design qualification test report sata-022 sata-022-01-s-s

Project Number: Design Qualification Test Report Tracking Code: TC1037-3508_REPORT_REV_2

Requested by: Steven Xu Date: 01/03/2011 Product Rev: 0

Part #:SATA-022-01-S-S-VT/SATA-022-01-S-S-CM Lot #: N/A Tech: Peter Chen Eng: Vico Zhao

Part description: SATA-022 Qty to test: 40

Test Start: 9/28/2010 Test Completed: 11/05/2010

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Design Qualification Test Report

SATA-022 SATA-022-01-S-S-VT/SATA-022-01-S-S-CM

Tracking Code: TC1037-3508_REPORT_REV_2 Part #: SATA-022-01-S-S-VT/SATA-022-01-S-S-CM Part description: SATA-022

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CERTIFICATION All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: DVT, Please see test plan. APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION

1) All materials were manufactured in accordance with the applicable product specification. 2) All test samples were identified and encoded to maintain traceability throughout the test sequences. 3) After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001. 4) Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. 5) The automated procedure is used with aqueous compatible soldering materials. 6) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 7) Any additional preparation will be noted in the individual test sequences. 8) Solder Information: Lead free 9) Re-Flow Time/Temp: See accompanying profile. 10) Samtec Test PCBs used: PCB-102817-TST-01A


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TYPICAL OVEN PROFILE (Soldering Parts to Test Boards)


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FLOWCHARTS Gas Tight

TEST GROUP A1STEP 176Points

01 LLCR-1

02 Gas Tight03 LLCR-2

Gas Tight = EIA-364-36A

LLCR = EIA-364-23, LLCR

use Keithley 580 in the dry circuit mode, 10 mA Max IR & DWV

TEST GROUP A1 GROUP A2 GROUP A3 GROUP B1

STEP 2 Mated Sets2 Unmated of Part

# Being Tested2 Unmated ofMating Part # 2 Mated Sets

Break Down -Pin to Pin

Break Down -Pin to Pin

Break Down -Pin to Pin Pin to Pin

01DWV/Break Down

VoltageDWV/Break Down

VoltageDWV/Break Down

Voltage

IR & DWV at test voltage(on both mated sets and on each

connector unmated)

02Thermal Aging

(both sets unmated)

03


connector unmated)

04Cyclic Humidity

(both sets unmated)

05


connector unmated)

DWV on group B1 to be performed at Test VoltageDWV test voltage is equal to 75% of the lowest break down voltage from group A1, A2 or A3

Thermal Aging = EIA-364-17, Test Condition 3 (85°C)Time Condition 'C' (500 Hours)

Humidity =EIA-364-31, Test Condition 'B' (96 Hours) and Method II (+40°C @ 90% RH to 95% RH)ambient pre-condition and delete steps 7a and 7b

IR = EIA-364-21DWV = EIA-364-20, Test Condition 1


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FLOWCHARTS Continued

Mating/Unmating/Gaps/Normal Force/Deflection Force

TEST GROUP A1 GROUP B1 GROUP B2

STEP10 Boards

(smallest position submitted)Individual Contacts

(8-10 min)Individual Contacts

(8-10 min)

01 Contact Gaps Contact Gaps Contact Gaps

02Mating / Unmating Setup Approved Setup Approved

03

Clean w/Compressed AirNormal Force (in the body and

soldered on PCB unlessotherwise specified)

Thermal Aging (Mated)

04 125 Cycles (125 Total) Contact Gaps05 Clean w/Compressed Air soldered on PCB unless

06 Mating / Unmating07 125 Cycles (250 Total)08 Clean w/Compressed Air



15 Mating / Unmating16 Contact Gaps17 Thermal Aging (Mated)

18 Mating / Unmating19 Contact Gaps20 Cyclic Humidity (Mated)21 Mating / Unmating

Thermal Aging = EIA-364-17, Test Condition 4 (105°C)Time Condition 'B' (250 Hours)

Humidity = EIA-364-31, Test Condition B (240 Hours) and Method III (+25°C to +65°C @ 90% RH to 98% RH)ambient pre-condition and delete steps 7a and 7b

Mating/Un-Mating Forces = EIA-364-13Normal Force = EIA-364-04

(Perpendicular) displacement Force = 12.7 mm/min +/- 6 mm/minSpec is 50 N @ 1 mm displacement

Contact Gaps/Height - No standard method. Usually measured optically


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FLOWCHARTS Continued

Durability/Thermal Age/Cyclic Humidity

TEST GROUP A1STEP 176 Points

500 Cycles01 LLCR-102 500 Cycles

03 Clean Mating Interface04 LLCR-2

05Thermal Age (Mated and

undisturbed)06 LLCR-3

07Cyclic Humidity (Mated and

undisturbed)08 LLCR-4

Thermal Aging = EIA-364-17, Test Condition 3 (85°C)Time Condition 'C' (500 Hours)

Humidity =EIA-364-31, Test Condition 'B' (96 Hours) and Method II (+40°C @ 90% RH to 95% RH)ambient pre-condition and delete steps 7a and 7b

LLCR = EIA-364-23, LLCRuse Keithley 580 in the dry circuit mode, 100 mA Max


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FLOWCHARTS Continued Current Carrying Capacity 3 Mated Assemblies Each--singal pin

TEST GROUP A1 GROUP A2 GROUP A3STEP 3 Mated Assemblies 3 Mated Assemblies 3 Mated Assemblies

1 CONTACT POWERED 2 CONTACTS POWERED 3 CONTACTS POWERED01 CCC CCC CCC

TEST GROUP A4 GROUP A5STEP 3 Mated Assemblies 3 Mated Assemblies

4 CONTACTS POWEREDALL CONTACTS

POWERED01 CCC CCC

(TIN PLATING) - Tabulate calculated current at RT, 65°C, 75°C and 95°Cafter derating 20% and based on 105°C

(GOLD PLATING) - Tabulate calculated current at RT, 85°C, 95°C and 115°Cafter derating 20% and based on 125°C

CCC, Temp rise = EIA-364-70

Current Carrying Capacity 3 Mated Assemblies Each--Power pin

TEST GROUP A1STEP 3 Mated Assemblies

01 CCC

Wire power pins P1,P2,P3 in parallel for power, P4,P5,P6 in parallel for return.(TIN PLATING) - Tabulate calculated current at RT, 65°C, 75°C and 95°C

after derating 20% and based on 105°C(GOLD PLATING) - Tabulate calculated current at RT, 85°C, 95°C and 115°C

after derating 20% and based on 125°CCCC, Temp rise = EIA-364-70


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ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes.

THERMAL:

1) EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors. 2) Test Condition 3 at 85° C. 3) Test Condition 4 at 105° C. 4) Test Time Condition B for 250 hours. 5) Test Time Condition C for 500 hours. 6) All test samples are pre-conditioned at ambient. 7) All test samples are exposed to environmental stressing in the mated condition.

