design-in guide...xitanium 150w 0.70a 1-10v ip66 929000899808 2x 700 xitanium 75w 0.70a 230v ip67...
TRANSCRIPT
1
Design-in guide Philips CertaFlux PLM II Gen1
April. 2014
Contents
Contents
Introduction to this guide 1
Information and support 1
Introduction to the Certaflux PLM II Gen1 2
Applications 2
Product description 2
The CertaFlux PLM II system components 2
Performance specification 4
Typical operating conditions 4
Performance specifications CertaFlux PLM II 3000lm 740 Gen1
4
Performance specifications CertaFlux PLM II 3000lm 850 Gen1
5
Specified lifetime performance 6
Optical distributions 7
Optical performance of CertaFlux PLM II Gen1 7
Recommendations for SON-T replacements 8
Lighting characteristics 10
Light distribution 10
Optical files 10
Color consistency (SDCM) 10
Product dimensions 11
Important recommendations and warnings 12
Installation instructions 12
Design-in phase 12
Installation and service phase of luminaires 13
Installation instructions 14
Mechanical fixation 14
Wiring 15
1-n connector fixation 15
Module placement in a luminaire 16
Fixation of the driver 16
Surge Protection in a CertaFlux PLM II system 16
Thermal management 17
Thermal specifications 17
Operating temperature 17
Module temperature 18
Recommendations for module clusters in luminaire fixture
design 20
Xitanium LED driver temperature 21
Please refer to individual product datasheets for Tcase max
information. 21
Quality 22
Compliance and approval marks 22
Sustainability 22
Warranty 22
IP rating 22
Photobiological safety 22
EMC 23
Electrostatic discharge (ESD) 23
Remote system operation 24
Use of circuit breakers: Xitanium LED drivers 24
Note on conditions for storage, transportation and operation24
During operation 24
System disposal 25
Contact details 26
Philips PLM II Gen1 26
Thermal management partners 26
1
Introduction to this guide
Philips CertaFlux PLM II Gen1
Thank you for choosing the Philips CertaFlux PLM II Gen1. In
this guide you will find the information you need to design
this system into a luminaire.
This edition describes the performance, technical details of
CertaFlux PLM II Gen1. Extensions to the range will be
included in future updates of this guide. We advise you to
consult our websites for the latest up-to-date information.
Information and support
If you require any further information or support please consult your local
Philips office or visit:
OEM website www.philips.com/technology
Xitanium drivers www.philips.com/xitanium
Note
LED technology is continuously improving. For the latest updated information,
please check www.philips.com/technology
2
Introduction to the Certaflux PLM II Gen1
Figure 1. CertaFlux PLM II Gen1
Figure 2. CertaFlux PLM 1-3 multi-connector
Figure 3. CertaFlux PLM 1-5 multi-connector
Applications
The Philips CertaFlux PLM II Gen1 has been developed primarily for outdoor
applications.
Product description
To operate a system you will need the following products, which are sold
separately:
One or more CertaFlux PLM II LED modules, Table1
Specified connectors, Table1
Compatible Xitanium LED driver, Table 2
Classification
The CertaFlux PLM II Gen1 with Xitanium driver listed below can be used in:
Class I IEC isolation systems
IMPORTANT USAGE NOTES
Tcase ,max must not exceed 75 °C for Ta 30oC
ΔT (Tambient -Tcase) must not exceed 45 °C
Failure to comply with usage conditions will void product
warranty
The CertaFlux PLM II system components
Table 1. CertaFlux PLM II and 1-n multi-connector
Product GPC
CertaFlux PLM II 3000lm 740 Gen1 929000895808
CertaFlux PLM II 3000lm 850 Gen1 929000901108
CertaFlux PLM 1-3 multi-connector 929000895908
CertaFlux PLM 1-5 multi-connector 929000896008
CertaFlux PLM II system with Xitanium LED drivers, Class I
The following drivers are highly recommended to operate the CertaFlux PLM II
outdoor modules. If other drivers are connected to PLM II, please contact with
your local sales representative for further confirmation, it can void warranty.
