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  • 8/20/2019 Determination of Optimal Well Trajectory During Drilling and Production

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    Determination of optimal well trajectory during drilling and production

    based on borehole stability

    M.R. Zare-Reisabadi n, A. Kaffash, S.R. Shadizadeh

     Ahwaz Faculty of Petroleum Engineering, Petroleum University of Technology, Abadan, Iran

    a r t i c l e i n f o

     Article history:

    Received 2 August 2011

    Received in revised form12 April 2012

    Accepted 24 July 2012Available online 23 August 2012

    Keywords:

    Wellbore stability

    Optimal wellbore trajectory

    Maximum drawdown pressure

    Mogi–Coulomb failure criterion

    Sand production

    a b s t r a c t

    Several studies have been done about borehole stability and optimized wellbore direction. However,

    the majority of them focused on stability during drilling, and there are only a few studies concerns with

    stability during drilling and production and its problems such as sanding simultaneously. This paperpresents an analytical model that estimates collapse pressure in stability analysis during drilling and in

    addition determines maximum drawdown pressure to prevent sand production, using the Mogi–

    Coulomb failure criterion. The results show that in different in-situ stress regimes, the inclination and

    azimuth have a significant role in wellbore stability during both drilling and production. Furthermore,

    the results show that the optimum direction for wellbore stability during drilling is also the best

    direction for stability of a production well. The analytical model is applied to field data in order to verify

    the applicability of the developed model.

    &   2012 Elsevier Ltd. All rights reserved.

    1. Introduction

    In recent years, drilling of complicated well trajectory has beenincreased. Multilateral wells, and horizontal and highly deviated

    boreholes are drilled frequently. Therefore, borehole stability

    becomes more important. When a well is drilled, the surrounding

    rock must support the load previously burdened by the removed

    material, stresses near the borehole would be redistributed and

    causes stress concentration that may lead to formation failure  [1–3].

    Borehole stability is mainly affected by in situ stresses, pore pressure

    and rock strength. During drilling, there are two different pressures:

    initial formation pressure and mud pressure, whereas in production

    condition, a pore pressure distribution exists around the wellbore.

    Therefore, stress distribution around the borehole in production and

    drilling conditions would be different. Numerous works have been

    done on wellbore stability during drilling and production, sepa-

    rately. But a few studies have been done to determine the optimumwell trajectory considering drilling and production problems simul-

    taneously in different in-situ stress regimes. The wellbore inclina-

    tion and azimuth have remarkable effect on sanding potential onset.

    Therefore to decrease sand production risk, considering of produc-

    tion problems is required in optimum well trajectory planning of 

    new wells.

    In stability analysis during drilling, Al-Ajmi and Zimmerman

    [1,2] developed a 3-D analytical model to study the behavior of 

    the collapse pressure under the different in-situ stress regimes

    and different trajectory in drilling conditions. Last and Mclean  [4]

    show that the highly deviated wells are most stable than thevertical in an over thrust region by conventional stability analysis.

    Moos et al. [5] put forward a method to optimize well trajectories.

    Hassan et al. [6] used logs and core’s data, and they evaluated the

    stability of wellbores with different angle of deviation. Awal et al.

    [7] found that respect to the in-situ stress regimes, the optimal

    wellbore trajectory can be vertical, directional or horizontal.

    Russell et al.  [8]  analyzed stability of the Tullich field wells and

    concluded the boreholes are drilled parallel to maximum hor-

    izontal stress have minimum risk of instability. Recently, Al-Ajmi

    and Zimmerman   [9,10] developed the Mogi–Coulomb failure

    criterion, according to polyaxial failure data of the variety of 

    rocks. They concluded that Mohr–Coulomb failure criterion is

    conservative in estimating of collapse pressure during drilling and

    using Mogi–Coulomb failure criterion can minimize the conser-vative nature of the mud pressure predictions. Zhang et al.  [11]

    considered stability of wells during drilling of shale formations.

    They investigated the effect of well trajectory in a normal stress

    regime by using Mohr–Coulomb failure criterion. Zhang et al.  [12]

    used the five strength criteria, with parameters determined based

    on the triaxial compression test data, to analyze wellbore stability

    of both vertical and inclined boreholes.