HUMIDITY:

1) Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors. 2) Test Condition B, 240 Hours. 3) Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b. 4) All samples are pre-conditioned at ambient. 5) All test samples are exposed to environmental stressing in the mated condition.

TEMPERATURE RISE (Current Carrying Capacity, CCC):

1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.

2) When current passes through a contact, the temperature of the contact increases as a result of I2R (resistive)

heating. 3) The number of contacts being investigated plays a significant part in power dissipation and therefore

temperature rise. 4) The size of the temperature probe can affect the measured temperature. 5) Copper traces on PC boards will contribute to temperature rise:

a. Self heating (resistive) b. Reduction in heat sink capacity affecting the heated contacts

6) A de-rating curve, usually 20%, is calculated. 7) Calculated de-rated currents at three temperature points are reported:

a. Ambient

b. 80о C

c. 95о C

d. 115о C

8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized. 9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum

temperature in the vicinity of the heat generation area. 10) A computer program, TR 803.exe, ensures accurate stability for data acquisition. 11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,

etc. 12) Hook-up wire length is longer than the minimum specified in the referencing standard.

CONTACT GAPS:

1) Gaps above the surrounding plastic surface were measured before and after stressing the contacts (e.g. thermal aging, mechanical cycling, etc.).

2) Typically, all contacts on the connector are measured.


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ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes

MATING/UNMATING:

1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors. 2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to

prevent damage to the system under test. 3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.

NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):

1) Reference document: EIA-364-04, Normal Force Test Procedure for Electrical Connectors. 2) The contacts shall be tested in the connector housing. 3) If necessary, a “window” shall be made in the connector body to allow a probe to engage and deflect the

contact at the same attitude and distance (plus 0.05 mm [0.002”]) as would occur in actual use. 4) The connector housing shall be placed in a holding fixture that does not interfere with or otherwise influence

the contact force or deflection. 5) Said holding fixture shall be mounted on a floating, adjustable, X-Y table on the base of the Dillon TC2,

computer controlled test stand with a deflection measurement system accuracy of 5.0 µm (0.0002”). 6) The nominal deflection rate shall be 5 mm (0.2”)/minute. 7) Unless otherwise noted a minimum of five contacts shall be tested. 8) The force/deflection characteristic to load and unload each contact shall be repeated five times. 9) The system shall utilize the TC2 software in order to acquire and record the test data. 10) The permanent set of each contact shall be measured within the TC2 software. 11) The acquired data shall be graphed with the deflection data on the X-axis and the force data on the Y-axis

and a print out will be stored with the Tracking Code paperwork.

INSULATION RESISTANCE (IR): To determine the resistance of insulation materials to leakage of current through or on the surface of these materials when a DC potential is applied.

1) PROCEDURE: a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors. b. Test Conditions:

i. Between Adjacent Contacts or Signal-to-Ground ii. Electrification Time 2.0 minutes

iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances. 2) MEASUREMENTS: 3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000

megohms.


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DIELECTRIC WITHSTANDING VOLTAGE (DWV):

To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of environmental stresses so not to influence the readings from arcing that occurs during the measurement process.

1) PROCEDURE: a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors. b. Test Conditions:

i. Between Adjacent Contacts or Signal-to-Ground ii. Rate of Application 500 V/Sec

iii. Test Voltage (VAC) until breakdown occurs 2) MEASUREMENTS/CALCULATIONS

a. The breakdown voltage shall be measured and recorded. b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage. c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (one-

fourth of the breakdown voltage).

LLCR: 1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 3) The following guidelines are used to categorize the changes in LLCR as a result from stressing

a. <= +5.0 mOhms: --------------------------- Stable b. +5.1 to +10.0 mOhms:--------------------- Minor c. +10.1 to +15.0 mOhms: ------------------- Acceptable d. +15.1 to +50.0 mOhms: ------------------- Marginal e. +50.1 to +2000 mOhms: ------------------ Unstable f. >+2000 mOhms:---------------------------- Open Failure


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GAS TIGHT: To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh vapors which might lead to oxide formation that may degrade the electrical performance of the contact system.

1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 3) The following guidelines are used to categorize the changes in LLCR as a result from stressing


4) Procedure: a. Reference document: EIA-364-36, Test Procedure for Determination of Gas-Tight Characteristics

for Electrical Connectors, Sockets and/or Contact Systems. b. Test Conditions:

i. Class II--- Mated pairs of contacts assembled to their plastic housings. ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber

iii. The ratio of the volume of the test chamber to the surface area of the acid shall be 10:1. iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are

added. v. Exposure time, 55 to 65 minutes.

vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the surface of the acid than 3 inches.

vii. The samples shall be dried after exposure for a minimum of 1 hour.

viii. Drying temperature 50о C

ix. The final LLCR shall be conducted within 1 hour after drying.


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RESULTS

Temperature Rise, CCC at a 20% de-rating CCC for a 30°C Temperature Rise -----------------------3.8A per contact with 1 adjacent signal contacts powered CCC for a 30°C Temperature Rise -----------------------2.9A per contact with 2 adjacent signal contacts powered CCC for a 30°C Temperature Rise -----------------------2.6A per contact with 3 adjacent signal contacts powered CCC for a 30°C Temperature Rise -----------------------2.3A per contact with 4 adjacent signal contacts powered CCC for a 30°C Temperature Rise -----------------------2.0A per contact with 7 adjacent signal contacts powered CCC for a 30°C Temperature Rise -----------------------6.2A per contact with 3 power contacts(in parallel)

powered CCC for a 30°C Temperature Rise -----------------------3.4A per contact with 15 power contacts(every three pins

in parallel) powered

Contact Gaps Initial

o Min-------------------------------------------------- 0.330 mm o Max ------------------------------------------------- 0.492 mm

After 500 Cycles o Min-------------------------------------------------- 0.308 mm o Max ------------------------------------------------- 0.458 mm

Thermal o Min-------------------------------------------------- 0.310 mm o Max ------------------------------------------------- 0.466 mm

Mating – Unmating Forces

Initial o Mating

Min --------------------------------------- 6.15 Lbs Max--------------------------------------- 8.60 Lbs

o Unmating Min --------------------------------------10.36 Lbs Max--------------------------------------13.49 Lbs

After 125 Cycles o Mating

Min --------------------------------------- 6.04 Lbs Max--------------------------------------- 8.03 Lbs

o Unmating Min --------------------------------------- 4.85 Lbs Max--------------------------------------- 6.26 Lbs


Min --------------------------------------- 6.00 Lbs Max--------------------------------------- 7.50 Lbs



Min --------------------------------------- 6.00 Lbs Max--------------------------------------- 7.25 Lbs



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RESULTS continued


Min --------------------------------------- 6.15 Lbs Max--------------------------------------- 7.25 Lbs


Thermal o Mating

Min --------------------------------------- 2.16 Lbs Max--------------------------------------- 2.82 Lbs


