decommissioning asset integrity partner - stork · stork is dedicated to being recognised as an...
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Decommissioning Asset Integrity Partner
www.stork.com
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SAFETY ISA CORE VALUE
www.stork.com/reachbeyondzero
Stork is dedicated to being recognised as an industry leader in HSEQ; both by our clients and industry peers. REACH Beyond Zero, our value driven HSEQ engagement programme, will help us to achieve this goal.
REACH Beyond Zero is our HSEQ vision, to activate and engage all Stork
employees to challenge themselves, to think and do more to improve our
HSEQ culture and performance. As an organisation we REACH Beyond Zero by
functioning as one team, with shared values, driving action to transform our
HSEQ culture.
CONTINUING OUR JOURNEY THROUGH A VALUE DRIVEN APPROACH
REACH Beyond Zero is our value driven engagement programme which
builds upon the good work delivered through REACH. Whilst safety will always
remain our core value, REACH Beyond Zero not only communicates on Health
and Safety but also on Environmental and Quality issues too – providing a
fully encompassing employee-led programme. This commitment means our
REACH Beyond Zero behaviours are:
Introduction 02
Mindset 03
Track Record 04
Pre-Cessation 05
Post-Cessation 07
Hydrocarbon Free and Removal 09
Innovations 11
Stork is a leading provider of integrated decommissioning support services to the offshore oil and gas industry.
We partner with Operators throughout the three decommissioning phases, from preparing to cease production to process and utilities separation, specialist cleaning and decontamination to disconnection,
removal and disposal.
1 PHASE ONE | PRE-CESSATION
2 PHASE TWO | POST-CESSATION
3 PHASE THREE | HYDROCARBON FREE AND REMOVAL
We recognise that there is no production revenue during decommissioning and fully understand that
mitigating potential risks, maintaining outstanding HSEQ performance and driving significant cost savings
is essential. Our track record in the project management of complex decommissioning projects ensures we
successfully deliver for our clients.
We continually strive to develop new innovations and technologies, in order to offer the most advanced
cutting, cleaning, inspection and access solutions throughout the decommissioning process.
Our multi-disciplined teams have the skills, experience and technical expertise to deliver a world-class safety
performance and unrivalled quality service in the ever-changing decommissioning environment.
DECOMMISSIONING TIMELINE
PRE CESSATION POST CESSATION HYDROCARBONFREE & DISPOSAL
Removal, Cleaning and Decontamination
Engineering and Consultancy on Lifting & Transport Plans
Fabric Maintenance of Critical Systems
Special Access Systems
Inspection Surveys
Optimised Fabric Maintenance
Inspection Programme
Platform Surveys
Upgrades and Modi�cations
Feasibility Studies
Special Access Systems
Cleaning and Decontamination
Ultra High Pressure Cold Cutting
Vacuum Waste Removal
Upgrades and Modi�cations for disconnection
Lifting and Transport Plans
Final Inspection Surveys
Late Life Operations
Preparation for Decommissioning
Cleaning &Decommissioning
Disconnection
Removal
Disposal
Well Abandonment
LATE LIFE OPERATION DECOMMISSIONING
PHASE ONE PHASE TWO PHASE THREE1 2 3
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INTRODUCTION
DECOMMISSIONING MINDSET
We need to think differently about delivering cost effective and predictable decommissioning projects
The closer we work together the more effective we are.
Safety risks – non operational.Do the same performance
standards apply?
The tax payer is paying and there is no production revenue.
In Planning, multi-skilled teams, execution and how we approach
Gains in the critical path have a significant impact. Flexible and agile
planning crucial.
In process and technology. We need to do things differently to achieve the
same outcome.
