development of a low productivity field in kazakhstan · maria teresa ribeiro, e&p manager,...
TRANSCRIPT
www.partex-oilgas.com Maria Teresa Ribeiro, E&P Manager, Partex Oil and Gas
DEVELOPMENT OF A
LOW PRODUCTIVITY FIELD IN
KAZAKHSTAN
OUTLINE
Partex in The World
Partex Technology Areas
Dunga Field – Onshore Kazakhstan
General Information
Project Challenges
Technology Implementation
Reservoir Characterization & Modelling
Development Strategy
Well Design & Stimulation
Surface Facilities Overview
PARTEX – GEOGRAPHICAL AREAS
Operations in Oil & Gas Upstream Activities
Participations in Concessions and JV Worldwide
Exploration, Development, Production and Sales
Organization by Geographical Areas
MIDDLE EAST
PARTEX OIL AND GAS (HOLDINGS)
CORPORATION
PMOS PARTEX SERVICES
PORTUGAL
KAZAKHSTAN
PARTEX (KAZAKHSTAN) CORP
(DUNGA) – onshore Oil production
ALGERIA
PARTEX (ALGERIA) CORPORATION
(AHNET) – tight Gas development
ANGOLA
PARTEX (ANGOLA) CORP
(BLOCK 17/06) – deep offshore pre-
development
BRAZIL
PARTEX (BRAZIL) CORPORATION
(COLIBRI) - onshore Oil production
(CARDEAL) – onshore Oil production
(BM-S-10) – deep offshore expl
(SEAL-9) – offhore expl
OMAN
PARTEX (OMAN) CORPORATION
(PDO) – onshore Oil production
(OLNG/QLNG) – LNG production
(MUKHAIZNA) – heavy Oil production
UAE
PARTICIPATIONS & EXPLORATIONS
CORPORATION
(ADCO) - onshore Oil production
PARTEX GAS CORPORATION
(GASCO) – LPG & Nafta production
PORTUGAL
PARTEX (IBERIA) CORP
(PENICHE ) – deep offshore expl
(ALGARVE) – Gas offshore expl
PARTEX - PARTNERS
January 2013
KAZAKHSTAN (Dunga)
Gov. of Kazakhstan
Maersk
Oman Oil Co.
OMAN (PDO)
Gov. of Oman
Shell
Total
OMAN (Mukhaizna)
Government of Oman
OXY
Oman Oil Co.
Liwa Energy
Shell
Total
OMAN (OLNG)
Government of Oman
Shell
Total
Korea LNG
Mitsui
Mitsubishi
Itochu
UAE (ADCO) ADNOC BP ExxonMobil Total Shell
UAE (GASCO) • ADNOC • Shell • Total
BRAZIL
Petrobras
British Gas (in BMS-10)
ANGOLA (Block 17/06)
Sonangol P&P
Total (TEPA)
SOMOIL
Falcon Oil; SSI; Acrep
PORTUGAL
Petrobras/ GALP (Peniche)
Repsol (Algarve, Peniche)
ARGELIA
Sonatrach
Total
GEOLOGICAL AND
GEOPHYSICAL MODELLING
• Seismic Inversion
• Simulations of rock facies
constrained to Seismic data
RESERVOIR
CHARACTERIZATION
• Geostatistics
• Multidimensional Analysis
• Stochastic Simulation
FRACTURED RESERVOIRS
• Fractures Simulation
• Data Integration
• Upscaling
• Incorporation of
Dynamic Data
COMPOSITIONAL
SIMULATION
• No. of Components
• Equation of State
• Model Definition / Work
ASSET INTEGRITY
MANAGEMENT
• Inspection & Corrosion
• Quality Control
• Material Selection
ADVANCED PVT
• Fluid Sampling
• Data Validation
• Lab Studies
RESERVOIR SIMULATION
• Model Definition
• Integration of Lab Data
• Integration of Dynamic Data
• Automatic History Match
• Prediction Scenarios
OPERATIONS
• Crude Degasser Technology
• Drilling
• Production Technology
• Artificial Lift
• Gas Plants
• Water Bacterial Treatment
PARTEX
TECHNOLOGY
AREAS
EOR
• Gas Injection Projects
• Microbial Processes - MEOR
R&D Projects
DUNGA PROJECT - A CHALLENGE
Complex Low Productivity Reservoir
requiring a
Phased Development Approach trough
Pilot Projects
to better define the
Field Development Strategy
Licence effective date 29 Nov-1996
Production 25 Years
Partex become Operator (50%) Dez-1998
First well (DGA-26) spud 6 Nov-1998
CGF start up 20 Jan-2000
First Oil exported Mar- 2000
Farm in- Maersk become Operator (60%) 9 Ago-2001
FFD II for 198 vertical wells submitted to CCED Nov-2010
FFD II 1st Oil Dec-2012
BACKGROUND
Oil export route
Several alternatives, all expensive (~$10/bbl)
No quality bank, i.e. downgrading of oil
Water management (re-injection & sea water)
Gas utilization
Gas sales vs. power generation
LPG injection vs. LPG sales
Field Development Plan
Complex reservoir
Complex approval process
Reservoir management
Future development phases, EOR?
