developing utility scale pv solar installations on closed ... · developing utility scale pv solar...
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8/6/2012
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S U N L I G H T + L A N D = P O W E R
Developing Utility Scale PV Solar Installations on Closed LandfillsPresentation in “Renewable Energy on Brownfields Sites” Session
WEST COAST1 Pointe Drive, Suite 320Brea, CA 92821714.388.1800
EAST COAST5 Great Valley Parkway, Suite 350Malvern, PA 19355610.251.6851
www.pvnavigator.com
Oklahoma Brownfields Conference
Ian A. Webster, Sc.D., PV Navigator, LLC, Brea, CA
May 22-23, 2012. Oklahoma City, OK
GULF COAST10497 Town and Country Way, Suite 830Houston, TX 77024713.468.5886
Project Navigator, Ltd.’s, PV Navigator, L.L.C. Has Grown a Landfill-Specific, Solar Power Development Group Since 2007.
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What PVN develops MW-scale, PV installations
on landfills and Brownfields sites
Typically fixed-tilt, rack-mounted, self-ballasted installations
Approximately 50 MW of site capacity under Option
More than 300 MW in overall PVN pipeline
Who PVN is a wholly-owned subsidiary of
Project Navigator, Ltd. (www.ProjectNavigator.com)
Internally financed (to date)
Staffed by engineers, land development and power experts
4 year growth and branding effort
Relationships with Enel, Gestamp and Chevron Energy Solutions
Where Projects primarily in CA and NJ
Caribbean expansion goals
How Detailed sites/landfill locations
knowledge
Knowledge of Fortune 500 boneyard acreage
Excellent regulatory relationships
Landfill post closure PV permitting expertise
Leverage proven PV technologies and apply to landfills
(e.g. PVN’s California Energy Commission Grant)
Growing brand recognition
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1 – 10 MW, Small-Scale, Distributed, PV Solar Facilities Can Rapidly Deliver Power to Meet Utilities’ RPS Standards or Generate Renewable Energy Credits (SRECs).
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PV Navigator, L.L.C.’s solar development business is centered around the following drivers:
Costs and project risks associated with central-scale projects and associated
transmission are eliminatedPVNavigator’s business area
Conventional Generation
Present Day Large Desert PV Plants
Long Distance Transmission
Local Substations
Local distribution
Consumption
• Brownfield site or Landfill• Urban location • Close to power consumption point• Local transmission
Project cost avoidance via use of Brownfield sites and the need for new transmission lines
Minimizing permitting requirements via development on State or Federal superfund sites
RPS regulatory drivers for green power purchase• e.g., in CA, 20% renewable power by 2010, and 33% by 2020
Speed to marketplace ahead of larger central-scale projects
Availability of urban landfill or Brownfield sites which can host the panels
Availability of funding for small plants Location of sites by existing distribution or local load
PVN’s Solar Development Projects.
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1110 10. Buena Vista Landfill: 1MW
11. Delaware City: 4MW12. Ocean Township: 5.86MW13. Lumberton Landfill: 2.4 MW14. Owens Corning Landfill:
3.1 MW
East Coast
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CA
NV
OR
AZ
ID1. Avon Refinery: 10 MW2. Purity Landfill: 1MW3. OII Landfill: 4MW4. BKK Landfill: 10MW5. WDI Landfill: 4MW6. Big Bear Landfill: 2MW7. Gemcor Site (Chevron Landfill): 10MW8. Milliken Landfill: 5MW9. Barstow Landfill: 10MW
West Coast
MA
VTNH
NYCT
RI
NJPA
DEMDOII Landfill: 4MW
BKK Landfill: 10MW
Avon Refinery: 10MW
Buena Vista Landfill: 1MW
1213
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Key Partnerships Have Been Formed to Grow the Business.CES Providing EPC Capabilities and Interconnect Feasibility.
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Blower & Flare Station
Power Generation via Gas Turbineor Steam Cycle Systems
Waste/ComplexOrganics
OrganicAcids
LandfillGas
Other Landfill Monitoring Systems (e.g. for groundwater)
Landfill GasCollection Wells in Waste
Breakdown Process of Landfill Waste
Typical Landfill20 to 200 acres
PerforatedGas Pipe
Methane andCarbon Dioxide
Methane andCarbon Dioxide
Landfill Gas-to-Power
Landfill gas (LFG) migrates to waste prism extraction wells and the associated collection systems. The LFG is conveyed via a network of pipes to feed a power generation plant.
While Large Scale (300 MW and up) Solar Facilities Are Planned for the U.S. Southwest, They Face Permitting, Financing, and Interconnect Challenges. Not so for Urban Located Landfill or Brownfield Sites.
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PerforatedGas Pipe
Methane andCarbon Dioxide
Methane andCarbon Dioxide
Blower & Flare Station
Power Generation via Gas Turbineor Steam Cycle Systems
Waste/ComplexOrganics
OrganicAcids
LandfillGas
Landfill GasCollection Wells in Waste
Landfill Gas-to-Power
Landfill gas (LFG) migrates to waste prism extraction wells and the associated collection systems. The LFG is conveyed via a network of pipes to feed a power generation plant.