Collaboration Budgets
Time Quality
Flexibility Innovation
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DECOMMISSIONING TRACK RECORD
Specialist Cleaning & Support | Fabric Maintenance | Decommissioning Studies De-activation Cleaning Studies | Cessation Projects | Infrastructure Removal | Inspection
2010 – PRESENTBrent Delta
2009AH001
2006MCP01
2006Redevelopment Project
2004Thistle
2002 - 03NW Hutton
2008NW Hutton
2006 - 2007Britannia
2005AH001, Ivanhoe,
Rob-Roy and Hamish Fields
2003 - 04NW Hutton
1998Maureen Platform
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PRE CESSATION
Pre-Cessation is the first phase in the decommissioning process. Commencing 18 – 24 months prior to the cessation of production, Stork supports its clients in the delivery of late life and pre-decommissioning operations, including the provision of services to enable strategic planning for the piece small, Modular or Single Liftbreak down of a platform.
In this phase our expert teams complete inspection programmes, reinstatements and replacements, utilising a
range of Stork’s leading asset integrity capabilities and innovations from our key product lines.
Decommissioning Asset Integrity Partner
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PHA
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NDT & INSPECTION
With over 15 years’ experience, Stork has the
expertise and advanced equipment required to
deliver a full suite of NDT and inspection capabilities.
In the early stages of decommissioning, Stork
utilises a number of innovative inspection and NDT
techniques to assess the integrity of the asset being
decommissioned. These include:
� Visual Inspection and Metrology � Magnetic Particle Inspection � Dye Penetrant Inspection � Ultrasonic Testing (UT) � Eddy Current (EC) Inspection � Radiography (X-Ray and Gamma) � PMI Testing and Holiday Testing � Advanced Inspection
MECHANICAL
Stork’s Mechanical team delivers a range of specialist
machining and bolting products and services,
including the award-winning Hot Bolt Clamp. During
pre-cessation Stork provides:
� iBolt Integrity Database Management � Pre-engineering and Surveys of safety concerns � Hot Bolt Clamps for flange rework � Hot Bolting Techniques � Hot Tapping � In-situ Milling
ENVIRONMENTAL & DECONTAMINATION
Stork’s Environmental & Decontamination team
delivers a variety of Specialist Cleaning, Sand
Management and Asbestos Management services
throughout the decommissioning process. In Phase
1, this includes:
� Planning Workscopes, Re-use Plans and Surveys � Detailed Caisson Inspection � NORM Management � Disposal Surveys
OPTIMISED FABRIC MAINTENANCE
Stork’s multi-skilled personnel provide a range
of Fabric Maintenance Services throughout the
asset lifecycle, mobilising quickly and completing
workscopes within the timeframes set. We recognise
that our ability to deliver work rapidly is even more
crucial during decommissioning, as there is no
production revenue for our clients. Therefore, we
aim to offer optimised Fabric Maintenance services,
including:
� Painting & Blasting � Coatings & Surface Preparation � Insulation & Passive Fire Protection � Electrical & HVAC
SPECIAL ACCESS SYSTEMS
Stork has an unrivalled reputation in the delivery
of Special Access Systems. We are experts in the
delivery of multi-disciplined Rope Access Systems,
as well as the largest offshore scaffolding provider in
the UK.
PLATFORM SURVEYS
Assessing the asset integrity of a platform is crucial
prior to decommissioning to ensure that only
necessary remedial work is undertaken to secure
the safety of the structure ahead of production
cessation, destruct and removal. At Stork, our multi-
disciplined personnel undertake thorough Platform
Surveys in order to effectively project manage the
decommissioning process from an asset integrity
perspective.
UPGRADES AND MODIFICATIONS
Through strong project leadership, Stork brings
together a wide range of capabilities from across the
business to deliver an integrated approach to the
upgrade and modification of a platform during the
first, Pre-Cessation phase in the decommissioning
cycle.
PRE-CESSATION SERVICES
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2
POST CESSATIONDecommissioning Asset Integrity Partner
The second phase of decommissioning commences once Oil & Gas production has ceased. The platform is down manned to a minimal level and the process of removing all hydrocarbons from the structure begins. In this Post-Cessation phase, Stork provides a range of specialist cleaning, decontamination and destruct services.