Humidity o Mating

Min --------------------------------------- 2.09 Lbs Max--------------------------------------- 2.47 Lbs


Normal Force at 0.29mm deflection Initial

o Min----------------------------------------------- 177.0 gf Set ----- 0.0020 mm o Max ---------------------------------------------- 216.0 gf Set ----- 0.0200 mm

Thermal o Min----------------------------------------------- 185.7 gf Set ------ 0.0010 mm o Max ---------------------------------------------- 200.0 gf Set ------ 0.0050 mm

Insulation Resistance minimums, IR

Initial o Mated------------------------------------------------10000Meg Ω ------------------------- Pass o Unmated --------------------------------------------10000Meg Ω ------------------------ Pass

Thermal o Mated------------------------------------------------10000Meg Ω ------------------------ Pass o Unmated --------------------------------------------10000Meg Ω ------------------------ Pass

Humidity o Mated------------------------------------------------- 5625Meg Ω ------------------------ Pass o Unmated --------------------------------------------- 5869Meg Ω ------------------------ Pass

Dielectric Withstanding Voltage minimums, DWV

Minimums o Breakdown Voltage ----------------------------------600VAC o Test Voltage -------------------------------------------450VAC o Working Voltage -------------------------------------150VAC

Initial DWV --------------------------------------------------Passed Thermal DWV-----------------------------------------------Passed Humidity DWV----------------------------------------------Passed


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RESULTS continued LLCR Durability (176 LLCR test points)

Initial --------------------------------------------------------------- 10.0 mOhms Max Durability, 100 Cycles

o <= +5.0 mOhms ----------------------------------- 176 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure

Thermal o <= +5.0 mOhms ----------------------------------- 176 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure o

Humidity o <= +5.0 mOhms ----------------------------------- 167 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------9 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure

LLCR Gas Tight (176 LLCR test points)

Initial -----------------------------------------------------------------9.7 mOhms Max Gas-Tight

o <= +5.0 mOhms ----------------------------------- 176 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure


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DATA SUMMARIES

TEMPERATURE RISE (Current Carrying Capacity, CCC): 1) High quality thermocouples whose temperature slopes track one another were used for temperature

monitoring. 2) The thermocouples were placed at a location to sense the maximum temperature generated during testing. 3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less

than 1° C (computer controlled data acquisition). 4) Adjacent contacts were powered:

a. Linear configuration with 1 adjacent signal conductors/contacts powered

TC1037-35081(1x1) Contacts in Linear series

Part number:SATA-022-01-S-S-VT/SATA-022-01-S-S-CM

9.09.0

7.27.2

5.65.6

4.54.54.84.8

3.83.8

2.72.7

2.12.1

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

20 40 60 80 100 120 140

Ambient Temperature, ° C

Max

imu

m C

urr

ent,

Am

p p

er C

on

tact

Base Curve

Derated 20 %

RT Peak Amp

RT Derated Amp

Measured Current

85 ° C

85 ° C Peak Amp

85 ° C Derated Amp

95 ° C

95 ° C Peak Amp

95 ° C Derated Amp

Limit

115 ° C Peak Amp

115 ° C Derated Amp

115 ° C

Room Temp125° CLimit

Useful Range

Room Temp= 24.5 C

Current Rating per Contact (30 Deg. Rise, 20% Derated) = 3.8 Amps


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DATA SUMMARIES Continued

b. Linear configuration with 2 adjacent signal conductors/contacts powered



6.76.7

5.45.4

4.24.2

3.33.33.63.6

2.92.9

2.02.0

1.61.6

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

20 40 60 80 100 120 140


Max

imu

m C

urr

ent,

Am

p p

er C

on

tact

Base Curve

Derated 20 %

RT Peak Amp

RT Derated Amp

Measured Current

85 ° C

85 ° C Peak Amp

85 ° C Derated Amp

95 ° C

95 ° C Peak Amp

95 ° C Derated Amp

Limit

115 ° C Peak Amp


115 ° C


Useful Range

Room Temp= 24.6 C



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c. Linear configuration with 3 adjacent signal conductors/contacts powered



6.16.1

4.94.9

3.83.8

3.03.03.23.2

2.62.6

1.81.8

1.51.5

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

20 40 60 80 100 120 140


Max

imu

m C

urr

ent,

Am

p p

er C

on

tact

Base Curve

Derated 20 %

RT Peak Amp

RT Derated Amp

Measured Current

85 ° C

85 ° C Peak Amp

85 ° C Derated Amp

95 ° C

95 ° C Peak Amp

95 ° C Derated Amp

Limit

115 ° C Peak Amp


115 ° C


Useful Range

Room Temp= 21.8 C



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d. Linear configuration with 4 adjacent signal conductors/contacts powered



5.45.4

4.34.3

3.33.3

2.72.72.92.9

2.32.3

1.61.6

1.31.3

0.0

1.0

2.0

3.0

4.0

5.0

6.0

20 40 60 80 100 120 140


Max

imu

m C

urr

ent,

Am

p p

er

Co

nta

ct

Base Curve

Derated 20 %

RT Peak Amp

RT Derated Amp

Measured Current

85 ° C

85 ° C Peak Amp

85 ° C Derated Amp

95 ° C

95 ° C Peak Amp

95 ° C Derated Amp

Limit

115 ° C Peak Amp


115 ° C


Useful Range

Room Temp= 24.9 C



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e. Linear configuration with all adjacent signal conductors/contacts powered

TC1037-3508All(1x7) Contacts in Linear series


4.74.7

3.83.8

2.92.9

2.32.32.52.5

2.02.0

1.31.3

1.11.1

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

20 40 60 80 100 120 140


Max

imu

m C

urr

ent,

Am

p p

er C

on

tact

Base Curve

Derated 20 %

RT Peak Amp

RT Derated Amp

Measured Current

85 ° C

85 ° C Peak Amp

85 ° C Derated Amp

95 ° C

95 ° C Peak Amp

95 ° C Derated Amp

Limit

115 ° C Peak Amp


115 ° C


Useful Range

Room Temp= 22.3



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f. Linear configuration with 3 power contacts (in parallel) powered

TC1037-3508All(3x1) Contacts in Linear series


14.814.8

11.811.8

9.19.1

7.37.37.87.8

6.26.2

4.34.3

3.43.4

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20 40 60 80 100 120 140


Max

imu

m C

urr

ent,

Am

p p

er C

on

tact

Base Curve

Derated 20 %

RT Peak Amp

RT Derated Amp

Measured Current

85 ° C

85 ° C Peak Amp

85 ° C Derated Amp

95 ° C

95 ° C Peak Amp

95 ° C Derated Amp

Limit

115 ° C Peak Amp


115 ° C


Useful Range

Room Temp= 24.9 C


g. Linear configuration with all 15 power contacts (in parallel) powered

TC1037-3508All(3x5 ) Contacts in Linear series


8.08.0

6.46.4

5.05.0

4.04.04.34.3

3.43.4

2.42.4

1.91.9

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

20 40 60 80 100 120 140


Max

imu

m C

urr

ent,

Am

p p

er C

on

tact

Base Curve

Derated 20 %

RT Peak Amp

RT Derated Amp

Measured Current

85 ° C

85 ° C Peak Amp

85 ° C Derated Amp

95 ° C

95 ° C Peak Amp

95 ° C Derated Amp

Limit

115 ° C Peak Amp


115 ° C


Useful Range

Room Temp= 24.5



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DATA SUMMARIES Continued CONTACT GAPS:

Units: mm Units: mm Units: mm0.3300 0.3080 0.31000.4920 0.4580 0.46600.4022 0.3991 0.36410.0404 0.0391 0.0344

220 220 220St. Dev.St. Dev.

