dee brochure final · · 2015-03-02contractors serving power generation, oil & gas, ......
TRANSCRIPT
piping possibilities....
INTRODUCTION
DEE Piping Systems (DEE), incorporated as DEE Development Engineers Limited, was founded by Chairman & Managing Director Mr. K.L. Bansal along with a team of two technocrats in the year 1983.
It is driven by a simple yet powerful statement – “Make every customer a repeat customer.”
DEE primarily caters to National and Multinational OEMs of power generation equipment, Engineering, Procurement and Construction (EPC) contractors serving power generation, oil & gas, petrochemicals and other sectors.
DEE manufacturing range includes high pressure piping systems, induction pipe Bends, pipe fittings, pressure vessels, hanger & support and other tailor made fabricated components. DEE offers wide range of engineering services for advanced piping solutions.
DEE, in the past three decades has evolved in the diverse field of Piping engineering and fabrication.
Over the years, DEE has developed strong capability in Critical Piping, Induction Bending and have also ventured into new market offerings of Modular Piping.
along with certified manufacturer of pipe spools and pipe fittings under the purview of Pressure Equipment Directive (PED) norms, ASME Code Stamp Piping, IBR and other industrial standards.
DEE is an ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 certified company
BRAND DEE
piping possibilities....
The brand DEE stands for its Values, Capabilities and Process Strengths.
These values are followed to ensure that the company stays the most trusted and reputed brand in industry.
This coupled with our extensive experience helps us in efficient manufacturing of high quality product.
This helps the company to o f fe r l a te s t p roduc t s and advanced manufacturing processes along with the integrated solutions for customers’ complete piping requirements.
Our values include fairness, honesty, respect, faith and freedom which helps us in guiding our relations with not just our customers but also with employees, vendors and investors.
DEE is very well-known for its skills & expertise and have the best infrastructure, technical abilities and skilled resources.
Process Strengths is one of the major core e lements o f DEE . Ou r p rocesses a re technological ly advanced with mature management systems.
DEE wants to be known not only as a piping manufacturer but also as an integrated piping solutions provider.
The company ensures that all the piping problems are not only solved but are taken care using complete, consol idated, technological ly-advanced systems.
The company has vast experience for the past three decades that has helped us gain expertise in piping manufacturing. It has combined this experience with the latest of technology to come up with innovative solutions for customers' piping needs.
The company pushes the boundaries to ensure that the customers are not only satisfied with the highest quality products but also provides them with a unique sense of comfort and service.
02DEE Piping Systems
VISION 2020
CUSTOMERS:
VENDORS:
INVESTORS:
EMPLOYEES:
To continue delivering unmatched
quality products utilizing advanced technical and
eng ineer ing capabi l i t ie s wh i le fu r the r
strengthening the relationship and trust with their
customers
To foster lifelong relationship with our
vendors and develop new challenging business
opportunities for creating a symbiotic growth and
learning environment
Creating a conducive environment
of utmost trust, faith and reliability for its investors
ensuring highest return and driving more
investments for the growth of the company
To create an environment of
complete transparency, responsibility and
exposure for its employees enabling high career
growth and advanced learning for the continuous
strengthening of their skills
MISSION
DEE wants to be known as
most trusted and successful
organization providing
End to End solutions for
Pressure Piping Systems
across the Globe
1983
HISTORY
1988
1994
1996
1999
2002
2004
2007
2009
2010
2011
2012
2013
DEE Incorporated as a Design Consultancy firm
A humble start with a quarter acre facility for Pre-Fabrication Piping
Establish its own in-house Pipe Fitting Manufacturing facility
Entered into the Power sector piping
Started fabrication of High Alloy Grade P91 & Stainless Steel Grades
Mr. Atul Bansal Joined DEE
Shifted Fabrication base to a New location at Tatarpur, Palwal (9 Acre Facility) Entered into the EPC space, commissioned first Biomass Power plant in Punjab
Awarded the major export order worth 6 million Euros
EPC of the second Biomass Based Power plant in the state of Punjab
Commissioned the state of the art Induction Bending Machine
Expanded our facility base to cater sub/super critical technology (Totaling 23 Acres of overall area)
Equity infusion by Banyan Tree & Capvent
BHEL awarded “Best Performance Award” in Piping System supplier category
Largest Single order awarded from CEPC, Egypt
Commissioned the second induction bending machine (AWS Schafer)
Rebranded from DEE Development Engineers to become DEE Piping Systems
Received Best Professionally Managed Company, CIDC Vishwakarma Award 2013
04DEE Piping Systems
Mr. K. L. BansalChairman and Managing Director
Mr. K. L. Bansal is the founder of DEE. He is a
Mechanical Engineer who specializes in Design &
Engineer ing of S team pip ing, P rocess
Piping,Marketing, Project Management, Finance
Management etc. with around 38 years of
experience. He was awarded as “Business Leader
of the Year ” FY 11 by FIA.