We support the operator in draining down the platform and commencing cutting activities in advance of
removal, while maintaining essential systems and accommodation.
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| POST-CESSATIO
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REMOVAL, CLEANING AND DECONTAMINATION
Removal, cleaning and decontamination workscopes
are required during Post-Cessation to ensure the
platform is Hydrocarbon Free for the final stage
in the decommissioning cycle. Stork’s expert
Environmental & Decontamination team deliver a
range of services to support this aim, including:
� NORM Management � High Pressure and Ultra High Pressure Water
Jetting � Vacuum Waste Removal � Full Vessel Management � Chemical Treatment � Asbestos Management � Sand Management � UHP Cold Cutting � Caisson Cleaning
ENGINEERING AND CONSULTANCY ON LIFTING/TRANSPORT PLANS
Stork‘s experienced Engineering team conduct
feasibility studies and front end engineering on the
client’s proposed method of platform removal, be
it Piecesmall, Modular or Single Lift, to ensure the
decommissioning process can be completed on
time and on budget. We can also provide Third Party
Review of existing client lifting plans.
FABRIC MAINTENANCE OF CRITICAL SYSTEMS
Fabric Maintenance continues into the Post-
Cessation phase, as the asset is prepared for safe
destruct, removal and disposal. Stork delivers a range
of optimised Fabric Maintenance services to support
the integrity of critical systems during this period,
such as Production Systems, Power, Electrical, HVAC,
Accommodation and Fire Water.
SPECIAL ACCESS SYSTEMS
In the Post-Cessation phase, Stork’s Special Access
Systems play an important role in delivering
workscopes across an asset in the process of being
decommissioned. Our multi-skilled personnel can be
deployed to deliver:
� Rope access, Painting, Blasting, Spraying, Bolting, Welding, Plating and Pipefitting
� Secondary Access Solutions � Tension Netting Systems � Clamp Installation and Caisson Repairs � Flare Tip Refurbishment or Replacement � Helideck Perimeter Safety Netting Replacement � Fire-Proofing � Rigging and Lifting � Splash Zone Works � Mechanical � Electrical, Fire and Gas � NDT and Inspection
INSPECTION SURVEYS
Stork’s decommissioning Inspection and NDT
programme continues into the Post-Cessation phase.
From our full service Inspection and NDT capability,
we provide a range of services to identify the
remedial work required to ensure platform integrity
before removal.
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POST-CESSATION SERVICES
3
HYDROCARBON FREE & REMOVAL
The final stage in the decommissioning process, the Hydrocarbon Free and Removal phase, takes up to two years to complete. During this period, the platform is assessed and confirmed to be Hydrocarbon Free and the final cutting of platform structures takes place. All essential Oil & Gas systems are wound down, leaving only emergency systems in operation.
Most crucially, in this phase the removal of the platform takes place, which involves complex lifting processes.
Decommissioning Asset Integrity Partner
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PHA
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| HYD
ROC
ARBO
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REMO
VAL
SPECIAL ACCESS SYSTEMS
In the Hydrocarbon Free and Removal phase, Stork’s
Special Access Systems are deployed to support
in the completion of platform removal, which
includes: Industrial Cleaning, UHP Cold Cutting,
Deconstruction, Inspection and Asbestos Removal.
Our clients benefit from our long standing expertise,
experienced personnel and state-of-the-art
equipment.
CLEANING AND DECONTAMINATION
Cleaning and Decontamination work scopes
continue into the third and final stage of the
decommissioning cycle. Stork supports in the
environmentally sound disposal of:
� Structure � Pipework � NORM � Sand � Asbestos
ULTRA HIGH PRESSURE COLD CUTTING
Ultra High Pressure (UHP) Cold Cutting plays a
significant role in the final preparations for platform
removal. Utilising remotely operated UHP water
abrasive techniques, UHP Cold Cutting is a specialist
service for cold cutting redundant steel and concrete.