    In stability analysis during production, Wiprut and Zoback

    [13,14] obtain the full stress tensor in Visund field and used it to

    determine the optimal stable trajectory for wellbore stability and

    sand production; they just investigated one specific case in strike

    slip stress regime. Ewy et al.   [15]   used hollow cylinder and

    Contents lists available at  SciVerse ScienceDirect

    journal homepage:   www.elsevier.com/locate/ijrmms

    International Journal of Rock Mechanics & Mining Sciences

    1365-1609/$ - see front matter  &  2012 Elsevier Ltd. All rights reserved.

    http://dx.doi.org/10.1016/j.ijrmms.2012.07.018

    n Corresponding author. Tel.: þ98 913 2543709; fax: þ98 611 5556962.E-mail address:  [email protected] (M.R. Zare-Reisabadi).

    International Journal of Rock Mechanics & Mining Sciences 56 (2012) 77–87

    http://www.elsevier.com/locate/ijrmmshttp://www.elsevier.com/locate/ijrmmshttp://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.ijrmms.2012.07.018mailto:[email protected]://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.ijrmms.2012.07.018http://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.ijrmms.2012.07.018mailto:[email protected]://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.ijrmms.2012.07.018http://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.ijrmms.2012.07.018http://localhost/var/www/apps/conversion/tmp/scratch_2/dx.doi.org/10.1016/j.ijrmms.2012.07.018http://www.elsevier.com/locate/ijrmmshttp://www.elsevier.com/locate/ijrmms

  • 8/20/2019 Determination of Optimal Well Trajectory During Drilling and Production

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    modified Lade failure criterion to obtain maximum drawdown

    during production before well collapsed. Palmer et al.   [16]

    prepared a stress based model for shear failure around the

    perforation and an open hole wellbore according to Mohr–

    Coulomb failure criterion, which measure strength of rock with

    TWC (Thick Walled Cylinder strength) laboratory core tests. This

    model was conservative in prediction of bottom hole pressure.

    They conclude that observed drawdown is two times predicted

    value, as a rule of thumb. Oluyemi and Oyeneyin  [17] developed anew time coupled analytical failure model according to Hoek–

    Brown failure criterion to analysis sanding potential prediction.

    They concluded that Hoek–Brown failure criterion can help to

    overcome the inherent problems in Mohr–Coulomb criterion and

    performs better in sanding onset prediction. Khaksar et al.  [18]

    presented a Geomechanical study for hole stability and sanding

    potential in Malay Basin field. They only investigate the Normal

    stress regime case.

    Recently, Al-Ajmi and Zimmerman   [9]   developed 3-D Mogi–

    Coulomb failure criterion. This failure criterion has been justified

    by experimental evidence from triaxial tests as well as polyaxial

    tests. They applied this failure criterion to analyze stability of 

    vertical and deviated wells during drilling. Based on their study,

    the Mogi–Coulomb criterion leads to the best prediction of 

    required mud weight to prevent borehole collapse. In this paper,

    Mogi–Coulomb failure criterion is used to model: (1) the opti-

    mum well trajectory during drilling and production operations

    simultaneously, (2) collapse pressure during drilling operation

    and (3) maximum pressure drawdown during production opera-

    tion, (4) finally the developed model was applied to the field data

    of two different region and applicability of model was verified.

    2. Methodology 

    Assuming that the formation behaves like brittle rock, stability

    analysis in drilling or production condition, required to compare

    principal stress around the borehole with an appropriate failure

    criterion to see if conditions for a wellbore collapse will be

    fulfilled or not. Using the stress transformation equations, the

    virgin formation stresses expressed in Cartesian wellbore coordi-

    nate becomes [19]:

    s x ¼ ðsH  cos2 aþsh sin2 aÞ cos2 iþsv  sin2 i,   s y ¼ ðsH  sin2 aþsh cos2 aÞ

    s z  ¼ ðsH  cos2 aþsh sin2 aÞ sin2 iþsv cos2 i,   t xy ¼ 0:5ðshsH Þ sin2a cos i

    t xz  ¼0:5ðsH  cos2 aþsh sin2 asvÞ sin2i,   t yz  ¼0:5ðshsH Þ sin2a sin ið1Þ

    where   i   is inclination and   a   is the azimuth angle due to themaximum horizontal stress (sH ) direction, and sH  and  sh are themaximum and minimum horizontal in situ stresses. It is easier to

    express stresses in a cylindrical system (r ,  y

      and   z ). Based on

    linear elasticity, maximum stresses, occur in the wellbore wall.

