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Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011

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Page 1: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

Design Proposal

FA 4740 Transducer Theory Loudspeaker Project

Tim DeYoung 02/19/2011

Page 2: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

I. Introduction

Simply put, there is no such thing as a perfect loudspeaker, and that is where the art of loudspeaker design comes into play, it is an art like no other, it is an art of compromise. The greatest loudspeakers out there arenʼt necessarily the speakers that have the widest bandwidth, or get the loudest, or even the smallest; the greatest speakers out there are speakers that have a perfect balance of compromises. This is where great designers put themselves above and beyond the average designer, they know that when it comes down to it all

they do is balance out what is more important, be it SPL, bandwidth, or size. If they balance out these aspects perfectly, they create an awesome loudspeaker; of course an in-depth knowledge of the physics and characteristics behind the loudspeaker is a huge advantage also.

II. Functional Description By designing a speaker on my own, and using OEM parts, I can hopefully create a product that far surpasses any commercial product in the same price range. To much of society music is just music, a form of entertainment. But to me, music is so much more than simply entertainment; I have always been amazed by the ability of human beings to put so much of their emotions and so much of themselves into what is essentially a collection of frequencies into rhythms. Because of my almost spiritual connection to music, I need my speakers to be able to reproduce the tiniest detail with the highest clarity. SPL needs are a very important thing to consider when making a pair of loudspeakers. Speakers that will not be able to

Page 3: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

play loud enough will never be fully enjoyed. To make sure that my speakers will play loud enough, I took SPL measurements in dB (C weighted) of different genres of music and different music listening levels, and I came to the conclusion that I need speakers to reproduce music with minimal distortion up to 103dB. Taking into consideration I will be purchasing a 100W amplifier over the summer, and also taking into consideration that you get a 3dB increase for every doubling of power, my 100W amp will give 20dB over the sensitivity of my drivers. Therefore I will need drivers with a sensitivity of at least 83dB. To achieve maximum musical appreciation, I need some pretty decent low-end

extension. I did some experiments in which I played some songs that I enjoy and have listened to on some very hi fidelity systems, and then cut out more and more low-end. I also did some research into what is known as “time coherent building”, a speaker designing process in which multiple factors such as phase and time are taken into consideration along with things such as frequency response. In studying speaker designers such as Richard Vandersteen and Jim Thiel (owners of Vandersteen Audio and Thiel, the last two major companies producing time coherent loudspeakers), I came to the conclusion that my speakers must have an f3 of at least 40Hz to be able to fully utilize a set of time coherent speakers. Although these three tasks seem like un-achievable goals, by utilizing a good cabinet design, good drivers, and a good crossover, I will be able to achieve all of my goals, while staying in budget.

III. Volume, Bandwidth, and SPL Relationships In John Murpheyʼs book, Introduction to Loudspeaker Design, the author presents the idea that you have to have trade offs between three things, SPL

Page 4: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

output, speaker size, and bandwidth1. Any speaker that has a bandwidth of 20Hz to 20kHz is guaranteed a floor standing speaker, or has a sensitivity of about 50 dB at 2.83V/1m. For my speakers, the most important aspect of those three is

bandwidth, I need my speakers to be able to reach down to at least 40Hz and up to at least 20kHz, but Iʼd like to go one more octave above that at 40kHz. SPL-wise, I only need my loudspeakers to have a sensitivity rating of 83dB at 2.83V/1m, and in

todayʼs day and age most loudspeakers can do that and more fairly easily, so this isnʼt that large of a factor, now if I mixed at 95dB it would be a different story. When it comes to the size of my speaker, I am well aware that with my design criteria require my speaker to be relatively large, and luckily I donʼt have the nagging wife factor to require size to be important. But that being said, I am not about to design six-foot tall speakers that would just be absurd thought there are a surprising number of people who swear by them. I will be designing a speaker which requires a stand, but that stand will probably only be about two feet tall.

IV. Overall Design Goals Taking everything into consideration, from my design tradeoffs, to the physical limitations of modern day loudspeakers, my speakers will be able to be:

• Time coherent • Phase coherent • Sustained SPL of 83dB with 20dB of headroom • F3 of 40Hz (at least) • Upper range extending to at least 20kHz

1 John, Murphy, Introduction to Loudspeaker Design (Andersonville, Tennessee: True Audio, 1998), Pg. 56

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• As accurate as possible (low harmonic distortion) • Good looking (natural wood tones) • 100Hz to 20kHz +/- 2dB

V. Driver Selection The aspect of speaker design that I think is the most important is driver selection. If a designer selects good drivers that fit well together, no matter how much he or she spends, the loudspeaker will sound good for what they put into it. It is tough to say that there are bad drivers out there, because sound is such a personal thing, and every driver has a place in a loudspeaker system, it all depends on

what is being designed and who is designing it. I guarantee that I can design a loudspeaker with any drivers and there will be someone out there who appreciates it. That being said, there are good and bad drivers for me personally, and since these speakers are being designed for one person (myself), there are a lot of drivers which will not be used solely based upon my experience. For example, the loudspeaker company Dayton Audio, almost every product review they have is a positive one, and Iʼm sure they make a great product, Iʼve been told many times that you get a lot of bang for your buck with them, however, I used a 6.5 inch woofer in a speaker once, and it just didnʼt sound good to me. So ever since then I have looked down on their speakers. Same things go with speakers that are made out of polypropylene, I have hear exactly one brand of speakers which use poly cones, and they sounded exactly like what they were, plastic. Every since that I have been hesitant when it comes to poly cones, even though that is something that Iʼm sure was just a brand specific sound. Also another aspect of driver selection for me is that the drivers must look good, but not flashy. For me it is important for drivers to have an understated beauty, that is the driver must look rather plain but perform like a flashy superstar. To compare speakers to cars, if I wanted a super car, I wouldnʼt want a car with a