Mr. M KannappanExecutive Director
Mr. M Kannappan is an Ex - BHEL Piping Centre
Executive Director with an experience of over 40
years. He specializes in welding technologies,
Project Management, Operations and Planning
control etc. Under his leadership the BHEL Piping
Division saw 350% growth in Turnover in just three
years, INR 7,500 Million in 2007-08 to INR 25,000
Million in 2010-11.
Mr. Atul BansalChief Executive Officer
Mr. Atul Bansal is a Mechanical Engineer with an
experience of 12 years. He heads Project
Management, Business Development and Export
Operations for the Company. He conceptualized
effective managerial and leadership techniques
at DEE. Successfully undertaken capacity
expansion and has been pivotal in evolving DEE
from a small time fabricator to a Premier
International Single Source Piping Solution Provider.
OUR TEAM
CORPORATE SOCIAL RESPONSIBILITY
Tree Plantation drives
Education to Girl child
E-waste Management
Sustainable Operations
STP waste water treatment plant
Rainwater harvesting
Efficient lighting system
Energy efficient machinery
Lower use of fossil fuels
LED based lighting systems
06DEE Piping Systems
INFRASTRUCTURE & EQUIPMENTS
2 fabrication facilities with a capacity of
more than 34,000 Tons/year
Fitting manufacturing capacity of more
than 2,400 Tons/year
Advanced engineering team with 220+
engineers
Over 100 welding station combining
Mechanized, Robotic, Automated, Semi-
automated welding including STT, GTAW,
Orbital GTAW, GMAW, SAW, MCAW, FCAW,
Orbital FCAW, SMAW
4 Furnaces and 10 mobile units for post
weld heat treatment
Induction Bending - 2 EU made Machines
with capability to bend pipe up to 48 inches
diameter & wall thickness up to 120 mm
Microsoft Navision - ERP system to support
efficient and effective project
management
Chemical pickling and passivation facility
NABL accredited non destructive labs
Covered and Controlled Blasting and
Painting Facilities
Hot Pushing Mandrel Elbow Forming
machines
Cold Forming Machines complemented
with Edge Preparation machines
Hydraulic Presses ranging from 150 MT to
3,000 MT
Hydro form Tee press having capacity up to
16 inches
Semi-automated Shot Blasting machines
Pipe Cutting equipment with capability to
handle pipes up to 52” diameter
In House manufacturing of specialized
machined components
Dedicated Packaging facility area
Total Facility area – 90,000 Sq m
Covered area – 40,000 Sq m
Storage area – 8,000 Sq m
08DEE Piping Systems
Induction Bending
INDUCTION BENDING
OUR EXPERIENCE
Executed 124 nos. of bends for Cairn -
Aishwarya Project
Supplied 650MT+ of various Sizes in all
Grades of steel including P91 Induction
pipe bends to Thermax Ltd
Supplied more than 950MT of various Sizes
in Grade P91 Induction pipe bends to
BHEL, Chennai
Executing Bending of DN 700, 87 mm
thick P11 for Rabigh, Suadi Arabia Project
given to us by MHI-Japan
Reduced Fabrication Cost
Reduced Fabrication Time
Opportunity to obtain any Bending
angle and Radius
Reduced Material Management
Reduced Routine Inspection Cost
In-time commissioning and delivery
WHY CHOOSE DEE
DEE provides Seamless, Spiral, ERW, L.SAW & H.SAW
types of induction pipe bends in the material
grades of Carbon Steel, Alloy Steel, Austenitic
Steel, Stainless Steel, Incoloy materials with a
specialization in P91 Air-Quench induction bends
& Stainless Steel induction bending.
Induction bend pipe spools find their increasing
common applications in diverse industries
including Power, Oil & Gas, Cement, Sugar etc.
DEE has a bending capacity of more than 9,000
MT/Year with a capability to bend pipes up to 48”
(1,219 mm) diameter & 120 mm thickness.