    Therefore, failure is expected to initiate at the borehole wall. The

    total stress component assuming plane strain condition in drilling

    situation, at the borehole wall becomes [19]:

    sr  ¼ pw, sy ¼ ðs x þs yÞ22ðs x2s yÞ cos2y4t xy sin2y pws z  ¼s z 2n½2ðs x2s yÞ cos2y4t xy sin2y,   ty z  ¼ 2ðt yz  cosy2t xz  sinyÞ

    ð2Þwhere,  y  is the angular position around the wellbore circumfer-

    ence and n   is Poisson’s ratio.In production conditions, well pressure is lower than forma-

    tion pressure and this cause that formation around the borehole

    shrinks and hence tangential and axial stress decrease. This

    reduction is proportional to drawdown pressure. Assuming linear

    poroelasticity, total stresses at the borehole wall become  [15]:

    sr  ¼ pwsy ¼s x þs y22ðs x2s yÞ cos2y4t xy  sin2y pw þb0ð pw2 p f  Þ

    s z  ¼s z 2n   2ðs x2s yÞ cos2y4t xy sin2y þb0ð pw2 p f  Þ

    ty z  ¼ 2ðt yz  cosy2t xz  sinyÞ ð3Þ

    b0 ¼ 12n

    1n  b   ð4Þ

    where   pw   is wellbore flowing pressure,   p f    is current average

    reservoir pressure, and   b   is Biot’s poroelastic constant. Usually

    radial stress is minimum principal stress, and maximum and

    intermediate principal stress determined by following equation

    [20]:

    s1,2 ¼ 0:5ðsy þs z Þ7 ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiðsy þs z Þ2 þ4t2y z 

    q   ð5Þ

    To predict shear failure, various failure criteria have been

    developed, among which Mohr–Coulomb is much referred and

    used in practice. But it is usually conservative in predicting shear

    failure, because it does not consider the effect of intermediate

    principal stress. Recently, Al-Ajmi and Zimmerman [9]  developed

    the three-dimensional Mogi–Coulomb failure criterion. Based on

    the Al-Ajmi and Zimmerman   [10]   study, the Mogi–Coulombcriterion leads to the best prediction of required mud weight to

    prevent borehole collapse. According to this criterion:

    tMogi ¼aþb  s01 þs03

    2

      ð6Þ

    toct ¼ 13

     ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiðs01s03Þ2 þðs01s02Þ2 þðs02s03Þ2

    q   ð7Þ

    where  a  and  b   are coefficients that can be determined according

    to Mohr–Coulomb strength parameters:

    a¼  2 ffiffiffi

    2p 

    3  s0  cosj,   b¼

     2 ffiffiffi

    2p 

    3  sinj   ð8Þ

    when toct4tMogi, shear failure happens and critical bottom holepressure can be determined.

    Regarding the fact that radial, tangential and axial stresses are

    functions of wellbore pressure,   P w, the principal stresses are

    therefore also functions of well pressure. Moreover, when apply-

    ing these principal stresses in different failure criteria, effective

    principal stresses must be used, i.e., wellbore pressure subtracted

    from the principal stresses. So an iterative loop should be applied

    to obtain critical bottom hole pressure. In this study, a computer

    program is developed to obtain the critical bottom hole pressure

    that causes the wellbore collapse and determines the best well-

    bore trajectory. This program using several input parameters,

    including: in situ stresses (vertical stress, maximum and mini-

    mum horizontal stresses), rock strength parameters (cohesion,

    friction angle and Poison ratio), well inclination and azimuth,

    initial formation pressure and Biot’s poroelastic constant. Indrilling situation wellbore pressure increase from initial forma-

    tion pressure to minimum horizontal pressure to determine

    minimum pressure that prevents wellbore collapse. In production

    condition wellbore pressure decrease from initial formation

    pressure until the condition for wellbore collapse satisfied. This

    pressure is named critical bottom hole flowing pressure (CBHFP ).