PV Solar PowerA photovoltaic (or PV) cell is a specially treated wafer of silicon, sandwiched between two thin contact plates. The top contact is positively charged and the back contact is negatively charged, making it a semiconductor.
• The n-type semiconductor has an abundance of electrons, giving it a negative charge, while the p-type semiconductor is positively charged.
• Electron movement at the p-n junction produces an electric field that allows only electrons to flow from the p-type layer to the n-type layer.
• When sunlight hits the solar cell, its energy knocks electrons loose from the atoms in the semiconductor.
• When the electrons hit the electrical field, they’re shuttled to the top contact plate and become a usable electric current.
• PV panels are mounted in racking systems specially designed to accommodate landfill-specific requirements such as “no cap damage” and “waste settlement.”
A typical racking module is 10ft. By 20ft. and generates 2.5kW. This translates to about 1MW from every 3-5 acres.
Photovoltaic CellDetailed cross-section
Solar PanelGlass covering
Transparent adhesive
Anti-reflection coating
Not to scale
ElectricCurrent
DC/AC InverterNecessary to convert electric current for consumer use
Utility Company
Solar Power to the GridExcess energy from the solar array is fed into the power grid. It helps provide extra electricity to the community, especially during peak daytime hours.
Customers
Solar Panels
The sun gives off about 400
trillion watts of power
Other Landfill Monitoring Systems (e.g. for groundwater)
Landfill Sites are Excellent Platforms for PV Solar Facilities. Flat Acreage, Close to Load and Interconnect, Putting Otherwise Unusable Acreage Back to Use. Projects are Technically Straightforward but Administratively Complex.
According to U.S. EPA, There is No Shortage of Brownfield and Landfill Site Acreage Which Could be Suitable for Renewable Energy.
Over 400,000 identified Brownfield sites in the United States
16 million acres are available for development of renewable energy
That’s enough land to generate approximately 3,175,000 MW
(For reference, the Hoover Dam generates about 2,000 MW)
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The Business / Economic Viability of PV Power is Increasing.
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Reference: http://www.eia.doe.gov/emeu/steo/pub/gifs/Fig23.gif
Reference: http://www.7gen.com/node/26000
High electricity prices, combined with…
…State-specific renewable portfolio standards (RPS) and …
…the gradual annual increases in power prices…
… will make PV generation competitive with fossil fuel generation.
A Landfill Site is a Good PV Development Candidate if Certain Screening Criteria are Met.
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Environmentally Impacted Land (Restricted Future Use)
Appropriate Geographic Location
Land Control (Title or Long‐Term Lease)
Nearby Interconnection
Point
Adjacent Load (PPA Approach)
State‐Mandated Renewable Portfolio Standards
Green Corporate Goals
Project Financing• External• Internal
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The Stages in PV Solar Power Plant Development.The Challenges Lie in the Front-End Permitting.
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* Can be in form of an “option agreement” between landowner and solar project developer, or a longer term land lease. Option would convert to a land lease once the scope and economics of the proposed project are better defined, such as at the execution of a PPA.
Site Identification
Civil Engineer Selection
Financing
Site Control*
Technology Provider/EPC ContractorSelection
Tariff Rate Determination
Permit Acquisition
Contract Execution
Contract Execution
Power Purchase
Agreement Execution
Site Plan / Layout Design
Power Scheme Design
Inter-connection Agreement Execution
Site Upgrades
Procurement
CommissioningOperations
and Maintenance
Early Planning, Negotiations and Project Marketing Phase
• Power Purchase Agreement (PPA) Proposal and/or Negotiations
• Power Marketing• Interconnect Study• Environmental Permitting
Including Any EIR Work and Associated Environmental Document Revisions
• Facility Conceptual Design• Project Economic Calculations
Key Design Criteria are Minimal Settlement & The Continued Need for Cap Functionality.
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Design considerations include eliminating cap penetration, continued functionality of the ET cap, storm water management, wind design and insuring protectiveness during an earthquake event.
Design of PV Array will take into consideration:
1. Settlement• Total• Differential
2. Panel placement on cap• Spread footings• Anchors
3. Continued performance of evapotranspirative (ET) cap
• Infiltration minimization• Vegetative growth
4. Stormwater management• No standing water• Runoff management
5. Other
Settlement monument
Electrical lines in above-ground, lightweight, flexible steel conduit
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4ET monocover
Drainage swale
SunPods solar array with adjustable footing
Pre-cast concrete footingSunPods adjustable footing Ballasted racking
Types of footings for rigid glass solar panels
Swale cross-section design
Landfill ET cap designs
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The Solar Panel Rack’s Design Must Not Damage the Landfill’s Cover and Must Accommodate Future Settlement.
