MHSK63A shrinkfit adaptorroughing/finishingap = 0,1 - 0,3 mm, ae = 0,1 - 0,3 mm vf = 2200 mm/min, n = 8800 min-1

F2AL, Solid carbide ball nose end mill diameter 3 mm, KC637M HSK63A shrinkfit adaptorfinishing, rest materialap = 0,05 - 0,3 mm, ae = 0,05 mm vf = 2300 - 2500 mm/min, n = 28000 min-1

F2AL, Solid carbide ball nose end milldiameter 6 mm, KC637M HSK63A shrinkfit adaptorpre-finishing – finishingap = 0,05 - 0,3 mm, ae = 0,05 mm vf = 2300 - 2500 mm/min, n = 15000 min-1



roughing/finishingap= 0,1 - 0,3 mm, ae = 0,1 - 0,3 mm vf = 2200 mm/min, n = 10500 min-1

Material:42CrMo4, temperedMachining time: 4h30min

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Forging die


F2AL, Solid carbide ballnose end milldiameter 2 mm, KC637MHSK63A shrinkfit adaptorpre-finishingap = ae = 0,2 mm vc = 90 m/min, fz = 0,04 mm



pre-finishingap = ae = 0,2 mm, vc = 120 m/min,

fz = 0,055 mm (four axes)

F6AV, Solid carbide end milldiameter 8 mm, KC637MHSK63A shrinkfit adaptorroughingap = ae = 0,2 mm, vc = 80 m/min, fz = 0,04 mm, (three axes)

F6AV, Solid carbide end milldiameter 10 mm, KC637MHSK63A shrinkfit adaptor

pre-roughingap = 3,0 mm, ae = 0,2 mm

vc = 80 m/min, fz = 0,05 mm


diameter 1,5 mm, KC637M HSK63A shrinkfit adaptor

profile finishingap = ae = 0,07 mm, vc = 113 m/min,

fz = 0,05 mm, (four axes)

Material:1.3551 hardened to 62HRCMachining time: 136 min

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Forming punch


Forging die



diameter 3 mm, KC637M finishing

vc = 140 m/min, fz = 0,02 mm

F4AL, Solid carbide ballnose end milldiameter 6 mm, KC637Mpre-finishingap = ae = 0,2 mm vc = 70 m/min, fz = 0,02 mm

F2AT, Solid carbide radiused end milldiameter 12 mm, r = 3 mm, KC637Mroughingvc = 70 m/min, fz = 0,02 - 0,2 mm

Tool holder PCLNPCLN2525M12, CNMG120408MP,KC9215, facing

KTC, End millwith carbide shank

KTC16BD, diameter 16 mm; r = 3 mm; KC515M

HSK63A shrinkfit adaptorroughing

Boring bar – SCLP95,carbide shankE20S-SCLPL09,CPMT09T304LF, KT315,fine boring

KTC, End millwith carbide shank

KTC16GN, diameter 16 mm; r = 1,3 mm; KC515M

HSK63A shrinkfit adaptorroughing


diameter 2 mm, KC637M finishing + rest material

vc = 140 m/min, fz = 0,02 mm

Drill-Fix DFTdiameter 35 mm,DFT350R4WD40MDFT06T308MD, KC7215

Material: 1.2379, 62HRC, Machining time: 315 min

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Demonstration Component

Top Cut Plus Insert drill diameter 24 mm HSK63A Whistle Notch adaptor1 222 00 331 85, TPC35vc = 300 m/min, f = 0,2 mm

M 680 Face milldiameter 63 mm, z = 6

HSK63A shell mill adaptorSNKT1205AZR-21, TN7525ap = 3,5 mm, ae = 25 mm

vc = 250 m/min, fz = 0,5 mm

KenTIP Drilling tooldiameter 15 mm

HSK63A hydraulic chuckvc = 120 m/min, f = 0,2 mm

M 680 Plus Shoulder milldiameter 50 mm, z = 5HSK63A shell mill adaptorAONT10T308-ML, TN450ap = 9,9 mm, ae = 5 mmvc = 400 m/min, fz = 0,12 - 0,2 mm

KSWM – KenFEED diameter 35 mm, z = 2HSK63A screw-on adaptorWPMT080615ZSRHN, KC522Map = 0,7 mm, ae = 42 mm, depth 9,9 mmvc = 250 m/min, fz = 1 mm


HSK63A screw-on adaptorRDMT1204MOT-X, TN450

vc = 300 m/min, fz = 0,2 mm

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Demonstration Component

KMM-XD06 diameter 24 mm, z = 3HSK63A screw-on adaptorXDHX060210EGC, KC522M ap = 1,5 mm, ae = 10 mmvc = 300 m/min, fz = 0,12 mm


HSK63A shell mill adaptorRDMT1204MOT-X, TN450

ap = 2 mm, ae = 20 - 40 mm vc = 280 m/min, fz = 0,3 mm


HSK63A shell mill adaptorRCMT1606MOT-X, TN450

ap = 7 mm, ae = 25 mmvc = 250 m/min, fz = 0,3 mm

KSHM Face milldiameter 63 mm, z = 6

HSK63A shell mill adaptorHPGT06T3DZERLD, TN7525

ap = 0,3 mm, ae = 50 mmvc = 450 m/min, fz = 0,12 mm

KSWM KenFEED diameter 66 mm, z = 4HSK63A shell mill adaptorWPMT08615ZSRHN, KC522Map = 0,7 mm, ae = 50 mmvc = 400 m/min, fz = 2 mm

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Service and tool management:

more than just tools

Solutions – and much moreFrom the tender phase right through to commissioning,

the Kennametal team is with the customer every step

of the way. As a result, planning and implementation time,

and thereby also preliminary costs are reduced considerably.

Our outstanding solutions for highly-specialised applications

are trusted by a wide range of customers.

But we can do much much more…

We are always flexible!

Our tooling solutions and service options are

geared towards the individual requirements

of your production and management processes.

Our high-performing project and engineering team

is ready and willing to take up the challenge posed

by your tasks.


With Kennametal you are engaging a partner for all cutting tools

who'll take technical and commercial responsibility for logistics,

operation and inspection of your entire tooling operations

and related sub-processes.

The expert all-round service guarantees continuous process

optimisation, defined annual cost reductions, the latest

technology through ”best-in-class“ tools, on-time delivery and

reliable availability, smooth-running production operations

and optimum process control as well as a calculable increase

in productivity and profitability. In short: your competitive edge

in the market.

Engineered Tooling Services

Your peace-of-mind –service by Kennametal

In our range you will find a host of additional services such as

full design planning, process planning, machining follow-up,

cutting data, case studies, tool plans, cost-effectiveness

studies or CAD documents in various programs.

In addition you can get assistance when needed from our

technical application support.

Our Test & Demo Center gives you the opportunity

to try out products before placing any orders.

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die and mold - rochatools.com.br moldes e matrizes.pdf · mold – electrical industry plastic mold...

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