After Thermal

Count

MinimumMinimum

Maximum

Average

Maximum

Average

Count

After 500 Cycles

St. Dev.

Count

Initial

Minimum

Maximum

Average

MATING/UNMATING:

newtons Force (Lbs) newtons Force (Lbs) newtons Force (Lbs) newtons Force (Lbs)

Minimum 27.38 6.15 46.12 10.36 26.89 6.04 21.59 4.85

Maximum 38.27 8.60 60.05 13.49 35.72 8.03 27.87 6.26

Average 33.56 7.54 52.26 11.74 32.03 7.20 23.51 5.28


Minimum 26.69 6.00 20.70 4.65 26.69 6.00 21.69 4.87

Maximum 33.36 7.50 24.24 5.45 32.28 7.25 24.53 5.51

Average 29.70 6.67 22.45 5.05 29.41 6.61 22.63 5.08


Minimum 27.38 6.15 20.12 4.52 9.62 2.16 8.34 1.87

Maximum 32.28 7.25 23.26 5.23 12.56 2.82 10.50 2.36

Average 29.36 6.60 21.79 4.90 10.98 2.47 9.65 2.17

newtons Force (Lbs) newtons Force (Lbs)

Minimum 9.32 2.09 8.24 1.85

Maximum 10.99 2.47 10.50 2.36

Average 9.97 2.24 9.00 2.02

After 375 Cycles

Mating UnmatingUnmating

Unmating

After 125 Cycles

Mating Mating Unmating

Initial

After Thermals

Mating Unmating Mating Unmating

After Humidity

Mating Unmating

After 500 Cycles

After 250 Cycles

Mating


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DATA SUMMARIES Continued NORMAL FORCE (FOR CONTACTS TESTED O IN THE HOUSING):

1) Calibrated force gauges are used along with computer controlled positioning equipment. 2) Typically, 8-10 readings are taken and the averages reported.

Initial0.050 0.100 0.150 0.200 0.290 SET

Averages 90.27 121.36 148.27 169.73 193.36 0.0094Min 61.00 97.00 129.00 159.00 177.00 0.0020Max 111.00 137.00 159.00 189.00 216.00 0.0200

St. Dev 15.41 12.64 9.24 9.86 14.03 0.0062Count 11 11 11 11 11 11

Deflections in mm, Forces in Grams

Thermal0.050 0.100 0.150 0.200 0.290 SET

Averages 72.36 106.18 137.45 164.45 192.73 0.0015Min 53.00 86.00 119.00 152.00 185.00 0.0010Max 89.00 125.00 152.00 175.00 200.00 0.0050

St. Dev 12.71 13.62 12.42 8.42 4.65 0.0012Count 11 11 11 11 11 11

Deflections in mm Forces in Grams


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INSULATION RESISTANCE (IR):

Pin to Pin

Mated Unmated Unmated

Minimum SATA-VT/CM SATA-VT CM

Initial 10000 10000

Thermal 10000 10000

Humidity 5625 5869 DIELECTRIC WITHSTANDING VOLTAGE (DWV):

Voltage Rating Summary

Minimum SATA-VT/CM

Breakdown Voltage 600

Test Voltage 450

Working Voltage 150

Pin to Pin

Initial Test Voltage Passed After Thermal Test Voltage Passed After Humidity Test Voltage Passed


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LLCR: 1) A total of 176 points were measured. 2) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 3) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 4) The following guidelines are used to categorize the changes in LLCR as a result from stressing.

a. <= +5.0 mOhms: --------------------------- Stable b. +5.1 to +10.0 mOhms:--------------------- Minor c. +10.1 to +15.0 mOhms: ------------------- Acceptable d. +15.1 to +50.0 mOhms: ------------------- Marginal e. +50.1 to +2000 mOhms ------------------- Unstable f. >+2000 mOhms:---------------------------- Open Failure

Date Sep. 27 2010 Oct. 09 2010 Oct. 22 2010 Nov. 05 2010 Room Temp C 23 23 22 23

RH 52% 50% 52% 53%

Name Peter Chen Peter Chen Peter Chen Peter Chen mOhm values Actual Delta Delta Delta

Initial 500 Cycles Thermal Humidity Average 11.5 0.5 1.5 2.4

St. Dev. 1.3 0.5 1.0 1.5 Min 10.0 -0.6 -1.1 0.4

Max 15.5 2.6 4.7 8.2

Count 176 176 176 176

How many samples are being tested? 8

How many contacts are on each

board? 22 Stable Minor Acceptable Marginal Unstable Open

500 Cycles 176 0 0 0 0 0 Thermal 176 0 0 0 0 0

Humidity 167 9 0 0 0 0


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DATA SUMMARIES Continued GAS TIGHT:

1) A total of 176 points were measured. 2) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 3) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 4) The following guidelines are used to categorize the changes in LLCR as a result from stressing.


Date Oct. 28 2010 Nov. 4 2010

Room Temp C 23 23 RH 52% 53%

Name Peter Chen Peter Chen mOhm values Actual Delta

Initial After Gas Tight Average 11.2 0.7

St. Dev. 1.0 0.8 Min 9.7 -1.4

Max 13.9 4.5

Count 176 176

How many samples are being tested? 8

How many contacts are on each board? 22 Stable Minor Acceptable Marginal Unstable Open

After Gas Tight 176 0 0 0 0 0


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DATA CONTACT GAPS:

Initial Units: mm

Pos.# B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 1 0.362 0.412 0.416 0.392 0.368 0.368 0.416 0.41 0.404 0.3862 0.376 0.394 0.368 0.378 0.384 0.41 0.436 0.414 0.458 0.4063 0.356 0.338 0.382 0.37 0.37 0.366 0.408 0.394 0.4 0.3844 0.344 0.392 0.35 0.36 0.348 0.348 0.362 0.368 0.406 0.3465 0.35 0.398 0.348 0.376 0.352 0.366 0.376 0.364 0.368 0.356 0.346 0.39 0.34 0.364 0.378 0.364 0.35 0.352 0.376 0.3327 0.334 0.396 0.358 0.362 0.342 0.358 0.332 0.342 0.33 0.3748 0.336 0.442 0.352 0.43 0.37 0.356 0.372 0.344 0.38 0.3469 0.356 0.438 0.376 0.426 0.372 0.402 0.398 0.358 0.424 0.378