The main reason for this development includes
system integrity, flow characteristics, efficient
power utilization and reduced turbulence,
maintenance & “Life-Time” costs.
10DEE Piping Systems
Critical Piping
CRITICAL PIPING
Critical piping is designed with very special care
and the material selected for such piping has to
withstand both high pressure and high
temperature.
Critical Piping is mainly consisting of Main Steam,
Hot Reheat, Cold Reheat, Feed Water & By-Pass
Lines and often expand due to high temperature,
thus need to have built in flexibility. Such piping
systems are governed by guidelines and
mandatory requirements.
Critical Piping Systems manufactured by DEE are
compliant with ANSI/ASME B31.1 - power piping
code, Indian Boiler Regulation (IBR) and other
industrial standards.
We offer Critical Piping in the various grades of
Carbon Steel, Alloy Steel & Stainless Steel with
diameter up to 64” (1625 mm) and thickness up to
150 mm.
Some of its unique features include
Efficiencies in cost and materials
Robust designs with scalability
Reduces field labour and riskassociated with time
Faster to install and commission
Lower welding cost
Coatings, heat trace, insulation and instrumentation are performed in a shop environment
Safe and rapid to erect
12DEE Piping Systems
MODULAR PIPING
Modular Piping
DEE offers advanced Modular Piping Solutions for Pipe Rack and Processing structures. Modular rack system offers numerous advantages over the conventional solutions. These systemsfind wide range of applications in Petrochemical, Natural gas, Energy projects etc.
PRE FABRICATED PIPING
Welding by Robotic, GTAW, Orbital GTAW,
GMAW, SAW, MCAW, FCAW, Orbital FCAW,
SMAW processes
Orbital welding station for TIG welding
Fully equipped NABL accredited testing
laboratory and in house Non destructive
facilities like RT/MPT/UT/LPT/VT
Surface Treatment facilities – Shot blasting,
chemical cleaning and painting
World class Induction Pipe Bending
Machines - AWS Schafer, Germany with
Bending capacity of diameter 8” – 48” & up
to 120 mm thick pipes & Cojafex BV,
Holland with Bending capacity of diameter
2” – 16” & up to 65 mm thick pipes
Fabrication capability of up to 1625 mm
diameter and 150 mm thickness
PIPING SYSTEMS
DEE provides various services like designing,
engineering, shop fabrication and supply as per
ASME, DIN Indian Boiler Regulations (IBR) / other
third party inspection / approval as applicable for
carbon steel, alloy steel and stainless steel pipe
spools for power, process and Original Equipment
Manufacturers (OEM) piping systems. The
company also supplies gas and steam turbine
(on-base and off-base) piping systems.
DEE has manufacturing capacity of 34,000
MT/year.
PRODUCT PORTFOLIO
HRSG Piping, Power cycle Piping, Process Plant
Piping, Boiler Integral Piping, Balance of Plant
Piping, Gas Compressor Piping, Turbine Integral
Piping, Riser & Downcomer Piping, Gas and Steam
Turbine Piping, Cooling water & Lube oil Piping
PIPE FITTINGS Hot Pushing Mandrel Elbow Forming
Automatic M/c having capacity to form
Elbows from 8-28 inch & thickness up to 50
mm
2 Cold Forming Machines of different sizes
for Elbow production complemented with 3
Edge Preparation machines
Hydro form Tee press having capacity up to
16 inches
Various Hydraulic Presses ranging from 150
MT to 3,000 MT for manufacturing of Pipe
Fittings having thickness up to 140 mm
Well equipped unit to manufacture all type
of Pipe Fittings i.e. Butt welding, Socket
welding & Screwed in various grades of
Carbon Steel, Alloy Steel and Stainless Steel
Pipe fittings manufactured by us can be
offered under any third party Inspection of
customers’ choice including statutory
authorities like IBR and International
Inspection Agencies like LLOYDS / DNV / BV /
BAXCOUNSEL etc.
We have expertise in producing special
pipe fittings like Y-piece, very short radius 'U'
bends, special radius (1.5 D to 10 D).
