designing for benefits realisation with a lean approach

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Designing for benefits realisation with a Lean approach Ian Ashley The Change People 16 th April 2013 Email : [email protected] Tel : 07909 898625

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This presentation was delivered by Ian Ashley at an APM Oxford chapter event in April 2013

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Page 1: Designing for benefits realisation with a lean approach

Designing for benefits realisation

with a Lean approach

Ian Ashley

The Change People

16th April 2013

Email : [email protected]

Tel : 07909 898625

Page 2: Designing for benefits realisation with a lean approach

12Agenda

Introduction / Credentials

Definition of Lean

Designing for Benefits Realisation

Managing implementation challenges

Q & A

The Change People April 2013

Page 3: Designing for benefits realisation with a lean approach

12Introduction / Credentials

The Change People – niche consultancy focussed on the people

and process dimensions of change, engaging on business

transformation programmes and IT implementations.

Direct operational experience in Finance, IT, Supply Chain,

Procurement, HR.

Applied lean thinking / process improvement across a range of

sectors including automotive, aerospace, pharmaceuticals, utilities

and the NHS.

Consulted / led programs and workstreams on IT implementations

in Retail, Oil & Gas, Distribution, Automotive

The Change People April 2013

Page 4: Designing for benefits realisation with a lean approach

12What is Lean ?

The Change People April 2013

Page 5: Designing for benefits realisation with a lean approach

12What is Lean ?

A process orientated system of working able to

deliver significantly enhanced performance for

Customers and other stakeholders.

The description ‘lean’ first appeared in 1990 in a book

detailing the working methods of Toyota as it out-

performed all other global automotive manufacturers.

Just In

Time

World Class

Productivity

Jidoka

Standardisation

Initially

highlighting

Tools and

Techniques

The Change People April 2013

Page 6: Designing for benefits realisation with a lean approach

12The key principles of Lean

Lean Thinking (1996), James P. Womack and Daniel T. Jones

The Change People April 2013

Page 7: Designing for benefits realisation with a lean approach

12

Exercise

For the Organisation you work in :

Who are your Customers ?

What are they prepared to pay for ?

The Change People April 2013

Page 8: Designing for benefits realisation with a lean approach

12

Distinguishing between ‘business as

usual’ and projects

Business as Usual

• Business functions / departments perform activities to

ultimately deliver outcomes for customers.

• Can be categorized as value adding, essential non value

adding or non value adding (waste)

Projects / Programs / Portfolios

• Changing some aspect of Business as Usual

The Change People April 2013

Page 9: Designing for benefits realisation with a lean approach

12Recognising the Wider Context

It’s a System –

not just a set of

tools

Things should be

made as simple as

possible, but not any

simpler.

Albert Einstein

Burke-Litwin Model

The Change People April 2013

Page 10: Designing for benefits realisation with a lean approach

12

Designing for Benefits Realisation at the

Strategic Level

1. Agreeing the Change Agenda

• Hoshin planning (Policy Deployment) is an effective method for identifying

the ‘vital few’ strategic projects.

• Positive de-selection of projects given limited resources and funding.

• Resources aligned at organisation level onto strategic agenda rather than

determined within each business function.

2. Programme Governance

• PMO established with Programme Manager appointed to manage risks,

issues and resource contention.

• Regular reviews at Board level to add, remove and refine projects

throughout the year to reflect changing context.

The Change People April 2013

Page 12: Designing for benefits realisation with a lean approach

12

Consideration of the landscape being

changed - key features of a lean model

1. Measures drive behaviour.

• Appropriate Quality, Cost, Delivery (Q,C,D ) measures linked to the primary

output of a department or process can drive employee engagement to

deliver incremental benefits every day by removing waste.

2. Codify how the work is to be done, right first time, flow.

• Standard operating procedures reflecting best practice underpinning robust

process design.

3. Align resources to the work required.

• Establish the principle of completing a day’s work in a day.

4. Visual Management

5. Team Leader / First Line Supervisor role is crucial

• To ensure work is executed the way it’s been designed and there is enough

resource (daily / hourly).

The Change People April 2013

Page 13: Designing for benefits realisation with a lean approach

12Waste

Non-value adding activities, or waste, can be categorised into 7 areas :

Transport movement of materials

Inventory all supplies and materials being used

Motion unnecessary people movement due to workplace design

Waiting waiting for the next process step

Overproduction producing more than is needed or ahead of demand

Overprocessing unnecessary activities or design features

Defects the effort involved in inspecting for and fixing errors

T I M W O O D plus.......

Untapped human potential loss of creativity and discretionary effort

The Change People April 2013

Page 14: Designing for benefits realisation with a lean approach

12

Exercise

For the Organisation or Project you work in :

What waste can you see ?

The Change People April 2013

Page 15: Designing for benefits realisation with a lean approach

12

Business as Usual is a key point of

integration

Customer

Requirement

Processes and procedures • Define , unambiguously what needs

to be done

• Well designed and aligned to

organisational values and policies

People • Fully trained in agreed procedures,

focussed by relevant measures

• Actively managed but encouraged

to solve problems

• Technology • Designed to support the end to end

process as well as functional

requirements

The Change People April 2013

Page 16: Designing for benefits realisation with a lean approach

12

• A lean model requires tangible project deliverables that

can indicate business readiness :

Integrated Standard Operating Procedures (SOP’s) – not just

IT user guides

SOP competency matrices to identify individual training

requirements and create job role clarity

Impacts on resource levels – will the work require less or

more man hours?

How will the project impact departmental Quality, Cost,

Delivery measures ?

Potential for some to be negative with higher benefit elsewhere

Use the concept of process trials to enable end users

to deeply understand the impact on their jobs.

Managing a project transition to ‘business

as usual’

The Change People April 2013

Page 17: Designing for benefits realisation with a lean approach

12Agenda

Introduction / Credentials

Definition of Lean

Designing for Benefits Realisation

Managing implementation challenges

Q & A

The Change People April 2013

Page 18: Designing for benefits realisation with a lean approach

12Recommended Reading

Lean Thinking James Womack, Dan Jones & Daniel Roos

Double Loop Learning ( Harvard Business Review Article) Chris Argyris

The Lean Toolbox John Bicheno

The Change People April 2013

Page 19: Designing for benefits realisation with a lean approach

12

Q & A

The Change People April 2013