10 0.36 0.442 0.356 0.438 0.384 0.408 0.402 0.372 0.428 0.39411 0.468 0.414 0.472 0.41 0.338 0.458 0.382 0.352 0.468 0.34812 0.43 0.482 0.442 0.478 0.44 0.468 0.468 0.452 0.444 0.45613 0.428 0.492 0.44 0.486 0.43 0.458 0.466 0.446 0.448 0.44814 0.378 0.436 0.392 0.428 0.382 0.41 0.418 0.374 0.436 0.415 0.362 0.44 0.384 0.426 0.382 0.408 0.416 0.382 0.432 0.39216 0.368 0.452 0.398 0.436 0.38 0.418 0.42 0.39 0.428 0.39417 0.434 0.402 0.452 0.48 0.43 0.46 0.462 0.456 0.448 0.45218 0.428 0.474 0.442 0.47 0.416 0.452 0.442 0.452 0.474 0.42419 0.472 0.404 0.476 0.41 0.366 0.48 0.336 0.48 0.438 0.33620 0.37 0.438 0.378 0.438 0.37 0.41 0.404 0.39 0.424 0.38421 0.376 0.436 0.382 0.432 0.368 0.408 0.404 0.384 0.418 0.38422 0.384 0.446 0.404 0.438 0.398 0.444 0.436 0.382 0.45 0.416

After 100 Cycles Units: mm

Pos.# B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 1 0.32 0.318 0.326 0.348 0.308 0.318 0.338 0.308 0.314 0.3122 0.372 0.394 0.398 0.378 0.388 0.372 0.376 0.366 0.398 0.3543 0.402 0.372 0.396 0.402 0.396 0.372 0.38 0.362 0.386 0.3764 0.356 0.352 0.35 0.384 0.402 0.39 0.358 0.352 0.372 0.3445 0.378 0.37 0.376 0.4 0.348 0.352 0.358 0.356 0.382 0.3446 0.362 0.372 0.328 0.388 0.402 0.38 0.356 0.324 0.37 0.3547 0.334 0.33 0.31 0.378 0.382 0.332 0.33 0.342 0.352 0.3288 0.376 0.448 0.372 0.392 0.38 0.388 0.344 0.364 0.368 0.359 0.372 0.424 0.434 0.42 0.412 0.41 0.412 0.418 0.426 0.368

10 0.388 0.428 0.438 0.444 0.45 0.432 0.418 0.428 0.442 0.38411 0.398 0.408 0.408 0.352 0.364 0.376 0.346 0.41 0.428 0.36612 0.422 0.428 0.416 0.404 0.424 0.412 0.4 0.418 0.412 0.44413 0.442 0.452 0.434 0.448 0.456 0.456 0.44 0.452 0.416 0.44414 0.448 0.444 0.444 0.44 0.438 0.422 0.41 0.424 0.448 0.39615 0.438 0.452 0.44 0.454 0.434 0.426 0.404 0.43 0.442 0.39216 0.4 0.44 0.446 0.458 0.448 0.434 0.41 0.438 0.444 0.40417 0.426 0.424 0.416 0.448 0.458 0.444 0.448 0.414 0.41 0.45418 0.378 0.44 0.45 0.436 0.44 0.436 0.426 0.428 0.44 0.42419 0.35 0.454 0.424 0.43 0.452 0.448 0.358 0.412 0.324 0.33420 0.38 0.422 0.416 0.428 0.436 0.42 0.414 0.438 0.44 0.408


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21 0.404 0.408 0.436 0.45 0.432 0.42 0.41 0.432 0.402 0.40222 0.354 0.436 0.412 0.43 0.388 0.412 0.388 0.374 0.424 0.384

After Thermal Units: mm

Pos.# B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 1 0.33 0.362 0.388 0.338 0.392 0.39 0.374 0.314 0.352 0.3692 0.396 0.372 0.312 0.332 0.342 0.394 0.334 0.334 0.356 0.3553 0.386 0.366 0.332 0.328 0.326 0.398 0.396 0.33 0.325 0.3354 0.396 0.35 0.348 0.35 0.372 0.374 0.356 0.342 0.362 0.3845 0.324 0.384 0.344 0.354 0.368 0.354 0.38 0.356 0.335 0.3696 0.386 0.32 0.396 0.32 0.346 0.37 0.312 0.348 0.365 0.3587 0.364 0.38 0.334 0.35 0.392 0.386 0.368 0.354 0.358 0.3698 0.39 0.342 0.358 0.39 0.372 0.336 0.318 0.364 0.395 0.3359 0.394 0.332 0.362 0.372 0.384 0.364 0.318 0.356 0.354 0.354

10 0.326 0.352 0.374 0.356 0.352 0.346 0.31 0.376 0.325 0.37411 0.404 0.334 0.4 0.352 0.394 0.402 0.35 0.32 0.319 0.33512 0.444 0.448 0.402 0.388 0.422 0.424 0.458 0.344 0.325 0.33213 0.448 0.448 0.466 0.396 0.432 0.442 0.41 0.354 0.33 0.36914 0.388 0.348 0.368 0.34 0.35 0.362 0.364 0.378 0.352 0.33215 0.41 0.364 0.392 0.354 0.376 0.396 0.374 0.342 0.336 0.31516 0.37 0.332 0.384 0.334 0.378 0.37 0.35 0.39 0.335 0.35817 0.428 0.422 0.412 0.402 0.446 0.426 0.404 0.314 0.325 0.39618 0.412 0.414 0.39 0.384 0.42 0.43 0.414 0.384 0.362 0.31519 0.384 0.462 0.378 0.376 0.424 0.424 0.336 0.32 0.312 0.33520 0.378 0.342 0.34 0.334 0.368 0.342 0.35 0.318 0.325 0.32521 0.356 0.318 0.346 0.356 0.346 0.33 0.342 0.312 0.328 0.35822 0.318 0.314 0.34 0.38 0.334 0.336 0.326 0.34 0.331 0.364


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DATA continued MATING/UNMATING:

Initial After 125 Cycles After 250 Cycles After 375 Cycles Sample# Mating Unmating Mating Unmating Mating Unmating Mating Unmating