    Maximum sand free drawdown (MSFDD) could be determined by

    following equation:

    MSFDD¼ Currentreservoirformationpressure2CBHFP    ð9ÞThese analyses have been done for different well inclination

    (i¼01 to i¼901) and azimuth (a¼01 to a¼1801) in several cases of in-situ stress regimes. Based on the results the optimum wellbore

    trajectory which has maximum stability in both drilling and

    M.R. Zare-Reisabadi et al. / International Journal of Rock Mechanics & Mining Sciences 56 (2012) 77–87 78

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    production condition could be determined regarding different

    in-situ stress regimes.

    3. Results and discussion

    Table 1   shows five cases of different stress regimes and the

    input parameters for mechanical stability analysis for a well in

    drilling condition. According to these data minimum bottom holepressure that mud weight must be provided to prevent well

    collapse determined. Furthermore, optimum well trajectory that

    indicates the best stable drilling direction for stability obtained

    for each case.

    Case 1.   indicates a normal stress regime.   Fig. 1   shows the 3-D

    plot of collapse pressure as a function of inclination and wellbore

    azimuth for  Case 1. The vertical axis is collapse pressure in psi,

    and horizontal axes indicate wellbore inclination and azimuth.

    It reveals the collapse pressure of a vertical borehole is less than

    the horizontal borehole, so the vertical boreholes are more stable

    than the horizontal boreholes and almost all the deviated wells.

    It is also obvious that drilling in the direction of minimum

    horizontal stress (where  a¼

    901), regardless of the inclination, is

    better to avoid borehole collapse. So drilling parallel to the

    minimum horizontal stress direction is the most stable state in

    this case. Moreover, it shows that the collapse pressure is highly

    sensitive to the inclination in all direction or azimuth.

    In  Case 2, the formation is in the boundary between normal

    fault and strike-slip regimes.  Fig. 2   shows that, the horizontal

    boreholes are more stable than the vertical or all deviated bore-

    holes in all directions. In addition, it is obvious that the risk of 

    borehole instability decreases with increasing the inclination

    angle. The optimum drilling azimuth is still parallel to the

    minimum horizontal stress. Therefore, a horizontal borehole that

    is drilled in the minimum horizontal stress direction is the

    best one.

    In   Case 3, the formation is in the strike-slip regimes. It is

    obvious from Fig. 3 that a horizontal well is the most stable one.

    As Fig. 3 depicts, in this case drilling in the direction of maximum

    horizontal stress, regardless of the inclination, need the lowesthydrostatic pressure to avoid borehole collapse (opposite of the

    before cases) in drilling condition. As Al-Ajmi and Zimmerman

    [1,2] and Wirput and Zoback [13,14] mentioned, in this case, the

    most stable orientation is a wellbore drilled horizontally in the

    direction of the maximum horizontal stress. Contrary to  Case 1, in

    Case 3 the collapse pressure is not sensitive to inclination in all

    directions. In the direction of minimum horizontal stress, sensi-

    tivity is low. But the collapse pressure is highly sensitive to

    inclination in the direction of maximum horizontal stress.

    Case 4.   reveals a formation which is in the boundary between

    strike-slip and reverse fault regimes. Fig. 4 shows that a horizon-

    tal borehole which, is drilled parallel to the maximum horizontal

    stress is the best trajectory. Here also the risk of boreholeinstability decreases with increasing the borehole inclination.

    When the intermediate principal in situ stress is equal to the

    maximum in situ stress (sH ¼sv,   NF–SS   stress regime) the bestazimuth is 901, and gradually decreases to be 01   when the

    intermediate in-situ stress reaches the minimum in situ stress

    (sh¼sv,  SS–RF  stress regime).Finally   Case 5   indicates a formation in the reverse fault

    regimes with anisotropic horizontal stresses.  Fig. 5   shows that

    the optimum drilling inclination is close to the horizontal well.

    In this case, the optimum drilling direction is parallel to the

    maximum principal in situ stress.

    As mentioned before, wellbore trajectory should be optimized

    considering both drilling and production conditions. Previous

    studies such as Al-Ajmi and Zimmerman   [1,2] only focused onstability during drilling. Wirput and Zoback [13,14] obtain the full

    stress tensor in Visund field and used it to analyze wellbore

    stability during drilling and production. Their study confined just

    to the strike-slip regime, but our study presents the optimum

    trajectory during drilling and production simultaneously in different

     Table 1

    Input data for stability analysis in different stress regimes.

