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Page 1: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

Decommissioning Asset Integrity Partner

www.stork.com

Page 2: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

01

SAFETY ISA CORE VALUE

www.stork.com/reachbeyondzero

Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero, our value driven HSEQ engagement programme, will help us to achieve this goal.

REACH Beyond Zero is our HSEQ vision, to activate and engage all Stork

employees to challenge themselves, to think and do more to improve our

HSEQ culture and performance. As an organisation we REACH Beyond Zero by

functioning as one team, with shared values, driving action to transform our

HSEQ culture.

CONTINUING OUR JOURNEY THROUGH A VALUE DRIVEN APPROACH

REACH Beyond Zero is our value driven engagement programme which

builds upon the good work delivered through REACH. Whilst safety will always

remain our core value, REACH Beyond Zero not only communicates on Health

and Safety but also on Environmental and Quality issues too – providing a

fully encompassing employee-led programme. This commitment means our

REACH Beyond Zero behaviours are:

Introduction 02

Mindset 03

Track Record 04

Pre-Cessation 05

Post-Cessation 07

Hydrocarbon Free and Removal 09

Innovations 11

Page 3: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

Stork is a leading provider of integrated decommissioning support services to the offshore oil and gas industry.

We partner with Operators throughout the three decommissioning phases, from preparing to cease production to process and utilities separation, specialist cleaning and decontamination to disconnection,

removal and disposal.

1 PHASE ONE | PRE-CESSATION

2 PHASE TWO | POST-CESSATION

3 PHASE THREE | HYDROCARBON FREE AND REMOVAL

We recognise that there is no production revenue during decommissioning and fully understand that

mitigating potential risks, maintaining outstanding HSEQ performance and driving significant cost savings

is essential. Our track record in the project management of complex decommissioning projects ensures we

successfully deliver for our clients.

We continually strive to develop new innovations and technologies, in order to offer the most advanced

cutting, cleaning, inspection and access solutions throughout the decommissioning process.

Our multi-disciplined teams have the skills, experience and technical expertise to deliver a world-class safety

performance and unrivalled quality service in the ever-changing decommissioning environment.

DECOMMISSIONING TIMELINE

PRE CESSATION POST CESSATION HYDROCARBONFREE & DISPOSAL

Removal, Cleaning and Decontamination

Engineering and Consultancy on Lifting & Transport Plans

Fabric Maintenance of Critical Systems

Special Access Systems

Inspection Surveys

Optimised Fabric Maintenance

Inspection Programme

Platform Surveys

Upgrades and Modi�cations

Feasibility Studies

Special Access Systems

Cleaning and Decontamination

Ultra High Pressure Cold Cutting

Vacuum Waste Removal

Upgrades and Modi�cations for disconnection

Lifting and Transport Plans

Final Inspection Surveys

Late Life Operations

Preparation for Decommissioning

Cleaning &Decommissioning

Disconnection

Removal

Disposal

Well Abandonment

LATE LIFE OPERATION DECOMMISSIONING

PHASE ONE PHASE TWO PHASE THREE1 2 3

02

INTRODUCTION

Page 4: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

DECOMMISSIONING MINDSET

We need to think differently about delivering cost effective and predictable decommissioning projects

The closer we work together the more effective we are.

Safety risks – non operational.Do the same performance

standards apply?

The tax payer is paying and there is no production revenue.

In Planning, multi-skilled teams, execution and how we approach

Gains in the critical path have a significant impact. Flexible and agile

planning crucial.

In process and technology. We need to do things differently to achieve the

same outcome.