1 8.38 11.47 7.47 5.16 6.00 5.45 6.66 5.12

2 8.60 13.45 7.36 5.34 6.66 5.14 7.25 5.34

3 7.08 11.91 7.96 5.38 6.79 5.18 6.84 4.96

4 7.72 13.49 6.53 5.25 6.44 4.83 7.23 4.94

5 8.09 12.11 6.04 4.92 6.26 4.65 6.33 5.07

6 7.65 10.36 6.22 4.85 6.62 5.23 6.35 4.87

7 6.50 10.91 8.03 6.26 7.50 5.16 7.23 4.90

8 8.14 11.29 7.52 5.12 6.44 4.81 6.00 5.03

9 7.10 10.76 7.32 5.40 7.06 4.90 6.09 5.12

10 6.15 11.69 7.52 5.16 6.99 5.12 6.11 5.51

After 500 Cycles After Thermals After Humidity

Sample# Mating Unmating Mating Unmating Mating Unmating

1 6.37 4.94 2.25 2.03 2.09 2.12

2 7.06 5.07 2.82 2.36 2.47 2.36

3 7.25 5.20 2.51 2.34 2.32 2.12

4 7.03 4.85 2.32 2.03 2.34 1.94

5 6.57 4.52 2.54 2.16 2.25 2.01

6 6.59 5.23 2.54 2.25 2.16 2.05

7 6.42 4.98 2.16 1.87 2.18 1.96

8 6.24 4.54 2.43 2.09 2.18 1.92

9 6.15 4.70 2.47 2.23 2.23 1.90

10 6.28 4.94 2.65 2.32 2.18 1.85


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DATA Continued

NORMAL FORCE (FOR CONTACTS TESTED OUTSIDE THE HOUSING): Initial

Sample # 0.050 0.100 0.150 0.200 0.2901 77.00 109.00 145.00 176.00 201.00 0.003002 61.00 97.00 129.00 162.00 205.00 0.002003 90.00 124.00 157.00 189.00 216.00 0.003004 92.00 124.00 155.00 185.00 215.00 0.005005 111.00 137.00 155.00 170.00 189.00 0.020006 102.00 129.00 147.00 163.00 183.00 0.020007 105.00 133.00 154.00 168.00 191.00 0.010008 105.00 134.00 159.00 170.00 191.00 0.010009 90.00 122.00 148.00 163.00 181.00 0.01000

10 88.00 120.00 146.00 162.00 178.00 0.0100011 72.00 106.00 136.00 159.00 177.00 0.01000

Deflections in mm Forces in GramsSET

Thermal

Sample # 0.050 0.100 0.150 0.200 0.2901 80.00 113.00 147.00 169.00 190.00 0.001002 65.00 99.00 130.00 161.00 199.00 0.001003 72.00 105.00 137.00 165.00 190.00 0.001004 70.00 107.00 142.00 171.00 197.00 0.001005 79.00 116.00 149.00 175.00 200.00 0.005006 88.00 121.00 149.00 170.00 191.00 0.001507 89.00 125.00 152.00 174.00 194.00 0.002008 53.00 86.00 120.00 152.00 185.00 0.001009 60.00 91.00 123.00 155.00 189.00 0.00100

10 56.00 88.00 119.00 152.00 195.00 0.0010011 84.00 117.00 144.00 165.00 190.00 0.00100

SETDeflections in mm Forces in Grams


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DATA Continued INSULATION RESISTANCE (IR):

MatedX X X

Sample# SATA-VT/CM SATA-VT CMC1037-3508-0 10000 10000C1037-3508-0 10000 10000

Initial Insulation Resistance

Measured In Meg Ohms

Pin to PinA Unmated B

MatedX X X


A Unmated BPin to Pin


Thermal Insulation Resistance

MatedX X X


A Unmated BPin to Pin


Humidity Insulation Resistance


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DATA Continued DIELECTRIC WITHSTANDING VOLTAGE (DWV):

Mated


X

Test Voltage Until Breakdown Occurs


Initial Breakdown Voltage

450

MatedSample# SATA-VT/CM SATA-VT CM

C1037-3508-0 450 450C1037-3508-0 450 450

Test Voltage=

Pin to Pin

Initial DWV

A Unmated B

450


C1037-3508-0 450 450C1037-3508-0 450 450

Test Voltage=


Thermal Test Voltage

450


C1037-3508-0 450 450C1037-3508-0 450 450

A Unmated B

Test Voltage=

Pin to Pin

Humidity Test Voltage


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DATA Continued LLCR:

mOhm values Actual Delta Delta Delta

Board Position Initial 100 Cycles Thermal Humidity 1 P1 10.6 1.0 1.0 1.7 1 P2 10.8 0.4 1.1 0.9 1 P3 11.2 1.9 1.6 5.6 1 P4 11.8 0.3 1.2 5.3 1 P5 10.5 0.9 1.9 6.4 1 P6 10.8 0.5 2.9 5.9 1 P7 10.9 1.6 2.9 4.4 1 P8 11.0 0.2 1.2 2.2 1 P9 11.2 1.0 1.5 3.2 1 P10 10.8 0.6 1.0 2.9 1 P11 10.7 0.9 0.8 2.9 1 P12 11.3 0.4 1.3 8.2 1 P13 10.8 1.1 1.7 2.1 1 P14 11.0 1.3 1.4 4.3 1 P15 11.0 0.0 0.8 3.6 1 P16 13.5 0.2 0.5 1.2 1 P17 12.6 -0.1 0.7 1.3 1 P18 13.2 0.2 0.5 1.5 1 P19 13.5 -0.3 0.1 1.0 1 P20 14.3 -0.1 0.1 0.8 1 P21 14.2 0.1 0.0 1.3 1 P22 15.5 0.2 -1.1 1.2 2 P1 10.5 0.1 0.3 0.6 2 P2 10.4 0.7 1.6 0.5 2 P3 10.8 0.1 0.8 1.9 2 P4 11.5 0.1 0.5 0.8 2 P5 10.4 0.3 1.5 3.3 2 P6 10.4 0.2 2.0 4.1 2 P7 10.4 1.2 2.8 4.2 2 P8 11.0 0.6 2.6 1.2 2 P9 11.2 0.8 1.1 1.4 2 P10 10.4 0.7 3.4 1.2 2 P11 10.0 0.6 3.5 1.6 2 P12 11.3 -0.1 4.6 0.4 2 P13 10.7 0.8 3.9 2.8 2 P14 10.7 1.0 3.4 2.4 2 P15 10.9 1.3 0.8 1.8 2 P16 12.9 0.9 1.3 1.3 2 P17 12.0 0.3 1.0 2.9 2 P18 12.6 0.4 1.0 2.1 2 P19 12.8 0.4 0.8 1.2 2 P20 12.3 0.8 1.1 3.0 2 P21 12.7 0.3 1.1 1.5 2 P22 13.1 0.8 1.7 2.0 3 P1 10.1 0.5 0.6 1.0