Page 6: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

very distinctive look or a bright paint job, I would want a car which would blend in with most cars but when I open the throttle the car blows everything out of the water. Basically it is important for the performance of my speakers to do all the talking and not the look of the driver. Most everything in audio is logarithmically based, and Iʼve come to the conclusion that this is also true with driver performance versus driver price (Generally, a twenty dollar driver is to a ten dollar driver as is a $200 driver to a $100). Though I havenʼt made up a actual equation, I use a general rule of thumb that is: The price range in which there is the most improvement is up to $100 per driver, at

$100 you can make a pretty nice sound system, that being said, to get a great sound system you need to be ready to spend at least $200 per driver. This price is a little out of my range especially with a three-way design, so I will be looking to spend an average of $140 per driver, or around $800 for the drivers for the entire system, this way I can get a borderline amazing system.

VI. Subwoofer Selection In my three-way system the subwoofer is more or less the icing on the cake, where my midrange will be layer of chocolate cake and my tweeter being the layer of vanilla cake. Its primary function will be to get down to 40Hz and only up to about 200 Hz, only 2.25 octaves. But it will have to reproduce those octaves with near perfect precision. I would love a sealed box for my sub; I really like the sound of a sealed sub, however if need be I will have a ported enclosure. Therefore my nine (eight) choices for subs are the following:

• Vifa NE265W-04 • Peerless 830452 • HiVi SP10 • TC Sounds Epic 10” • Scan-Speak Discovery 26W/4558T • SB Acoustics 10” Woofer • Dayton Audio RSS265HF-8

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• Dayton Audio Titanic MkIII • Peerless 835028

Here is how some those drivers compare to each other with some basic factors: Driver Price SPL

(2.38V/1m) Fs Qts Xmax Vas

Vifa NE265W-04

$170 88.0 dB 23 Hz 0.29 9.05 mm 72.83 L

Peerless XLS 10”

$145 88.4 dB 18.9 Hz 0.17 12.5 mm 89.5 L

HiVi SP10 $185 84.0 dB 34 Hz 0.57 15.5 mm 17 L TC Sounds Epic 10”

$162 85.2 dB 24.3 Hz 0.31 22.9 mm 49.5 L

Scan-Speak Discovery

$197 89 dB 20 Hz 0.28 12.5 mm 104 L

SB Acoustics 10”

$150 86 dB 20Hz 0.31 11 mm 66 L

Dayton RSS HF-8

$125 83 dB 25 Hz 0.5 14 mm 51.5 L

Dayton Titanic 10”

$124 88 dB 30 Hz 0.44 18.7 mm 28.3 L

Which leads to my top three and reasoning: Peerless XLS: This driver also has pretty good sensitivity for a sub woofer at 88.4dB. The Q is insanely low at .17, making it only feasible in a ported box. On the frequency graph, the low frequency doesnʼt look that good, but at the same time the resonant frequency is 18Hz. Itʼs an eight ohm driver making it easier for amps to handle, and I really like the look of it, it looks like a beefy subwoofer.

Dayton RSS265HF-8: This is THE sub. I am very hesitant about buying a Dayton product, and I am going out on a limb and going with the masses (very unlike me) and buying it. I am hoping that at $125 it is more of a great value than a bust and that it acts like a sub in the $175-$200 range, which is something that most people comment

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about Dayton drivers. I am choosing this amp after I took a closer look at the specs and then modeled it. This sub has excellent phase response, only going +/- 45°, which is by far the leader in all of the subs Iʼve looked at. This sub also has a higher Q (0.5) so it will be very nice in a sealed enclosure, and I was surprised to find out that in only a 1.1 ft3 sealed enclosure, this speaker will get an f3 of 40Hz, the exact value of my goal. Not only that, but the efficiency even though it was the worst of the subs Iʼve looked at, is still 83dB, which is also the exact value I stated. I am taking these things as signs from a higher being and going with this driver. Scan-Speak Discovery: If I had more money, even with the superb performance if the Dayton driver, I would go with this sub. Scan-Speak is just one of those names that you know for certain you are getting a quality product. Everything about this driver is perfect for me, but I think I am going to take the chance on the Dayton

VII. Midrange Selection The most important driver in my loudspeaker design is the mid-range. One of the things that 2-way systems always seem to be lacking in is the vocal range. Because of the physics of loudspeakers, 2-way systems are usually crossed over between 1kHz and 2kHz, which happens to be right in the middle of the vocal range. When a designer splits up the vocal range like this, it makes it so that the voice is switching from driver to driver, and as each driver has its own characteristics, the sound getʼs colored differently. Though sometimes this isnʼt a very big problem, if a speaker is designed poorly I can really hear where the crossover frequency is. So my solution to this is to have a designated midrange driver, a driver that will cover all of the major vocal range. This way my speakers will accurately reproduce the all-important vocal range. This is also a major characteristic of

