demonstrated dedication. real-time reliability

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DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY. 515 N. Main Street | Kewaunee, WI 54216 jr-metalworks.com

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Page 1: DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY

DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY.

515 N. Main Street | Kewaunee, WI 54216jr-metalworks.com

Page 2: DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY

JR METAL WORKS

MISSIONThe JR Metal Works team takes immense pride in being honest and reliable while demonstrating creative problem solving when a business partner’s deadline is at stake. Its team treats your challenges as if they were their own, and will do what it takes to deliver on time and on budget. For JR Metal Works, the partnership is paramount. Every order, every time.

“As a one-stop custom metal fabricator of sheet metal, pipe, and plate product, JR Metal Works takes pride in delivering projects on time, every time!”

-JESSE KLEIMAN, PRESIDENT

CONTENTSQuality Statistics, Safety & ITAR Registered ..................................................................... 3

Custom Fabrication ................................................................................................................ 4

3D Digital Modeling & CNC Waterjet Cutting ................................................................... 5

Welding & CNC Forming ........................................................................................................ 6

Hardware Insertion, Finishing Operations & Assembly ................................................ 7

Expedited Services & Advanced Scheduling Software ................................................... 8

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Page 3: DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY

JR METAL WORKSSTATISTICS SAFETY

JR Metal Works provides ongoing safety training to its team. We encourage open communication to ensure every team member feels safe, stays safe. In addition to this ongoing safety conversation, workplace cleanliness is held to a spotless standard. The cleanliness of our facility helps ensure employee safety, high job efficiency, and maximum value for our customers.

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ITAR REGISTEREDNational and technology security is of utmost importance to JR Metal Works. Our dedicated team is well versed in allInternational Traffic in Arms Regulations (ITAR) to prevent defense-related data and technology from falling into the wrong hands.

ON-TIMEDELIVERY

95.7%QUALITY

99.2%

2020

Page 4: DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY

CUSTOM FABRICATION

As a custom metal fabricator of sheet, pipe and plate product, JR Metal Works supports a broad spectrum of manufacturing needs, especially for the utilities, defense, and aerospace sectors.

JR Metal Works’ Turnkey Custom Fabrication Services • 3D Digital Modeling • CNC Waterjet Cutting • Welding • CNC Forming • Hardware Insertion • Finishing Operations • Assembly

Unsure how to take your next project from idea to implementation? JR Metal Works will use its creative design team and technology to bring your vision to life!

REQUEST A QUOTECall: 920-639-2268Visit: jr-metalworks.comEmail: [email protected]

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Page 5: DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY

3D DIGITAL MODELINGJR Metal Works is proud to offer 3D digital modeling, reverse engineering, and design aid services to reduce lead times and improve the accuracy of finished products.

JR Metal Works’ command of 3D digital modeling is twofold. Our team can modify and enhance an existing design, or it can take blueprints, sketches and even ideas from an organization and turn them into computer-generated designs.

CNC WATERJETCUTTING

JR Metal Works uses CNC waterjet cutting during the metal fabrication process to make clean, precise parts from a variety of materials: steel, stainless steel, titanium, aluminum, and more.

• Flow Waterjet Cutting Machine • Table/Cutting Area Size: 6’ 6” x 13’ • Z Axis Travel: 8” • Cutting Accuracy: +-.005” • Linear Accuracy (in 3 ft): +-.005” • Repeatability Accuracy: +-.002”

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Page 6: DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY

Welding Processes • GMAW (Gas Metal Arc Welding) • GTAW (Gas Tungsten Arc Welding) • FCAW (Flux Core Arc Welding) • SMAW (Shielded Metal Arc Welding)

Material Capabilities • Steel and Steel Alloys• Aluminum• Stainless Steel• Sheet, Pipe, Plate, and Structural Shapes to

Unlimited Thickness

Welder Testing/Training • Welder Continuity Tests Every 6 Months • Welder Continuity Logs • Local Partners for a Variety of Destructive and

Non-Destructive Testing• JR Metal Works will certify its welders and develop

welding procedures to meet customer needs

WELDINGIt takes skill and experience to create a seamless weld with the strength to hold up to demanding industrial, commercial and military standards. JR Metal Works holds those standards in high regard, treating welding as an artisan craft that requires an expert, certified team. JR Metal Works will also certify their welding staff and develop the procedures necessary to meet custom projects’ demands from customers.

CNC FORMINGJR Metal Works bends metal for any application, from intricate components housing the newest aerospace computer technology to simple, heavy duty subcomponents used in the heavy equipment industry.

Capacities • 135 Ton Capacity • 10’ Length Capacity • Fully Automatic CNC Backgauge

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Page 7: DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY

FINISHING OPERATIONSJR Metal Works utilizes in-house equipment as well as a network of proven finishing specialists to deliver a wide range of finishing services:

With a genuine Pemserter hardware insertion press at its disposal, JR Metal Works’ skilled and experienced production team installs a wide range of self-clinching fasteners into metal components:

This clean technology ensures fasteners are inserted rapidly, accurately and consistently, minimizing the risk of missing or incorrect hardware. Parts are fabricated faster and delivered sooner.

HARDWAREINSERTION

• Passivating • Powdercoating • Electropolishing • Bead Blasting • Sandblasting • Painting • Adonizing

• Chem Film / Alodine / Iridite • Silk Screening • Laser Etching • Laser Marking • Plating • And Much More!

• Self-Clinching Nuts • Stand Offs • Pins • Threaded Studs

• Floating Self-Clinching Nuts • Captive Screws • And More!

ASSEMBLYJR Metal Works’ flexible assembly team adapts to each project’s unique requirements with speed and practiced precision. They are experienced in riveting, torqueing, adhesive application, and other assembly processes. JR Metal Works can also scale up quickly to accommodate quick turnarounds.

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Page 8: DEMONSTRATED DEDICATION. REAL-TIME RELIABILITY

EXPEDITED SERVICESIn today’s fast-paced, unforgiving world, we realize there is extraordinary value in being the company that can supply quality product in a time frame others cannot meet. We are able to do this by having great relationships with vendors that operate under the same time frames, extensive logistics experience, and, of course, the manufacturing experience that gives us the knowledge to complete any job at the highest standard of quality.

JR Metal Works quotes all jobs with a standard lead time that is a derivative of the complexity and components used in the project. Upon receipt of a quote from JR Metal Works, a customer can request to expedite the project or parts of a project. The JR team will then evaluate what is needed to meet the expedited deadline and re-quote the project, presenting all viable options to the customer so they get the results they need at a fair price. Contact JR today to have access to unparalleled speed and quality!

JR Metal Works utilizes a software program to comprehensively track every phase of the metal fabrication process—from the initial quote through shipping—keeping orders on budget and on time. The software gives team members total visibility, presenting manufacturing and material delivery schedules, project statuses, and more.

ADVANCED SCHEDULING SOFTWARE

jr-metalworks.com