Facilities and infrastructure
Local content, access to local contractors, heavy bureaucracy
Access to land
PROJECT CHALLENGES
Reservoir Characterization
Complex deltaic geology, low permeability, shale laminations
Fluid Characterization
Sweet oil, good API (~40), strong paraffinic nature (pour point ~25º)
Well Design and Stimulation
Vertical single frac, slanted, horizontal multi-frac, open hole fishbone
horizontal
Hydraulic Fracturing
Design optimization, operational efficiency
Field Development Planning
Phased and optimized
Full integration of data acquisition and reservoir studies
EOR
LPG injection, future options
TECHNOLOGY IMPLEMENTATION
DUNGA FIELD
RESERVOIR CHARACTERIZATION
& MODELLING
Data Input Data Input & QC & QC
Data Input Data Input & QC & QC
Structural
Modeling 3d Grid Definition
Facies Modeling
Facies Modeling
Modeling
- - Simulation Simulation
Volumetrics Volumetrics Volumetrics Volumetrics
Data Analysis Data Analysis
Uncertainty Assessment Uncertainty Assessment Ranking Ranking
Uncertainty Assessment Uncertainty Assessment Ranking Ranking
Model Model Upscalling Upscalling
(Muhairi et al., ADIPEC 2006)
• West / East sectors of 1km2 extracted for dynamic simulation
• 43 layers of ~2 ft thickness. Gross thickness 100ft (Top A0-Base B2)
• cells 13x13m for proper induced fracture modeling
• 5 spot pattern with vertical wells (central well is injector or producer)
Porosity
L
Simulation Study for Sensitivity
Analysis:
• Well spacing
• Subsurface realizations
• Height above FWL
• Rock properties
• Well control (rate, fracture
size, injection)
DYNAMIC MODELLING – SECTOR MODELS
Sandy Dolomite
Sandy Clastic Dolomite
Silt-Sandy Dolomite
1
2
3
4
5
PI Summer Project:
M. Tarik, Aug-2011
CARBONATE
1960 1950 2000 1990 1980 1970 2010 2020
Well log and 2D
seismic data
• Integrated
reservoir management
• Geosteering and wells
trajectory optimization
• Advance depth imaging
and attribute analysis
• 4D seismic / monitoring
3D seismic, reservoir
characterization
and simulation
- P
rod
ucti
vit
y g
ain
+
PAVING THE WAY TO INCREASE RECOVERY
RESERVOIR CHARACTERIZATION WORKFLOW
Reservoir Characterization
& Modeling
Log Data
Core Data
Fluids &
Contacts
Uncertainty Analysis
& STOIIP
Analogues &
Depositional Models
Seismic
Structure
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THAMAMA_SUBZONE_FIIrfan_Hendrawan 22/08/2006 NEB_MASTER.pet
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Sat
ura
tio
n, f
ract
ion
R35
Increase Grain Size
RRT 1RRT 2RRT 3RRT 4RRT 5
Increase Sweep Efficiency
RRT
Hg-Injection Dataset
0.01
0.1
1
10
100
0 5 10 15 20 25 30 35
Core , %
Co
re k
h,
mD
Log R35 = 0.255 + 0.565Logkh - 0.523Log(Pittman, 1992)
0.35 m
Pore Throat Size @ 35%SHg
0.22 m
0.10 m
RRT 1RRT 2RRT 3RRT 4RRT 5
RESERVOIR MODELLING
Solution
• Integrate Geology, Petrophysics & Seismic
• Detailed description of the reservoir
• Build several reservoir realizations/scenarios
• Dynamic evaluation/ simulation
Results
• Better quality of dynamic simulations
• Fit-for-purpose reservoir realizations/scenarios