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Vandersteen and Thielʼs time coherent speakers. Which leads to my 8 choices for my midrange driver:

• Seas Excel W12CY-00 • Morel EW428 • Eton 4-200/A8 Symphony • Fostex FX120 • Fostex F120A • Morel CAW428 • Audax HM100C0 • Seas Prestige L12RCY/P

And my comparison table: Driver Price SPL

(2.38V/1m) Fs Qts Xmax Vas

Seas Excel W12CY-00

$180 84 dB 45 Hz 0.36 3 mm 6 L

Morel EW428 $150 87 dB 62 Hz 0.35 4.5 mm 4.7 L Eton 4-200/A8 $124 88 dB 78 Hz 0.42 2 mm 2.0 L Fostex FX120 $113 89 dB 70 Hz 0.45 2 mm 8.21 L Fostex 120A $228 89 dB 65 Hz 0.44 1.5 mm 9.87 L Morel CAW 428

$95 88 dB 74Hz 0.38 4 mm 4.5 L

Audax HM100C0

$82 89 dB 54 Hz 0.21 1.8 mm 6.4 L

Seas Prestigue L12RCY/P

$75 86 dB 50 Hz 0.29 4.5 mm 5 L

Which leads to my top three choices: Seas Excel W12CY-00 This is the driver I need to use for my midrange. In order to have an amazing sounding loudspeaker, I need to have the most vital frequencies reproduced in absolute clarity, which is something I know this driver can do beautifully. Every

time Iʼve ever heard this driver, I have been absolutely amazed with the wonderful sound reproduced. Not only is the sound that comes from this speaker fantastic, but also this driver is also visually stunning with its magnesium cone and shinny copper phase plug.

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Fostex 120A This driver has many benefits, the largest of which is the frequency response. It is literally dead flat on-axis from 200Hz to 20kHz. Iʼd be very interested in using this driver in a single driver system, but at $228 per driver, I cannot really see me using this driver in this particular system. Seas Prestige L12RCY/P This is the little cousin to the Seas Excel woofer. It has an aluminum cone with a black plastic phase plug. The build quality on this driver is what everyone has come to expect from the Seas Company. All in all this is a very nice driver, though it is only average in Harmonic Distortion, it is about 80% of the quality of

the driver that is the Excel at only 50% of the price, however that 20% is the huge difference between an excellent driver and a truly amazing driver.

IIX. Tweeter Selection The tweeter in a loudspeaker is one of the most important aspects, it reproduces the upper harmonics of instruments, and those harmonics are what give the music its life. With a good tweeter, music just explodes from the speakers, giving it more life and more energy. For this reason, I am going to go with a ribbon tweeter; they are notorious for their ability to convey not only the musical notes, but also the musical emotion. Everyone that has them, who Iʼve asked, has told me that they are amazing tweeters and if it is a good quality transducer, I will be happy with it for a long time to come. They also get to frequencies usually at least an octave above 20kHz. Luckily ribbon tweeters are pretty inexpensive for the quality you get. My choices are as follows:

• Fountek NeoCd1.0 • Aurum Cantus APR2.1 • Tang Band RT-1516SA • Aurum Cantus G2 • LCY-110 • Fountek NeoCd3.0

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And a table to compare them…

Driver Price Fs SPL Fountek NeoCd1.0 $45 1.6kHz 89 dB Aurum Cantus APR2.1

$94 1kHz 92 dB

Tang Band RT-1516SA

$145 N/A 95 dB

Aurum Cantus G2 $134 N/A 96 dB LCY-110 $167 1.5kH 92 dB Fountek NeoCd3.0 $82 400Hz 95 dB And my top choices being: Fountek NeoCd3.0 This tweeter is a top-notch choice for the money. At only $82 per tweeter, they

are a great value and everyone I have ever talked to who owns one is extremely happy with them. I have never used a ribbon tweeter before but have always wanted to, this loudspeaker project will be the perfect chance to utilize a ribbon tweeter. Aurum Cantus G2 If I had just a little bit more money in my budget I would use these drivers. Everything I have heard about them is positive, many people think they sound exactly like a “Raven R1” ribbon tweeter, which is a top of the line DIY ribbon tweeter. In fact this ribbon tweeter is used in many high fidelity commercial speaker systems.

See Appendix “A” for Driver Specification Sheets

IX. Crossover Design The crossover is a vital part in any loudspeaker design. A good crossover can help the drivers work together in perfect harmony, but a bad crossover will completely degrade the sound. If a crossover is doing a good job, then people shouldnʼt notice it working.

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Now Newell thinks that active crossovers are a gift from the gods, however I will have to respectfully disagree. The main problem with active crossovers is that they cost a lot of money, especially if you have high quality amps. Say I have $1,000 to spend on a speaker system, if I wanted to actively cross it over at least half of that budget (probably more) would go into electrical components, whereas if I passively crossed it over I would only spend a maximum of $300 on an amplifier and the crossover components, therefore giving me an extra $200 on raw drivers, and I whole-heartily believe that that extra amount of money being put into the drivers will increase the quality of the loudspeaker more than the benefits of an active system. It probably doesnʼt need too be said, but I will be

building a passive system.