3
Table 2. CertaFlux PLM II system with fixed Xitanium LED drivers, Class I compliant
Number of
CertaFlux PLM
II (any type)
Max output
current
(mA)
Driver GPC Cable
3x-5x 700 Xitanium 150W 0.70A 230V IP67 929000846108 1x CertaFlux PLM 1-5 multi-connector
1x CertaFlux PLM 1-3 multi-connector Xitanium 150W 0.70A 230V-6P I67 929000897108
Xitanium 150W 0.70A 1-10V IP66 929000899808
2x 700 Xitanium 75W 0.70A 230V IP67 929000846608 1x CertaFlux PLM 1-3 multi-connector
Xitanium 75W 0.70A 230V-3P I67 929000897208
1x 700 Xitanium 50W 0.7A 230V IP67 929000846908 No additional Cable needed
Table2 includes fix output and single output dimmable drivers, for non IP66
drivers i.e. IP42 150W, please contact with local sale representative.
As the Xitanium LED driver portfolio is always expanding to include new
products, please visit www.philips.com/xitanium or contact your Philips sales
representatives for the latest system combinations.
4
Performance specification
The following paragraphs contain the performance
specifications of the CertaFlux PLM II Gen1 modules.
Typical operating conditions
Table 3. Typical operating conditions
Item Symbol Unit Value Description
Default Driver current Idriver mA 700 Fixed output driver current
Case temperature Tcase °C 65 Case temperature: typical temperature at which the module
operates within specs
Ambient temperature Tamb °C 30 Ambient temperature outside luminaire
Note:
Philips maintains a tolerance of ±6.5% on luminous flux measurements, ±0.06 V
on forward voltage measurements, ±2 on CRI measurements and ±5% on CCT
measurements
Performance specifications CertaFlux PLM II 3000lm 740 Gen1
CertaFlux PLM II 3000lm 740 Gen1 performance at 700mA and Tcase = 65 °C
Table 4. Performance specification of the CertaFlux PLM II 3000lm 740 Gen1under
typical operating conditions (If = 700 mA and Tcase = 65 °C).
Item Min Typ Max Unit
Initial lumen output 2700 3000 3300 lm
Initial efficacy 102 119 lm/W
Forward voltage 36 38 V
Initial power consumption 23.8 25.2 26.6 W
Correlated Color Temperature (CCT) - 4000 - K
Color Rendering Index (CRI) 70 - Ra
Initial color accuracy - 6 SDCM
Operating Ta range -30 50 oC
Weight 0.6 Kg
Approbation CQC,CE,CB, ENEC
5
IP rating IP66
Insulation class III
IMPORTANT USAGE NOTES
PLM Systems with recommended Xitanium drivers should be
installed in Class I luminaires only. For Class II luminaires additional
isolation layer for the driver is needed. Design-in support is available
please contact your local Philips sales representative for additional
information.
Figure 4. Estimated module flux and module efficacy of the CertaFlux PLM II 3000lm 740
Gen1 under typical driver current 700 mA and various case Temperatures (Tcase)
Performance specifications CertaFlux PLM II 3000lm 850 Gen1
CertaFlux PLM II 3000lm 850 Gen1 performance at 700mA and Tcase = 65 °C
Table 5. Performance specification of the CertaFlux PLM II 3000lm 850 under typical
operating conditions (If = 700 mA and Tcase = 65 °C).
Item Min Typ Max Unit
Initial lumen output 2550 2850 3300 lm
Initial efficacy 96 113 138 lm/W
Forward voltage - 36.1 38 V
Initial power consumption 23.8 25.3 26.6 W
Correlated color temperature (CCT) - 5000 - K
Color Rendering Index (CRI) 80 - Ra
Initial color accuracy - 6 SDCM
Operating Ta range -30 50 oC
Weight 0.6 Kg
6
Approbation CQC,CE,CB, ENEC
IP rating IP66
Insulation class III
IMPORTANT USAGE NOTES
PLM Systems with recommended Xitanium drivers should be
installed in Class I luminaires only.