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3 P2 10.7 -0.2 0.8 0.5 3 P3 10.5 0.7 0.9 4.9 3 P4 10.6 0.5 2.4 2.5 3 P5 10.1 0.5 0.9 4.8 3 P6 10.4 0.1 1.9 1.5 3 P7 10.6 1.0 2.6 2.3 3 P8 11.1 0.8 3.2 2.1 3 P9 10.9 1.3 3.9 4.5 3 P10 11.1 0.1 1.8 1.2 3 P11 10.5 0.1 2.4 3.2 3 P12 10.4 0.2 1.9 3.0 3 P13 10.6 -0.1 3.9 4.1 3 P14 10.8 0.1 2.2 1.2 3 P15 10.9 0.7 0.9 1.8 3 P16 13.2 2.6 1.2 1.8 3 P17 12.8 1.1 1.4 2.7 3 P18 13.6 0.3 0.6 0.9 3 P19 12.9 2.6 1.2 1.7 3 P20 14.0 0.1 1.0 0.7 3 P21 13.3 1.0 0.8 1.3 3 P22 13.9 0.7 0.7 0.9 4 P1 10.4 0.1 1.2 1.3 4 P2 10.4 -0.1 0.7 0.4 4 P3 10.6 -0.2 1.9 2.3 4 P4 11.0 0.7 2.6 2.1 4 P5 10.4 0.1 1.8 3.4 4 P6 10.2 0.4 2.3 4.5 4 P7 10.5 -0.1 1.5 3.9 4 P8 10.6 0.6 2.0 5.3 4 P9 10.8 0.1 3.5 0.6 4 P10 10.3 0.3 2.5 1.4 4 P11 10.7 0.2 1.4 3.6 4 P12 10.7 0.9 2.7 2.6 4 P13 11.0 0.5 1.1 1.2 4 P14 10.4 1.0 2.1 4.7 4 P15 10.7 1.9 1.4 2.6 4 P16 13.1 0.2 0.9 1.5 4 P17 13.2 0.0 1.3 3.6 4 P18 13.5 0.3 1.1 1.7 4 P19 13.7 0.2 0.9 1.9 4 P20 13.4 0.2 0.1 0.8 4 P21 14.6 0.1 0.6 0.5 4 P22 13.0 0.6 0.9 1.1 5 P1 10.2 0.7 1.0 1.1 5 P2 10.6 1.2 1.6 1.6 5 P3 10.9 0.4 0.5 0.8 5 P4 10.7 0.6 1.1 2.4 5 P5 10.2 0.4 1.0 1.7 5 P6 10.2 0.4 1.5 3.9 5 P7 11.0 1.0 1.9 4.0


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5 P8 10.7 0.9 1.4 2.1 5 P9 10.7 0.4 2.1 4.6 5 P10 10.5 0.5 1.8 2.8 5 P11 10.3 0.3 1.4 3.2 5 P12 10.7 0.5 2.1 2.0 5 P13 10.6 1.1 3.5 1.0 5 P14 11.1 0.5 2.1 1.0 5 P15 10.9 0.8 0.9 0.9 5 P16 13.6 0.4 1.6 0.4 5 P17 12.4 0.8 2.0 2.2 5 P18 13.0 0.9 2.6 4.3 5 P19 13.4 0.5 1.3 2.4 5 P20 12.9 0.3 1.8 1.8 5 P21 12.6 0.6 1.1 1.4 5 P22 13.1 1.1 0.9 1.2 6 P1 10.8 0.0 0.4 0.7 6 P2 10.7 -0.4 0.4 2.2 6 P3 11.1 -0.6 0.6 6.0 6 P4 10.8 0.7 1.3 4.9 6 P5 10.4 -0.1 1.4 3.0 6 P6 10.4 0.1 1.6 2.9 6 P7 10.9 0.0 2.7 5.1 6 P8 11.0 0.3 1.4 4.9 6 P9 11.0 0.4 2.1 3.1 6 P10 10.9 0.0 1.2 3.6 6 P11 10.3 -0.1 0.9 6.2 6 P12 11.1 0.0 1.3 4.6 6 P13 10.8 0.1 1.8 4.0 6 P14 11.2 0.2 0.5 4.0 6 P15 10.7 0.5 0.6 4.5 6 P16 13.6 0.4 0.6 2.0 6 P17 14.0 0.3 0.4 1.3 6 P18 12.6 0.4 0.8 1.3 6 P19 14.7 -0.3 0.1 1.5 6 P20 12.4 0.2 2.4 2.7 6 P21 13.7 -0.1 0.1 2.2 6 P22 13.2 0.8 1.2 1.8 7 P1 10.8 0.0 0.8 0.6 7 P2 10.5 0.1 0.5 0.5 7 P3 11.0 0.0 1.4 2.3 7 P4 10.6 0.3 1.7 3.4 7 P5 10.8 0.2 1.4 3.3 7 P6 10.6 0.4 1.2 2.4 7 P7 11.3 -0.3 4.0 3.9 7 P8 11.1 -0.1 3.8 3.6 7 P9 11.3 -0.5 1.3 2.1 7 P10 10.9 0.5 1.9 3.3 7 P11 11.0 0.6 1.6 1.6 7 P12 11.0 0.5 3.0 2.8 7 P13 10.7 0.4 2.1 1.0


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7 P14 10.6 0.6 2.3 1.6 7 P15 10.3 0.2 1.4 2.2 7 P16 13.5 0.2 0.7 1.1 7 P17 12.3 0.5 1.2 3.2 7 P18 12.6 0.3 0.9 2.4 7 P19 13.2 0.1 0.5 0.7 7 P20 13.6 0.5 4.7 1.0 7 P21 12.5 0.4 0.6 1.1 7 P22 12.9 1.1 1.5 1.4 8 P1 10.4 0.3 0.4 0.5 8 P2 10.0 1.0 1.1 1.7 8 P3 10.5 0.6 0.9 3.3 8 P4 10.8 1.3 1.3 0.7 8 P5 10.3 0.3 1.7 3.2 8 P6 10.3 0.7 2.1 1.1 8 P7 10.8 0.2 1.4 2.4 8 P8 10.3 1.1 2.7 2.0 8 P9 10.8 0.7 2.2 1.9 8 P10 10.4 1.1 2.3 2.5 8 P11 10.4 0.0 2.4 2.5 8 P12 10.8 0.3 2.7 3.4 8 P13 10.7 -0.2 1.6 3.9 8 P14 10.4 0.8 2.1 3.5 8 P15 10.8 0.2 0.4 2.2 8 P16 13.2 0.0 0.2 0.7 8 P17 13.0 0.8 1.6 2.6 8 P18 13.7 0.5 0.7 2.0 8 P19 14.2 0.5 0.3 1.1 8 P20 14.4 0.3 0.2 1.4 8 P21 13.7 0.3 0.1 2.2 8 P22 14.1 0.5 0.1 0.7