• Directly applicable to FDP
(Bizarro et al., 2010)
Water Injection
makes a barrier
to gas
expansion
Free gas was sampled in crestal well
Gas composition resembles gas from
a Lower reservoir
Gas cap expanded due to lack of
pressure support and continuous gas
raising from Lower Aptian, probably
behind casing due to poor cementation
HIGH GOR WELLS
Cement bond log shows poor
cementation all the way down until the 7”
Water influx from the Albian aquifer
above
HIGH WATER CUT WELLS
Data Acquisition in Pumping Wells Miljenko Cimic, SPE, TNK-BP Management and Laura Soares, Partex Oil & Gas SPE 101846 Publication
DUNGA FIELD
WELL DESIGN & STIMULATION
Pressure
400 psi
Formation
Pressure
Profile
Planned fracture Planned fracture Planned fracture
Nozzle
Executed fracture
Aptian B
Aptian A
Conventional
Method
SurgiFrac Technique
WELL STIMULATION – FRACCING
Characteristics:
Vertical well with a Conventional Proppant Hydraulic fracturing and an initial post-fracture production rate
of 1500 bbl/d and 10% Wcut , against a pre-fracture production rate of 120 bbl/d and 5% Wcut.
WELL STIMULATION – DGA-27V
Fracture half length
(A+B)
Fracture Growth Direction
0
100
200
300
400
500
600
VE
R C
onventional (2
7D
V)
VE
R C
onventional (4
3V
)
VE
R C
onventional (4
5V
)
VE
R C
onventional (4
9V
)
VE
R C
onventional (4
6V
)
VE
R C
onventional (4
2V
)
VE
R C
onventional (4
4V
)
VE
R C
onventional (4
8V
)
VE
R C
onventional (4
7V
)
HO
R p
si (3
4H
)
VE
R s
urg
ifra
c (
40V
)
HO
R s
urg
ifra
c (
41H
)
HO
R s
urg
ifra
c (
50H
)
HO
R s
urg
ifra
c (
53H
)
HO
R s
urg
ifra
c (
54H
)
HO
R s
urg
ifra
c (
39H
)
DE
V s
urg
ifra
c (
36D
)
HO
R s
urg
ifra
c (
51H
)
HO
R s
urg
ifra
c (
52H
)
DE
V S
urg
ifra
c (
28D
H)
HO
R s
urg
ifra
c (
38H
)
Avera
ge l
iqu
id p
rod
rate
(fi
rst
100 d
ays)
per
fractu
re [
stb
/d]
VER Conventional (27DV)
VER Conventional (43V)
VER Conventional (45V)
VER Conventional (49V)
VER Conventional (46V)
VER Conventional (42V)
VER Conventional (44V)
VER Conventional (48V)
VER Conventional (47V)
HOR psi (34H)
VER surgifrac (40V)
HOR surgifrac (41H)
HOR surgifrac (50H)
HOR surgifrac (53H)
HOR surgifrac (54H)
HOR surgifrac (39H)
DEV surgifrac (36D)
HOR surgifrac (51H)
HOR surgifrac (52H)
DEV Surgifrac (28DH)
HOR surgifrac (38H)
Green: vertical well
Red: Horizontal well
0
500
1000
1500
2000
2500
0 500 1000 1500 2000 2500 3000 3500
Oil
Rat
e (b
bl/
d)
Days
Vertical and Horizontal Production Comparison
Vertical Well 1 Horz Well 2 Horz Well 3
0 $
2,000,000 $
4,000,000 $
6,000,000 $
8,000,000 $
10,000,000 $
12,000,000 $
14,000,000 $
16,000,000 $
1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 11V 1H 2H 3H 4H 5H 6H 7H 8H 9H 10H
Well Drilling Cost vs Current Production
195
bb
l/d
101
bb
l/d
204
bb
l/d
547
bb
l/d
299
bb
l/d
91 b
bl/
d
358
bb
l/d
51 b
bl/
d
481
bb
l/d
357
bb
l/d
267
bb
l/d
1321
bb
l/d
660
bb
l/d
376
bb
l/d
535
bb
l/d
548
bb
l/d
450
bb
l/d
470
bb
l/d
624
bb
l/d
Inje
cto
r
157
bb
l/d
Well stimulation by fraccing is fundamental to
develop this reservoir
Long reach horizontal wells with multifracs