Collaboration Budgets

Time Quality

Flexibility Innovation

03

Page 5: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

04

DECOMMISSIONING TRACK RECORD

Specialist Cleaning & Support | Fabric Maintenance | Decommissioning Studies De-activation Cleaning Studies | Cessation Projects | Infrastructure Removal | Inspection

2010 – PRESENTBrent Delta

2009AH001

2006MCP01

2006Redevelopment Project

2004Thistle

2002 - 03NW Hutton

2008NW Hutton

2006 - 2007Britannia

2005AH001, Ivanhoe,

Rob-Roy and Hamish Fields

2003 - 04NW Hutton

1998Maureen Platform

Page 6: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

1

PRE CESSATION

Pre-Cessation is the first phase in the decommissioning process. Commencing 18 – 24 months prior to the cessation of production, Stork supports its clients in the delivery of late life and pre-decommissioning operations, including the provision of services to enable strategic planning for the piece small, Modular or Single Liftbreak down of a platform.

In this phase our expert teams complete inspection programmes, reinstatements and replacements, utilising a

range of Stork’s leading asset integrity capabilities and innovations from our key product lines.

Decommissioning Asset Integrity Partner

05

Page 7: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

PHA

SE ON

E| PRE-CESSATIO

N

NDT & INSPECTION

With over 15 years’ experience, Stork has the

expertise and advanced equipment required to

deliver a full suite of NDT and inspection capabilities.

In the early stages of decommissioning, Stork

utilises a number of innovative inspection and NDT

techniques to assess the integrity of the asset being

decommissioned. These include:

� Visual Inspection and Metrology � Magnetic Particle Inspection � Dye Penetrant Inspection � Ultrasonic Testing (UT) � Eddy Current (EC) Inspection � Radiography (X-Ray and Gamma) � PMI Testing and Holiday Testing � Advanced Inspection

MECHANICAL

Stork’s Mechanical team delivers a range of specialist

machining and bolting products and services,

including the award-winning Hot Bolt Clamp. During

pre-cessation Stork provides:

� iBolt Integrity Database Management � Pre-engineering and Surveys of safety concerns � Hot Bolt Clamps for flange rework � Hot Bolting Techniques � Hot Tapping � In-situ Milling

ENVIRONMENTAL & DECONTAMINATION

Stork’s Environmental & Decontamination team

delivers a variety of Specialist Cleaning, Sand

Management and Asbestos Management services

throughout the decommissioning process. In Phase

1, this includes:

� Planning Workscopes, Re-use Plans and Surveys � Detailed Caisson Inspection � NORM Management � Disposal Surveys

OPTIMISED FABRIC MAINTENANCE

Stork’s multi-skilled personnel provide a range

of Fabric Maintenance Services throughout the

asset lifecycle, mobilising quickly and completing

workscopes within the timeframes set. We recognise

that our ability to deliver work rapidly is even more

crucial during decommissioning, as there is no

production revenue for our clients. Therefore, we

aim to offer optimised Fabric Maintenance services,

including:

� Painting & Blasting � Coatings & Surface Preparation � Insulation & Passive Fire Protection � Electrical & HVAC

SPECIAL ACCESS SYSTEMS

Stork has an unrivalled reputation in the delivery

of Special Access Systems. We are experts in the

delivery of multi-disciplined Rope Access Systems,

as well as the largest offshore scaffolding provider in

the UK.

PLATFORM SURVEYS

Assessing the asset integrity of a platform is crucial

prior to decommissioning to ensure that only

necessary remedial work is undertaken to secure

the safety of the structure ahead of production

cessation, destruct and removal. At Stork, our multi-

disciplined personnel undertake thorough Platform

Surveys in order to effectively project manage the

decommissioning process from an asset integrity

perspective.

UPGRADES AND MODIFICATIONS

Through strong project leadership, Stork brings

together a wide range of capabilities from across the

business to deliver an integrated approach to the

upgrade and modification of a platform during the

first, Pre-Cessation phase in the decommissioning

cycle.

PRE-CESSATION SERVICES

06

Page 8: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

2

POST CESSATIONDecommissioning Asset Integrity Partner

The second phase of decommissioning commences once Oil & Gas production has ceased. The platform is down manned to a minimal level and the process of removing all hydrocarbons from the structure begins. In this Post-Cessation phase, Stork provides a range of specialist cleaning, decontamination and destruct services.

We support the operator in draining down the platform and commencing cutting activities in advance of

removal, while maintaining essential systems and accommodation.