    Case Stress

    regime

    Depth

    (ft)

    sv

    (psi/ft)

    sH 

    (psi/ft)

    sh

    (psi/ft)

    P  f 

    (psi/ft)

    n   S 0

    (psi)

    j

    degree

    1   NF    6000 1 0.9 0.8 0.44 0.35 900 35

    2   NF –SS    6000 0.9 0.9 0.8 0.44 0.35 900 35

    3   SS    6000 0.85 1 0.8 0.44 0.35 900 35

    4   SS –RF    6000 0.85 1.1 0.85 0.44 0.35 900 35

    5   RF    6000 0.85 1.1 0.9 0.44 0.35 900 35

    0   20  40

      60  80

      100  120

      140  160

      180

    01020

    3040

    5060

    7080

    90

    2700

    2750

    2800

    2850

    2900

    2950

    3000

    3050

    3100

    3150

     A z imu t h(degree )

    Inc linat ion( degr ee)

         P    w     (    p    s     i     )

    Fig. 1.  Collapse pressure for various wellbore trajectories in  NF  stress regime (Case 1).

    M.R. Zare-Reisabadi et al. / International Journal of Rock Mechanics & Mining Sciences 56 (2012) 77–87    79

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    case of in-situ stress regimes. In addition, the new 3-D failure

    criterion (Mogi–Coulomb) was used for sand production prediction

    for first time. Table 2 shows input parameters of five different cases

    for mechanical stability analysis during the production conditions in

    a sandstone formation. By using developed program and input data,maximum sand free drawdown pressure (MSFDD) is determined.

    Furthermore, optimum wellbore trajectory that indicates the best

    direction for stability of a production well obtained for each case.

    Fig. 6 shows the 3-D plot of  MSFDD pressure of the wells with

    different inclination and azimuth in  Case 1. It is concluded that

    the   MSFDD   pressure of a vertical borehole is greater than the

    horizontal borehole, so the vertical boreholes have less potential

    for sanding than the horizontal boreholes and almost all the

    deviated wells. In this case, the best drilling trajectory is a well

    with i ¼401 and  a¼901. It is also obvious that, drilling parallel tothe minimum horizontal stress direction is the best trajectory in

    this case. In addition, it shows that the   MSFDD   pressure or

    sanding potential is highly sensitive to the inclination in all

    direction or azimuth.

    In  Case 2, formation is in the boundary between normal fault

    and strike-slip regimes.   Fig. 7  shows that horizontal boreholes

    have less potential for sand production than the vertical or all

    deviated boreholes in all directions. Also, it is obvious that the risk

    of sanding onset decreases with increasing the inclination angle.A horizontal borehole which is drilled in the minimum horizontal

    stress direction is the best one. On the other hand, the tolerance

    between maximum and minimum  MSFDD  in all directions is less

    than 200 psi. Therefore,   MSFDD   pressure is not sensitive to

    inclination and azimuth in all directions.

    Case 3.  depicts a formation in the strike-slip regime. It is obvious

    from Fig. 8  that the horizontal boreholes have less potential for

    sand production than the vertical and deviated boreholes in all

    directions. As   Fig. 8   shows, in this case the best direction is a

    horizontal borehole close to the maximum horizontal stress

    direction same as Wirput and Zoback   [13,14] studies. Contrary

    to Case 2, in  Case 3 the  MSFDD pressure is sensitive to inclination

    and azimuth in all directions. In the direction of minimum

    020

    4060

    80100

    120140

    160180   0

    1020

    3040

    5060

    7080

    90

    2740

    2750

    2760

    2770

    2780

    2790

    2800

    2810

    2820

    2830

     I n c l i n a t i o n ( 

     d e g r e e ) Az i m u t h( d e g r e e ) 

         P    w     (     P    s     i     )

    Fig. 2.  Collapse pressure for various wellbore trajectories in  NF –SS  stress regime (Case 2).