X. Cabinet Construction Cabinets have a lot more effect on the loudspeakerʼs performance than most people think. There are a lot of physics that go into loudspeaker enclosures, be it internal reverberations or cabinet wall vibrations, a lot of aspects can be improved in cabinets. My loudspeaker will be a hybrid design; each element (sub-woofer, midrange, and tweeter) will have its own type of enclosure. My subwoofer will be in a 1.0 ft3 sealed box, in a trapezoidal shape. I originally thought that I was going to have to use a ported enclosure to simply get the bass extension I needed. However I found the Dayton subwoofer that will get to 40 Hz in a sealed box. I believe the benefits of a sealed box, their superior transient response and phase coherence, extremely outweigh the low end extension. My midrange will have a sealed transmission line enclosure. Meaning that if I am successful, none of the energy that is emitted off the rear of the driver will be

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reflected back onto the driver. I will achieve this by taking a pipe off the back of my driver and stuffing that pipe with sound absorbent material. Essentially this will achieve two things; it will make my driver act like it is in an infinite space (giving it amazing transient response and a nice easy slope of a low-cut filter), and it will all but eliminate baffle reflections which cause muddiness in the midrange. I am really excited to implement this design because it is something Iʼve never done before.

XI. Bracing and Dampening

My box will be a simple construction of ¾ MDF, on the inside with ½ plywood on the outside. For a decorative aspect, I am going to create a checkerboard surface with two different woods and two different grain directions; it is going to be similar to a butcher-block look. Then I am just going to use pieces of solid stick goods of a nice wood to build the supports for my midrange enclosure and my tweeter. To dampen my subwoofer box it will have quite a bit of fiberglass dampening material in it.

XII. Price My budget will be a maximum of $1,100. Consisting of the following elements:

• (2) Subwoofers ~ $250 • (2) Midranges ~ $360 • (2) Tweeters ~ $160 • (2) Complete X-overs ~ $200 • (2) Materials for cabinets ~ $130

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Bibliography

“Sealed Enclosure – Golden Ratio?”. DIY Audio. Forums. Posted: December 2009. {http://www.diyaudio.com/forums/multi-way/156960-sealed-enclosure- golden-ratio.html} “3-way Crossover Example”. DIY Audio and Video. Copyright: 1996-2011. {http://www.diyaudioandvideo.com/Tutorial/Crossover/} “The Audio Pages”. Elliott Sound Productions. Copyright: 2001. {http://sound.westhost.com/lr-passive.htm#s4.2} “DIY Project Totally Tubular”. Parts Express. Copyright: 2011. Written by: Michael Van Den Broek. {http://www.partsexpress.com/projectshowcase/indexn.cfm?project=Totall yTubular} “Bessel Filter”. Texas Instruments. Visited: January 28, 2011. {http://wwwk.ext.ti.com/SRVS/Data/ti/KnowledgeBases/analog/document/f aqs/bes.htm} “Slimline Wall-Mounted Speaker”. Zaph Audio. Posted: 2005. {http://www.zaphaudio.com/audio-speaker20a.html} “Introduction to Loudspeaker Design”. Murphy, John L. Copyright 1998 “Loudspeakers for Music Recording and Reproduction”. Newel, Philip and Holland, Keith. Copyright 2007 Paradigm, “Monitor Series, Mini Monitor”, © Paradigm 2011 {http://www.paradigm.com/products/paradigm/bookshelf/monitor- series/mini-monitor} Rosebud Veneer, “Olive Ash Burl”, © Rosebud Veneer 2011 {http://www.rosebudveneer.com/wood/m-p/index.html} Stereophile Magazine, “Focal Electra 1007 Be loudspeaker”, by: John Atkinson, posted: June 16, 2006 {http://www.stereophile.com/standloudspeakers/606focal/index.html} Stereophile Magazine, “Paradigm Reference Studio/20 loudspeaker”, by: Robert J. Reina, posted: May 21, 2008 {http://www.stereophile.com/content/paradigm-reference-studio20-loudspeaker-0}

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Appendix “A”

• Vifa NE265W-04 The Vifa NE product line have cutting-edge transducer technology with a stylish design. The woofers in this product line feature an innovative aluminium basket design which minimizes acoustic reflections inside the driver. The basket is both a heat sink and a neodymium motor. The cone and dust cap have a coated wood fiber material. The cone has pentacone technology for improved performance.

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• Peerless 830452

• Thick Nomex fiber cone • Cast frame • Big roll rubber surround • Works well with 830481 passive in 20 liters • 269.3mm Ø flange • 240mm Ø cut out • 107mm depth

There is a Scan-speak 26W/0-00 10" passive radiator that should work well with this woofer in about 0.6 cubic foot. Znom 8 ohm Re 3.4 ohm Le 4.3 mH fs 18.6 Hz Qms 2.66 Qes 0.18 Qts 0.17 Mms 139.3 g Cms 0.52 mm/N Sd 333 cm2 BL 17.5 N/A Vas 80.2 ltrs Xmax 12.5 mm peak Voice Coil Ø 51 mm Sensitivity 2.83V / 1m 88.4 dB Power (IEC) 200 W Magnet weight 2.42 kg

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• HiVi SP10

Home Mail China

SP10 Sub-Woofer

Products Graph:

It applied Denmark P.M.K double layer mica high strength film membrane, high suitable and damp dustproof cap, and Fs and Qts features, which make well frequency response, abundant bass and forceful power. High performance ferrite outward magnet style magnetic circuit structure and hard wide sides anti-cover trough framework. Non-eddy loss Kapton voice coil framework and heat-resistant SV voice coil and ultra-long stroke linear displacement have high power handling, big trends and low-distortion. It suit for Hi-fi 2-way reflex shelved speaker, and bass unit of double-unit in series 3-way reflex console-module dumb bell box.