are not efficient in this type of reservoir
Selected Development strategy:
- Vertical wells with a single frac
Vertical well
Horizontal well
Average production per fracture
VERTIVAL vs. HORZONTAL WELLS
From the review of operations, fracture stimulation data, production performance and
cost, vertical wells are preferable to enhance the inflow from the reservoir to the wells
after sand hydraulic fracture stimulation
Although a low k reservoir with the presence of local baffles, pressure communication
exists over larger horizontal distances and shows also good injectivity
3D sector models were cut from the static model to conduct a sensitivity analysis for
Phase II development: proximity of FWL, fracture stimulation, reservoir continuity,
water injection
Pressure support with Water Injection using all produced water and surplus needed
from Caspian Sea
Results from LPG injection show that it can be equally good or better for pressure
support (further evaluation needed)
Infrastructure and Expansion of the process facilities with full use of associated gas
FIELD DEVELOPMENT - CONCLUSIONS
H 401 A/B: Designed to heat the production before being sent to the separation train H 4021C/D: Designed to heat the oil in the storage tanks via circulation pumps. H 401A was replaced to new one PBT-1.6M.
Oil heater H401 B Oil heaters H401 C/D
HEATERS SYSTEM
Cleaning of old inlet production separator
Significant amount of solids and paraffins
Some corrosion presence inside vessel
Work ongoing
Next inspection of V-211,new inlet production separator
Sludge treatment facilities is part of Dunga Phase II
Inspection of Separator V-201
SEPARATORS INSPECTION
Water settlers V-602 & V-603 Water transfer pumps P205A/B Pumps P606 A/B for transferring separated
oil from V-603 to V-201.
Water quality for injection: - Total oil in water - Total solids
Dunga Daily Production Summary Report 12Mar2012
?
PRODUCED WATER TREATMENT
DGU start up on Oct2009
Associated gas in Dunga is very rich and is split in three streams:
Heavy fraction
Mid fraction
Light fraction
Achieved by compression and then flashing the gas.
DUNGA GAS UNIT
DGU process gas sales to pipeline specification and,
Delivering LPG stream to reinjection wells. Gas treatment capacity, 10MMscfd (300 000m3) Glicol Package System: (In glycol dehydration process, a liquid desiccant dehydrator serves to absorb water from
the gas stream).
Joule-Thompson effect
DUNGA GAS UNIT
CGF to KTO pipeline (Kalamkas- Karazhambas-Aktau DN 700 line): 6” line, 18.2 km long heated and insulated fiberglass pipeline Pig system (ball valve -launcher/receive); Ameron fibreglass pipe CENTRON SPH 1000, characteristics: - Pipe external diameter is 165.6 mm - Wall thickness 5.3 mm - Design pressure: 68.9 bar @38ºC, 65.5 bar @ 52ºC;
Polyurethane insulation (50mm) with polyethylene external protection, heated via a skin effect tracing system; Difference in elevation from Dunga to KTO pipeline injection point is 75m.
Pipeline starting point with ball launcher valves and
heating container
OIL EXPORT PIPELINE