    0  20

      40  60

      80  100

      120  140

      160  180

    010

    2030

    4050

    6070

    8090

    2650

    2700

    2750

    2800

    2850

    2900

    2950

    3000

    3050

    3100

    3150

     A z imu t h(degree )I nc l i nat i o n( d e g r e e )  

         P    w     (    p    s     i     )

    Fig. 3.  Collapse pressure for various wellbore trajectories in  SS  stress regime (Case 3).

    M.R. Zare-Reisabadi et al. / International Journal of Rock Mechanics & Mining Sciences 56 (2012) 77–87 80

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    horizontal stress sensitivity is low. But the  MSFDD pressure is highly

    sensitive to inclination in the direction of maximum horizontal stress.

    In  Case 4, formation is in the boundary between strike-slip and

    reverse fault regimes. It is concluded from  Fig. 9  that the optimum

    well pattern is a horizontal boreholes drilled parallel to the maximum

    horizontal stress direction. Here also the risk of sanding potential

    decreases with increasing the borehole inclination.

    Finally Case 5 indicate a formation in the reverse fault regimes

    with anisotropic horizontal stresses. Fig. 10 shows in the produc-

    tion situation the highly inclined wells are more stable than the

    vertical ones. In this case, the optimum direction is parallel to the

    maximum principal in situ stress,   sH   and the largest   MSFDDpressure is associated with 601 deviated borehole.

    Regarding   Table 3   comparing these five cases reveal that the

    optimum wellbore trajectory to prevent shear failure is the same for

    both drilling and production condition. For example, in  Case 1, wells

    are drilled near to vertical are more stable than horizontal ones. Also

    in this case, drilling in the direction of minimum horizontal stress

    provide the maximum safe mud window for drilling situation and

    maximum safe drawdown for production condition.

    Principal stresses difference, plays a key role in shear failure of 

    the rocks. In all cases, the best drilling direction in point of stability

    is perpendicular to the plane which there is minimum difference

    between principal stresses. For example in   NF   regime (sv¼s1,sH ¼s2, sh¼s3) a vertical well (in  NF  regime vertical well directionwill be perpendicular to the  s 2–s 3  plane) will be more stable than

    0  20

      4060

      80  100

      120  140

      160  180

    010

    2030

    4050

    6070

    8090

    2700

    2800

    2900

    3000

    3100

    3200

    3300

    3400

    3500

     A z i m u t h( d e g r

     e e )

    I n c l i n a t i o n ( d e g r e e ) 

         P    w     (    p    s     i     )

    Fig. 4.  Collapse pressure for various wellbore trajectories in  SS –RF  stress regime (Case 4).

    0  20

      40  60

      80  100

      120  140

      160  180

    010

    2030

    4050

    6070

    8090

    2800

    2900

    3000

    3100

    3200

    3300

    3400

    3500

     A z im u t h(de g ree )

    I nc l i nat i o n( d e g r e e ) 

         P    w     (    p    s     i     )

    Fig. 5.  Collapse pressure for various wellbore trajectories in  RF  stress regime (Case 5).

     Table 2

    Input data for sanding onset analysis in different stress regime.

    Case Stress

    regime

    sv(psi)

    sH (psi)

    sh(psi)

    P  f (psi)

    n   S 0(psi)

    jdegree

    b0

    1   NF    4095 3600 3150 2025 0.2 1000 35 0.8

    2   NF –SS    3600 3600 3150 2025 0.2 1000 35 0.8

    3   SS    3600 4095 3150 2025 0.2 1000 3 5 0.8

    4   SS –RF    3600 4095 3600 2025 0.2 1000 35 0.8

    5   RF    3150 4095 3600 2025 0.2 1000 3 5 0.8

    M.R. Zare-Reisabadi et al. / International Journal of Rock Mechanics & Mining Sciences 56 (2012) 77–87    81

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    Fig. 6.   MSFDD pressure for various wellbore trajectories in NF  stress regime (Case 1).

    0   10  20   30

      40  50   60

      70   80  90

      100 110 120 130

     140 150 160

     170 180

    0

    10

    20

    30

    4050

    60

    70

    80

    90

    1380

    1400

    1420

    1440

    1460

    1480

    1500

    1520

    1540

     A z i m u t h( D e g

     r e e )

    I n c l i n a t i o n (  D e g r e e  ) 

         M     S     F     D     D     (     P    s     i     )

    Fig. 7.   MSFDD pressure for various wellbore trajectories in  NF –SS  stress regime (Case 2).