SP10 Frequency Response (Magnify)

SP10 Impedance curve (Magnify)

SP10 Mechanical Drawing (Magnify)

More picture Woofer & Type: !"#$%#&'())%#***

SP10 Sub-Woofer

Nominal Impedance (Z)(O) : 4

Resonance Frequency (Fs)(Hz) : 34

Nominal Power Handling (Pnom)(W) : 500

Sensitivity (2.83v/1m)(dB) : 84

Weight (M)(Kg) : 13.0

VC Diameter (mm) : 76 SV

DC (Re)(O) : 3.4

VC Length (H)(mm) : 46

VC Former : BLACK AL

VC Layers : 2

Magnet System : Outside Ferrite

Force Factor (BL)(TM) : 16.6

Gap Height (He)(mm) : 15

Linear Excursion (Xmax)(mm) : 15.5

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• TC Sounds Epic 10” The EPIC 10" subwoofer is designed to be lighter, smaller and ultimately more affordable without deviating from the TC Sounds world-class displacement and low distortion performance guarantee. Matched with just 300 watts, the EPIC will surprise even the most critical audiophiles with substantial, ultra clean low frequency bass, but pair it twice that power and it will take you to the next level! Used by many high-end home audio companies in their best products! Specifications: • Power handling: 500 watts RMS/2,000 watts peak • Le: 3.3 mH • Impedance: 2 ohms per coil x 2 • Re: 3.72 ohms • Frequency range: 15 - 150 Hz • Fs: 24.3 Hz • SPL: 85.2 dB • Vas: 1.75 cu. ft. • Qms: 7.50 • Qes: 0.33 • Qts: 0.31 • Xmax: 22.9 • Dimensions: Overall diameter 10.97", Cutout diameter 9.26", Depth 5.62" • Weight: 21 lbs. Note: All specifications are with voice coils connected in series.

• High-temperature low eddy current stainless steel voicecoil former • 2 + 2 ohm dual voicecoil • Light-weight Aluminum wire • 8" linear spider suspension with large integral lead-wires • 140 oz. magnet motor structure • Large 1" symmetrical XBR rubber surround for beyond 2" peak-to-peak travel • Large anti-flux-modulation shorting ring • Single dish aircraft-grade Aluminum alloy cone • High BL for efficient low-frequency performance and small enclosure designs

• Scan-Speak Discovery 26W/4558T • Aluminium Cone, Black Anodized • Fiberglass/Paper Sandwich Dust Cap, Black Coated • 56 mm peak excursion – 25mm linear (X-max) • Aluminum Short Circuiting Ring • Aluminum Pole Piece Extension to reduce distortion and power compression • Titanium Voice coil former • Vented cone / dustcap • Nomex spider • Low damping rubber surround • Litz wire woven into the spider

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Suggested box alignments: Sealed box of 0.5 cubic foot for use in autosound systems. One cubic foot box with matching 26W/0-00 passive radiator for use in home or autosound systems. For home, it would be best to use a plate ampfier with a boost. If using our KG5230, your F3 is 35Hz. Two cubic feet with a 3" diameter vent by 12" long for an F3 of 30Hz. I think using an amp boost in this box would make it too boomy.

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• SB Acoustics 10” Woofer

• Dayton Audio RSS265HF-8

The Dayton Audio Reference Series subwoofers take the quality and performance of the much acclaimed RS line into the subwoofer realm. As with the rest of the Reference Series, the main focus of the RSS265HF-8 10" subwoofer is ultra-low-distortion. Second, third, and intermodulation distortion are kept extremely low by utilizing three short-circuit paths within the motor structure. A durable aramid fiber spider and extensive venting throughout provide quiet and uniform excursion. The black anodized cone, rubber surround, and custom basket give this driver a unique, high-end look. Choose this High Fidelity (HF) version for home speaker systems when your priority is clean, low bass and you are not restricted by cabinet size. Specifications: *Power handling: 350 watts RMS/600 watts max *VCdia: 2-1/2" *Le: 1.48 mH *Impedance: 8 ohms *Re: 6.17 ohms *Frequency range: 25 - 1,000 Hz *Fs:

Nominal�ImpedanceDC�resistance,�ReVoice�coil�inductance,�LeEffective�piston�area,�SdVoice�coil�diameterVoice�coil�heightAir�gap�heightLinear�coil�travel�(p-p)Magnetic�flux�densityMagnet�weightNet�weight

64.53.0 mH31275.6�mm28 mm6�mm22�mm0. T2.1�kg5.3 kg

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Page 22: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

distortion. Second, third, and intermodulation distortion are kept extremely low by utilizing three short-circuit paths within the motor structure. A durable aramid fiber spider and extensive venting throughout provide quiet and uniform excursion. The black anodized cone, rubber surround, and custom basket give this driver a unique, high-end look. Choose this High Fidelity (HF) version for home speaker systems when your priority is clean, low bass and you are not restricted by cabinet size. Specifications: *Power handling: 350 watts RMS/600 watts max *VCdia: 2-1/2" *Le: 1.48 mH *Impedance: 8 ohms *Re: 6.17 ohms *Frequency range: 25 - 1,000 Hz *Fs: 25 Hz *SPL: 83 dB 1W/1m *Vas: 1.82 cu. ft. *Qms: 2.89 *Qes: 0.60 *Qts: 0.50 *Xmax: 14 mm *Dimensions: A: 10-1/2", B: 9-1/4", C: 5".