Figure 5. Estimated module flux and module efficacy of the CertaFlux PLM II 3000lm 850
Gen1 under typical driver current 700 mA and various case Temperatures (Tcase)
Specified lifetime performance
Figures 6. show the expected lumen maintenance over a typical product (both 850 and
740 as well) lifetime
7
Optical distributions
Figure 7. CertaFlux PLM II
Optical performance of CertaFlux PLM II Gen1
Figures 8. Polar intensity diagram, PLM II Gen1
PLM II is designed for narrow roads and urban street lighting.
Figure 9. Example of application rendering, PLM II
8
N.B.
Component and process tolerances can result in
imperfectly symmetrical light distributions. Maximum
acceptable tolerances will have minimal impact on optical
distributions and optical performance in the final
application for a variety of reasons (e.g. light from
neighboring poles, flux differences < 20% not visible for
the human eye).
All polar intensity diagram illustrations are just an
indication of the beam shape. We suggest making use of
the IES files available on the CertaFlux PLM II module
website.
Recommendations for SON-T replacements
Figure 10: Specified installation parameters
The recommendations are made by means of Dialux simulations for specific
road examples as mentioned in tables x,x x. The road width (w), pole height
(H), pole distance (P), tilt angle (T) and overhang (O) are specified per
application.
For road properties the following settings have been used for all three
applications; Road type: Asphalt pavement ; Reflection table: CIE R3; Q0 of
table: 0.07;
SON-T 150W replacement solution
Figure 11: Application rendering of 10m road with
single installation
We propose to replace a 150W SON-T conventional luminaire with a system of
3 x PLM 3000lm and 1 Xitanium 150W IP67 driver. The recommended system
can meet the requirement of standard for lighting design of urban road in
China.
Remark: CJJ45-2006 is regulation of China
9
SON-T 250W replacement solution
Figure 12: Application rendering of 15m road with
single installation
We propose to replace a 250W SON-T conventional luminaire with a system of
5 x PLM 3000lm and 1 Xitanium 150W IP67 driver. The recommended system
can meet the requirement of standard for lighting design of urban road in
China.
SON-T 400W replacement solution
Figure 13: Application rendering with double
installation of 19m road and central reserve
Figure 14: Road application with 4 lanes and
central reserve
We propose to replace a 400W SON-T conventional luminaire with a system of
8 x PLM 3000lm and 2 Xitanium 150W IP67 drivers. The recommended
system can meet the requirement of standard for lighting design of urban road
in China.
0.340
0.350
0.360
0.370
0.380
0.390
0.400
0.330 0.340 0.350 0.360 0.370 0.380 0.390 0.400 0.410 0.420
Cie
y
Cie x
CRI70 4000K6.0 SDCMCRI80 5000K6.0 SDCMBBL
11
Product dimensions
Dimensions of CertaFlux PLM II
Figure 16. CertaFlux PLM II (any type)
Dimensions of connecting cable
Figure17. CertaFlux PLM 1-3 multi-connector
Figure 18. CertaFlux PLM 1-5 multi-connector
Module Type A1 A2 B1 C1 C2 D1
CertaFlux PLM II 3000lm Gen1 300 286 70 69 44 30
220mm ± 5 330mm ± 5
12
Important recommendations and
warnings
The following recommendations and warnings should be
taken into account when designing PLM II in a luminaire.’
Installation instructions
Please refer to section xxx for module and driver wiring and proper
module placement in a luminaire.
CertaFlux PLM II is a product with integrated heatsink. The heatsink can
warrantee the lifetime performance of the product if certain precautions
are taken into account in luminaire design. Refer to section Thermal
Management
CertaFlux PLM II is a product with integrated optics. No additional
secondary optics are needed.
CertaFlux PLM II is an IP66 rated module. Recommended Xitanium LED
drivers are IP67. For IP66 applications no additional efforts are needed.
Min module mounting pitch is 5mm.
IMPORTANT USAGE NOTES (approval from Alex)
Tcase ,max must not exceed 75 °C for Ta 30oC
ΔT (Tambient -Tcase) must not exceed 45 °C
Failure to comply with usage conditions will void
product warranty
Design-in phase
• It is recommended to use the approved Philips Xitanium LED drivers. For
a list of approved drivers please see Tables 2. If drive PLM II with other
drivers not in table 2, please contact your local Philips sales
representative for additional confirmation.