Fitting manufacturing capacity of more
than 2,400 MT/year
PRODUCT PORTFOLIO
Elbows, Tees, End caps, Reducers, Couplings,
Bends, Swages, O'lets, Plugs, Return bends, Stub
Ends, Y Pieces, Transition Pieces, Clamps and
Trunnions
14DEE Piping Systems
HANGER & SUPPORT SYSTEMS
DEE provides Hangers, Supports, Anchors and
Restrains to withstand all static and dynamic
loading conditions which act upon the piping
system and associated equipment. Our support
systems are designed with appropriate balance
calculations to determine load forces at critical
stress points.
PRESSURE VESSELS & VALVES
Heat Exchanger
Pressure Vessels
Industrial Skids/Skid Units
Pipe Manifolds
Valves
PIPING SYSTEMS
ENGINEERING SERVICES
DEE's combination of global resources and proven
engineering capabilities are what deliver world-
class facilities to our clients' while meeting their
demanding business needs. The streamlined
global engineering process from concept to
completion produces consistent results in some of
the most difficult and challenging locations on
earth by using robust, data centric and
technologically advanced solutions
Dedicated engineers having hands on
experience on the software like Autocad,
Modelling in PDMS, Stress Analysis with Caesar II,
pipe sizing and pressure drop calculations using
Pipe Flow.
ASME B16.5, B16.9, B16.34, B16.11,
B31.1, B31.3, Section II, Section VIII
IBR, BSEN 13480 Part 3
B16.25
Access to standards & codes
Power and Process Piping
Pressure Vessels
Storage Tanks
Piping for BOP
2D Plant Design
Stress Analysis
Flow Nozzles
Skid Mounted Dosing System
Support Engineering
Pre - Bid Engineering
Basic Engineering
Detailed Engineering
16DEE Piping Systems
Layout Engineering
Material Engineering
Stress Analysis
Pipe Support Engineering
IBR Documentation
Best Professionally Managed Company, CIDC Vishwakarma Award 2013
Business Leader of the Year 2010-11, FIA
International Business Excellence Award, International Study Circle
THERMAX Appreciation Award Supply Chain Meet 2007
Indian Achievers Award for Industrial Development
POWER PLANT PROJECTS (Gas, Coal, Nuclear, Biomass, Geothermal, Solar Thermal)
PROCESS PLANT PROJECTS
AWARDS
PETROLEUM & NATURAL GAS PROJECTS
APPLICATIONS
ISO 9001, ISO 14001, ISO 18001 , IBR, ASME CODE STAMP (PP & S), Pressure Equ ipment D i rect i ve (PED) , NABL (Mechanical and Chemical), GOST-R etc.
Process for ASME ‘N’ stamp started in 2012 with certification expected in 2013
The National Board of Boiler & Pressure V e s s e l I n s p e c t o r s C e r t i f i c a t e o f Authorization (NB)
Member of American Welding Society (AWS)
CERTIFICATIONS & ACCREDITATION
From design stage to testing, from material procurement to the delivery of the final product, DEE complies with the National & International codes/standards, Quality Management System of ISO and mandatory Indian Boiler Regulations (IBR)
Centralized NDT facilities equipped with Ultrasonic including Phased Array Ultrasonic, Magnetic Particle , Visual Inspection Radiographic, Dilute Penetration tests
Working experience with most leadinginspection agencies including: TUV, Lloyds,HSB, SGS, BV, EIL, NTPC, BHEL, IBR, PDIL, GAIL, IOCL, BPCL, CPCL etc.
Centralized laboratory consisting of state of the art mechanical, metal lurgical, chemical and analytical including Inter Granular Corrosion (IGC) & Spectroscopic examinations equipment
QUALITY
HEAD OFFICE
DEE Development Engineers Limited
Prithla - Tatarpur Road, Tatarpur, Distt. Palwal, Haryana 121102, INDIA
T : +91 – 1275 - 248200, F : +91 – 1275 - 248314
USA
2 Ravinia Drive, Suite 500, Atlanta GA
T : +1 – 678 855 7059, E : [email protected]
JAPAN
ENGINEERING DIVISION
V-B, 5th Floor, Rashmi Towers,
No. 1 Village Road (Valluvarkottam High Road)
Nungambakkam, Chennai – 600 034
T : +91 – 44 42019257/258, E:
Kiminomori Higashi 2-3-14, Togane-shi,
Chiba, 283-0822, Japan
T: +81-475-52-5984, E: [email protected]
EGYPT
5 Wadi El Nile St., El Maadi
2nd floor, Flat No. 22, Cairo, Egypt
T: +202 23585401, E: [email protected]
www.deepiping.com