• Extensively vented motor eliminates power compression and allows quiet excursion

• Lighter-weight black anodized aluminum cone minimizes moving mass • 2-layer coil for reduced back EMF • Triple shorting-ring motor for ultra-low distortion • Optimized for large enclosures • Highest quality materials throughout for long-lasting performance

• Dayton Audio Titanic MkIII

uilding on the reputation of the 10" MKII subwoofer, the MKIII sub excels at producing very clean and musical bass in a small enclosure. Reaping the benefits of the MKIII improvements, this woofer is now even better for medium-duty home theater applications in small-to-medium sized rooms. The small 10" size is perfect for multi-driver or multi-subwoofer situations. With an upgraded 2-1/2" voice coil and 18.7mm of Xmax this subwoofer is great for home and automotive applications in both sealed and vented enclosures.

• Power handling: 400 watts RMS/565 watts max • Impedance: 4 ohms • Fs: 30 Hz • Xmax 18.7mm • Sensitivity 88 dB 2.83V/1m, 85 dB 1W/1m • Vas: 1.0 cu. ft. • Qts: .44

Titanic MKIII Subwoofers! The best just got better! We took our popular Titanic MKII Subwoofers and made them even better! Our main goal was to create subwoofers that produce deep clean bass, have high power handling capabilities and long term reliability. The new Titanic MKIII Subwoofers exceeded all of our expectations. These drivers will work well in both vented and sealed enclosures, and with their unique VCSTM cooling system, copper shorting ring, and 2-1/2" diameter voice coils, they can handle even more power to produce higher output levels with less distortion! We've used the finest materials available to ensure that each driver is built to the highest quality standards for long-term trouble-free performance

Page 23: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

even under extreme sound pressure levels!

A. Rigid Cast Frame The cast aluminum basket features aerodynamic supports that provide maximum rigidity for the motor structure without impeding air movement from the rear of the cone or causing unwanted reflections. The mounting flange features a thick

rubber gasket that not only provides an air tight seal but also looks cool! B. Ultra Stiff Composite Fiber Cone The cone is manufactured using the finest grade pulp reinforced with Kevlar fibers and sealed with a polymerized coating. The result is a very stiff cone that remains stable even under the stress of very high sound pressure levels. C. Butyl Rubber Surround A large roll surround is used so the suspension has the travel to handle the long excursions that this driver is capable of producing. The surround is made of durable Butyl rubber for long-term stability and reliability. The thickness of the surround was precisely calculated to eliminate the possibility of "suck back" in small enclosures, while still providing good linearity. D. Ventus Cooling System (VCS) This unique cooling system utilizes a vented spider and pole piece. As the cone moves in and out, air is drawn across the voice coil and through the motor structure greatly improving its thermal capacity thus reducing distortion and power compression. The harder you push the driver, the greater the cooling effect! E. Copper Shorting Ring A copper ring has been added to the pole piece to counter the effects of back EMF (electromotive force), resulting in reduced second harmonic distortion. By locating the shorting ring at the top of the pole piece, we also get the added benefit of reducing the effective voice coil inductance. F. Optimized Motor System The motor system features double stacked magnets and an extended pole piece. It was optimized using FEA (Finite Element Analysis) to ensure a strong symmetric magnetic field in the air gap. The double-stacked magnets ensure there is plenty of clearance to prevent the long-excursion voice coil from bottoming. The

Page 24: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

motor system also features a long 2-1/2" voice coil, which is wound on a Kapton former for improved heat dissipation and higher power handling. G. Flat Progressive Nomex Spider This proprietary spider is made from high tech Nomex blended material for long term stability. It provides a uniform restoring force throughout its normal range of travel. As the driver nears its maximum excursion the spider gets "progressively" stiffer. This prevents the voice coil from accelerating out of the magnetic gap during high output peaks reducing distortion and possible voice coil bottoming. This unique spider also has the heavy gauge voice coil leads stitched or "snaked" through the spider. This eliminates "lead slapping" during extreme excursion.

• Seas Excel W12CY-00

W12CY001E0021

The W12CY002 is a 12cm (4,5'') cone driver developed for use as a high fidelity woofer/midrange unit.

The extremely stiff, yet light cone gives tremendous bass precision and midrange detail.

SPECIAL FEATURES:

Precision cast and surface treated magnesium cone coupled to a natural rubber surround showing no

sign of midrange (edge) resonances.

Perfectly matched moving parts for a smooth, extended frequency response.

Heavy copper rings mounted above and below the T-shaped pole piece, to reduce non linear and

modulation distortion and increase overload margin.

An extra large magnet system for good sensitivity and transient response.

Copper plating of the top and bottom plates and a solid copper phase plug, which enhance the

performance of the copper rings and improve heat conducion away from the pole piece.

Gold plated terminals mounted on a stiff bakelite plate to reduce contact resistance and improve

reliability.

Extremely stiff and stable injection moulded metal basket to keep the critical components in perfect

alignment. Large windows in the basket both above and below the spider to reduce sound reflection, air

flow noise and cavity resonance to a minimum.