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Deg
ree
of
Cap
Pen
etra
tio
n
Earth Anchors/Auger System
Shallow Piers Self Ballasting, Higher Load
Type of Racking System
L
M
H1
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1. http://www.mass.gov/dep/energy/solarlf.pdf2. http://aec.army.mil/usaec/newsroom/update/win08/win0812.html3. http://www.sunpods.com/sunpods-products-and-solutions.html
REFERENCE:
Case Study: PV Navigator, LLC Entered into an Agreement in 2011 to Develop a 6 MW PV Solar Installation on the Southern Ocean Landfill (SOLF), New Jersey with Power Sales to Atlantic City Electric.
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PV Navigator, LLC Leads a Multi-talented Solar Development Team.
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Project Financing Systems Engineering, Design/Build
Services
Technology Supplier: Skid-Mounted PV
Solar Systems
Project Owner, Manager and Systems Integrator
EIR and NEPA Services
Energy Solutions
Early 2000’s Closure of SOLF is Well-Documented. Information Aids Current PV Development Program.
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Pre-Closure, Late 1990’s
During Closure, Early 2000’s
Post Closure, 2004
Reference: Southern Ocean landfill Closure Project, As‐Built Drawings, Hatch Mott McDonald, June 2004
VEGETATION
Key Facts
Operated 1970 – 1989
Engineered cap in 2003/04
A & B waste prisms at 14 & 48 acres, respectively
B’s flat top deck is 24 acres
60 ft depth of trash
Regulated by NJDEP
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Conceptual Layout of Solar Modules for the Southern Ocean Landfill PV Power Development.
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CONCEPTUAL PLAN
2,300 SunPods solar units (each unit 10’x20’)
Total system would be capable of 5.86 MW, generating about 8 MM kW-hrs per year
30 year operating lifetime (planned)
Solar PV Power Layout
Conceptual Layout of 5.86 MW PV System at the
Southern Ocean Landfill Inverter
Switch Yard
Prefabricated, Racked PV Systems Specifically Designed for Landfill Caps Will Be Used at SOLF Development.
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Features of SunPods Landfill PV Solar Unit
2.5 kW per array (as shown)
• i.e. 400 arrays per MW
Arrives prefabricated
• Minimal onsite assembly
20 ft X 10 ft arrays
Weighs 2,500 lbs, supported on a leveling support system
• Eliminates landfill cap penetration
• Self ballasting
10 Gauge steel frame
Rated to 100 mph + wind speed
Ready to connect
Minimal maintenance
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PV Rack Support Geotechnical Calculations Show the Waste Prism to be Stable.
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Very Dense and Very Hard
Dense and Hard
Medium Dense and Very Stiff
Loose and Firm
Very Loose and Soft
First data point is at 5 ft bgs
N
*Ref: Rogers, J.D, 2006, Surface Exploration Using the Standard Penetration Test and the Cone Penetrometer Test, Environmental & Engineering Geoscience, Vol. XII, No.2 pp162
Legend*
Community Outreach and Project Advocacy is Conducted via Public Meetings…Where Resistance is Typically Low.
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Conclusions: Lessons Learned After 5 Years of PV Navigator’s Solar Project Development Efforts
The challenges are in (1) permitting, and (2) finding a power off takerwho’ll pay enough (cents/kW-hr) to make the economics work
– Technology and construction challenges are secondary
Have a good (probabilistic?) economic model
Define and negotiate with the potential offtaker(s) early
– Perform power interconnect / feasibility study early in the process
Bid the forecasted power from the development into utility RPS RFOs
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Regarding landfill post closure use:
– If considering a closed landfill, evaluate the quality/quantity of existing site characterization data, esp. “geotech.” Keep costs down by leveraging past info.
– Develop solar layout and grading plans early in the process
– Cross check solar layout Vs final grades of remedy
– Add “solar final use vision” text to appropriate docs to environmental agencies
Develop a project fact sheet, early, and discuss with all possible stakeholders
PNL Has a Grant from the California Energy Commission to Pilot Test a PV System on a Closed Landfill Site in Los Angeles.
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1. WiFi/telemetric system data collection/transmission
2. Reference settlement monument
3. Landfill lateral gas collection system (which may or may not exist for the selected landfill)
4. Landfill waste
5. Engineered landfill cap/cover. This can be an ET monofill or a multilayer RCRA equivalent cap
6. Weather station
7. Wireless strain gauge monitoring system, or associated system to measure strain changes in the solar panel racking system
8. Tilt gauge
9. System orientation monitoring
10. Power generation capacity over entire annual cycle
11. Storm water run off management
12. Monitor growth of cap’s vegetative layer under array
13. Panel washing and associated water use; methods and frequency
Figure shows a small scale, PV solar rack pilot system, located on a landfill cap. The purpose of the pilot unit is to measure and monitor the systems power generation operating performance on a landfill site where prior desk-top calculations have shown the installation of a 1 to 10 MW PV solar facility may be technically and economically viable.
The pilot facility would typically be operated from 1 to 2 years, thereby permitting any effects of the solar system on the cap (e.g. in the form of increased load and altered storm water management) to be evaluated.
Software Generated Data Display
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Goal: The collection of power generation performance data as well as information on any impacts the solar racking system may have on the landfill cap’s functions regarding gas collection and infiltration minimization.
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