07

Page 9: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

PHA

SE TWO

| POST-CESSATIO

N

REMOVAL, CLEANING AND DECONTAMINATION

Removal, cleaning and decontamination workscopes

are required during Post-Cessation to ensure the

platform is Hydrocarbon Free for the final stage

in the decommissioning cycle. Stork’s expert

Environmental & Decontamination team deliver a

range of services to support this aim, including:

� NORM Management � High Pressure and Ultra High Pressure Water

Jetting � Vacuum Waste Removal � Full Vessel Management � Chemical Treatment � Asbestos Management � Sand Management � UHP Cold Cutting � Caisson Cleaning

ENGINEERING AND CONSULTANCY ON LIFTING/TRANSPORT PLANS

Stork‘s experienced Engineering team conduct

feasibility studies and front end engineering on the

client’s proposed method of platform removal, be

it Piecesmall, Modular or Single Lift, to ensure the

decommissioning process can be completed on

time and on budget. We can also provide Third Party

Review of existing client lifting plans.

FABRIC MAINTENANCE OF CRITICAL SYSTEMS

Fabric Maintenance continues into the Post-

Cessation phase, as the asset is prepared for safe

destruct, removal and disposal. Stork delivers a range

of optimised Fabric Maintenance services to support

the integrity of critical systems during this period,

such as Production Systems, Power, Electrical, HVAC,

Accommodation and Fire Water.

SPECIAL ACCESS SYSTEMS

In the Post-Cessation phase, Stork’s Special Access

Systems play an important role in delivering

workscopes across an asset in the process of being

decommissioned. Our multi-skilled personnel can be

deployed to deliver:

� Rope access, Painting, Blasting, Spraying, Bolting, Welding, Plating and Pipefitting

� Secondary Access Solutions � Tension Netting Systems � Clamp Installation and Caisson Repairs � Flare Tip Refurbishment or Replacement � Helideck Perimeter Safety Netting Replacement � Fire-Proofing � Rigging and Lifting � Splash Zone Works � Mechanical � Electrical, Fire and Gas � NDT and Inspection

INSPECTION SURVEYS

Stork’s decommissioning Inspection and NDT

programme continues into the Post-Cessation phase.

From our full service Inspection and NDT capability,

we provide a range of services to identify the

remedial work required to ensure platform integrity

before removal.

08

POST-CESSATION SERVICES

Page 10: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

3

HYDROCARBON FREE & REMOVAL

The final stage in the decommissioning process, the Hydrocarbon Free and Removal phase, takes up to two years to complete. During this period, the platform is assessed and confirmed to be Hydrocarbon Free and the final cutting of platform structures takes place. All essential Oil & Gas systems are wound down, leaving only emergency systems in operation.

Most crucially, in this phase the removal of the platform takes place, which involves complex lifting processes.

Decommissioning Asset Integrity Partner

09

Page 11: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

PHA

SE THREE

| HYD

ROC

ARBO

N FREE &

REMO

VAL

SPECIAL ACCESS SYSTEMS

In the Hydrocarbon Free and Removal phase, Stork’s

Special Access Systems are deployed to support

in the completion of platform removal, which

includes: Industrial Cleaning, UHP Cold Cutting,

Deconstruction, Inspection and Asbestos Removal.

Our clients benefit from our long standing expertise,

experienced personnel and state-of-the-art

equipment.

CLEANING AND DECONTAMINATION

Cleaning and Decontamination work scopes

continue into the third and final stage of the

decommissioning cycle. Stork supports in the

environmentally sound disposal of:

� Structure � Pipework � NORM � Sand � Asbestos

ULTRA HIGH PRESSURE COLD CUTTING

Ultra High Pressure (UHP) Cold Cutting plays a

significant role in the final preparations for platform

removal. Utilising remotely operated UHP water

abrasive techniques, UHP Cold Cutting is a specialist

service for cold cutting redundant steel and concrete.