• Safety and IEC/CQC recommendations: the general IEC/CQC
recommendations for luminaire design and national safety regulations
(ENEC, CE, CB, etc.) also apply to selected PLM II modules and Xitanium
LED drivers. Luminaire manufacturers are advised to conform to the
international standards for luminaire design (IEC 60598 - Luminaires).
• Do not apply mains power directly to the LED module.
13
• Do not use damaged or defective modules.
• Do not drop the LED module or let any object fall onto it as this may
damage the module. Do not use the LED module if it has been dropped or an
object has fallen onto it and there are visible defects or damage.
Installation and service phase of luminaires
• The luminaire should not be serviced while the mains voltage is connected;
this includes connecting or disconnecting the PLM II module cable. Hot
switching is not allowed.
The following recommendations and warnings should be
taken into account when using PLM II modules and
Xitanium LED drivers.
14
Installation instructions
Warning!
The CertaFlux PLM II should always be replaced by an
OEM-qualified installer.
Special attention should be paid to the following points:
Do not service the system when the mains voltage is
connected; this includes connecting or disconnecting the
cable
The water proof connector has to be fully tightened up to
prevent the water penetration via the connection in the
field application.
Mechanical fixation
The separate components (driver and module/s) of the PLM II system can be
fixed in place securely using the mounting holes located on the module(s) and
driver.
Please refer to the dimensional drawings for specific details. The 3D CAD files
can be downloaded from the Philips Technology website at
www.philips.com/oem.
To fix the system in place we recommend using an M4 hexagonal socket-head
cap screw with an M4 spring-lock washer for screws with cylindrical heads.
In a system with multiple modules, it is recommended that the modules
are mounted with min distance of 5 mm.
Figure 19. Screw
15
Wiring
A Xitanium 150w outdoor driver can support up to 3~5 CertaFlux PLM II
modules in series and a Xitanium 75W outdoor driver can support 2 CertaFlux
PLM II modules in series. The below is the connections we recommend.
Philips SPD + Xitanium 150W/75W outdoor driver + CertaFlux PLM II modules
Figure 20. Wiring Philips SPD+ Xitanium 150W/75W outdoor driver+ CertaFlux PLM II
1-n connector fixation
PLM II modules can be connected using the cable interface as specified below.
This cable allows connection with fixed and dimmable single output drivers and
serial connection from 1 and up to 5 modules.
To secure the long term reliability of the module and application, below
instructions have to be followed strictly.
Putting too much stress on the cables or bending the cables with too much
angle can cause seals to leak. The diameter of the bending circle should
not exceed 25mm.
The water proof connector has to be fully tightened to prevent the water
leaking into the connection in the filed application. A bulge structure on the
connector as the position indicator.
Intense exposure of connectors, cables and 1-n multi-connectors to
sunlight (UV) will make the seals brittle over time causing water leaks. It’s
recommended to cover the electrical connections to avoid this risk, also to
avoid cables being damaged by wildlife.
Cannot be used in a marine environment without additional protection
against salt
Notes:
1. “※ ” means the input connector of
cable; no. “1-5” is the output
connector of cable.
2. Each output connector can be
connected or not. But an end cap
must be in place when you leave
any connector open. As the internal
connection of these connectors are in
series, which means if any one of them
is open, there will be no output.
3. For easy installation, we strongly
suggest you to leave the first or last
one connector open (with an end cap)
when not all of the connectors are
necessary.
4. SPD is used to strength the surge
handling capability of your luminaire; it
is an optional device here.
Figure 21. 1-n cable
. 1-n cable
16
Module placement in a luminaire
Please follow remark on PLM II module as below picture for installing the
module to right direction, this is critical to get the correct light distribution.
Figure 22. Please install the module as arrow to road side direction
Fixation of the driver
The Xitanium driver has fixation holes at the short ends of the casing. The driver
should be mounted securely on a flat part of the luminaire, using the mounting
hole on each side of the driver. Please refer to the specific Xitanium LED driver
product datasheet and design-in guide for individual product dimensions and
installation instructions.