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DATA Continued LLCR Gas Tight

mOhm values Actual Delta

Board Position Initial Gas Tight1 P1 9.9 0.8 1 P2 9.8 1.4 1 P3 10.5 1.0 1 P4 10.6 1.7 1 P5 10.3 0.6 1 P6 10.3 1.6 1 P7 10.7 0.0 1 P8 10.5 0.3 1 P9 10.9 0.1 1 P10 10.9 1.6 1 P11 10.3 1.0 1 P12 11.8 1.5 1 P13 10.8 1.1 1 P14 10.6 2.2 1 P15 10.5 1.6 1 P16 13.1 -0.3 1 P17 11.8 2.0 1 P18 12.7 1.0 1 P19 12.6 3.7 1 P20 11.8 1.7 1 P21 12.0 1.4 1 P22 11.7 1.8 2 P1 10.4 -0.1 2 P2 10.3 4.5 2 P3 10.8 -0.2 2 P4 10.9 2.2 2 P5 10.3 1.2 2 P6 10.7 1.4 2 P7 10.7 1.1 2 P8 10.9 0.5 2 P9 11.0 -0.2 2 P10 11.1 0.1 2 P11 10.3 0.1 2 P12 11.4 0.3 2 P13 11.0 -1.0 2 P14 11.4 -0.5 2 P15 10.7 0.3 2 P16 12.0 0.8 2 P17 13.2 -0.9 2 P18 12.4 1.1 2 P19 12.5 1.1 2 P20 12.9 1.5 2 P21 12.4 -0.1 2 P22 12.4 -0.6 3 P1 10.2 1.6


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3 P2 10.3 1.1 3 P3 10.5 0.7 3 P4 11.2 1.6 3 P5 10.5 1.9 3 P6 10.4 1.5 3 P7 10.2 0.5 3 P8 10.7 -0.1 3 P9 10.5 0.4 3 P10 11.4 1.1 3 P11 10.5 0.9 3 P12 11.1 0.4 3 P13 10.2 0.4 3 P14 10.9 0.5 3 P15 10.3 0.8 3 P16 13.2 0.6 3 P17 12.4 0.2 3 P18 12.7 0.5 3 P19 12.4 0.4 3 P20 11.8 0.8 3 P21 13.1 0.7 3 P22 13.3 0.2 4 P1 10.5 0.3 4 P2 10.5 0.1 4 P3 10.6 0.2 4 P4 10.6 0.7 4 P5 10.3 1.1 4 P6 10.4 0.6 4 P7 10.4 0.4 4 P8 10.6 0.5 4 P9 10.8 0.2 4 P10 10.3 0.7 4 P11 10.0 0.6 4 P12 10.4 0.3 4 P13 10.3 0.2 4 P14 10.5 0.5 4 P15 10.9 0.4 4 P16 11.9 1.0 4 P17 11.6 1.4 4 P18 11.3 1.3 4 P19 12.9 0.8 4 P20 11.5 0.8 4 P21 11.8 0.7 4 P22 11.9 0.3 5 P1 9.7 1.3 5 P2 11.5 -1.0 5 P3 10.1 1.0 5 P4 10.2 1.1 5 P5 9.8 1.0 5 P6 10.2 0.6 5 P7 10.4 0.2


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5 P8 10.5 -0.2 5 P9 10.4 0.5 5 P10 10.8 0.6 5 P11 10.2 0.7 5 P12 10.2 1.6 5 P13 9.8 1.0 5 P14 10.5 0.5 5 P15 10.3 1.4 5 P16 10.6 3.7 5 P17 10.8 3.4 5 P18 11.8 0.6 5 P19 12.0 1.5 5 P20 11.7 1.2 5 P21 10.9 1.8 5 P22 11.0 1.7 6 P1 10.8 0.8 6 P2 11.6 1.1 6 P3 12.1 -1.4 6 P4 11.4 0.3 6 P5 10.6 0.6 6 P6 10.4 0.9 6 P7 11.3 0.1 6 P8 10.9 -0.1 6 P9 11.4 -0.3 6 P10 10.7 0.5 6 P11 10.7 0.4 6 P12 10.8 0.2 6 P13 10.8 -0.1 6 P14 10.6 0.5 6 P15 10.4 0.6 6 P16 13.9 0.2 6 P17 12.6 0.7 6 P18 13.7 0.1 6 P19 13.9 0.4 6 P20 13.4 0.8 6 P21 13.4 0.6 6 P22 13.6 0.2 7 P1 10.6 -0.3 7 P2 10.4 -0.1 7 P3 10.8 0.3 7 P4 11.0 0.5 7 P5 10.5 1.3 7 P6 10.3 1.0 7 P7 10.4 0.6 7 P8 10.6 0.0 7 P9 10.9 0.4 7 P10 10.5 1.5 7 P11 10.4 0.7 7 P12 10.8 2.5 7 P13 10.7 0.3


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7 P14 10.7 0.8 7 P15 10.4 0.7 7 P16 12.6 1.5 7 P17 13.3 -0.1 7 P18 11.9 2.2 7 P19 13.4 -1.1 7 P20 12.0 0.8 7 P21 12.0 0.0 7 P22 11.6 0.7 8 P1 10.1 0.3 8 P2 10.0 0.2 8 P3 10.5 0.9 8 P4 10.5 0.8 8 P5 10.1 0.9 8 P6 10.1 0.7 8 P7 10.5 -0.1 8 P8 10.4 1.3 8 P9 10.3 0.7 8 P10 10.4 0.8 8 P11 10.2 1.8 8 P12 11.3 1.4 8 P13 10.7 1.0 8 P14 11.0 0.1 8 P15 10.3 0.7 8 P16 12.4 0.7 8 P17 12.4 0.3 8 P18 12.4 0.6 8 P19 13.0 -0.1 8 P20 12.1 0.7 8 P21 13.0 0.5 8 P22 12.7 0.2


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EQUIPMENT AND CALIBRATION SCHEDULES

Equipment #: HZ-MO-03 Description: Micro-ohmmeter Manufacturer: Keithley Model: 580 Serial #: 297288 Accuracy: Last Cal: 2010-9-21, Next Cal: 2011-9-20 Equipment #: HZ-TCT-01 Description: Normal force analyzer Manufacturer: Mecmesin Multitester Model: Mecmesin Multitester 2.5-i Serial #: 08-1049-04 Accuracy: Last Cal: 2010-4-28, Next Cal: 2011-4-27 Equipment #: HZ-OV-01 Description: Oven Manufacturer: Huida Model: CS101-1E Serial #: CS101-1E-B Accuracy: Last Cal: 2010-12-8, Next Cal: 2011-12-7

Equipment #: HZ-THC-01 Description: Humidity transmitter Manufacturer: Thermtron Model: HMM30C Serial #: D0240037 Accuracy: Last Cal: 2010-6-1, Next Cal: 2011-5-31 Equipment #: HZ-MO-01 Description: Micro-ohmmeter Manufacturer: Keithley Model: 2700 Serial #: 1199807 Accuracy: Last Cal: 2010-6-1, Next Cal: 2011-5-31 Equipment #: HZ-PS-01 Description: Power Supply Manufacturer: Agilent Model: 6031A Serial #: MY41000982 Accuracy: Last Cal: 2010-6-1, Next Cal: 2011-5-31

design qualification test report sata-022 sata-022-01-s-s

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