The system offers a safer alternative to conventional

cutting as it is remotely operated and can be used

in hazardous areas, as there is no flame risk. During

the Hydrocarbon Free and Removal phase in the

decommissioning lifecycle its applications include:

� Cutting decks/bulkheads � Cutting Vessels � Cutting Pipework

VACUUM WASTE REMOVAL

In the final phase of decommissioning, the removal

of waste takes place prior to platform destruct and

removal. Stork delivers Vacuum Waste Removal

services in order to drain down fluidised materials.

Our Vacuum Systems are compact, easy to operate,

ATEX compliant for Zone 2 hazardous areas and

certified to DNV 2.7 – 1. Waste is removed at a rate of

16 tonnes per hour and our systems have the ability

to lift up to 40 metres vertically.

MODIFICATIONS OR UPGRADES FOR DISCONNECTION

All modifications and upgrades are completed before

platform removal takes place. At this stage in the

decommissioning process, Stork’s multi-disciplined

teams undertake the final Mechanical, Inspection

and Industrial Cleaning work scopes, in addition to

cutting services for single lift/modular separation.

LIFTING AND TRANSPORT PLANS

Stork’s offshore teams are supported by our onshore

Project Management team, who work in conjunction

with the client and an engineering contractor to

complete the Lifting and Transport Plans. This

involves the completion of final FEED studies and the

development of workpacks for offshore crew. Stork’s

project management team are experienced in the

delivery of such projects, having been involved in

decommissioning since 1998.

FINAL INSPECTION SURVEYS

Stork completes its Inspection and NDT programme

in the final decommissioning phase to ensure asset

integrity prior to removal. Working closely with other

disciplines, our expert team support Mechanical,

Industrial Cleaning and Cutting workscopes.

10

HYDROCARBON FREE & REMOVAL SERVICES

Page 12: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

11

STORK’S INNOVATIONSStork’s decommissioning operations are supported by our award-winning innovations We seek new opportunities to expand our product and service offering through the development of new technologies that improve the health and safety of our workforce, the business and our client’s operations.

Page 13: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

12

HOT BOLT CLAMP

The patented and multi-award winning Hot Bolt Clamp technology enables

the safe removal and replacement of corroded bolts on live four bolt flanged

connections with no disruption to ongoing production. This reduces risk,

helps assure integrity and improves the safety environment on an asset, while

simultaneously reducing operating costs and optimising productivity.

iBolt

Stork’s iBolt flange integrity management software improves the safety, efficiency

and cost effectiveness of bolting operations. The user friendly, web-based

system provides a complete auditable record of all activity carried out on flange

management workscopes from topside to subsea.

The software can be tailored for specific platforms or project requirements. One of

Stork’s key clients, a major UKCS operator, recently requested a bespoke version of the

software for use across its North Sea assets.

EXTENDED REACH BREATHING APPARATUS SYSTEM

ERBAS is designed for the quick and simple refill of empty cylinders during

evacuation from a confined space, typically an FPSO or platform leg. Escape

cylinders provide just 10 minutes of air, but can be challenging to replace. ERBAS

overcomes this by allowing the wearer to refill their empty cylinder in just 20

seconds, using one simple High Pressure (HP) connection.

SPECTRUM 120HD™ - HD CAMERA SYSTEM

The Spectrum 120HD™ pan, tilt & zoom camera provides crystal clear video in air

or underwater. It packs a high definition, 2 megapixel imager and 1080i resolution

with 120x zoom into a robust housing only 4 ¾” in diameter. With built in LED

lighting, continuous pan and a wide tilt range, maximum visibility is achieved.

The camera can be used for pipe, confined space, underwater, reactor vessel and

dam and lock inspections. It can also be deployed for foreign object search and

retrieval, robotics and remote tooling, underwater surveillance for operations or

security.

Page 14: Decommissioning Asset Integrity Partner - Stork · Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero,

Stork, Norfolk House, Pitmedden Road, Dyce, Aberdeen, AB21 0DP

[email protected]

www.stork.com

twitter.com/StorkTS facebook.com/StorkTS

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