Surge Protection in a CertaFlux PLM II system
CertaFlux PLM II has a high level of integrated protection against the adverse
effects of external surges and electro-static discharges. For optimum system
protection, apply external common-mode and differential-mode surge protection
at luminaire level in order to mitigate the harmful effects of surges on the LED
driver and the CertaFlux PLM II. More details on surge protection can be found
in the Application Design-In Guide for the Philips 277V SPD Surge Protection
Device. www.philips.com/surgeprotection.
17
Thermal management
The critical thermal management points for the module
and driver are set out in this chapter in order to facilitate
the design-in of the PLM II module. Keeping these thermal
points in mind will help to ensure the optimal performance
and lifetime of the system.
Thermal specifications
The main thermal specification that needs to be taken into account when
designing in the PLM II module is the Tcase temperature. The Tcase must never
exceed Tcase,max tested in a draft-free lab environment at 30 °C, with final driver
and within the luminaire fixture.
Table 6. Thermal rating of the system
Item Description Symbol Unit Max value
Case
temperature
Temperature at which
the module operates
within specifications
Tcase °C 75
Delta T The maximum
temperature
difference between
Tambient and Tcase
ΔT °C 45
Operating temperature
Definitions
Module temperature: temperature measured at the specified Tcase point (at
the base) of the module
Tcase: Heatsink temperature measured at the middle of the heatsink at
specified Tcase
Driver temperature: temperature measured at the specified Tcase point on
the driver
Ambient temperature: temperature of the air surrounding the luminaire in
the test environment or application
Ambient temperature in a lab environment: air temperature in a testing
area, in a controlled environment free from drafts
Average ambient temperature: monthly average temperature based on at
least 2 measurements per day, with at least 8-hour intervals between
measurements
18
Module temperature
To achieve typical product lifetime characteristics, it is crucial to ensure that
the product is operating within the specified temperature limits. These limits
are determined not only by the product and the application, but also by the
luminaire design and ambient environment.
Warning!
Maximum Tcase should never exceed specified Tcase max
Thermal design should ensure that module Tcase <75 °C
Thermal design should ensure that driver Tcase < max specified
driver Tcase
Thermal design must ensure maximum ΔT (Tcase – Ta) ≤ 45°C
Warning!
PLM modules in combination with Xitanium Fixed Output drivers
don’t have temperature protection settings (NTC) to detect
overheating and extreme lifetime degradation of the LEDs when
operated outside the maximum permitted environmental conditions.
Such conditions can be caused by extreme ambient conditions or
inadequate heat management design. Optimum performance will
only be achieved if the Tcase stays below 75 °C at 30°C average
ambient temperature, measured according to the procedure
described above.
Thermal measurements
The maximum ambient temperature at which the luminaire will operate
constitutes the initial key criterion for defining the correct temperature limit and
validating the thermal luminaire design.
If the maximum ambient temperature (Tamb,max) is 30 °C or lower, the luminaire
design needs to ensure that the module temperature does not exceed 75 °C
when tested in a lab environment at 30 °C ambient.
Note: The ambient temperatures given above are average temperatures during
the operational period of the module.
Critical temperature point (Tcase)
For LEDs, the junction temperature is the critical factor for operation. Since
there is a direct relation between the case temperature and the LED junction
temperature, it is sufficient to measure the aluminum casing of the PLM board
at its critical temperature point, see Figure 23.
If the case temperature at the Tcase point exceeds the recommended Tcase life,
this will have an adverse effect on the performance of the LEDs and the PLM
module in terms of light output, lifetime and lumen maintenance.
1
19
Measurement of critical temperature point
On the back of the module there is a Tcase (Tc) point, which should be used for
all temperature measurements. The maximum temperature of the module
should be measured at a point in the center of the bottom of the LED board,
see Figure 23.
The temperature must be stable before any reliable data can be obtained
(depending on the size and material of the luminaire, this will take between 30
and 180 minutes).
Figure 23. Tc point
N.B.
It is important that the Tcase point is free of thermal interface
material when the thermocouple is connected so that
temperature measurements can be taken.
It is essential to have a stable connection between the thermocouple and the
module. Any shifting of the thermocouple will result in measurement errors and
poor measurement repeatability.
The Tcase should be measured at its critical temperature point using a
thermocouple on the base of the LED module.
N.B.