The system offers a safer alternative to conventional
cutting as it is remotely operated and can be used
in hazardous areas, as there is no flame risk. During
the Hydrocarbon Free and Removal phase in the
decommissioning lifecycle its applications include:
� Cutting decks/bulkheads � Cutting Vessels � Cutting Pipework
VACUUM WASTE REMOVAL
In the final phase of decommissioning, the removal
of waste takes place prior to platform destruct and
removal. Stork delivers Vacuum Waste Removal
services in order to drain down fluidised materials.
Our Vacuum Systems are compact, easy to operate,
ATEX compliant for Zone 2 hazardous areas and
certified to DNV 2.7 – 1. Waste is removed at a rate of
16 tonnes per hour and our systems have the ability
to lift up to 40 metres vertically.
MODIFICATIONS OR UPGRADES FOR DISCONNECTION
All modifications and upgrades are completed before
platform removal takes place. At this stage in the
decommissioning process, Stork’s multi-disciplined
teams undertake the final Mechanical, Inspection
and Industrial Cleaning work scopes, in addition to
cutting services for single lift/modular separation.
LIFTING AND TRANSPORT PLANS
Stork’s offshore teams are supported by our onshore
Project Management team, who work in conjunction
with the client and an engineering contractor to
complete the Lifting and Transport Plans. This
involves the completion of final FEED studies and the
development of workpacks for offshore crew. Stork’s
project management team are experienced in the
delivery of such projects, having been involved in
decommissioning since 1998.
FINAL INSPECTION SURVEYS
Stork completes its Inspection and NDT programme
in the final decommissioning phase to ensure asset
integrity prior to removal. Working closely with other
disciplines, our expert team support Mechanical,
Industrial Cleaning and Cutting workscopes.
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HYDROCARBON FREE & REMOVAL SERVICES
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STORK’S INNOVATIONSStork’s decommissioning operations are supported by our award-winning innovations We seek new opportunities to expand our product and service offering through the development of new technologies that improve the health and safety of our workforce, the business and our client’s operations.
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HOT BOLT CLAMP
The patented and multi-award winning Hot Bolt Clamp technology enables
the safe removal and replacement of corroded bolts on live four bolt flanged
connections with no disruption to ongoing production. This reduces risk,
helps assure integrity and improves the safety environment on an asset, while
simultaneously reducing operating costs and optimising productivity.
iBolt
Stork’s iBolt flange integrity management software improves the safety, efficiency
and cost effectiveness of bolting operations. The user friendly, web-based
system provides a complete auditable record of all activity carried out on flange
management workscopes from topside to subsea.
The software can be tailored for specific platforms or project requirements. One of
Stork’s key clients, a major UKCS operator, recently requested a bespoke version of the
software for use across its North Sea assets.
EXTENDED REACH BREATHING APPARATUS SYSTEM
ERBAS is designed for the quick and simple refill of empty cylinders during
evacuation from a confined space, typically an FPSO or platform leg. Escape
cylinders provide just 10 minutes of air, but can be challenging to replace. ERBAS
overcomes this by allowing the wearer to refill their empty cylinder in just 20
seconds, using one simple High Pressure (HP) connection.
SPECTRUM 120HD™ - HD CAMERA SYSTEM
The Spectrum 120HD™ pan, tilt & zoom camera provides crystal clear video in air
or underwater. It packs a high definition, 2 megapixel imager and 1080i resolution
with 120x zoom into a robust housing only 4 ¾” in diameter. With built in LED
lighting, continuous pan and a wide tilt range, maximum visibility is achieved.
The camera can be used for pipe, confined space, underwater, reactor vessel and
dam and lock inspections. It can also be deployed for foreign object search and
retrieval, robotics and remote tooling, underwater surveillance for operations or
security.
Stork, Norfolk House, Pitmedden Road, Dyce, Aberdeen, AB21 0DP
www.stork.com
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