    020

    4060

    80100

    120140

    160180

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    200

    400

    600

    800

    1000

    1200

    1400

    1600

     A z i m u t h( D e g

     r e e )

    I n c l  i  n a t i  o n (  D e g r  e e  ) 

         M     S     F     D     D     (     P    s     i     )

    Fig. 8.   MSFDD  pressure for various wellbore trajectories in  SS  stress regime (Case 3).

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    the horizontal one, as the presented model predict. In addition, in

    this regime, drilling of a deviated well in  sh  direction will cause astress difference of (s1–s2) whereas it will be higher value (s1–s3)when a deviated well is drilled in direction of  sH . Therefore, drillingparallel to sh will be better than sH  direction, as the model predict.

    4. Field case study 

    The developed analytical model will be applied to the two

    deviated wells in Ahwaz oilfield for stability analysis during

    drilling and also stability analysis during production will be run

    in Malay Basin field, offshore Malaysia for a horizontal well. Wells

     AZ - A  and   AZ -B  are two deviated wells with same drilling condi-

    tions that produce oil from Bangestan reservoir in Ahwaz oilfield

    (one of southern Iranian field in the Middle East). Based on a

    resultant Geomechanical model by Zare et al., data in  Table 4 was

    used to do stability analysis during drilling in Ahwaz oilfield. The

    direction of maximum horizontal stress in this region is N–S to

    N201E. As Figs. 11 and 12  show, well  AZ - A  and  AZ -B  are in same

    condition except of the well trajectory. Well  AZ - A  was drilled at

    351

     deviation in a direction of  N 301

     whilst Well  AZ -B  is drilled at

    020

    4060

    80100

    120140

    160180

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

     A z i m u t h(  D e

     g r e e )

    I n c l  i  n a t i  o n (  D e g r  e e  ) 

         M     S     F     D     D     (     P

        s     i     )

    Fig. 9.   MSFDD pressure for various wellbore trajectories in  SS –RF  stress regime (Case 4).

    020

    4060

    80100

    120140

    160180

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    200

    400

    600

    800

    1000

    1200

    1400

    1600

     A z i m u t h( D e g r

     e e )

    I n c l i n a t i o n ( D e g r e e  ) 

         M     S     F     D     D     (     P    s     i     )

    Fig. 10.   MSFDD pressure for various wellbore trajectories in  RF  stress regime (Case 5).

     Table 3

    Optimum wellbore trajectory in different cases for drilling and production condition.

    Cases 1 2 3 4 5

    Optimum trajectory in drilling 

    condition

    Close to vertical wells,

    parallel to  sh

    Horizontal wells

    parallel to  sh

    Horizontal wells,

    parallel to  sH 

    Horizontal wells,

    parallel to sH 

    Highly deviated wells

    parallel to sH Optimum trajectory in

    production condition

    Close to vertical wells,

    parallel to  sh

    Horizontal wells,

    parallel to  sh

    Horizontal wells,

    parallel to  sH 

    Horizontal wells,

    parallel to sH 

    Highly deviated wells

    parallel to sH 

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    301 deviation in a direction of N901E. Therefore, the well AZ - A has

    a drilling direction (a) in the range of around 101–301  from themaximum horizontal stress. But well  AZ -B has a drilling direction

    in the range of 701–90

    1 [21] (see SPE 136989 for more details).

    Fig. 13 shows the collapse pressure of the well with different

    inclination and azimuth in Ahwaz oilfield by using data in Table 4

    (is same as  Case 5  and  Fig. 5). It is obvious from Fig. 13 that well

     AZ - A  has been drilled in the optimum drilling direction (close to

     Table 4

    Input data for case studies.

     Well Stress regime Depth (ft)   C  (psi)   m u   (deg)   b   rv  (psi/ft)   r H  (psi/ft)   rh  (psi/ft)   Po (psi/ft)   I   (deg)   a   (deg)

     AZ- A   RF    11,152 1100 0.29 43 – 1.03 1.2 1.1 0.46 35 30

     AZ-B   RF    11,152 1100 0.29 43 – 1.03 1.2 1.1 0.46 30 90

     AA   NF    6,760 1500 0.25 35 1 1 0.93 0.9 0.433 90 190

    Fig. 11.  Trajectory of well  AZ - A.