In order to ensure accurate Tcase test results, the case
temperature should not vary by more than 1 °C for a period
of at least 30 minutes.
20
Figure 24. Frontside of reference luminaire
Figure 25. Backside of reference luminaire
Recommendations for module clusters in luminaire fixture design
CertaFlux PLM II modules are designed for IP66 applications. Clustering of
max number of 5 modules is an option. The min distance between the modules
is 5mm as specified in CSA standard.
A reference luminaire with 4 PLM modules is shown in figure 15. Open slots in
top cover have been designed to optimize heat management and minimize
enviroemntal polluion (i.e. dirt, dust etc).
Figure 26. Clearance distance between modules
Warning!
Clusters of PLM modules in closed luminaires will affect the
temperatures and the lifetime performance. Thermal
performance should be tested in luminaire fixture with maximum
number of modules in wind –free environment of Ta 30 °C .
Enclosed environments of clusters with module distance < 5mm
will deviate from lifetime spec.
Figure 27. Example of open slots designed on
top cover of reference luminaire
CertaFlux PLM II modules are equipped with integrated heatsink. However,
thermal perfomance of the modules and therefore lifetime performance can be
influenced by the three following factors: the number of modules designed in
the luminaire, the moutning distance between the modules and the design of
the top cover. Figure 27 shows an example of open slots designed on the top
cover of a reference luminaire to faciliate heat management.
Figures 28 and 29 depict two examples of reference luminaires with slots 1mm
and 5mm high respectively designed on the top cover of the luminaire. The
modules are designed-in with 5mm distance. Expected temperature rise by
means of thermal simulations is estimated to 10oC for 1mm high open slot and
to 5oC for 5mm high open slot.
Therefore it is highly recommended that thermal performance should be tested
in luminaire fixture with maximum number of modules in wind –free
environment of Ta 30 oC.
5mm
Minimum clearance distance
between modules 5mm
21
Figure 28. Top cover of reference luminaire with
1mm open slot
Figure 29. Top cover of reference luminaire with
5mm open slot
Xitanium LED driver temperature
The next key component is the driver, which influences the lifetime and
reliability of the system. It is important to ensure good thermal and electrical
contact between the driver and the luminaire as this enables the heat to
dissipate efficiently and allows the driver to deliver optimal electrical
performance. The driver temperature can be measured with a thermocouple at
the Tcase point, shown on the driver label.
Please refer to individual product datasheets for Tcase max information.
22
Quality
Compliance and approval marks
The Philips CertaFlux PLM II system is CQC, CB/CE and ENEC approved and
complies with the applicable EU directives.
To ensure approval of the luminaire, the conditions of acceptance need to be
fulfilled. Module-related data can be found in GB24819 and IEC 62031. All
luminaire manufacturers are advised to conform to the international standards
of luminaire design GB7000.1 and IEC 60598-1.
Sustainability
CertaFlux PLM II system is compliant with European Directive 2011/65/EU,
recasting 2002/95/EC on Restriction of the Use of Certain Hazardous
Substances in Electrical and Electronic Equipment (RoHS). The modules
comply with Reach, as defined by the EU Chemical Agency.
Warranty
The warranty on CertaFlux PLM II module performance only applies if the
product is used in combination with approved Philips Xitanium LED drivers
(Tables 2 to 7).
IP rating
CertaFlux PLM II system is independent systems and has IP66 classification.
They are designed for operation in the open air. The OEM is responsible for
proper IP classification and approbation of the luminaire.
Photobiological safety
The photobiological safety standard IEC 62471 (Photobiological safety of lamps
and lamp systems) gives guidance on the evaluation of the photobiological
safety of lamps and lamp systems, including luminaires. This standard specifies
the exposure limits, reference measurement technique and classification
scheme. It should be used for the evaluation and control of photobiological
hazards from all electrically powered, incoherent broadband sources of optical
radiation, including LEDs, in the wavelength range from 200 to 800 nm.