WOOFER

EW 12-001JAN. 01

NOMINAL IMPEDANCE

RECOMMENDED FREQUENCY RANGE

VOICE COIL HEIGHT

AIR GAP HEIGHT

LINEAR COIL TRAVEL ( p-p )

MAXIMUM COIL TRAVEL ( p-p)

MAGNETIC GAP FLUX DENSITY

MAGNET WEIGHT

TOTAL WEIGHT

W

W

W

mm

mm

mm

mm

mm

T

Kg

Kg

VOICE COIL RESISTANCE

FORCE FACTOR

FREE AIR RESONANCE

AIR LOAD MASS IN IEC BAFFLE

SUSPENSION COMPLIANCE

SUSPENSION MECHANICAL RESISTANCE

EFFECTIVE PISTON AREA

VAS

QMS

QES

QTS

Ns/m

mm/N

g

g

Hz

N/A

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CHARACTERISTIC SENSITIVITY (1W, 1m)

Litres

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Hz

Ohms

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dB SPL

Ohms

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sq.cm

SHORT TERM MAXIMUM POWER *

LONG TERM MAXIMUM POWER*

VOICE COIL INDUCTANCE (EQUIVALENT)

* IEC 268-5

Response curve recorded in anechoic chamber (Free-field, 4 pi radiation) with 0.5m microphone distance. The loudspeaker is mounted in a closed box of 2.5 l net. volume

8

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200

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Distortion on axis in % between 25 and 2000 Hz at operating power.

Page 25: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

• Morel EW428

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Page 26: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

• Eton 4-200/A8 Symphony

SymphonySymphony 4-200/A8/25 HEX

ETON reserves the right to change technical dataETON - GmbH - Pfaffenweg 21 - 89231 Neu Ulm - GermanyPhone +49 731 70785-20 Fax +49 731 70785-10www.etongmbh.com [email protected]

07/20

Ein 100er Mitteltöner mit Aluminium-Spulenträger, wurde für höchste Ansprüche entwickelt.Eine dreischichtige Hexacone-Sandwich-Membrane bekannt für ihre hervorragenden akustischen Eigenschaftenist die beste Voraussetzung für eine authentische Musik-wiedergabe. An advanced high end 4" midrange woofer, especially designed for full midrange performance,as well as an ideal solution for multichannel systems.For the hexacone sandwich diaphragm a three-layer sandwich cone is used for extra rigidity and small weight. It impresses by a totally realistic sound reproduction.

The frequency responses measured free field sound pressure in 0, 15 30 degrees angle using endless baffle. Input 2,83 VRMS, microphone distance 1 m

Distortion 1 Watt.

Impedance is measured free air without baffle.

1169691

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Hz92f rResonance frequency TS-parameter-meas.

Page 27: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

• Fostex FX120

Page 28: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

Features!120mm (5 in) cone type full range

!8 ohm impedance

!fo to 20kHz frequency response

!89dB sensitivity at 1W/1m (3.3ft)

!1.32kg (2.910 lb) net weight

Frequency Response / ImpedanceSpecifications&

Thiele/Small Parameters

Impedance : 8 ohm

Minimum Frequency Response

: 65Hz

S.P.L. : 89dB/W (m)

Rated Input : 10W

Music Power : 30W

Equivalent Diaghram Radius

: 46mm (1.811 in)

Reproduction Frequency Response

: fo - 20kHz

Equivalent Mass : 5.3g (0.012 lb)

Magnet Weight : 330g (0.728 lb)

Net Weight : 1.32kg (2.910 lb)

Fs : 70Hz

Re : 7.3 ohm

Qes : 0.47

Qts : 0.45

Vas : 8.21 L

Xmax : 2.0mm (0.079 in)

Dimensions & Mounting Information

FX-series

no : 0.4%

Qms : 8.4

FX120

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50

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70

80

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Page 29: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

• Fostex F120A

Features!120mm (5 in) cone type full range

!8 ohm impedance

!fo to 20kHz frequency response

!89dB sensitivity at 1W/1m (3.3ft)

!2.0kg (4.409 lb) net weight

Frequency Response / ImpedanceSpecifications&

Thiele/Small Parameters

Impedance : 8 ohm

Minimum Frequency Response

: 65Hz

S.P.L. : 89dB/W (m)

Rated Input : 10W

Music Power : 30W

Equivalent Diaghram Radius

: 46mm (1.811 in)

Reproduction Frequency Response

: fo - 20kHz

Equivalent Mass : 4.7g (0.010 lb)

Magnet Weight : 211g (0.465 lb)

Net Weight : 2.0kg (4.409 lb)

Fs : 65Hz

Re : 7.0 ohm

Qes : 0.51

Qts : 0.44

Vas : 9.876 L

Xmax : 1.5mm (0.059 in)

Dimensions & Mounting Information

F-series

no : 0.613%

Qms : 3.1

F120A

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Page 30: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

• Morel CAW428

Page 31: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

• Audax HM100C0

Page 32: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect
Page 33: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

• Seas Prestige L12RCY/P

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Page 34: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

• Fountek NeoCd1.0

SpecificationsRibbon material Enforced sandwichRibbon mass 10mgRibbon dimension 8mmX38mmX0.17mmRibbon area 304square millimeterGap flux 0.55 TelsaGap height 10mmImpedance 5 OhmDCR 0.02 OhmFrequency response 1,600~40,000HzSensitivity 89dB@2V@1MPower handling 12W Nominal, 25W MaxRecommended crossover frequency 3,000Hz / 2nd-Order