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    the maximum horizontal stress direction) but well  AZ -B has been

    drilled in the direction of minimum horizontal stress. Therefore it

    is expected that well   AZ - A   be more stable with less drilling

    problems than the well   AZ -B. Refereeing to the drilling reports,

    numerous cases of borehole instability, stuck pipe, and borehole

    collapse have been stated while drilling well   AZ -B. These pro-

    blems caused highly increasing of drilling operation cost of this

    well. However, well   AZ - A   has been drilled without any serious

    problems which confirming the applicability and accuracy of 

    presented model.

    Well   AA   is an open hole horizontal well in Malay Basin,

    offshore Malaysia with sand/shale sequences. The local area is

    located in a normal fault stress regime where maximum in-situ

    stress is vertical stress. Regional stress data in the Malay Basin

    field indicated that the direction of maximum horizontal stress

    follows north–south or near north east–south west trend. Based

    Fig. 12.  Trajectory of well  AZ -B.

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    on full scale Geomechanical study which was done by Khaksar

    et al. [18], data in Table 4 was used to do stability analysis during

    production for this area in sandstone interval.Fig. 14  shows the  MSFDD  pressure of the wells with different

    inclination and azimuth in Malay Basin field (is same as   Case 1

    and Fig. 6). Fig. 14 indicates a  MSFDD  of 235 psi can be achieved

    over the life of field condition for planned horizontal well  AA   in

    sandstone section. Based on the model prediction, no sand

    production will be occurred at the first stage of production and

    no sand control would be needed. The maximum planned draw-

    down in well AA  is 200 psi and it is currently producing sand free,

    confirming the accuracy of the sand production model [18].

    5. Conclusions

    In this study, we present an analytical model that estimates

    collapse pressure in stability analysis during drilling and in

    addition determines maximum drawdown pressure to prevent

    sand production. The Mogi–Coulomb failure criterion was used to

    analyze sand production for the first time. It was demonstratedthat optimum well trajectory to prevent wellbore collapse in

    production condition is same as drilling condition.

    It was shown that the best stable well trajectory in drilling and

    production condition is highly affected by in-situ stress regimes

    and the magnitude of in situ stresses. It was demonstrated that in

    the case of the normal fault stress regime, drilling in the direction

    of minimum horizontal stress, regardless of the inclination, is the

    most stable direction for both drilling and production operations.

    In strike-slip and reverse fault stress regime, drilling in the

    direction of minimum horizontal stress is less stable than the

    other directions. Drilling direction does not affect the horizontal

    and highly deviated boreholes stability in the normal stress

    regimes, but in the reverse and strike-slip regimes stability of 

    these wells both during drilling and production, is highly

    0  20

      40  60

      80  100

      120  140

      160  180

    010

    2030

    4050

    6070

    8090

    5750

    5800

    5850

    5900

    5950

    6000

    6050

    6100

    6150

    6200

     A z i m u t h ( d e g

     r e e )I n c l i n a t i o n  ( d e g r e e ) 

         P    w     (    p    s     i     )

    Well

    AZ−B

    Well

    AZ−A

    Fig. 13.  Collapse pressure for various wellbore trajectories in in Ahwaz oilfield.

    015

    3045

    6075

    90105

    120135

    150165

    180

    0

    15

    30

    45

    60

    75

    90

    200

    400

    600

    800

    1000

    1200

    1400

    1600

     A z i m u t h ( 

     D e g r e e )

    I nc l i nat i o n( D e g r e e ) 

    X: 15

    Y: 90

    Z: 240

         M

         S     F     D     D     (     P    s     i     )

    Well

    AA

    Fig. 14.   MSFDD pressure for various wellbore trajectories in Malay Basin field.

    M.R. Zare-Reisabadi et al. / International Journal of Rock Mechanics & Mining Sciences 56 (2012) 77–87 86

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    sensitive to the drilling direction. Drilling a well near the vertical

    direction is not always the most stable well trajectory. It is true

    only in the normal stress regime.

    The results also show that in reverse fault and strike slip stress

    regimes, horizontal well provide a larger safe mud window in

    drilling condition and larger MSFDD pressure in production mode.

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