23
Table 7. Wavelengths used for photobiological safety measurements
Radiance-based
Blue Light LB 300 – 700 nm
Retinal Thermal LR 380 – 1400 nm
Retinal Thermal LIR 780 – 1400 nm
Irradiance-based
Actinic UV Skin & Eye ES 200 – 400 nm
Eye UVA EUVA 200 – 400 nm
Blue Light Small
Sources
EB 300 – 700 nm
Eye IR EIR 780 – 3000 nm
Table 8. PLM II Gen1 photobiological measurement results
Item Symbol Result: Risk group
Actinic UV Es Exempt
Near-UV EUVA Exempt
Retinal Blue Light LB RG1
Retinal thermal LR Exempt
Infrared eye EIR Exempt
EMC
Electromagnetic compatibility, EMC, is the ability of a device or system to
operate satisfactorily in its electromagnetic environment without causing
unacceptable interference in practical situations. To maintain good EMC
performance at the luminaire level, the input, output and control wires should be
kept as far apart as possible. Addition of ferrite beads in series with the wires, or
coupling the wires through ferrite cores within the luminaire may improve the
overall EMC performance. However, selection of the type and characteristics of
the additional filter depends on what frequency components have to be damped
and by how much.
In general, LED modules have no effect on the EMC of a luminaire. The PLM II
Gen1 was tested with a Xitanium driver in a reference luminaire and no EMC
issues were observed.
Electrostatic discharge (ESD)
Introduction to ESD
It is generally recognized that Electro Static Discharge (ESD) can damage
electronic components, like LED chips, resulting in early failures. Professional
users of electronic components are used to implementing extensive and
rigorous measures to prevent ESD damage in their finished products. With the
introduction of LED components for lighting, a new breed of users, such as
OEMs and installers, are now involved in handling and using electronic LED
components in the manufacturing process.
24
ESD in the production environment
Depending on the immunity level of the LED board, there is a minimum set of
measures that have to be implemented when handling LED boards. ESD
measures are required in a production environment where handling can exceed
the ESD immunity level. Furthermore, products that are susceptible to ESD
must be packed and delivered in ESD-safe packaging.
The purpose of an effective ESD-control strategy is to reduce line failures, final
inspection failures and field failures.
ESD specifications
Philips designed PLM II Gen1 products to be robust when exposed to ESD.
The maximum permitted contact discharge level and air discharge level,
according to IEC 61000-4-2, is 4 kV contact and 8 kV air.
Servicing and installing luminaires
It is highly recommended that installers are instructed not to touch the LED
components and to use earthed arm straps to prevent ESD damage during
installation and maintenance.
ESD consultancy
Independent ESD consultancy companies can advise and supply adequate
tools and protection guidance.
Philips Innovation Services can provide consultancy at
www.innovationservices.philips.com
More information can be found in the Contact details section.
Remote system operation
Please consult the design-in guide for Xitanium LED drivers.
Use of circuit breakers: Xitanium LED drivers
Please consult the design-in guide for Xitanium LED drivers at
www.philips.com/xitanium
Note on conditions for storage, transportation and operation
Store in a dark place
Do not expose to sunlight
Maintain temperature between -40 and +85 °C
Relative humidity (RH) between 5% and 90%
During operation
PLM II Gen1 must be operated within the specifications stated in the product
leaflet and design-in guide. Please contact your local sales representative for
additional information.
25
System disposal
We recommend that the PLM II Gen1 and its components are disposed of in an
appropriate way at the end of their (economic) lifetime. The modules are in
effect normal pieces of electronic equipment containing components that are
currently not considered to be harmful to the environment. We therefore
recommend that these parts are disposed of as normal electronic waste, in
accordance with local regulations.
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Contact details
Philips PLM II Gen1 www.philips.com/oem
or contact your local Philips sales representative.
The following are suggested products for use with
the PLM II Gen1 systems.
Reference to these products does not constitute
endorsement thereof by Philips. Philips makes no
warranties regarding these products and assumes no
legal liability or responsibility for loss or damage
resulting from the use of the information provided
here.
Philips EMC support
The Philips corporate EMC competence center is a
leading provider of approbation and consultancy
services.
www.innovationservices.philips.com
Phone: +31- (0) 40 27 46658
Fax: +31 - (0) 40 27 42224
Thermal management partners
Asia Vital Components Co., Ltd www.avc.com.tw
The Bergquist Company www.bergquistcompany.com
Laird Technologies www.lairdtech.com