NeoCD1.0 Ribbon Tweter

www.fountek.net e-mail: [email protected]:+86-83019220 Fax: +86-83019221

Page 35: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

• Aurum Cantus APR2.1 • If you are looking for Aurum Cantus ribbon tweeter quality in an easy-to-mount

format, the APR2.1 is what you need. Its outstanding accuracy and extended frequency response are identical to the rest of the Aurum Cantus tweeter family, but now in an easy to flush mount version. Good partner for a single high efficiency midwoofer. Hand-made aluminum foil planar hexangular honeycomb diaphragm. Specifications: *Power handling: 30 watts RMS/45 watts max *Impedance: 6 ohms *Frequency range: 1,700-30,000 Hz *SPL: 92 dB 1W/1m *Recommended minimum crossover frequency: 2,500 Hz *Dimensions: A: 4-5/16", B: 3-3/16" x 2-3/16", C: 3-1/4".

• Tang Band RT-1516SA • The Tang Band RT-1516SA ribbon tweeter features very high sensitivity (95 dB

1W/1m) combined with very low distortion, enabling articulate and detailed HF reproduction. A neodymium motor structure provides high flux density that helps to extend frequency response to 40 kHz. Low mass aluminum foil diaphragm, integrated impedance-matching transformer. Specifications: *Power Handling: 8 watts RMS/80 watts max *Impedance: 8 ohms *Re: N/A *Frequency range: 2,000-40,000 Hz *Fs: N/A *SPL: 95 dB 1W/1m *Dimensions: A: 4.33", B: 3.0" x 1.85", C: 4.17".

• Aurum Cantus G2 Aurum Cantus is a trusted name when it comes to ribbon tweeters, and leads the industry with its neodymium-driven ribbon technology. Each tweeter utilizes a lightweight, pure aluminum diaphragm to provide great high-end extension, exceptional detail, and quick transient response. The G2 features superior damping in front of and behind the diaphragm for smoother overall response and greater low-frequency extension. Specifications: *Power handling: 40 watts RMS/60 watts max *Impedance: 8 ohms *Frequency range: 1,700-40,000 Hz *SPL: 96.0 dB 2.83V/1m *Recommended minimum crossover frequency: 2,500 Hz *Dimensions: A: 4-3/4" x 2-15/16", B: 3-1/2" x 2-3/16, C: 3-1/4".

• Compact design is perfect for two-way systems • Excellent high-frequency extension, can be used as a supertweeter • High sensitivity is great for efficient designs

• LCY-110 • 110mm Round Flange

Frequency Response : 2KHz-60KHz Sensitivity : 92dB / 2.83V / 1M Nominal Impedance : 8Ω Magnet Type: Neodymium magnet Ribbon Effective Area : 740mm2 Ribbon Thickness : 0.006mm

Page 36: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

Nominal Power Handling : 150W Weight : 1.05Kg The LCY Ribbon tweeter is based on technology well proven by audio pioneers for over half a century but is innovatively designed to satisfy the sophisticated demands of the digital era.

• The LCY has a unique design employing twin ribbons of half the length of conventional ribbons in order to control vertical plane dispersion. Thus it reproduces both vertically and horizontally as effectively as voice-coil operated dome tweeters but with the accuracy, elegance and refined timbres of ribbon-tweeter technology. Magnetic flux density is enhanced by the use of our own neodymium magnet system and a sophisticated transformer with parallel multi-wiring OFC has been adopted for superior frequency and power handling and optimal size. Dimensions: Flange: 110mm diameter Cut out: 86mm x 58mm -or- 99mm diameter Depth: 86mm Flange thickness: 10mm

• Fountek NeoCd3.0

• Fountek NeoCd3.0MS 3" Ribbon Tweeter Rectangular metal face plate, silver finish

• Flange is 115mm tall by 75mm wide (4.52" x 2.95") Cut out is 88mm x 61mm (3.46" x 2.4"), Depth is 2.7"

• Super strong Neodymium magnets Build-in impedance conversion transformer Effective from 1,400Hz upwards due to the large diaphragm area and low self-resonance. Thin enforced sandwich ribbon diaphragm guarantees a high degree of signal fidelity and broad frequency response. Low distortion factor, good power-handling capabilities, high linear impedance and amplitude frequency response and the broad frequency response range. Flat impedance from 1,000 to 40,000Hz

• Factory matched pairs: Although these are sold each, when you order two you will receive a matched pair. Specifications Ribbon material: Enforced sandwich

Page 37: Design Proposal - WordPress.com · Design Proposal FA 4740 Transducer Theory Loudspeaker Project Tim DeYoung 02/19/2011 . I. Introduction Simply put, there is no such thing as a perfect

Ribbon mass: 18mg Ribbon dimension: 8mmX60mmX0.02mm Ribbon area: 480square millimeters Gap flux: 0.6 Tesla Gap height: 3mm Impedance: 7 Ohm DCR: 0.02 ohm Sensitivity: 95dB/M/W Frequency response: 1,400~40,000Hz Resonance frequency: 400Hz Power handling: 17W Normal, 40W Max Recommended crossover frequency: 2,500Hz / 2nd-Order Warning: Ribbon tweeters should always be used with a passive crossover! Do not test without a capacitor. Tweeters are repairable at Madisound for a very reasonable price. Call us to make arrangements.